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Rockwell Automation 592 User Manual

BULLETIN 509 STARTER CALCULATOR
Example of 509-COD - A2E - - 17 - 90 Catalog Number:
Control Voltage:
24V 50 Hz / 24V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Eutec. OLR # Eutec. OLR # Eutec. OLR # Eutec. OLR #
Coil Coil Coil Coil
Control Voltage:
440V 50 Hz / 480V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Eutec. OLR # Eutec. OLR # Eutec. OLR # Eutec. OLR #
Coil Coil Coil Coil
Additional Options
a b c d e
Control Voltage:
110V 50 Hz / 120V 60 Hz
Control Voltage:
380V 50 Hz
Solid-State Overload
NEMA Size
Adjus. Range Mod. Kit Code
0.2-1.0 A 592-EEBC 1-5 A 592-EECC
3.2-16 A 592-EEDC
5.4-27 A 592-EEEC 9-45 A 592-EEFC 9-45 A 592-EEFD
18-90 A 592-EEGD
30-150 A 592-EEHE
b
Component
Cont. Type Modular Kit Code
1N.O. -9 595-A02 595-A34
1N.C -9A 595-B02 595-B34
Voltage Mod. Kit Code 120V AC -17 599-KO4 240V AC -17 599-KA04
Control Voltage:
208V 60 Hz
Control Voltage:
550V 50 Hz / 600V 60 Hz
Auxiliary Contact On Eutectic Relay
All NEMA Sizes
c
Component
NEMA Sz. 0-2 NEMA Sz. 3-4
Surge Suppressor
d
Component
Control Voltage:
220V 50 Hz / 240V 60 Hz
DC Control Voltage:
24V DC
Cont. Type Mod. Kit Code Component
1N.O & 1N.C. -901 595-AB
Auxiliary Contact on Starter
e
All NEMA Sizes
1N.O. -90 595-A
1N.C -91 595-B 2N.O. -900 595-AA 2N.C. -911 595-BB
MOTOR DATA CALCULATOR
MOTOR H.P.
200
VOLTS
VOLTS
VOLTS
VOLTS
* Full Load Currents are from Table 430-150 of the 2002 NEC Code. ** Wire sizes were selected using the 2002 NEC Code (60 °C THW wire for motor full load currents less than 100 Amps and 75 °C THW wire for full load currents of 100 Amps and above). *** Conduit sizes were selected using the 2002 NEC Code. **** Fuse sizes were selected using Table 430-52 of the 2002 NEC Code for Dual Element Time Delay fuses.
230
460
575
Three phase motor data for 60 Hz, 1800 RPM standard squirrel cage motors.
Full Load Current*/NEMA Size Wire Size**/Conduit Size*** Fuse Size (Amps)****
NEMA STARTER SELECTOR - EUTECTIC
For Starters with Bulletin 592 Eutectic Overload Relays Class 20 Overload Protection – (“W” Heater Elements) Manual Reset
INSTRUCTIONS:
1. Slide insert to select appropriate motor horsepower.
2. Read motor, wire and conduit data from window according to motor voltage.
BULLETIN NO:
NEMA SIZE 0, 1, 2
W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26 W27
HEATER TYPE NUMBER
W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39 W40
Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in USA.
INSTRUCTIONS:
1. Place Bulletin No. and NEMA Size in same color window.
2. Read Rules
3. Select Heater Element. RULES:
Motors rated for continuous duty: Motors with marked service factor of not less than 1.15,
or motors with marked temperature rise not over 40 °C
1. The Same Temperature at the Controller and the Motor – Select the “Heater Type No.” with the listed “Full Load Amps.” nearest the full load value shown on the motor nameplate. This will provide integral horsepower motors with protection between 110
FULL LOAD AMPS
and 120% of the nameplate full load currents.
2. Higher Temperature at the Controller than at the Motor † – If the full load current value shown on the motor nameplate is between the listed “Full Load Amps.”, select the “Heater Type No.” with the higher value. This will provide integral horsepower motors with protection between 115 and 125% of the nameplate full load currents.
© 2004 Rockwell Automation, Inc.
BULLETIN NO:
NEMA SIZE 0, 1, 2
W41 W42 W43 W44 W45 W46 W47 W48 W49 W50 W51 W52 W53 W54 W55 W56 W57 W58
HEATER TYPE NUMBER
W59 W60 W61 W62 W63 W64 W65 W66 W67 W68 W69 W70
Heater Element Selector
For Starters With Bulletin 592 Eutectic Overload Relays, Class 20 Overload ProtectionPublication 592-QR001B-EN-P – July 2013
RULES Continued:
3. Lower Temperature at the Controller than at the Motor† – If the full load current value shown
on the motor nameplate is between the listed “Full Load Amps.”, select the “Heater Type No.” with the lower value. This will provide integral horsepower motors with protection between105 and 115% of the nameplate full load currents.
† Rules 2 and 3 apply when the temperature
difference does not exceed 10°C (18°F). Consult Local Allen-Bradley Distributor when the temperature difference is greater.
All other motors rated for continuous
duty (includes motors marked with
FULL LOAD AMPS
service factor of 1.0):
Select the “Heater Type No.” one rating smaller than
determined by the rules in paragraphs 1, 2 and 3. This will provide protection at current levels 10% lower than indicated above.
Motors rated for intermittent duty:
Consult local Allen-Bradley Distributor
BULLETIN NO:
NEMA SIZE 3, 4
W52 W53 W54 W55 W56 W57 W58 W59 W60 W61 W62 W63 W64 W65 W66 W67 W68 W69
HEATER TYPE NUMBER
W70 W71 W72 W73 W74 W75 W76 W77 W78 W79 W80 W81 W82 W83 W84
FULL LOAD AMPS
MOTOR DATA CALCULATOR
MOTOR H.P.
200
VOLTS
VOLTS
VOLTS
VOLTS
505- Reversing Starter 512- Fusible Combination Starter 513- Circuit Breaker Combination Starter 592- Solid-State Overload Relay Full Load Current*/NEMA Size Wire Size**/Conduit Size*** Fuse Size (Amps)****
230
460
575
505- Reversing Starter 512- Fusible Combination Starter 513- Circuit Breaker Combination Starter 592- Solid-State Overload Relay
Three phase motor data for 60 Hz, 1800 RPM standard squirrel cage motors.
Full Load Current*/NEMA Size Wire Size**/Conduit Size*** Fuse Size (Amps)****
NEMA STARTER SELECTOR – E1 PLUS (Replaces SMP-1)
For Starters with Bulletin 592 Solid State Overload Relays Self Powered Phase Loss Protection Wide Adjustment Range (5:1) Ambient Temperature Compensation Visible Trip Indication Selectable Trip Class (10, 15, 20 or 30) Selectable Manual/Auto-Manual Reset
INSTRUCTIONS:
1. Slide insert to select appropriate motor horsepower.
2. Read motor, wire and conduit data from window according to motor voltage.
* Full Load Currents are from Table 430-150 of the 2002 NEC Code). ** Wire sizes were selected using the 2002 NEC Code (60 °C THW wire for motor full load currents less than 100 Amps and 75 °C THW wire for full load currents of 100 Amps and above). *** Conduit sizes were selected using the 2002 NEC Code. **** Fuse sizes were selected using Table 430-52 of the 2002 NEC Code for Dual Element Time Delay fuses.
BULLETIN 500 TOPWIRED CONTACTOR
Example of 500-BOD - 940 - 17 - 90 Catalog Number:
Control Voltage:
24V 50 Hz / 24V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Top Wire Kit Top Wire Kit Top Wire Kit Top Wire Kit
Terminal Shield Terminal Shield Terminal Shield Terminal Shield
Coil Coil Coil Coil
Control Voltage:
440V 50 Hz / 480V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Top Wire Kit Top Wire Kit Top Wire Kit Top Wire Kit
Terminal Shield Terminal Shield Terminal Shield Terminal Shield
Coil Coil Coil Coil
Additional Options
a b c
Power Poles
NEMA Size
Number of Poles Mod. Kit Code
Standard (3) 930
4 940 5 950
b
Component
Control Voltage:
110V 50 Hz / 120V 60 Hz
Control Voltage:
380V 50 Hz
d
Surge Suppressor
c
All NEMA Sizes Voltage Mod. Kit Code Component 120V AC -17 599-KO4 240V AC -17 599-KA04
Control Voltage:
208V 60 Hz
Control Voltage:
550V 50 Hz / 600V 60 Hz
220V 50 Hz / 240V 60 Hz
Auxiliary Contact on Starter
d
All NEMA Sizes
Cont. Type Mod. Kit Code Component
1N.O. -90 595-A
1N.C -91 595-B 2N.O. -900 595-AA 2N.C. -911 595-BB
1N.O & 1N.C. -901 595-AB
Control Voltage:
DC Control Voltage:
24V DC
BULLETIN 500F FEEDTHROUGH CONTACTOR
Example of 500F-BOD - 17 - 90 Catalog Number:
Control Voltage:
24V 50 Hz / 24V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Coil Coil Coil Coil
Control Voltage:
440V 50 Hz / 480V 60 Hz
a a a a
NEMA Size NEMA Size NEMA Size NEMA Size
Modular Kit # Modular Kit # Modular Kit # Modular Kit #
Components Components Components Components
Contactor Contactor Contactor Contactor
Coil Coil Coil Coil
Additional Options
a b c
Surge Suppressor
b
All NEMA Sizes
Voltage Mod. Kit Code Component 120V AC -17 599-K04 240V AC -17 599-KA04
Control Voltage:
110V 50 Hz / 120V 60 Hz
Control Voltage:
380V 50 Hz
Auxiliary Contact On Eutectic Relay
c
All NEMA Sizes
Cont. Type Mod Kit Sizes Component
1N.O. -90 595-A
1N.C -91 595-B 2N.O. -900 595-AA 2N.C. -911 595-BB
1N.0. & 1N.C. -901 595-AB
Control Voltage:
208V 60 Hz
Control Voltage:
550V 50 Hz / 600V 60 Hz
220V 50 Hz / 240V 60 Hz
DC Control Voltage:
Control Voltage:
24V DC
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