Rockwell Automation 1799-DASCII User Manual

Installation Instructions

DeviceNet Serial Interface Module

Catalog Number 1799-DASCII
Top ic Pa ge
Important User Information 2 Environment and Enclosure 3 Prevent Electrostatic Discharge 3 About the Module 4 Install the Module 5 Set the Node Address 5 Mount the Board 6 Product Dimensions 7 Set Up the DeviceNet I/O Connections 7 DeviceNet Wiring 10 Serial Port DB9 Wiring 10 Set Software Parameters + 12 Configuring the Parameters 19 Set Up the Serial Link 19 Receive Serial Data from the ASCII Device 21 Produce Received-serial Data onto DeviceNet Network 23 Set Up and Use Pad Mode (parameters 11 and 12) 24 Set Up and Use the Swap Bytes Mode (parameter 13) 25 Serial Status Byte Description and Transmission 27 Consume Data Assembly Formats from DeviceNet Master 28 Transmit Serial Data to the ASCII Device 30 Status Indicators 32 Specifications 33
2 DeviceNet Serial Interface Module

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
) describes some important differences between solid state
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.
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Environment and Enclosure

DeviceNet Serial Interface Module 3
ATTENTION
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6562 ft.) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if nonmetallic. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see:
Industrial Automation Wiring and Grounding Guidelines, Allen-Bradley publication
1770-4.1, for additional installation requirements.
NEMA Standards publication 250 and IEC publication 60529, as applicable, for
explanations of the degrees of protection provided by different types of enclosure.

Prevent Electrostatic Discharge

ATTENTION
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when not in use.
ATTENTION
To comply with the CE Low Voltage Directive (LVD), the DeviceNet network must be powered from a source compliant with Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV).
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4 DeviceNet Serial Interface Module
ATTENTION
To comply with UL restrictions, the DeviceNet network must be powered from a source compliant with a Class 2 or UL Listed/recognized power supply with isolated outputs limited to 200 volt-amperes in each ungrounded output line. This equipment and its power source must be mounted in a suitable enclosure with proper spacings maintained.

About the Module

The 1799-DASCII module provides DeviceNet system interoperability to one RS-232 or multiple RS-485 devices that do not have DeviceNet network capability. The DeviceNet port (J1) provides power to the module and DeviceNet network communication. The serial communication port (J2) is isolated from the DeviceNet network and the module logic power.
J1
J2
44322
The 1799-DASCII module supports modes of data transfer of the serial buffer that include the following:
Polled I/O
Change-of-State I/O
Cyclic I/O
Explicit Message
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DeviceNet Serial Interface Module 5
Mating connectors and mounting hardware are optional and must be ordered separately. This table identifies these optional connectors and hardware.
Optional Connectors and Hardware
Option Catalog Number Supplier and Part Number
2 DIN-rail brackets (4 screws) 1799-BRKD N/A
5-position, open-style plug for DeviceNet network (2 locking screws)
1799-DNETSCON
DeviceNet Buyer’s Guide at http://www.odva.org
Your package contains:
one 1799 I/O board.
installation instructions.

Install the Module

Follow these steps to install the module.
1. Set the node address.
2. Mount the board by using brackets or mounting screws.
3. Connect serial communication cable (232 or 485) to DB9 connector.
4. Connect the DeviceNet network and DeviceNet power to the unit.
5. Configure the parameters.

Set the Node Address

Valid node addresses are 00…63.
Set the node address by using the rotary switches or a DeviceNet configuration tool such as RSNetWorx for DeviceNet software. The software has address control when you set the switches to 64…99.
Each board is shipped with the node address set to 63 in the board’s memory; rotary switches are shipped with the node address set to 99. The switches are near the center of the board. The two switches are as follows:
MSB (most significant bit)
LSB (least significant bit)
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6 DeviceNet Serial Interface Module
To reset the node address, use a screwdriver to rotate the switches. Align the small arrow on the switch with the number setting you wish to use.
MSB
The LSB and MSB switches are shown in the 63 position.
LSB
42558
The rotary switches are read when you apply power to the board. The board uses the last valid node address stored in board memory when you set the switches to 64…99. For example, the last setting in memory is 40. If you change the switch setting to 68 and apply power to the board, the address defaults to 40.
The board is equipped with AutoBaud detect. With AutoBaud, the board detects the communication rate on your DeviceNet network and automatically adjusts to that rate. The board is shipped with AutoBaud enabled.

Mount the Board

You can mount the board to a DIN rail by using DIN-rail brackets (catalog number 1799-BRKD) or to a mounting plate.
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44623
DeviceNet Serial Interface Module 7
You can also mount the board in an enclosure with pretapped holes to accommodate M3 x 0.5 mm screws.
Product Dimensions
See the drawing that shows product dimensions.
Dimensions are in mm (in.).
mm (in.)
18.8 (0.74)
16 (0.63)
11.43 (0.45)
127 (5.0)
67.3 (2.625)
50.8 (2.00)
31.75 (1.25)
67.3 (2.625)
44323

Set Up the DeviceNet I/O Connections

Set up the serial link before setting up the connection. To set up communication with the network configuration tool, you typically need to know the connection input and output sizes.
See Set Up the Serial Link on page 19 for instructions on setting up the serial connection and receive and transmit sizes.
If you are using a network configuration tool with some type of scanner or scanning software, the scanner must be directed to set up the connections. This often requires some device information, such as input and output sizes. The input and output sizes are computed from the transmit and receive sizes. These sizes are defined in the parameter object of the device. The transmit size of the poll connection is computed by adding 2 to the transmit buffer size on the 1799-DASCII module. The transmit size for the change-of-state and cyclic connections are set to 0, because these connections do not initiate a transmission on the serial link. The receive size of all three connections is computed by adding the number of option bytes to the receive buffer size.
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IMPORTANT
Remember to remap the data (if necessary) after setting the sizes, because many configuration tools automatically unmap data when the connection sizes change.
The 1799-DASCII module supports modes of data transfer of the serial buffer that include the following:
Polled I/O
Change-of-state I/O
Cyclic I/O
Explicit Message
Polled I/O
The polled connection is the only way you can send serial output data to the I/O and I/O devicce. The DeviceNet master initiates the polled connection transfer. The master sends the 1799-DASCII module its serial output buffer with a record number and length byte. The 1799-DASCII module monitors the record number for a change. If the record number changes, the 1799-DASCII module transmits the data buffer on its serial link. If the record number does not change, the device does not transmit the data buffer.
After the device has transmitted its data out to the serial link, the 1799-DASCII module takes any information that is stored in its current serial input buffer and sends this data to the DeviceNet master. It sends all characters up to and including the received delimiter, padding only if specified in the parameter object. When the 1799-DASCII module receives a new message with a delimiter or with an overflow condition without a delimiter), the device increments the receive record, updates the length byte, and copies the new information from the last receive delimiter into the buffer. If an overflow occurs, the 1799-DASCII module indicates so in its receive status bit. The receive status byte also reflects other errors in the device.
Cyclic I/O
The cyclic connection initiates a transmission every time the connection timer expires. The cyclic connection can only send data from the 1799-DASCII module. If you need to transmit on the I/O link, the polled connection is necessary. The polled and cyclic connections can exist simultaneously. The manner in which cyclic connection reports its data is the same as the polled connection. The cyclic connections transmit buffer is the same as the polled connections transmit buffer, so overflows and received delimiters act the same over any connection.
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DeviceNet Serial Interface Module 9
Change-of-State I/O
The change-of-state (COS) connection is the same as the cyclic connection except that the COS connection also initiates a transfer on the receipt of the delimiter or an overflow. The COS connection is mutually exclusive with the cyclic connection, but can coexist with the polled connection. The COS connection operation is useful in conserving bandwidth and provides the master with the most current data as fast, or faster, than a poll connection. The COS connection automatically turns on the COS mechanism when the connection is created.
Set Up the Connection Timer
The 1799-DASCII module sets the connection timer to the expected packet rate (EPR), sometimes referred to as scan rate, value for the cyclic and polled connection. It also uses this value in the connections to calculate the time the device waits before signaling a timeout. If you are using a scanner or scanning software, the EPR must be configured. The scanner configures the EPR in the 1799-DASCII module at the beginning of communication. Refer to the scanner manual for how to configure the EPR.
IMPORTANT
The EPR can be set manually by performing a set (Service 10hex) on the connection class (Class 5hex) attribute 9. The polled connection uses instance 2. The COS and cyclic connections use instance 4. This must be done after allocating the connection.
Serial Data Strings and the Scanner's I/O Rate
Serial gateways typically use more bandwidth on the DeviceNet bus than other types of I/O devices. If long data strings are implemented and/or multiple devices are on the DeviceNet network, make sure the scan rate is set accordingly.
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10 DeviceNet Serial Interface Module

DeviceNet Wiring

DeviceNet wiring connections are made to the plug-in connector. The connector plugs into connector J1 on the circuit board.
Network Connector (female contacts)
5 V+ Red 4 CAN_H White 3 Drain Bare 2 CAN_L Blue 1 V- Black
Network Connector (male contacts)

Serial Port DB9 Wiring

The module operates as an RS-232 or RS-485 device, depending on how the serial communication lines are attached. For information about serial port connections, see the DB9 9-Pin Connector Signal Assignments table and description. All signal lines are isolated.
Serial Port Connection
The ASCII devices are connected to the 1799-DASCII module by using a three-wire (or five-wire for RS232 hardware handshaking) communication cable.
DB9 9-Pin Connector Signal Assignments
Pin RS-232 RS-485
1 TRXD-
2RX
3TX
4
5 Common Common
6
7RTS
8CTS
9 TRXD+
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DeviceNet Serial Interface Module 11
RS-232 without Hardware Handshaking
Follow these steps to connect the RS-232 wiring without hardware handshaking.
1. Connect the receive wire to pin 2 (RXD).
2. Connect the transmit wire to pin 3 (TXD).
3. Connect common to pin 5 (common).
The channel automatically operates in RS-232 mode when these pins are connected.
The RS-232 electrical interface uses a MAX232 transceiver or electrical equivalent.
IMPORTANT
All pins are active. Do not connect to other pins.
RS-232 with Hardware Handshaking
When implementing RTS/CTS handshaking, follow these steps to connect RS-232 wiring.
1. Connect receive to pin 2 (RXD).
2. Connect transmit to pin 3 (TXD).
3. Connect transmit/handshaking to pin 7 (RTS).
4. Connect receive/handshaking to pin 8 (CTS).
5. Connect common to pin 5 (Common).
The channel automatically operates in RS-232 mode when these pins are connected.
IMPORTANT
All pins are active. Do not connect to other pins.
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