Rockwell Automation 592-ECxxx User Manual

Product Information

Bulletin 193 / 592 E3 and E3 Plus Solid State Overload Relay

(Cat 193-EC_ _ _; 592-EC_ _ _)

WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.
Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of malfunction or

damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product.

ATTENTION: Do not install, congure, operate or maintain this product until you have read the product documentation and the documents in the Additional Resources section for installing, conguring, operating or maintaining
equipment. To get the product documentation go to http://www.rockwellautomation.com/literature or contact your local sales oce or Rockwell Automation representative.
ATTENTION: Ne pas installer, congurer, exploiter ou maintenir ce produit tant que vous n’avez pas lu sa documentation et les documents de la rubrique Documents connexes pour l’installation, la conguration, l’exploitation et la
maintenance de l’équipement. Pour obtenir de la documentation, rendez-vous sur le site http://www.rockwellautomation.com/literature ou contactez votre agence commerciale Rockwell Automation locale ou son représentant.
ACHTUNG: Für die Installation, Konguration, den Betrieb und die Wartung dieses Produkt lesen Sie sich bitte zunächst die Produktdokumentation sowie die Dokumente im Abschnitt „Weitere Informationen“ durch. Die
entsprechende Produktdokumentation nden Sie unter http://www.rockwellautomation.com/literature oder kontaktieren Sie Ihr lokales Vertriebsbüro bzw. einen Rockwell Automation-Mitarbeiter.
ATENCIÓN: No instale, congure, opere ni mantenga este producto hasta que haya leído la documentación del producto y los documentos en la sección Recursos adicionales para la instalación, conguración, operación o
mantenimiento de equipo. Para conseguir la documentación, diríjase a http://www.rockwellautomation.com/literature o póngase en contacto con su ocina regional de ventas o representante de Rockwell Automation.
ATENÇÃO: Não instale, congure, opere ou mantenha este produto até que você leia a documentação do produto e os documentos na seção Recursos adicionais para a instalação, conguração, operação ou manutenção do
equipamento. Para conseguir a documentação, visite http://www.rockwellautomation.com/literature ou entre em contato con seu escritório de vendas regional ou representante da Rockwell Automation.
ATTENZIONE: Non installare, congurare, attivare o riparare questo prodotto senza avere prima letto la relativa documentazione nonchè i documenti indicati nella sezione Ulteriori Risore riguardanti l’installazione, la congurazione,
l’attivazione o la riparazione dell’apparecchiatura. Per la documentazione sul prodotto visitare il sito http://www.rockwellautomation.com/literature o contattare l’ucio vendite o il rappresentate Rockwell Automation di zona.

Additional Resources:

1) Go to http://www.rockwellautomation.com/literature; 2) Go to Search, select Publication Number. Type in: 193-UM002 or 193-QR003

Terminal Designations

Figure 1 - E3 and E3 Plus Feature Overview

LED Status

Indicators

Input

Terminals

E3 PLUS

TEST/
RESET

NETWORK
STATUS

OUT A

IN 1

IN 2

D S/N

FRN

TRIP
WARN

IN 4

1AOXXXXX

4.XXX

OUT B

IN 3

MSD

LSD

XXX

SER

13 14 23 24 95 96 1T1 1T2

1 2 3 4 5 6

Test/Reset Button

Node Address Switches
(series B and later)

Voltage Input Module
Connection
(193/592 EC5 only)

S1

Ground Fault
Sensor Input

S2

DeviceNet Port

Output & PTC Terminals

NOTE: On model EC5 devices,
terminals 1T1 and 1T2 are
marked 7 and 8, respectively.

2

Bulletin 193 / 592 E3 and E3 Plus Solid State Overload Relay

Control Terminals

The following table denes the E3 Overload Relay control terminal
designations.

Table 1 - Control Terminal Designation

Ter m in al
Designation

1 IN 1 General-purpose sinking input number 1

2 IN 2 General-purpose sinking input number 2

3 IN 3 General-purpose sinking input number 3

4 IN 4 General-purpose sinking input number 4

5V+

6V+

7 IN 5 General-purpose sinking input number 5

8 IN 6 General-purpose sinking input number 6

13/14 OUT A Output A

23/24 OUT B Output B

95/96 Trip Relay Trip Relay

1T1/1T2 PTC Thermistor (PTC) input

S1/S2 -- External ground fault sensor input

Features are available only with the E3 Plus Overload Relay (cat. nos. 193/592-EC2 and



193/592-EC3).

Available only on cat. nos. 193/592-EC5_ _.



 An earth ground connection to this terminal will assist in obtaining compliance with

electromagnetic compatibility requirements.

The use of shielded cable is recommended for the positive PTC thermistor circuit to assist



in obtaining compliance with electromagnetic compatibility requirements.

Available only on cat. nos. 193/592-EC3_ _ and 193/592-EC4_ _.



Reference Description

+24V DC supply for inputs

End Earth Ground















DeviceNet Terminals

The following table denes the DeviceNet connector terminal
designations.

Table 2 - DeviceNet Terminal Designation

Terminal Signal Function Color

BlackCommonV-1

CAN_L2

Signal High

BlueSignal Low

Non-insulatedShieldDrain3

WhiteCAN_H4

RedPower SupplyV+5

Grounding

The following grounding recommendations are provided to ensure electromagnetic compatibility compliance during installation:

· The earth ground terminal of the E3 Overload Relay shall be connected to a solid earth ground via a low-impedance connection.

· Installations employing an external ground fault sensor shall ground the cable shield at the sensor with no connection made at the E3 Plus

Overload Relay.

· The PTC thermistor cable shield shall be grounded at the E3 Plus Overload Relay with no connection made at the opposite end.

Wiring Diagrams

WARNING: When working on energized circuits, do not rely on the voltage and current information provided by the E3 and E3 Plus for personal safety. Always
use a portable voltage or current measurement device and measure the signal locally.

Single-Phase Full-VoltageThree-Phase Direct-On-Line

Figure 2 - Three-Phase D.O.L &
Single-Phase Wiring Diagrams

Voltage Input Module

(For 193/592-EC5 only)

L2 L3L1

T2

T1

T3

S.C.P.D.

L1 L2L1 L3L2

E3/E3 PlusE3/E3 Plus

2/T1 6/T3

4/T22/T1 6/T34/T2

T2

T1

MM

L2L1

Voltage Input Module

(For 193/592-EC5 only)

Publication 193-IN055B-EN-P - August 2013 PN-154492 DIR 10000279804 (Version 01)

Short Circuit Ratings

3Bulletin 193 / 592 E3 and E3 Plus Solid State Overload Relay

Table 3 - Standard Fault Short-Circuit Ratings
per UL 508 and CSA 22.2, No. 14

Cat. No.

193-EC_D, 592EC_C

193-EC_E, 592EC_D

193-EC_F

193-EC_G

193-EC_H

193-EC_Z

Max. Available
Fault Current [A]

5000193-EC_B, 592EC_T

5000

10000

10000

18000

42000

5000

Max.
Voltage [V]

600

Table 5 - IEC Short-Circuit Ratings per EN60947-4-1

Cat. No.

193-EC_B, 592EC_T

193-EC_D, 592EC_C

193-EC_E, 592EC_D

193-EC_F

193-EC_G

193-EC_H

193-EC_Z

Prospective
Short-Circuit
Current I

1000

3000

5000

10000

18000

30000

1000

r

[A]

Conditional
Short-Circuit
Current Iq [A]

100000

Max.
Voltage [V]

690

Table 4 - High Fault Short-Circuit Ratings per UL 508 and CSA 22.2,
No. 14 with Bulletin 100-C and 100-D contactors

_B

_D

_E

FF, ZZ

FF, ZZ

FF, ZZ

GG, ZZ

GG, ZZ

HG, ZZ

JG, ZZ

Contactor

100-C09

100-C12

100-C16

100-C23

100-C30

100-C37

100-C43

100-C60

100-C72

100-C85

100-D95

100-D110

100-D140

100-D180

100-D210

100-D250

100-D300

100-D210

100-D250

100-D300

100-D300

100-D420

Max. Starter
FLC [A]

9

12

16

23

30

37

43

60

72

85

95

110

140

180

210

250

300

210

250

300

300

420

Fault Current [A]

100000 600

Max.
Voltage [V]

Max. Class J or
CC Fuse [A]

Cat. No Max. Available

193-EC1
193-EC2
193-EC3
193-EC4
193-EC5

20

20

30

30

50

50

70

80

100

150

200

200

250

300

400

400

500

400

400

500

500

600

Table 6 - High Fault Short-Circuit Ratings per UL 508 and CSA 22.2, No. 14
with NEMA contactors

Cat. No.

592-EC1
592-EC2
592-EC3
592-EC5

Contactor
Size

_T

_C

_C

_C

_D

Max. Available
Fault Current [A]

00 100000 600

0 100000

1 100000

2 100000

3 100000

Max.
Voltage [V]

240 30 FDB 3025/LFB3070R30

480 30 FDB 3025/LFB3070R30

600 30 ----30

240 60 FDB 3050/LFB3035R100

480 30 FDB 3050/LFB3035R

600 30 ----50

240 100 200

480 60 ----100

600 60 ----100

240 200 350 FDB 3150/LFB3150R

480 100 200 FDB 3125/LFB3150R

600 100 200 FDB 3100/LFB3150R

Max. UL Fuse [A]

RJ

---- ----20

50

Circuit Breaker/
Limiter

FDB 3100/LFB3150R

Publication 193-IN055B-EN-P - August 2013 PN-154492 DIR 10000279804 (Version 00)

Fuse Coordination

Table 7 - IEC Type 1 and Type II Fuse Coordination with Bulletin 100-C and 100-D Contactors per EN60947-4-1

Cat. No

193-EC1
193-EC2
193-EC3
193-EC4
193-EC5

Contactor

100-C09

100-C12

_B 1000

100-C16

100-C23

100-C30

_D

100-C37

100-C43

100-C60

_E

100-C72

100-C85

FF, ZZ

FF, ZZ

FF, ZZ

GG, ZZ

GG, ZZ

HG, ZZ

JG, ZZ

100-D95

100-D110

100-D140

100-D180

100-D210

100-D250

100-D300

100-D210

100-D250

100-D300

100-D300

100-D420

Max. Starter
FLC [A]

9

12

16

23

30

37

43

60

72

85

95

110

140

180

210

250

300

210

250

300

300

420

Prospective
Short-Circuit
Current Ir [A]

3000

5000

10000

Conditional
Short-Circuit
Current I

[A]

q

100000 600

Max.
Voltage [V]

Type I
with Class J
Fuse [A]

20

20

30

40

50

50

70

80

100

150

200

200

250

300

400

400

500

400

400

500

500

600

Type II
with Class J
Fuse [A]

15

20

30

40

50

50

70

80

100

150

200

200

250

300

400

400

500

400

400

500

500

600

Table 8 - Type 1 and Type II Fuse Coordination with NEMA Contactors

Cat. No Conditional

592-EC_T 1000

592-EC_C

592-EC_D

Contactor
Size

00

0,1592-EC_C

2

3

Max. Starter
FLC [A]

18, 27

45

90

9

Prospective
Short-Circuit
Current Ir [A]

3000

3000

5000

Short-Circuit
Current I

q

100000

[A]

Max.
Voltage [V]

600

Type I
with Class J
Fuse [A]

20

30

60

200

Type II
with Class J
Fuse [A]

20

30

60

200

Table 9 - Short circuit ratings, using 140U D Frame circuit breakers, per UL508 and CSA 22.2 No. 14

Overload Relay
Cat. No.

-EC1, -EC2, -EC3,

193

-EC4, -EC5

-EC1, -EC2, -EC3,

193

-EC4, -EC5

-EC1, -EC2, -EC3,

193

-EC4, -EC5

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Trademarks not belonging to Rockwell Automation are property of their respective companies.

Overload Relay
FLA Suxes

PB, AB, BB, CB

PB, AB, BB, CB

PB, AB, BB, CB

Contactor

100-C09,

100-C12,

100-C16

100-C23

100-C09,

100-C12,

100-C16

100-C23

100-C09,

100-C12,

100-C16

100-C23

Overload Relay
FLA Suxes

9

12

16

23

9

12

16

23

9

12

16

23

Max.
Available Fault
Current (A)

65,000

35,000

5,000

Max.
Voltage (V)

480Y / 277V

600Y / 347V

600Y / 347V

Max.
Circuit Breaker

140U-D6D3-C30
(30 Amps)

140U-D6D3-C30
(30 Amps)

140U-D6D3-C30
(30 Amps)

Publication 193-IN055B-EN-P - August 2013

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

DIR 10000279804 (Version 01)

PN-154492