Remove all packing material from within and around the item. After unpacking, verify the catalog number against the purchase order and visually
inspect the cable and each connector for damage. If necessary, notify the carrier of any shipping damage immediately.
Cables are stored and shipped in a coil. Cables retain this shape until you straighten the cable. To straighten a cable, hang a short cable from its midpoint or lay a long cable on the floor in a straight line. Any coiling that remains in the cable is straightened out within the next 24 hours. This
practice makes the cable easier to install.
ATT EN TI ON : Observe the following precautions when installing cables in a se rvo system. Failure to observe these safety notices can result in personal injury or
damage to the motor and equipment.
• Arcing or unexpected motion can occur if the power/brake or feedback cables are connected or disconnected while power is applied to the drive. Always
remove power to the servo drive before connecting or disconnecting cables at the drive or at the motor.
• To avoid electrical shock, make sure that shielded power cables are grounded at a mi nimum of one point. To prevent the build-up of electrical energy, factorysupplied power cables use one of these grounding techniques:
– The overall shield is bonded to the connector housing.
– A section of the overall shield is exposed for connection to ground.
– The overall shield is connected to a ground wire.
If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable chassis ground on the drive.
• The maximum cable length between the drive and the motor varies, depending on the application, but never exceeds 50 m (164 ft) for Kinetix® 5100 drives,
See Kinetix Servo Drives Specifications, publication KNX-TD003
• Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied. Always position a power cable so
it can freely dissipate heat.
– Do not coil a power cable except for temporary use when building or testing a machine. If you temporarily coil a power cable, you must also derate the
cable to meet local code or follow an authoritative directive, such as Engineering Section 310.15(C) of the NEC Handbook.
• The examples in this publication show all available connec tions. Some connections are not used for specific installations. See your drive installation
instructions or user manual for recommended wire trim lengths and wiring examples for your drive and motor application.
– Do not connect unused wires. Trim and finish unused wires to prevent accidental contact with other wires or wire shields, or with a ground connection.
, for additional information.
IMPORTANTStandard (non-flex) cabl es can be bent or reformed during installation and maintenance. Continuous-flex cables can be flexed repeatedly within a specified
bend radius when properly installed.
Do not use standard cables in a continuous-flex operation.
2Rockwell Automation Publication 2090-IN046A-EN-P - December 2019
Page 3
2090-Series Kinetix TLP Power and Feedback Cables
2090 - C T xx - xx xx - xxx xx
Cable Length
See the Technical Specifications in the Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004.
Wire Gauge Size (PB, PW, and BK cable types)
20, 18, 16, 14, 12,10, 08, 06, and 04 AWG
Cable Type
PB = Motor power with brake wires
PW = Motor power only
FB = Motor feedback
BK = Motor brake
Cable Type
A = Standard, non-flex
F = Continuous-flex
Accessory Component
C = Cable
Drive-end Connector Type
DF = Flying-lead power and brake cable
DD = Premolded connector on feedback cable
ET = Extension receptacle on power, feedback, and brake cables
Motor-end Connector Type (PB and PW cable type)
MA = Rectangular, applies to TLP-A046, TLP-A070, TLP-A090, and TLP-A100 motors
MC = Military style, applies to TLP-A115-xxx and TLP-A145-xxx motors
MD = Military style, applies to TLP-A200-200, TLP-A200-300, TLP-A200-350, and TLP-A200-450 motors
ME = Military style, applies to TLP-A200-550, and TLP-A200-750 and TLP-A235-xxx motors
Matching Motor Family
T = Compatible with Kinetix TLP servo motors
Motor-end Connector Type (FB cable type)
MA = Rectangular, applies to TLP-A046, TLP-A070, TLP-A090, and TLP-A100 motors
MF = Military style, applies to TLP-A115, TLP-A145, TLP-A200, and TLP-A235 motors
Motor-end Connector Type (BK cable type)
MB = Military style, applies to TLP-A200-550, and TLP-A200-750 and TLP-A235-xxx motors
Catalog numbers consist of various characters, each of which identifies a specific option. Use the catalog numbering chart
below to understand the configuration of your Kinetix TLP cable.
Motor Connector/Cable Compatibility
TLP-A046…TLP-A100 servo motors are equipped with rectangular connectors.
Rockwell Automation Publication 2090-IN046A-EN-P - December 20193
• TLP-200-200, TLP-A200-300, TLP-A200-350,
and TLP-A200-450 Motors
• Receives military style cable plugs
• TLP-A115-xxx…TLP-A235-xxx motors
• Receives military style cable plugs
TLP-A115…TLP-A235 servo motors are equipped with military style connectors.
For cable specifications, refer to Kinetix Motion Accessories Technical Data, publication KNX-TD004
.
4Rockwell Automation Publication 2090-IN046A-EN-P - December 2019
Page 5
2090-Series Kinetix TLP Power and Feedback Cables
Bend Radius
Dimensions are in mm (in.)
(reference only)
Cable
Diameter
Connecto r
Diameter
Bend Area or
Continuous Flexing Area
Bend Radius
Bend Radius
Bend Area or
Continuous Flexing Area
Bend Radius
Battery Box
Battery Box
Install Kinetix TLP Motor Cables
When installing cable runs between the motor and drive, be careful not to stress the cable by making bends too sharp.
Refer to the table below for bend radius definitions and the dimension diagrams that follow when routing cables during
system installation.
Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions
Type of Bend RadiusType of CableDescription
Standard (non-flex)The static (installation) bend radius and dimension B are 8 times the cable diameter:
Static bend radius
Continuous bend radiusContinuous flex
Continuous flex
Feedback Cable Dimensions
• Do not begin a static bend inside dimension B.
• Use this measurement when routing the cable in a non-flex application between motor and drive (the bend area).
– The bend area is where standard (non-flex) or continuous-flex cables can be bent to their specified bend radius.
The continuous bend radius for Bulletin 2090-CTxx-Mxxx motor power and feedback cables is 12 times the cable
diameter:
• Secure the continuous-flexing area, at least 7 cable diameters (dimension B) from each end of the cable, with a rigid
mount that helps prevent the cable from flexing where it connects to the motor or shield clamp.
• Use this measurement when routing the cable in a continuous-flex application between motor and drive (the
continuous-flexing area).
– The continuous flexing area is where continuous-flex cables can be flexed repeatedly.
B
D
49.0
52.0
(2.0)
33.0
(1.3)
18.0
(0.7)
Power Cable
Cat. No.
2090-CTFB-MADD-CFxxx
2090-CTFB-MFDD-CFxxx37.2 (1.50)
(1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information.
(2) Drive -end (15-pin) connector that is 33.0 mm (1.30 in.) high, requires a 50 mm (1.97 in.) hole to pass through.
The motor-end (rectangular) connector that is 19.0 mm (0.75 in.) square, requires a 26 mm (1.02 in.) hole to pass through.
The motor-end (military-style ) connector that is 37.2 mm (1.50 in.) diameter, requires a 48 mm (1.89 in.) hole to pass through.
43.0
(1.7)
75.0
(3.0)
(1.9)
B
(1)
B
mm (in.)
56.0 (2.2)84.0 (3.31)
Continuous
Bend Radius
mm (in.)
(1)
C
mm (in.)
19.0 (0.75)
(2)
B
B
D
mm (in.)
7.0 (0.28)
19.0
(0.75)
2090-CTFB-MADD-CFAxx
2090-CTFB-MADD-CFFxx
C
2090-CTFB-MFDD-CFAxx
2090-CTFB-MFDD-CFFxx
Rockwell Automation Publication 2090-IN046A-EN-P - December 20195
(1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information.
(2) The motor-end (rectangular) connec tor that is 19.0 mm (0.75 in.) high, requires a 24 mm (0.94 in.) hole to pass through.
The motor-end (military-style ) connector that is 37.2 mm (1.50 in.) diameter, requires a 48 mm (1.89 in.) hole to pass through.
The motor-end (military-style) connec tor that is 43.0 (1.69) diameter, requires a 53 mm (2.09 in.) hole to pass through.
The motor-end (military-style ) connector that is 55.2 mm (2.17 in.) diameter, requires a 65 mm (2.56 in.) hole to pass through.
55.2 (2.17)
28.0 (1.10)
6Rockwell Automation Publication 2090-IN046A-EN-P - December 2019
(1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information.
(2) The motor- end (military-style) connector that is 23.0 mm (0.91 in.) diameter, requires 28.0 mm (1.10 in.) hole to pass through.
Install Continuous-flex Extension Cables
Feedback Cable Dimensions
Feedback Cable
Cat. No.
2090-CTFB-MAET-CFFxx
(1)
B
mm (in.)
56.0 (2.20)84.0 (3.31)
Continuous
Bend Radius
mm (in.)
(2)
(1)
C
mm (in.)
19.0 (0.75)
D
mm (in.)
7.0 (0.28)
2090-CTFB-MEET-CFFxx37.2 (1.50)
(1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information.
(2) The motor-end (rectangular) connec tor that is 19.0 mm (0.75 in.) square, requires a 26 mm (1.02 in.) hole to pass through.
The motor-end (military-style ) connector that is 37.2 mm (1.50 in.) diameter, requires a 48 mm (1.89 in.) hole to pass through.
Rockwell Automation Publication 2090-IN046A-EN-P - December 20197
(1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information.
(2) The motor-end (rectangular) connec tor that is 19.0 mm (0.75 in.) high, requires a 24 mm (0.94 in.) hole to pass through.
The motor-end (military-style ) connector that is 37.2 mm (1.50 in.) diameter, requires 48 mm (1.89 in.) hole to pass through.
The motor-end (military-style ) connector that is 43.0 mm (1.69 in.) diameter, requires a 53 mm (2.09 in.) hole to pass through.
The motor-end (military-style ) connector that is 55.2 mm (2.17 in.) diameter, requires a 65 mm (2.56 in.) hole to pass through.
Brake Cable Dimensions
C
B
D
55.2 (2.17)
28.0 (1.10)
B
8Rockwell Automation Publication 2090-IN046A-EN-P - December 2019
2090-CTBK-MBET-20Fxx
Page 9
Brake Cable Dimensions
Cable Type Cable Cat. No.
Feedback cables
(standard, non-flex)
2090-CTFB-MADD-CFAxx
2090-CTFB-MFDD-CFAxx
Feedback cables
(continuous-flex)
2090-CTFB-MADD-CFFxx
2090-CTFB-MFDD-CFFxx
Black
Red
Brown
Blue
White/Red
White
Shield/Drain
BAT-
BAT+
5V
GND
T-
T+
14
6
10
5
D/5
C/2
S/7
R/8
B/4
A/1
L/9
To Drive
To Motor
Battery
Box
Conductive Connector Housing
ShieldTwisted Wire PairWire Connection
2090-CTFB-MFDD-CFxxx
Connecto r to Motor
2090-CTFB-MADD-CFxxx
Connector to Motor
2090-CTFB-MFDD-CFxxx
2090-CTFB-MADD-CFxxx
Connector to Drive
To Drive
U
V
W
PE
BR+
BR-
Red
White
Black
Green/Yellow
Shield/Drain
Red
Black
Foil
D/F
E/I
F/B
G/E
A/G
B/H
Green
To Motor
Conductive Connector Housing
Shield-to-ground
connections required.
ShieldWire Connection
AH
G
FI
B
C
D
E
ABC
FED
GHI
To Drive
U
V
W
BR+
BR-
PE
A/1
B/2
C/4
/3
/6
D/5
Green
To Motor
Conductive Connector Housing
Shield-to-ground
connections required.
ShieldWire Connection
Twisted Wire Pair
213
4 56
A
BC
D
Red
White
Black
Brown
Blue
Green/Yellow
Shield/Drain
2090-CTPW-MEDF-xxFxx
2090-CTPW-MEDF-xxAxx
6 and 4 AWG Cables
2090-CTPW-MADF-xxFxx
2090-CTPW-MADF-xxAxx
2090-CTPB-MADF-xxFxx
2090-CTPB-MADF-xxAxx
18 and 16 AWG Cables
2090-CTPW-MCDF-xxFxx
2090-CTPW-MCDF-xxAxx
2090-CTPB-MCDF-xxFxx
2090-CTPB-MCDF-xxAxx
16 and 12 AWG Cables
2090-CTPW-MDDF-xxFxx
2090-CTPW-MDDF-xxAxx
2090-CTPB-MDDF-xxFxx
2090-CTPB-MDDF-xxAxx
12 and 8 AWG Cables
2090-CTPW cables exclude (BR+/BR–) motor brake conductors.
2090-CTPW cables exclude (BR+/BR–) motor brake conductors.
(1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information.
(2) The motor- end (military-style) connector that is 23.0 mm (0.91 in.) diameter, requires a 28.0 mm (1.10 in.) hole to pass through.
Pinout Specifications
These cable pinouts apply to 2090-Series Kinetix TLP cables. Where two connector types are available, the schematic maps both pin configurations.
For example, A/1 shows the wire corresponding to A for one type of connector and 1 for the other.
Feedback Cable Pinouts (premolded connector)
A
M
B
L
N
C
T
P
D
E
K
S
R
J
H
F
G
417
2
8
9356
10
5
1
15
11
6
Power Cables with and without Brake Pinouts (18, 16, 12, 8, 6, 4 AWG)
Rockwell Automation Publication 2090-IN046A-EN-P - December 20199
Page 10
2090-Series Kinetix TLP Power and Feedback Cables
BR-
BR+
A
B
A B
Black
Red
Foil
Foil
2090-CTBK-MBDF-20Fxx
2090-CTBK-MBDF-20Axx
To M oto r
To B ra ke
Power
Supply
221
133
44556
6
AD
C
B
CB
A
D
ABC
FED
GHI
ABC
FED
G HI
A
HG
F
IB
C
D
E
AH
G
FIB
C
D
E
2090-CTPW-MEET-xxFxx
6 AWG and 4 AWG Cables
2090-CTPW-MAET-xxFxx
2090-CTPB-MAET-xxFxx
18 AWG and 16 AWG Cables
2090-CTPW-MCET-xxFxx
2090-CTPB-MCETxxFxx
16 AWG and 12 AWG Cables
2090-CTPW-MDET-xxFxx
2090-CTPB-MDET-xxFxx
12 AW G a nd 8 A W G C ab le s
A/1
B/2
C/4
3
6
D/5
Red
White
Black
Brown
Blue
Green/Yellow
Shield/Drain
A/1
B/2
C/4
3
6
D/5
Motor Plug
Extension Plug
ShieldTwisted Wire PairWire Connection
Extension Plug
Red
White
Black
Green/Yellow
Shield/Drain
Red
Black
Foil
D/F
E/I
F/B
G/E
A/G
B/H
To Motor
ShieldWire Connection
D/F
E/I
F/B
G/E
A/G
B/H
2090-CTPW-MAET and 2090-CTPW-MEET cables exclude the Brown and Blue conductors.
2090-CTPW-MCET and 2090CTPW-MDET cables exclude the Red and Black twisted pair co nductors.
AB
AB
A
B
Black
Red
Foil
A
B
Extension Plug
Motor Plug
Wire ConnectionFoil
2090-CTBK-MBET-20Fxx
Brake Only Cable Pinout
ATTENTION: To avoid electrical shock, make sure that shielded power cables are grounded at a minimum of on e point. To p revent the buildup of electrical energy, factory-supplied power cables use one of
these grounding techniques:
• The overall shield is bonded to the connector housing.
• A section of the overall shield is exposed fo r connection to ground.
• The overall shield is connected to a ground wire.
If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable chassis ground on the drive.
ATTENTION: Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied. Always position a power cable so it can freely dissip ate heat.
Do not coil a power cable except for temporary use when building or testing a machine. If you temporarily coil a power cable, you must also derate the cable to meet local code or fol low an authoritative
directive, such as Engineering Section 310.15(C) of the NEC Handbook.
Power Extension Cables with and without Brake Pinouts (18, 16, 12, 8, 6, 4 AWG)
Brake Only Extension Cable Pinout
10Rockwell Automation Publication 2090-IN046A-EN-P - December 2019
Page 11
Feedback Extension Cable Pinouts
Black
Red
Brown
Blue
White/Red
White
Shield/Drain
BAT-
BAT+
5V
GND
T-
T+
D/5
C/2
S/7
R/8
B/4
A/1
L/9
D/5
C/2
S/7
R/8
B/4
A/1
L/9
Extension Plug
Encoder Plug
Connector Back ShieldConnector Back Shield
ShieldTwisted Wire PairWire Connection
31
97
3
1
9
7
2090-CTFB-MFET-CFFxx
2090-CTFB-MAET-CFFxx
2090-Series Kinetix TLP Power and Feedback Cables
AM
B
C
D
P
RES
F
L
N
T
K
J
H
G
A
M
B
L
K
J
C
N
T
P
D
R
S
E
F
H
G
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Provides declarations of conformity, certificates, and other certification details.
Provides general guidelines for installing a Rockwell Automation industrial system.
Provides product specifications for Kinetix VPL, VPC, VPF, VPH, VPS, Kinetix MPL, MPM, MPF,
MPS, Kinetix TLP, Kinetix TL and TLY, and Kinetix HPK rotary motors.
Provides product specifications for LDAT-Series linear thrusters, Kinetix MPAS and MPMA linear
stages, Kinetix VPAR, MPAR and MPAI electric cylinders, and LDC-Series ™ and LDL-Series™
linear motors.
Provides product specifications for Kinetix Integrated Motion over the EtherNet/IP™ network,
Integrated Motion over Sercos interface, EtherNet/IP networking, and component servo drive
families.
Provides product specifications for Bulletin 2090 motor and interface cables, low-profile
connector kits, drive power components, and other servo drive accessory items.
Provides information on applications and how to install, configure, startup, and troubleshoot
your Kinetix servo drive system.
Provides overview o f Kinetix servo drives, motors, actuators, and motion accessories that are
designed to help make initial decisions for the motion control products best suited for your
system requirements.
Information, examples, and techniques that are designed to minimize system failures caused
by electrical noise.
You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page
Rockwell Automation Publication 2090-IN046A-EN-P - December 201911
.
Page 12
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Find the Direct Dial Code for your product. Use the code to
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Rockwell Automation maintains current product environmental information on its webs ite at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
Allen-Bradley, Kinetix, LDC-Series, LDL-Series, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respec tive companies.