Rockwell Automation 1799-D12G12GL User Manual

Installation Instructions
12 Input/12 Output Discrete Embedded TTL I/O Module with Pulse Width Modulation and DeviceLogix
Cat. No. 1799-D12G12GL
Inside...
For See page
About the Module 1
Important User Information 3
Environment and Enclosure 4
Install the Module 4
Prevent Electrostatic Discharge 5
Configure Module Parameters 12
Configure DeviceLogix Parameters 13
Troubleshoot with the Indicators 15
Specifications 18
About the Module
The module uses DeviceLogix technology. DeviceLogix is a local logic capability that lets you control outputs and manage status information within the device.
The module communicates via a DeviceNet network.
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The module is equipped with AutoBaud detect, and is shipped with Autobaud enabled. AutoBaud lets the module detect the baud rate on your DeviceNet network and automatically adjusts the module to that rate.
31568-M
Your package contains:
one I/O module
these installation instructions
one DeviceNet 5-position, open-style plug with 2 locking screws (catalog
number 1799-DNETSCON)
Optional Hardware
Order all mating connectors and mounting hardware separately.
Option Quantity Catalog Number Supplier
12-position I/O connector (2 pieces) 1 1799-12SPCON Rockwell Automation
Hex stand-off, M3, 1 cm (1/4 in.) Minimum length 1 cm (1/4 in.)
Screw, Pan Head, #6 6 N/A Local purchase
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Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.
Labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be dangerous temperatures.
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ATTENTION
Environment and Enclosure
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
NOTE: See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1, Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements pertaining to this equipment.
Install the Module
To install the module, you must do the following:
Set the node address.
Mount the module.
Connect the module to the DeviceNet network and to your I/O.
Communicate with the module.
Configure module parameters.
Configure DeviceLogix parameters.
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ATTENTION
Prevent Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
If available, use a static-safe workstation.
When not in use, store the equipment in appropriate
static-safe packaging.
Set the Node Address
Set the node address using the rotary switches or a DeviceNet software configuration tool such as RSNetWorx for DeviceNet.
The two switches are S1 and S2:
Switch Label Function
S1 MSD - Most Significant Digit
S2 LSD - Least Significant Digit
Use the following illustration to help you locate the switches.
S1
S2
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6 12 Input/12 Output Discrete Embedded TTL I/O Module with Pulse Width Modulation and DeviceLogix
Valid node addresses are 00 through 63. Each board is shipped with the node address set to 63 in the board’s memory. The rotary switches are set for position 99 at shipment.
TIP
To set the node address, do the following:
1. Use a small blade screwdriver to rotate the switches.
2. Line up the small arrow on the switch with the number setting you wish to
use.
The rotary switches are read at board power-up only. Settings between 64 and 99 cause the board to use the last valid node address stored in the board’s memory.
Mount the Module
Use the following illustration to help you mount the module.
You can mount the board in an enclosure with pre-tapped holes.
Use the table on page 2 as a guide when purchasing mounting hardware.
Stand-off (1 of 6)
1. Place the six stand-offs behind the module.
2. Align the holes on the module with the stand-offs.
3. Place the screws through the module into the stand-offs and tighten.
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Module Dimensions
7.9 cm
3.125 in.
7.8 cm
3.0625 in.
7.8 cm
3.0625 in.
16.5 cm
6.5 in.
8.9 cm
3.5 in.
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Connect the Module
Use the following illustrations and tables to help you connect the DeviceNet and I/O connectors to the module.
DeviceNet Connector (P1)
P5
P4
P3
P2
31571-M
ATTENTION
I/O cabling must be less than 6 m (19.7 ft).
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TIP
If necessary to guard against excessive vibration, tighten the two screws on the DeviceNet connector (P1) to a maximum torque of
0.79 N-m (7 in-lbs).
I/O Connector Pin Assignments
The following illustration depicts the pin number assignments of the I/O connectors (P2 through P5).
Connectors P2 through P5
1 2 3 4 5 6 7 8 9 10 11 12
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I/O Connector Signals
The following table identifies the signal for each pin number on the I/O connectors (P1 through P5).
Pin Description Function Comments
1 Common Field Power 0V dc return Field power minus
2 First Input Input
3 First Output Output
4 5V dc Field Power +5V dc field 68 mA per connector
5 Second Output Output
6 PWM Signal Output Requires Enable Set
7 Second Input Input
8 Third Output Output
9 Third Input Input
10 Not Used Not Used Not Used
11 Not Used Not Used Not Used
12 Not Used Not Used Not Used
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I/O Connector Inputs and Outputs
The following table identifies the inputs and outputs for connectors P2 through P5.
Pin Connector
P5 P4 P3 P2
1 Common Common Common Common
2 Input 0 Input 3 Input 6 Input 9
3 Output 0 Output 4 Output 8 Output 12
4 +5V dc +5V dc +5V dc +5V dc
5 Output 1 Output 5 Output 9 Output 13
6 PWM 1 PWM 2 PWM 3 PWM 4
7 Input 1 Input 4 Input 7 Input 10
8 Output 2 Output 6 Output 10 Output 14
9 Input 2 Input 5 Input 8 Input 11
DeviceNet Connector Pin Assignment
The following table identifies the signal for each pin number on the DeviceNet connector.
Pin Description Function Color
1 V- -24V dc Black
2 CAN_L DeviceNet-specific Blue
3 Shield Not Used Not Used
4 CAN_H DeviceNet-specific White
5 V+ +24V dc Red
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Connect the Field Output Device to the I/O Connector (P1)
Use the following wiring diagram to connect the module outputs. The module outputs provide 5V TTL level signals.
Pin 1 Return
P2 - P5 Pins 3, 5, 6, 8 Output X
Load
Connect the Field Input Device to the I/O Connector (P1)
IMPORTANT
Use the following wiring diagram to connect the module inputs.
All field input devices in each group of eight must be of the same type, either sinking or sourcing. The board will not operate if the types are mixed.
Pins 4 +5V dc
TTL-level Device
Pins 2, 7, 9 Input X
Pin 1 Return
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Communicate with the Module
The module exchanges I/O data with the master on DeviceNet through cyclic, polled, or change-of-state messaging.
Messaging Type Description
Cyclic The module produces and consumes I/O data
cyclically at the rate configured by the master on the DeviceNet network.
Polled The master initiates communication by sending its
Change-of-State I/O data is produced when an input changes.
The module consumes and produces I/O data as follows:
I/O Connection Type Consumes Produces
Cyclic 3 Bytes 6 Bytes
Polled 3 Bytes 6 Bytes
Change-of-State 3 Bytes 6 Bytes
polled I/O message to the board. The board consumes the message, updates any outputs and produces a response containing the input data.
A heartbeat production occurs if no input condition change occurs within the expected packet rate. This heartbeat production tells the master that the board is alive and ready to communicate. Consumption occurs when data changes and the master produces new output data to the board.
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Refer to the following table for the word/bit definitions for the 1799-12G12GL boards
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Produced 0 I7 I6 I5 I4 I3 I2 I1 I0
Produced 1 Reserved Logic Enabled Reserved Reserved I11 I10 I9 I8
Produced 2 O7
PWM Enabled 1
Produced 3 O15
PWM Enabled 3
Produced 4 NetOut 7 NetOut 6 NetOut 5 NetOut 4 NetOut 3 NetOut 2 NetOut 1 NetOut 0
Produced 5 NetOut 15 NetOut 14 NetOut 13 NetOut 12 NetOut 11 NetOut 10 NetOut 9 NetOut 8
Consumed 0 O7 O6 O5 O4 O3 O2 O1 O0
Consumed 1 O15 O14 O13 O12 O11 O10 O9 O8
Consumed 2 PWM 7 PWM 6 PWM 5 PWM 5 PWM 4 PWM 3 PWM 2 PWM 1
Where: I = Input; O = Output; PWM = Pulse Width Modulation
PWM 0 through 7 = Pulse Width Modulation percent value
O6 05 04 O3
PWM Enabled 0
O14 O13 O12 O11
PWM Enabled 2
O2 O1 O0
O10 09 O8
Configure Module Parameters
The module has 11 parameters that are configurable through a DeviceNet software configuration tool such as RSNetWorx for DeviceNet. The DeviceNet configuration tool requires an electronic data sheet (EDS) to configure the module’s parameters.
You can find the EDS file on the ODVA Web site (www.odva.org).
Use the descriptions in the following table to help you configure the parameters.
Parameter Description
AutoBaud Enables the board to match the network’s data rate. When
enabled, Baud Rate parameter is ignored.
Input Off-to-On Filter Time Controls the amount of time the input must be in the on
state before the board reports the input as on.
Input On-to-Off Filter Time Controls the amount of time the input must be in the off
state before the board reports the input as off.
Output Idle State Controls the state of each output when the DeviceNet
master is in an idle state.
Output Fault State Controls the state of each output when the board loses
communication with the DeviceNet master.
Output Idle Value Controls the value that outputs will have when the output
idle state is set to use idle value.
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Parameter Description
Output Fault Value Controls the value that outputs will have when the output
Consumed I/O Assembly Lets you select size of consumed data.
Network Status Override Lets local logic override output behavior when the module is
Comm Status Override Allows local logic to override output behavior when
Quick Start Disables Autobaud, decreasing startup time.
fault state is set to ‘use fault value.’
not online.
communications is faulted or idled.
Configure DeviceLogix Parameters
Use the Function Block Editor supplied with RSNetWorx for DeviceNet software to configure DeviceLogix parameters.
TIP
For more information on using the Function Block Editor, refer to the DeviceLogix User Manual, publication ACIG-UM001, as well as the online help supplied with RSNetWorx for DeviceNet software.
Configure the DeviceLogix parameters listed in the following table:
Parameter Selection
Function Blocks Supported Boolean
Maximum Number of Function Blocks in a Configuration
Function Block Processing Time 2 msec/24 blocks
Network Input Bits 32
Network Output Bits 16
Latches Time rs Counters
72
4 msec/28 blocks 6 msec/72 blocks
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Parameter Selection
Available Status Bits Explicit Message Connection
Logic Status Indicators None
Consumed I/O Assembly The amount of data the module consumes over the
Polled Connection Change-of-State/Cyclic Connection Change-of-State/Cyclic Fault Network Fault Minor Module Fault
Solid Green Flashing Green Logic Disabled Logic Enabled Local Forces Applied and Logic Enabled
DeviceNet network (0 - 4 bytes)
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Troubleshoot with the Indicators
These module indicators are shown below.
Module status indicator
Network status indicator
DeviceLogix status indicator
Input status indicators
Output status indicators
5V dc supply power indicator
Logic Status Indicator
Network Status Indicator
Input Status Indicators
Module Status Indicator
Output Status Indicators
+5V dc Supply Status Indicator
31576-M
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Board Status Indicator (MOD)
Indication Status
None No power
Green Blinking Solid
Red Blinking Solid
Needs commissioning Device operational
Minor fault Critical fault
Network Status Indicator (NET)
Indication Status
None Not on line
Device has not completed duplicate MAC ID test yet
Device may not be powered yet
Green Blinking Solid
Red Blinking Solid
On line/connected (Group 2 device only) the device is allocated to a master On line/no connections
Connection timed out Failed communication: A duplicate node address exists or module is at the wrong baud rate
DeviceLogix Status Indicator (DS1)
Indication Status
None DeviceLogix disabled
Green Solid Blinking
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DeviceLogix enabled Input or Output force (forced value) active
17 12 Input/12 Output Discrete Embedded TTL I/O Module with Pulse Width Modulation and DeviceLogix
Inputs and Outputs Status Indicators
Indication Status
None No power
Input or output point off
Yellow Input or output point on
+5V dc Supply Power Indicator
Indication Status
Green 5V I/O power
None No power
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Specifications
Input Specifications Maximum Minimum
Inputs per block 12 TTL compatible
Off-State Voltage Current
On-State Voltage Current
Output Specifications
Outputs Per Block 12 TTL, 24 mA
Output Auxiliary Voltage Current
On-State Voltage Drop 250 mV -
On-State Current 24 mA -
Board Current (all outputs on) 450 mA -
Surge Current - for 10ms, repeatable every 2s (individual outputs)
General Specifications
DeviceNet Power Voltage Current
DeviceNet Power Circuit Type Class 2
I/O Wire Length 6 M
0.8V dc
0.6 mA
5.1V dc 10 µA
5V supply, 5.1V 4.8 V dc
24 mA -
25V dc
450 mA
19.7 ft
-
-
2.4V dc 0 µA
-
11V dc
-
-
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General Specifications (continued)
LED Indicators Board Status - red/green
Approximate Dimensions Millimeters (Inches)
Operational Temperature
Storage Temperature
Relative Humidity IEC 60068-2-30 (Test Db, Un-packaged Non-operating Damp Heat):
Vibration IEC 60068-2-6 (Test Fc, Operating):
Operating Shock IEC 60068-2-27 (Test Ea, Unpackaged Shock):
Non-Operating Shock IEC 60068-2-27 (Test Ea, Unpackaged Shock):
Emissions CISPR 11:
ESD Immunity IEC 61000-4-2:
Radiated RF Immunity IEC 61000-4-3:
Network Status - red/green DeviceLogix Status - green Input Point LED - yellow Output Point LED - yellow 5V I/O supply - green
165.1 mm x 88.9 mm x 3.53 mm (6.5 in. x 3.5 in. x 0.14 in.)
IEC 60068-2-1 (Test Ad, Operating Cold), IIEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
o
C (14...158 oF)
-20...70
IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold), IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat), IEC 60068-2-14 (Test Na, Un-packaged Non-operating Thermal Shock):
o
C (-40...185 oF)
-40... 85
5...95% non-condensing
5g @ 10-500Hz
30g
50g
Group 1, Class A
8 kV indirect contact discharges
10V/m with 1kHz sine-wave 80%AM from 30MHz...2000 MHz 10V/m with 200Hz 50% Pulse 100%AM at 900 MHz 10V/m with 200Hz 50%Pulse 100% AM at 1890 MHz
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General Specifications (continued)
EFT/B Immunity IEC 61000-4-4:
Surge Transient Immunity IEC 61000-4-5:
Conducted RF Immunity IEC 61000-4-6:
Enclosure Type Rating None (open-style)
5V Supply Voltage Ranges 4.8...5.1V
Supply Power/Current Ratings Isolated outputs limited to 1 volt-ampere in each ungrounded output
Power Consumption 11.25 VA dc
Power Dissipation 11.25 VA dc @ 70 °C, approximate minimum enclosure size 229 mm x
Isolation Voltage (continuous-voltage withstand rating)
Conductors Wire Size
Wiring Category
1,2
Wire Type Copper
±2kV at 2.5kHz on signal ports ±2kV at 5kHz on communications ports
±2kV line-earth (CM) on communications ports
10Vrms with 1kHz sine-wave 80%AM from 150kHz...80MHz
0...5.1V dc
line
165 mm x 127 mm (9 in. x 6.5 in. x 5 in.)
50V continuous Tested to withstand 2000V dc for 60 seconds
2
I/O: 20 AWG (0.5mm2)...26 AWG (0.13mm wire rated at 75 °C or greater 1.2 mm (3/64 in.) insulation maximum.
2
DeviceNet: 14 AWG (2.5mm
)...22 AWG (0.25mm2) solid or stranded
) solid or stranded copper
copper wire rated at 75 °C or greater 1.2 mm (3/64 in.) insulation maximum. (Refer to publication DNET-UM072).
2 - on signal ports 2 - on communications ports
1
Use this Conductor Category information for planning conductor routing. Refer to Publication 1770-4.1,
Industrial Automation Wiring and Grounding Guidelines.
2
Use this Conductor Category information for planning conductor routing as described in the appropriate
System Level Installation Manual.
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Certifications
Certifications:
1
(when product is marked)
1
See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and
other certification details.
DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). RSNetWorx for DeviceNet and DeviceLogix are trademarks of Rockwell Automation
c-UR-us UL Recognized Component Industrial Control Equipment, certified for US and Canada CE European Union 89/336/EEC EMC Directive,
compliant with: EN 50082-2; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)
C-Tick Australian Radiocommunications Act, compliant
with: AS/NZS CISPR 11; Industrial Emissions
ODVA ODVA conformance tested to DeviceNet specifications
Note: In order to comply with CE Low Voltage Directives (LVD), you must use either a NEC Class 2, a Safety Extra Low Voltage (SELV) or a Protected Extra Low Voltage (PELV) power supply to power this adapter. A SELV supply cannot exceed 30V rms, 42.4V peak or 60V dc under normal conditions and under single fault conditions. A PELV supply has the same rating and is connected to protected earth.
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Notes:
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Notes:
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Rockwell Automation Support
Rockwell Automation provides technical information on the web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Installation Assistance
If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running:
United States 1.440.646.3223
Outside United States
Monday – Friday, 8am – 5pm EST
Please contact your local Rockwell Automation representative for any technical support issues.
New Product Satisfaction Return
Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned:
United States Contact your distributor. You must provide a Customer Support case number
Outside United States
Publication 1799-IN008A-EN-P - July 2005 PN 957955-82
(see phone number above to obtain one) to your distributor in order to complete the return process.
Please contact your local Rockwell Automation representative for return procedure.
Copyright © 2005 Rockwell Automation, Inc. A ll rights reserved. Printed in t he U.S.A.
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