RKI Instruments M2A Operating Manual

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M2A Transmitter

Operator’s Manual

Part Number: 71-0305RK

Revision: H

Released: 12/3/18

RKI Instruments, Inc.

www.rkiinstruments.com

WARNING

Read and understand this instruction manual before operating instrument. Improper use of the gas monitor could result in bodily harm or death.

Periodic calibration and maintenance of the gas monitor is essential for proper operation and correct readings. Please calibrate and maintain this instrument regularly! Frequency of calibration depends upon the type of use you have and the sensor types. Typical calibration frequencies for most applications are between 3 and 6 months, but can be required more often or less often based on your usage.

M2A Transmitter Operator’s Manual

Product Warranty

RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in materials, workmanship, and performance for a period of one year from date of shipment from RKI Instruments, Inc. Any parts found defective within that period will be repaired or replaced, at our option, free of charge. This warranty does not apply to those items which by their nature are subject to deterioration or consumption in normal service, and which must be cleaned, repaired, or replaced on a routine basis. Examples of such items are:

Warranty is voided by abuse including mechanical damage, alteration, rough handling, or repair procedures not in accordance with the operator’s manual. This warranty indicates the full extent of our liability, and we are not responsible for removal or replacement costs, local repair costs, transportation costs, or contingent expenses incurred without our prior approval.

THIS W ARRAN T Y IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF RKI INSTRUMENTS, INC. INCLUDING BUT N OT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL RKI INSTRUMENTS, INC. BE LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND CONNECTED WITH THE USE OF ITS PRODUCTS OR FAILURE OF ITS PRODUCTS TO FUNCTION OR OPERATE PROPERLY.

a) Absorbent cartridges d) Batteries

b) Pump diaphragms and valves e) Filter elements

c) Fuses

This warranty covers instruments and parts sold to users by authorized distributors, dealers, and representatives as appointed by RKI Instruments, Inc.

We do not assume indemnification for any accident or damage caused by the operation of this gas monitor, and our warranty is limited to the replacement of parts or our complete goods.

M2A Transmitter Operator’s Manual

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

About the M2A Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

External Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Internal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 3: Installation & Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Mounting the M2A Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Wiring the M2A Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 4: Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4 - 20 mA Signal Output Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Chapter 5: Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Viewing & Changing M2A Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chapter 6: Gas Type Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Selecting the Gas Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

M2A Transmitter Operator’s Manual

Chapter 7: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Calibration Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Calibration, Combustible Gas, CO2, and Toxic Versions . . . . . . . . . . . . . . . . . . . . . . . . 51

Calibration, Oxygen Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Replacing Components of the M2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Chapter 8: RS-485 Modbus Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Wiring the M2A in a Modbus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Using the M2A in a 4-wire Modbus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Modbus Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Supported Modbus Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Appendix A: Control Button Quick Reference Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Appendix B: PLC and DCS Device Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Appendix C: Function Code 16 Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

(Appendix C available from RKI Instruments, Inc. Not included in manual as normally provided with M2A detector head.)

M2A Transmitter Operator’s Manual

Chapter 1: Introduction

Overview

This chapter briefly describes the M2A Transmitter. This chapter also describes the M2A Transmitter Operator’s Manual (this document). Table 1 at the end of this chapter lists the

specifications for the M2A.

About the M2A Transmitter

The M2A transmitter is a fixed mount, continuous-monitoring detector head. All user adjustable parameters may be accessed using push button switches. In addition, calibration may be performed non-intrusively by use of a magnetic wand accessory which activates magnetic switches through a window at the front face of the detector head.

The M2A displays the current gas reading on an OLED display which is visible through the window in the cover (front face) and provides a 4 - 20 mA signal which indicates the target gas reading for use by a gas monitoring controller, recording device, or programmable controller. The M2A also provides an RS-485 Modbus output. Three sets of relay contacts, two controlled by the gas alarms and one by the fail alarm, rated at 115 VAC 5 amps are available for controlling devices such as lights or horns or for controlling higher rated relays.

Four operating modes allow you to display and change setup and calibration settings and change the gas type. They are Calibration Mode, Configuration Mode, Gas Type Mode, and Modbus Mode.

About this Manual

The M2A Transmitter Operator’s Manual uses the following conventions for notes, cautions, and

warnings.

NOTE: Describes additional or critical information.

CAUTION: Describes potential damage to equipment.

WARNING: Describes potential danger that can result in injury or death.

6 M2A Transmitter Operator’s Manual

Specifications

Table 1 lists specifications for the M2A.

Table 1: M2A Specifications

Target Gas/Detection Range Combustible Gas/Carbon Dioxide (CO

• Catalytic LEL: 0 - 100% LEL, 1% LEL increments (CH4 calibration unless otherwise specified. H

specific detector available)

• Catalytic CH4 ppm: 0 - 9000 ppm, 20 ppm increments

• IR (infrared) CH

LEL: 0 - 100% LEL, 1% LEL increments

• IR HC LEL: 0 - 100% LEL, 1% LEL increments (propane calibration)

• IR CH

Volume: 0 - 5.00% volume, 0.01% increments

• IR CH4 Volume: 0 - 100 % volume, 1% increments

• IR CO2 ppm: 0 - 5,000 ppm, 20 ppm increments

• IR CO

Volume: 0 - 5.00 % volume, 0.01% increments

• IR CO2 Volume: 0 - 50.0 % volume, 0.1% increments

• IR CO

Volume: 0 - 100 % volume, 1% increments

Oxygen

• Oxygen (O2): 0 - 25.0 % volume, 0.1% increments

CO/H

• Carbon Monoxide (CO): 0 - 300 ppm, 1 ppm increments

• Carbon Monoxide (CO): 0 - 200 ppm, 1 ppm increments

• Carbon Monoxide (CO): 0 - 100 ppm, 1 ppm increments

• Hydrogen Sulfide (H

S): 0 - 100 ppm, 1 ppm increments

To xi c

• Ammonia (NH3): 0 - 75.0 ppm, 0.1 ppm increments

• Arsine (AsH

• Chlorine (Cl

): 0 - 1.50 ppm, 0.01 ppm increments

): 0 - 3.00 ppm, 0.01 ppm increments

• Chlorine (Cl2): 0 - 10.0 ppm, 0.1 ppm increments

• Chlorine Dioxide (ClO2): 0 - 1.00 ppm, 0.01 ppm increments

• Hydrogen Cyanide (HCN): 0 - 15.0 ppm, 0.1 ppm increments

• Phosphine (PH

• Sulphur Dioxide (SO

): 0 - 1.00 ppm, 0.01 ppm increments

): 0 - 6.00 ppm, 0.01 ppm increments

)

Alarm Settings (Alarm 1/Alarm 2)

Ammonia: 12 ppm/25 ppm Arsine: 0.20 ppm/0.50ppm Carbon Dioxide 0 - 5,000 ppm: 2,500 ppm/5,000 ppm Carbon Dioxide 0 - 5.00%: 0.50 %/3.00 % Carbon Dioxide 0 - 50.0%: 50.0%/50.0% Carbon Dioxide 0 - 100%: 100%/100% Carbon Monoxide (all ranges): 25 ppm/50 ppm Chlorine (0 - 3.00 ppm): 0.50 ppm/1.50 ppm Chlorine (0 - 10.0 ppm): 1.0 ppm/3.0 ppm Chlorine Dioxide (0 - 1.00 ppm): 0.10 ppm/0.20 ppm Combustible Gas (%LEL): 10 %LEL/50 %LEL Combustible Gas (0-100%Volume): 100 %/100 % Hydrogen Cyanide: 5.0 ppm/10.0 ppm Hydrogen Sulfide: 10 ppm/50 ppm Methane (ppm): 5000 ppm/8000 ppm Methane (0-5.00%Volume): 0.5%/2.5 % Oxygen: 19.5%(decreasing)/23.5%(increasing) Phosphine: 0.10 ppm/0.30 ppm Sulphur Dioxide: 1.00 ppm/2.00 ppm

M2A Transmitter Operator’s Manual 7

Table 1: M2A Specifications

Construction (housing) Explosion-proof Junction Box, NEMA 4X

Area Classification Explosion-proof for Class I, Groups B, C, and D (Combustible, CO

and CSA Type oxygen)

Sampling Method Diffusion

Input Power 10 - 30 VDC

Controls • Three push button switches

• Three magnetic switches for non-intrusive calibration

Weight 4.5 lbs.

Signal Output • 4 to 20 mA with impedance maximums listed below

-12 VDC input: 500 ohms impedance max

-24 VDC input: 1000 ohms impedance max

• RS-485 Modbus

Explosion Proof Non-Explosion Proof

Catalytic LEL/ppm -40°C to 75°C N/A

Oxygen -20°C to 45°C -20°C to 50°C

S -40°C to 40°C -40°C to 50°C

Operating Temperature

CO -5°C to 40°C -20°C to 50°C

Toxic (ESM-01) N/A -10°C to 40°C

Toxic (CT-7 Series) N/A -20°C to 40°C

, CSA Type CO and H2S,

Infrared Combustible -20°C to 50°C -40°C to 50°C

Infrared CO

Accuracy Catalytic Combustible Gas (LEL range)

-20°C to 50°C -40°C to 50°C

: ± 5% of reading or ± 2% LEL (whichever is greater) Catalytic CH4 (ppm range):

± 5% of reading or ± 50 ppm (whichever is greater)** IR Combustible Gas/IR CO

± 5% of reading or ± 2% of full scale (whichever is greater)

Oxygen ± 0.5% O

Hydrogen Sulfide: ± 5% of reading or ± 2 ppm H

S (whichever is greater)

Carbon Monoxide: ± 5% of reading or ± 5 ppm CO (whichever is greater) Toxic Sensors (ESM-01 Type and CT-7 Series Type)

± 10% of reading or ± 5% of full scale (whichever is greater)

These are RKI factory settings. See “Viewing & Changing M2A Parameters” on page 41 to change the alarm settings.

Independent of zero drift.

WARNING: When using the M2A, you must follow the instructions and warnings in this

manual to assur e proper a nd safe op eration of the M2A and to minimize the risk of personal injury. Be sure to maintain and periodically calibrate the M2A as described in this manual.

8 M2A Transmitter Operator’s Manual

Chapter 2: Description

Magne tic

Wand

Junction Box Cover

3/4 NPT Conduit Port, Plugged

3/4 NPT Conduit Port

Window

Mounting Slot (2x)

Detector

(Catalytic LEL Detector Shown)

Overview

This chapter describes external and internal components of the M2A Transmitter.

External Description

This section describes the junction box and all external components of the M2A transmitter.

M2A Transmitter Operator’s Manual 9

Figure 1: M2A External Components

Junction Box

The M2A’s cast aluminum junction box is dust and weather resistant. The junction box also protects the M2A and all connections made to it. Use the three 3/4 NPT conduit ports to mount the detector to the junction box (factory installed in the bottom port) and connect wiring from an external device (left port). The top port is shipped with a factory installed and sealed conduit plug to avoid leaks into the junction box. If necessary, the conduit plug can be removed and the top port can be used for wiring.

WARNING: If the top conduit port is used for wiring, be sure to seal the threads to ensure

water does not enter the junction box. See “Wiring the M2A Transmitter” on page 27 for complete wiring instructions.

Use the junction box’s two mounting holes to mount the M2A to a vertical surface at the

Detector PartNumbers

61-0140RK

61-0140RKA

NC-6205-01

Detector PartNumbers

61-0140RK-05

61-0140RKA-05

NC-6205-05

monitoring site. The window in the cover on the front of the junction box allows you to view the OLED display and use the magnetic wand to actuate the magnetic control switches so you can perform non-intrusive calibration. Removing the cover allows you to access the interior of the junction box.

Magnetic Wand

The magnetic wand is a short plastic rod with a magnet in one end. It is used to actuate the magnetic control switches on the control PCB while the junction box cover is still installed so that non-intrusive calibration can be performed.

Gas Detector

The gas detector senses the target gas and is mounted in a 3/4 NPT conduit port on the right bottom side of the M2A. A variety of detectors may be used with the M2A. See the sections below for descriptions of each type of detector.

Catalytic Detectors

The catalytic detectors have a 1/2 NPT thread and require a 3/4 NPT x 1/2 NPT reducer to install in the detector port.

The table below outlines the M2A part numbers and replacement detector part numbers for the catalytic detectors.

Table 2: Catalytic Detectors

Target Gas, Range M2A Part Number Detector Used

Combustible Gas, 0 - 100% LEL 65-2640RK 61-0140RK (Catalytic UL version)

65-2640RK-05 61-0140RK-05 (Catalytic CSA version)

Hydrogen, 0 - 100% LEL 65-2641RK NC-6205-01 (Catalytic UL version, hydrogen specific)

65-2641RK-05 NC-6205-05 (Catalytic CSA version, hydrogen specific)

Methane, 0 - 9000 ppm 65-2647RK 61-0140RKA (Catalytic UL version)

65-2647RK-05 61-0140RKA-05 (Catalytic CSA version)

10 M2A Transmitter Operator’s Manual

Figure 2: Catalytic Sensors

Infrared (IR) Detectors

The IR combustible detectors are generally used instead of the catalytic combustible detectors in applications where there may be catalyst poisons such as silicone present or where oxygen is not present in the monitoring environment.

The table below outlines the M2A part numbers and replacement detector part numbers for the infrared (IR) detectors.

Table 3: Infrared (IR) Detectors

Target Gas, Range M2A Part Number Detector Used

CH4, 0 - 100% LEL 65-2649RK-CH4 61-0190RK-CH4 (UL)

65-2664RK-CH4 61-0197RK-CH4

, 0 - 5.00% volume 65-2649RK-CH4-5 61-0190RK-CH4 (UL)

, 0 - 100% volume 65-2658RK-CH4 61-0192RK-CH4 (UL)

65-2665RK-CH4 61-0199RK-CH4

, 0 - 5,000 ppm 65-2660RK-02 61-0191RK-02 (UL)

65-2661RK-02 61-0198RK-02

, 0 - 5% volume 65-2660RK-03 61-0191RK-03 (UL)

65-2661RK-03 61-0198RK-03

, 0 - 50% volume 65-2660RK-05 61-0191RK-05 (UL)

65-2661RK-05 61-0198RK-05

, 0 - 100% volume 65-2660RK-10 61-0191RK-10 (UL)

65-2661RK-10 61-0198RK-10

HC, 0 - 100% LEL (cal. to propane) 65-2649RK-HC 61-0190RK-HC (UL)

65-2664RK-HC 61-0197RK-HC

M2A Transmitter Operator’s Manual 11

Non-XP, Repla ceable-SensorType

Cap Gasket

Detector Housing Body

Hydrophobic Membrane

Detector Part Numbers

61-0197RK-CH4

61-0197RK-HC

61-0198RK-02 61-0198RK-03 61-0198RK-05 61-0198RK-10

61-0199RK-CH4

Detector Housing Cap

Plug-In IR LEL Sensor

Detector Part Numbers

61-0190RK-CH4

61-0190RK-HC

61-0191RK-02 61-0191RK-03 61-0191RK-05 61-0191RK-10

61-0192RK-CH4

61-0192-HC

XP,

Non-Replaceable-

Sensor Type

Figure 3: Infrared (IR) Sensors

Oxygen Detectors

There are three types of oxygen detectors available: a non-explosion proof partial pressure type, a non-explosion proof capillary type with a replaceable sensor, and an explosion proof (CSA) capillary type with a replaceable sensor. The capillary type’s output is less susceptible to variations in atmospheric pressure than the partial pressure type. The CSA type oxygen detector (65-2514RK) and the non-explosion proof capillary type detector (65-2494RK) has a replaceable plug-in sensor inside the detector housing. The entire oxygen detector must be removed if replacement is required for the 65-2510RK.

The table below outlines the M2A part numbers and replacement detector part numbers for the oxygen detectors.

Table 4: Oxygen Detectors

Target Gas, Range M2A Part Number Detector Used

Oxygen, 0 - 25% 65-2643RK-05 65-2514RK (capillary, CSA)

65-2644RK 65-2510RK (partial pressure)

65-2666RK 65-2494RK (capillary)

12 M2A Transmitter Operator’s Manual

Figure 4: Oxygen Detectors

Cap Gasket

Detector HousingBody

Detector Housing Cap

Hydrophobic Membrane

Detector Housing Cap

Plug-In O xygen Sensor

Cap Gasket

Non-XP,

Replaceable-SensorC apillary Type

Non-XP, Partial

Pressure Type

Oxygen Sen sor

Detector Housing Body

Flame Arrestor Guard

Detector

PartNumber

65-2494RK

Detector Part

Number

65-2510RK

Detector Part Number

65-2514RK

XP,

Replaceable-Sensor Capillary Type

CO and H

S Detectors

Both types of CO and H2S detectors (explosion-proof and non-explosion-proof) have replaceable plug-in sensors inside the detector housing.

The CO detectors include a charcoal filter disk which is held onto the sensor with a rubber retaining boot. The charcoal filter disk scrubs out interfering gases to which the CO sensor responds such as H

S and certain hydrocarbons.

The 65-2428 and 65-2428-01 explosion-proof H

S detectors both include a rubber boot and a

spacer which help ensure that the sensor remains plugged into the detector housing body. The only difference between the 65-2428 and the 65-2428-01 is that the sensor used in the 65-2428-01 is resistant to degradation caused by frequent exposure to low levels of H

high levels of H

The 65-2495RK non-explosion-proof H

S detector includes an adhesive-backed gasket inside the

detector housing cap which helps ensure that the sensor remains plugged into the detector housing body.

The table below outlines the M2A part numbers and replacement detector part numbers for the CO and H

S detectors.

Tab le 5 : CO and H2S Detectors

Target Gas, Range M2A Part Number Detector Used

S or occasional exposure to

CO, 0 - 300 ppm 65-2646RK-05 65-2438 (CSA)

65-2663RK 65-2496RK

CO, 0 - 200 ppm 65-2646RK-05-02 65-2438-01

CO, 0 - 100 ppm 65-2646RK-05-01 65-2438-01

S, 0 - 100 ppm 65-2645RK-05 65-2428 (CSA)

65-2645-05-07 65-2428-01 (CSA)

65-2662RK 65-2495RK

M2A Transmitter Operator’s Manual 13

Figure 5: H2S Detectors

Cap Gasket

Flame Arrestor Guard

H2S Plug-in Sensor

Spacer

RubberBoot

Detector Housing Cap

Non-XP Type

Detector Housing Cap

Hydrophobic Memb rane

Cap Gasket

H2S Plug-in Sensor

Detector Housing B ody

Detector PartNumber

65-2495RK

Detector Part Numbers

65-2428

65-2428-01

Detector Housing Body

XP Type

Detector Housing C ap

CharcoalFilter w/Rubber Boot

CO Plug-inS ensor

Cap Gasket

Detector Housing Body

Cap Gasket

Hydrophobic Membrane

CO Plug-inS ensor

Flame Arrestor Guard

Detector Housing C ap

Non-XP Type

Detector Part Number

65-2496RK

Detector Housing B ody

RubberBoot w / CharcoalFilter

XP Type

Detector PartNumber

65-2438

65-2438-01

Figure 6: CO Detectors

ESM-01 Detectors

The construction of the various ESM-01 detectors is similar. Each of the ESM-01 detectors has a different replaceable plug-in sensor that protrudes through the detector housing cap. Although ESM-01 detectors look the same except for the plug-in detector, the detector housing which includes the detector socket and conditioning circuitry is specific to a sensor type. For example, a detector housing from a Cl

detector cannot be used with an NH3 detector. One of the two detector

wires is color coded for each specific detector type. The ESM-01 detectors include a removable splashguard that screws onto the detector housing cap. When it is necessary to apply gas to an ESM-01 detector, remove the splashguard to allow access to the sensor that protrudes through the detector housing cap. You can then push the appropriate ESM-01 calibration cup onto the sensor.

The table below outlines the M2A part numbers and replacement detector part numbers for the

Target Gas, Range M2A Part Number Detector Used

AsH

, 0 - 1.5 ppm 65-2648RK-ASH3 65-2300RK-ASH3

ESM-01 detectors.

Table 6: ESM-01 Detectors

14 M2A Transmitter Operator’s Manual

Target Gas, Range M2A Part Number Detector Used

Splash Guard (removable)

Cap Gasket

Det ec t or Ho usi ng Bo dy (di fferent for each d etector type )

Sensor (differe nt for each detector type)

Detector Housing Cap

, 0 - 3 ppm 65-2648RK-CL2 65-2300RK-CL2

, 0 - 10 ppm 65-2648RK-CL-10 65-2300RK-CL-10

HCN, 0 - 15 ppm 65-2648RK-HCN 65-2300RK-HCN

NH3, 0 - 75 ppm 65-2648RK-NH3 65-2300RK-NH3

, 0 - 1 ppm 65-2648RK-PH3 65-2300RK-PH3

, 0 - 6 ppm 65-2648RK-SO2 65-2300RK-SO2

Figure 7: ESM-01 Type Detector

CT-7 Series Detectors

The CT-7 Series detectors for Cl

and ClO2 have a replaceable plug-in sensor inside the detector

housing. An adhesive backed gasket inside the detector housing cap helps ensure that the sensor remains plugged into the detector housing body.

The table below outlines the M2A part numbers and replacement detector part numbers for the CT7 Series detectors.

Target Gas, Range M2A Part Number Detector Used

, 0 - 3 ppm 65-2670RK-CL2 65-2302-CL2

, 0 - 10 ppm 65-2670RK-CL210 65-2302-CL2-10

ClO

, 0 - 1 ppm 65-2670RK-CLO2 65-2302-CLO2

M2A Transmitter Operator’s Manual 15

Table 7: CT-7 Series Detectors

Figure 8: CT-7 Series Detectors

Hydrophobic Membrane

Plug-in Sensor

Detector Housing Cap

Cap Gasket

Detector Housing Body (different for each detector type)

16 M2A Transmitter Operator’s Manual

Internal Description

Control PCB

M2A TRA N SMITTER

RKI INSTRUMENTS

Junction Box

Terminal PCB

3/4" NPT Conduit

Open i ng f or W ire Entry

3/4" NPT Conduit Opening, Plugged

This section describes the internal components of the M2A. The internal components of the M2A include the terminal PCB which provides for all the wiring connections to the M2A and the control PCB which displays the gas reading and has the control buttons.

Terminal PCB

The terminal PCB is encapsulated in epoxy for protection against moisture and physical damage. It is mounted into the rear of the junction box with three standoffs and rests on a thin layer of foam. A banana jack is screwed into each of the standoffs and is used for mounting the control PCB. The terminal PCB converts the electrical output from the detector to a signal which can be displayed by the OLED display, a 4 - 20 mA signal (that is proportional to the detection range), and an RS-485 Modbus output signal. The 4 - 20 mA signal may be used by a recording device, gas monitor controller, or programmable controller. The Modbus output may be used to connect the M2A to a Modbus network. The terminal PCB also controls three relays: one fail and two gas alarm.

Two columns of plug-in style terminal strips are used to make all wiring connections to the M2A. The column on the left consists of the power/signal, detector, and Modbus terminal strips. The column on the right consists of the relay terminal strips. A 20 position connector at the bottom of the terminal PCB is used to connect the terminal PCB to the control PCB with a ribbon cable. A 5 position connector on the left side of the terminal PCB is used by factory or field service personnel to program the M2A. On the combustible and CO

above the programming connector is used to set the detector current.

Figure 9: M2A Internal Components

versions of the M2A, a factory adjust pot just

M2A Transmitter Operator’s Manual 17

Figure 10: Terminal PCB Component Location

- S +

A B C

RS 485 PWR/SIG

R W G B

LEL

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

Modbus Terminal Strip

Ground Jumper

Programming Connector

(Factory Use)

Power/Signal Terminal Strip

Termination Jumper

Ribbon Cable Connector

Detec tor Curren t Adjust Pot

(Comb/CO 2 T y p e O n l y, Factory Adj us t )

Detector Terminal Strip

(Comb/CO2 Version Shown)

Relay Terminal Strips

Toxic/Oxy

Detector

Terminal

Strip

Comb/CO2

Detector

Terminal

Strip

- S +

PWR/SIG

TOXIC OXY

+ - + -

RS 485

A B C

C NC NO

ALARM 1

C NC NO

ALA RM 2

C NC NO

FAIL

- S + A B C

RS 485 PWR/SIG

R W G B

LEL

C NC NO

ALARM 1

C NC NO

ALA RM 2

C NC NO

FAIL

Power/Signal Terminal Strip

The power/signal terminal strip is a three position plug-in style terminal strip located at the top of the left terminal column. It is used to connect 24 VDC power to the M2A and to connect the 4 - 20 mA output signal to a device.

The signal output, the S terminal, does not have to be connected for the M2A to function. The S terminal is used if you want to connect the 4 - 20 mA output signal to another device such as a gas monitoring controller, chart recorder, or programmable controller (PLC).

Detector Terminal Strip

The detector terminal strip is a four position plug-in style terminal strip and is the middle terminal strip in the left terminal column. For a combustible or CO

connect the detector to the M2A. For a toxic or oxygen M2A, only two of the terminals are used for connecting a detector; two terminals are dedicated for connecting a toxic detector and two are dedicated for connecting an oxygen detector (only one detector can be installed).

18 M2A Transmitter Operator’s Manual

Figure 11: Detector Terminal Strip

M2A, all four terminals are used to

NOTE: The detector is factory-wired to the M2A. See “Wiring the M2A Transmitter” on

ENTER

DOWN/NO

UP/YES

Push Button

Control

Switches

Magnetic Switches

ENTER

UP/YES

DOWN/NO

Alar m 1 LED

Alar m 2 LED

Fail LED

RX LED

TX LED

M2A TRANSMITTE R

RKI INSTRUMENTS

OLEDDisplay

page 27 for all wiring procedures related to M2A.

Modbus Terminal Str ip

The Modbus terminal strip is a three position plug-in style terminal strip and is the bottom terminal strip in the left terminal column. It allows connection of the M2A into a Modbus network.

Relay Terminal Strips

The right column of terminal strips consists of, from top to bottom, the fail, alarm 1, and alarm 2 relay terminal strips. They are three-position plug-in style terminal strips. The relay terminal strips are used to connect devices such as lights and horns that are controlled by the relay contacts. The relay contacts are rated at 115 VAC, 5 amps. The relay contacts may also be used to control higher rated relays.

Termination Jumper

A two pin header with a termination jumper installed is located below the Modbus terminal strip. Leave this jumper installed unless directed to remove it for a Modbus installation. See “Chapter 8: RS-485 Modbus Output” on page 61 for a description of using the M2A in a Modbus system.

Ground Jumper

A two pin header with a jumper installed is located along the left side of the terminal PCB. Leave this jumper installed unless directed to remove it for a Modbus installation. See “Chapter 8: RS-485 Modbus Output” on page 61 for a description of using the M2A in a Modbus system.

Control PCB

The OLED display and control switches are located on the control PCB. It is installed on top of the terminal PCB by lining up its three spacing standoffs with the banana jacks in the terminal PCB mounting standoffs and pushing it onto the banana jacks. The jacks retain the control PCB.

Figure 12: Control PCB Component Location

M2A Transmitter Operator’s Manual 19

OLED Display

The OLED display is located at the top of the control PCB. It indicates the current gas reading and displays messages and parameters in the M2A’s programs.

Control Buttons

The M2A includes three push button switches that allow you to enter the M2A’s operating modes, navigate through the modes, update settings, and save changes to the settings. The push button switches are located along the bottom edge of the control PCB (see Figure 12). The UP/YES button is on the left, the DOWN/NO button is in the middle, and the ENTER button is on the right.

Table 8: M2A Control Button Functions

Switch Function

UP (YES) • Saves settings

• Changes the displayed setting

• Enters the Calibration Program

• Enters Gas Type Mode (press with DOWN/NO button)

• Enters Configuration Mode (press with ENTER button)

DOWN (NO) • Cancels setting changes

• Changes the displayed setting

• Enters Gas Type Mode (press with UP/YES button)

• Enters Modbus Mode (press with ENTER button)

• Displays the Information Screen

ENTER • Initiates operations

• Enters Configuration Mode (press with UP/YES button)

• Enters Modbus Mode (press with DOWN/NO button)

• Functions as an alarm reset switch

Just above each push button switch is a magnetic switch with the same function as the push button switch below it. The magnetic switches are for use in non-intrusive calibration. They are actuated by bringing the magnetic wand close enough to them to actuate them. Although the magnetic switches have the same functions as the push button switches, it is not practical to use them for operations other than calibration because it is not possible to actuate two magnetic switches at once with only one magnetic wand. Since displaying the Information Screen only requires the use of one switch, the wand may be used to show the Information Screen (see “Information Screen” on page 36).

Status LEDs

The M2A includes five status LEDs that are located above the display (see Figure 12).

• Fail LED

The fail LED turns on when the M2A is experiencing a fail condition. A fail condition can be caused by a detector failure or low detector signal.

• Alarm 1 LED

The alarm 1 LED is on when the M2A is experiencing an alarm 1 condition.

• Alarm 2 LED

The alarm 2 LED is on when the M2A is experiencing an alarm 2 condition.

• RX & TX LED’s

These LED’s indicate data being received (RX) and transmitted (TX) when the M2A’s Modbus output is operating.

20 M2A Transmitter Operator’s Manual

Chapter 3: Installation & Startup

3/4 NPT Conduit Port, Plugged

7.7 max

2.3 max

5.23

5.00

2.41

.30 (2X)

.47 (2X)

3/4 NPT Conduit Port

1 1/2-20 For Calibration Cup

4.59

5.86

1.02

Overview

This chapter describes procedures to mount the M2A Transmitter in the monitoring environment and wire it to input power and devices.

Mounting the M2A Transmitter

1. Select a mounting site that is representative of the monitoring environment. Consider the following when you select the mounting site.

• Select a site where the M2A is not likely to be bumped or disturbed. Make sure there is

sufficient room to perform start-up, maintenance, and calibration procedures.

• Select a site where the target gas is likely to be found first. For lighter gases, mount the

detector near the ceiling; for heavier gases, mount the detector near the floor.

2. At the monitoring site, use #10 screws through the junction box’s two mounting holes to secure

the junction box to a vertical surface. Figure 13 - Figure 20 show the outline and mounting dimensions for each version of the M2A. Mount the M2A with the detector facing down as shown in the following figures.

Figure 13: Outline & Mounting Dimensions, Catalytic LEL and ppm, UL Version

M2A Transmitter Operator’s Manual 21

.47 ( 2X)

.30 ( 2X)

3/4" NPT Conduit Port, Plugged

2.41

5.00

2.3 max

1.02

3/4" NPT Conduit Port

4.59

5.23

5.86

7.7 max

1.9 max

3/4 NPT Condui t Por t, Plugged

7.4 max

1.02

5.86

4.59

5.23

.30 (2 X)

.4 7 (2 X)

2.41

5.00

3/4 NPT Condui t Por t

Figure 14: Outline & Mounting Dimensions, Catalytic LEL and ppm, CSA Version

Figure 15: Outline & Mounting Dimensions, IR Combustible & CO

22 M2A Transmitter Operator’s Manual

3/4 NPT Conduit Port, Plugged

7.9 m a x

2.6 m a x

5.23

.47 (2X)

2.41

5.00

.30 (2 X)

3/4 NPT Cond u it P ort

1 1/2-20 F or Calibration Cup

1.02

5.86

4.59

3/4 NPT Conduit Port, Plugged

1.5 max

1 1/2-20 For Calibrat ion Cup

3/4 NPT Conduit Port

6.9 max

5.23

.47 (2X)

.30 (2X)

2.41

5.00

5.86

1.02

4.59

Figure 16: Outline & Mounting Dimensions, Oxygen, Partial Pressure Type

Figure 17: Outline & Mounting Dimensions, Replaceable Sensor, H

S, CO, and Oxygen,

Non Explosion Proof

M2A Transmitter Operator’s Manual 23

3.2 max

3/4 NPT Conduit Port, Plugged

8.4 max

4.59

1.02

5.86

.30 (2X)

5.00

2.41

.47 (2X)

5.23

3/4 NPT Conduit Port

Figure 18: Outline & Mounting Dimensions, H2S, CO, and Oxygen, CSA, Explosion-Proof

24 M2A Transmitter Operator’s Manual

3/4 NPT Conduit Por t, Plugged

4.82 max

10.4 max

5.86

1.02

4.59

5.00

5.23

.47 (2X)

.30 (2X)

2.41

3/4 NPT Conduit Port

Figure 19: Outline & Mounting Dimensions, ESM-01 Toxic

M2A Transmitter Operator’s Manual 25

3/4" NPT Conduit Opening Plugged

1.40 max

1.02

4.59

CT-7 Detector

5.00

2.41

5.23

.47 (2X)

.30 (2X)

5.86

6.80 max

3/4" NPT Conduit Opening

Figure 20: Outline & Mounting Dimensions, CT-7 Series

26 M2A Transmitter Operator’s Manual

Wiring the M2A Transmitter

Green

Black

White

Red

- S +

A B C

RS 485 PWR/SIG

R W G B

LEL

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

Green

Black

Red

White

- S +

A B C

RS 485 PWR/SIG

R W G B

LEL

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

WARNING: Always verify that the power source is OFF before making any wiring

connections.

1. Remove the junction box cover.

2. Grasp the control PCB by its edges.

3. Gently pull until the control PCB is pulled away from the banana jacks. Take care not to pull too hard and damage the cable which connects the control and terminal PCBs.

4. Let the control PCB hang by the cable. The terminal strips are now visible on the terminal PCB. The control PCB may be left hanging while wiring is done. If desired, the control PCB may be disconnected from the cable and set aside while wiring.

5. The detector leads are factory wired. Verify that the detector leads are wired to the detector terminal strip as shown in the applicable figure below:

Catalytic LEL/Catalytic ppm/IR Combustible/IR CO2 Detectors

The wiring for these types of detectors is the same. Red wire to terminal labeled LEL R, white wire to terminal labeled LEL W, green wire to terminal labeled LEL G, black wire to terminal labeled LEL B.

Figure 21: Catalytic LEL and ppm Detector Wiring

Figure 22: IR Combustible/IR CO

M2A Transmitter Operator’s Manual 27

Detector Wiring

Oxygen Detectors: Partial Pressure, Capillary Type, and CSA Capillary Type

Green

White

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

- S +

PWR/SIG

TOXIC OXY

+ - + -

RS 485

A B C

Green

White

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

- S +

PWR/SIG

TOXIC OXY

+ - + -

RS 485

A B C

Green

White

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

- S +

PWR/SIG

TOXIC OXY

+ - + -

RS 485

A B C

The wiring for all the oxygen detectors is the same. White wire to terminal labeled OXY +, green wire to terminal labeled OXY -.

Figure 23: Partial Pressure Oxygen Detector Wiring

Figure 24: CSA Capillary Type Oxygen Detector Wiring

Figure 25: Capillary Type Replaceable Sensor Oxygen Detector Wiring

28 M2A Transmitter Operator’s Manual

Black

Red

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

- S +

PWR/SIG

TOXIC OXY

+ - + -

RS 485

A B C

Black

- S +

PWR/SIG

TOXIC OXY

+ - + -

RS 485

A B C

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

Red

CSA Type CO or H

S Gas Detectors

Red wire to terminal labeled TOXIC +, black wire to terminal labeled TOXIC -.

Figure 26: H

Non Explosion Proof CO or H2S Gas Detectors

S/CO Detector Wiring, CSA

Red wire to terminal labeled TOXIC +, black wire to terminal labeled TOXIC -.

Figure 27: H

M2A Transmitter Operator’s Manual 29

S/CO Detector Wiring

ESM-01 Toxic Detectors

Black

See Chart

Gas TypeWire Color

Red NH3

Cl2Yellow

AsH3Brown

Green PH3 Blue SO2

- S +

PWR/SIG

TOXIC OXY

+ - + -

RS 485

A B C

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

The ESM-01 toxic detectors have one black wire and one color coded wire. Connect the color coded wire (see chart below) to the terminal labeled TOXIC + and the black wire to the terminal labeled TOXIC -.

Figure 28: ESM-01 Toxic Detector Wiring

30 M2A Transmitter Operator’s Manual

CT-7 Series Toxic Detectors

FAIL

Not

Used

C NC NO

PWR / SIG

A B C

ALAR M 2

C NC NO

RS 485

TOXIC OXY

ALARM 1

Gas Type Table

Black

C NC NO

CL2 yellow CL2-10 yellow CLO2 violet

0 - 10 ppm Cl2

0 - 3 ppm Cl2

See Chart

Gas Type + Wire

The CT-7 Series toxic detectors have one black wire and one color coded wire. Connect the color coded wire (see chart below) to the terminal labeled TOXIC + and the black wire to the terminal labeled TOXIC -.

Figure 29: CT-7 Series Toxic Detector Wiring

6. To gain access to a plug-in terminal strip for wiring, pull it out of its socket by grasping the wall between two terminal positions with needle nose pliers and pulling. Be careful not to exert too much force on the wall to avoid damage to the terminal strip. The detector terminal strip and the alarm 1 relay terminal strip may be removed by grasping them with your fingers if the adjacent terminal strips have been removed.

W ARNING: If the M2A is installed in a hazardous location, use appropriately rated conduit,

conduit fittings, and appropriate construction techni que that complies with the local electrical code. In addition, use appropriately rated conduit, conduit fittings, and appropriate construction technique to maintain the NEMA 4X environmental rating of the junction box and avoid water entering the junction box at the conduit ports.

7. Guide multi conductor shielded cable or cables or wires in conduit through the conduit port on the left side of the junction box.

WARNING: If the top conduit port is used for wiring, be sure to seal the threads to ensure

water does not enter the junction box. A conduit seal, which is normally required to maintain the junction box’s hazardous location rating, will also help to prevent water from entering through the top port.

The number of cables or wires needed will depend on whether the M2A is wired to a gas monitoring controller or just to power, whether any relays are used, and whether the Modbus output is used.

M2A Transmitter Operator’s Manual 31

NOTE: If the M2A is being wired to a PLC or DCS device, see “Appendix B: PLC and DCS

Ala rm Devi ce

Power

Fail Alarm Device

Alarm 1 Ala rm De vice

Typical Alarm Wiring Shown

See

Modbus

Wiring

RKI Controller

Terminals

(24 VDC) +

4 - 20 mA In (S)

(24 V DC) -

- S +

A B C

RS 485 PWR/SIG

R W G B

LEL

See

Detector

Wiring

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

Alarm 2 Ala rm De vice

Device Wiring” on page 76, then continue with step 8.

Use the following recommendations to determine how to wire the M2A:

• If Modbus connections will not be used and only the PWR/SIG connections will be used,

use a two or three conductor shielded cable or two or three wires in conduit for connections to the power/signal terminal strip depending on whether or not the signal (S) terminal is used. The S terminal has a 4 - 20 mA output, but if you do not need to monitor this signal and do not connect to the S terminal to access this signal, the M2A will still function completely.

Table 9: Wire Size for PWR/SIG Connections

Max Distance to Controller

w/18 Gauge Wire

Max Distance to Controller w/

16 Gauge Wire

Max Distance to Controller

2,500 ft. 5,000 ft. 8,000 ft.

• If the PWR/SIG connections and one or more relays are used, route the connections to the

M2A in conduit. Use shielded cable in the conduit for the PWR/SIG connections and unshielded cable or individual wires for the relay connections. Make sure any wire or cable used for relay wiring is appropriately rated for the power that it will carry.

NOTE: If shielded cable is used for the PWR/SIG connections, leave the cable shield’s drain

wire insulated and disconnected at the M2A. You will connect the opposite end of the cable’s drain wire at the controller or device.

• If the M2A will be wired into a Modbus network, see “Chapter 8: RS-485 Modbus

Output” on page 61.

See Figure 30 below for field wiring connections to the M2A.

w/14 Gauge Wire

Figure 30: Wiring the M2A to a Controller and Alarm Devices

32 M2A Transmitter Operator’s Manual

Start Up

METHANE

0 %LEL

8. Re-install the control PCB (and ribbon cable if necessary). Be sure the ribbon cable is routed down below the control PCB so it will not be damaged by the cover when it is screwed back on.

9. Secure the junction box cover to the junction box.

10. Make controller, device, and relay connections as appropriate. If shielded cable is used for the PWR/SIG connections, connect the cable shield’s drain wire to an available chassis ground at the gas monitoring controller, recording device, or programmable controller.

Introducing Incoming Power

1. Complete the installation procedures described earlier in this manual.

2. Verify that all wiring connections are correct and secure.

3. Turn on the incoming power.

4. If necessary, turn on the controller or other monitoring device that is connected to the M2A.

5. The OLED display will indicate the firmware version when the M2A is first powered up and will then count down a one minute warm-up period before normal operation begins. During normal operation, the display will indicate the target gas and current gas reading. Verify that the display is indicating the target gas and current gas reading after the warm-up period is complete and normal operation begins.

NOTE: Allow the M2A’s detector to warm up for 15 minutes before you continue with the next

section, “Adjusting the Fresh Air Reading.”

Adjusting the Fresh Air Reading

When the M2A is shipped from RKI Instruments, Inc., it is factory calibrated. If a full calibration is desired at startup, see “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51 or “Calibration, Oxygen Version” on page 54.

Verify that the M2A is in a fresh air environment (environment known to be free of the target gas and combustible or toxic gas vapors and of normal oxygen content, 20.9%).

CAUTION: If you suspect the presence of combustible gas, CO2, toxic gas, or that the oxygen

content is not normal in the monitoring environment, use the calibration kit and the zero air calibration cylinder to introduce “fresh air” to the detector and verify an accurate fresh air setting. See the “Ca libration, Combustibl e Gas, C O2, and Toxic Versions” on page 51 or “Calibration, Oxygen Version” on page 54 for instructions on how to use a zero air cylinder when performing a fresh air adjustment.

M2A Transmitter Operator’s Manual 33

Non-Intrusive Fresh Air Signal Adjustment

Calib?

YES/NO

Calib? YES/NO

If the M2A is installed in a classified area and non-intrusive zero adjustment is required, follow the instructions below, but do not remove the junction box cover. Use the magnetic wand accessory to actuate the magnetic switches instead of pushing the control switch buttons. To actuate a magnetic switch and perform the same operation as pressing a control switch button, touch the magnet in the end of the magnetic wand to the M2A’s glass cover directly over the magnetic switch you wish to actuate. Touching the glass and removing the wand is the same as pressing and releasing a button. Touching the glass and keeping the wand in place is the same as pressing and holding a button.

W ARNING: The M2A is not an active gas monitoring device during the fresh air adjustment

procedure. The 4-20 mA output signal will “freeze” at 3.5 mA for a toxic, combustible gas, or CO

M2A, or at 17.4 mA for an oxygen M2A, and all relays

will remain in their non-alarm state while the M2A is in Calibration Mode. The output signal will not indicate current rea dings and the relays will not resume operating normally until the M2A is in normal operation again.

NOTE: While in the calibration program, if there is no switch activity for the calibration time-

out period the unit will return to normal operation. The factory set time-out is 15 minutes. If you want a different time-out period, see “Viewing & Changing M2A Parameters” on page 41 for instructions to change the calibration time-out.

Combustible Gas, CO

, and Toxic Versions, Adjusting the Fresh Air Reading

1. While in normal operation, press and hold the UP/YES button for 5 seconds to enter Calibration Mode. Release the button when the following screen appears.

2. Press and release the UP/YES button to continue. The display will indicate the target gas and CAL Mode for a few seconds before showing FreshAir Adjust?.

3. Press and release the UP/YES button. ENTER will alternate with FreshAir on the top display line and the current gas reading will be on the bottom display line.

4. Press and release the ENTER button. The M2A will perform a zero operation and the display will indicate SPAN w/Cal Gas?.

5. Press and release the DOWN/NO button. The display will indicate Leaving CAL Mode and the M2A will return to normal operation.

Oxygen Version, Adjusting the Fresh Air Reading

1. While in normal operation, press and hold the UP/YES button for 5 seconds to enter Calibration Mode. Release the button when the following screen appears.

2. Press and release the UP/YES button to continue. The display will indicate OXYGEN CAL Mode for a few seconds before showing FreshAir Adjust?.

3. Press and release the UP/YES button. ENTER will alternate with FreshAir on the top display

34 M2A Transmitter Operator’s Manual

line and the current oxygen reading will be on the bottom display line.

4. Press and release the ENTER button. The M2A will perform a span operation and then the display will indicate ZERO w/Cal Gas?.

5. Press and release the DOWN/NO button. The display will indicate Leaving CAL Mode and the M2A will return to normal operation.

M2A Transmitter Operator’s Manual 35

Chapter 4: Operation

METHANE

0 %LEL

24.2V v6.0L 2A

Overview

This chapter describes the M2A in normal operation. This chapter also describes the M2A in alarm 1, alarm 2, and fail conditions and suggests responses to these conditions.

Normal Operation

Normal operation is defined as follows:

• The start-up procedure is complete.

• The M2A is not indicating an alarm 1, alarm 2, or fail condition.

• The M2A is not in Calibration, Configuration, or Gas Type modes.

During normal operation, the M2A simultaneously displays the current gas reading, unit of measure, and target gas. The example below illustrates a typical combustible gas M2A.

Information Screen

The Information Screen displays the M2A’s operating voltage and firmware and hardware information. To display the Information Screen, do the following:

1. Press and hold the DOWN/NO button for 3 seconds. The Information Screen will appear.

2. Continue holding the DOWN/NO button to keep the Information Screen on the display. The top line indicates the operating voltage that is connected to the M2A. The second line indicates the firmware that is running, version 6.0 in this example, and the M2A’s hardware version, version 2A in this example. This information may be useful if you need to contact the factory with questions about the M2A.

3. Release the DOWN/NO button when you are done viewing the Information Screen. The display will return to the normal operation screen within a couple of seconds.

36 M2A Transmitter Operator’s Manual

4 - 20 mA Signal Output Operation

The output at the S terminal of the power/signal terminal strip is a 4 - 20 mA signal that corresponds to the detection range of the M2A. During normal operation, this signal tracks the gas concentration on the OLED display.

There are several circumstances where the signal output will not track the display reading but will behave as follows:

• When the M2A is in its warm-up period, the signal output will be fixed at 1.2 mA.

• When the M2A’s gas type is changed, the M2A will enter Configuration Mode for you to verify the parameter settings. When you exit Configuration Mode, the display will indicate NEEDS CALIBRATION and will continue to indicate this until Calibration Mode is entered and a calibration is performed. In this situation, the signal output will be fixed at 3.5 mA for LEL and toxic versions and 17.4 mA for oxygen versions from the time Gas Type Mode is entered until the M2A is calibrated and returns to normal operation.

• If you enter Calibration Mode, Configuration Mode, Gas Type Mode, or Modbus Mode, the signal output will be fixed at 3.5 mA for combustible gas, CO

mA for oxygen versions until the M2A returns to normal operation.

• If the M2A’s input power decreases below 9.5 volts so that the M2A is in a low power alarm, the signal output is fixed below 2.4 mA until the low power alarm is cleared.

, and toxic versions and 17.4

• If the M2 goes into a fail condition, after a 30 second delay, the signal output is fixed below 2.4 mA until the fail alarm is cleared. During the 30 second delay, the signal output follows the detector output. In the case of a downscale reading, the display and the signal output continue to track the reading down to -99% of full scale (1.15 mA).

M2A Transmitter Operator’s Manual 37

Alarm Indications

NOTE: The M2A includes alarm on and alarm off delay settings for alarm 1 and alarm 2. The

Condition Cause Visual Indication(s)

alarm indications described in this section operate according to the factory set alarm settings. See Table 11 on page 42 for all the factory settings.

Table 10: Visual and Audible Alarm Indications

Alarm 1

Alarm 2

Fail • Disconnected or misconnected detector

Low Power DC power source less than 9.5 volts. • F LED is on

If the M2A is in both an alar m 1 and an ala r m 2 condition, both alarm LEDs are on and the

display alternates between the gas reading and the ALMS 1&2 message.

Increasing (decreasing for O2) gas reading at

or above the alarm 1 setpoint

Increasing gas reading at or above the alarm 2 setpoint

wiring

• Display reading at -10% of full scale or lower

• Defective components

• A1 LED is on

• Gas reading alternates with ALARM-1 message

• A2 LED is on

• Gas reading alternates with ALARM-2 message

• F LED is on

• FAI L message replaces gas reading

NOTE: There is a 30 second delay on the fail condition.

• LowPower message and actual voltage of incoming DC power

NOTE: You can select normally energized (N. EN) or normally de-energized (N. DE-EN)

alarm 1 and alarm 2 relay settings in Configuration Mode. The following sections describe the standard factory setting for these relays which is N. DE-EN.

The fail relay is factory set as N. EN and is not user-adjustable.

Alarm 1 Condition

Alarm 1 Condition Indications

When the gas reading reaches the alarm 1 setpoint, the M2A senses an alarm 1 condition. The M2A alerts you to an alarm 1 condition as follows:

• The A1 LED turns on.

• The gas reading alternates with the ALARM-1 message.

• The alarm 1 relay energizes.

Responding to an Alarm 1 Condition

1. Follow your established procedure for a low level combustible or toxic gas condition or a decreasing oxygen concentration condition.

2. After the gas reading falls below (above for oxygen) the alarm 1 setpoint, press the ENTER button to reset the alarm 1 circuit. Resetting the alarm 1 circuit turns off the A1 LED, resets the

38 M2A Transmitter Operator’s Manual

OLED display, and de-energizes the alarm 1 relay.

NOTE: If the ENTER button is pressed while the M2A is in an alarm 1 condition, the A1 LED

will flash but all other indications will remain unchanged.

You cannot de-energize the alarm 1 relay until the gas reading falls below (above for oxygen) the alarm 1 setpoint.

Alarm 2 Condition

Alarm 2 Condition Indications

When the gas reading reaches the alarm 2 setpoint, the M2A senses an alarm 2 condition. The M2A alerts you to an alarm 2 condition as follows:

• The A2 LED turns on.

• The gas reading alternates with the ALARM-2 message.

• The alarm 2 relay energizes.

NOTE: If the M2A is in both an alarm 1 and alarm 2 condition, both the A1 and A2 LEDs will

be on, the gas reading will alternate with the ALMS 1&2 message, and both alarm relays will energize.

Responding to an Alarm 2 Condition

1. Follow your established procedure for a high level combustible or toxic gas condition or an increasing oxygen concentration condition.

2. After the gas reading falls below the alarm 2 setpoint, press the ENTER button to reset the alarm circuit. Resetting the alarm circuit turns off the A2 light, resets the OLED display, and de-energizes the alarm 2 relay.

NOTE: If the ENTER button is pressed while the M2A is in an alarm 2 condition, the A2 LED

will flash but all other indications will remain unchanged.

You cannot de-energize the alarm 2 relay until the gas reading falls below the alarm 2 setpoint.

Fail Condition

Fail Condition Indications

The M2A indicates a fail condition for any of the following:

• The detector wiring is disconnected or incorrectly connected.

• The display reading is -10% of full scale or lower.

When the M2A senses a fail condition, it alerts you as follows:

• The F LED turns on.

• The gas reading is replaced by the FAI L message.

• The fail relay de-energizes.

NOTE: The fail alarm has a 30 second delay.

M2A Transmitter Operator’s Manual 39

Responding to a Fail Condition

1. Verify that the detector wiring is correctly and securely connected.

2. If the M2A has a replaceable plug-in sensor, verify that the replaceable plug-in sensor in the detector housing is properly installed.

Low Power Alarm

Low Power Alarm Indications

The M2A senses a low power condition when the DC power source is 9.5 volts or less.

WARNING: While in a low power condition, the M2A is not an active gas monitor.

When the M2A senses a low power condition, it alerts you as follows:

• The F LED turns on.

• The message LowPower is indicated on the top line of the OLED display and the input voltage is displayed on the bottom line of the OLED display.

• The fail relay de-energizes.

NOTE: The low power alarm cannot be cleared using the ENTER button.

When the voltage increases to 10.0 volts, the low power alarm is cleared and the M2A will begin its warm-up sequence.

Responding to a Low Power Condition

1. Determine and correct the cause of the low power condition.

2. When the input power increases above 10.0 volts, the M2A will begin its warm-up sequence.

3. Verify that the M2A enters normal operation after its warm-up sequence. If necessary, perform a fresh air adjustment. See “Adjusting the Fresh Air Reading” on page 33.

40 M2A Transmitter Operator’s Manual

Chapter 5: Configuration Mode

Enter

Config?

Overview

This chapter describes how to view and change M2A parameters using Configuration Mode. It is accessed using the program buttons.

Configuration Mode includes a 5-minute time-out feature. If you do not press a control button for 5 minutes, the M2A automatically returns to normal operation.

NOTE: If the M2A returns to normal operation because of a time-out, it enters a warm-up

period just as it does when it is first turned on.

If you are installing a new M2A, it has been setup at the factory. Use Configuration Mode only if you want to change the M2A’s setup. If you want to change the detector type see “Chapter 6: Gas Type Mode” on page 44.

Viewing & Changing M2A Parameters

1. While in normal operation, simultaneously press and hold the UP/YES and ENTER buttons for 5 seconds to enter Configuration Mode. Release the buttons when the following screen appears.

2. If you want to exit Configuration Mode, press and release the DOWN/NO button and the M2A will return to normal operation.

If you want to continue in Configuration Mode, press and release the UP/YES button. The target gas and the full scale will be displayed for a few seconds before the first adjustable parameter, the alarm 1 setpoint, is displayed.

3. If you want to change the currently displayed parameter, use the UP/YES and DOWN/NO buttons to adjust it to the desired setting, then press ENTER to continue to the next parameter.

If the currently displayed parameter is OK, press the ENTER button to proceed to the next parameter.

Table 11 lists the M2A parameters you can set. Table 11 also lists the factory set value for each parameter.

M2A Transmitter Operator’s Manual 41

Table 11: Configuration Parameters

Parameter

(Factory Set Value)

ALARM-1 (level) (See “M2A Specifications” on page 7)

ALARM-1 (activation) (Decrease for oxygen M2A, Increase for all other types)

ALARM-1 (relay action) (N. DE-EN)

ALARM-1 (relay reset) (LATCH)

A1 OnDy (alarm 1 on delay) (1 secs)

A1 OffDy (alarm 1 off delay) (0 sec.)

Description

The gas reading at which the M2A initiates an alarm 1 condition.

Indicates if the alarm 1 circuit is activated by gas readings increasing (Increase) or decreasing (Decrease) to the ALARM-1 Level.

If set as N. DE-EN, the alarm 1 relay is de-energized in normal operation and energizes when an alarm 1 condition is initiated. If set as N. EN, the alarm 1 relay is energized in normal operation and de-energizes when an alarm 1 condition is initiated.

If set as LATCH, you must press the ENTER button to reset the alarm 1 circuit after the alarm 1 condition passes. If set as SELF-RST, the M2A automatically resets the alarm 1 circuit after the alarm 1 condition passes.

The amount of time the M2A delays activation of the alarm 1 circuit once an alarm 1 condition is initiated. It can be set in 1 second increments from 0 - 60 seconds, in 1 minute increments from 1 - 15 minutes, and in 15 minute increments from 15 - 60 minutes.

The amount of time the M2A delays turning off the alarm 1 circuit once an alarm 1 condition passes. This parameter appears only if the alarm 1 relay reset setting is set to SELF-RST. It can be set in 1 second increments from 0 - 60 seconds, in 1 minute increments from 1 - 15 minutes, and in 15 minute increments from 15 60 minutes.

ALARM-2 (level) (See “M2A Specifications” on page 7)

ALARM-2 (activation) (Increase for all types)

ALARM-2 (relay action) (N. DE-EN)

ALARM-2 (relay reset) (LATCH)

A2 OnDy (alarm 2 on delay) (1 secs)

A2 OffDy (alarm 2 off delay) (0 sec.)

The gas reading at which the M2A initiates an alarm 2 condition.

Indicates if the alarm 2 circuit is activated by gas readings increasing (Increase) or decreasing (Decrease) to the ALARM-1 Level.

If set as N. DE-EN, the alarm 2 relay is de-energized in normal operation and energizes when an alarm 2 condition is initiated. If set as N. EN, the alarm 2 relay is energized in normal operation and de-energizes when an alarm 2 condition is initiated.

If set as LATCH, you must press the ENTER button to reset the alarm 2 circuit after the alarm 2 condition passes. If set as SELF-RST, the M2A automatically resets the alarm 2 circuit after the alarm 2 condition passes.

The amount of time the M2A delays activation of the alarm 2 circuit once an alarm 2 condition is initiated. It can be set in 1 second increments from 0 - 60 seconds, in 1 minute increments from 1 - 15 minutes, and in 15 minute increments from 15 - 60 minutes.

The amount of time the M2A delays turning off the alarm 2 circuit once an alarm 2 condition passes. This parameter appears only if the alarm 2 relay reset setting is set to SELF-RST. It can be set in 1 second increments from 0 - 60 seconds, in 1 minute increments from 1 - 15 minutes, and in 15 minute increments from 15 60 minutes.

42 M2A Transmitter Operator’s Manual

Table 11: Configuration Parameters (Continued)

Parameter

(Factory Set Value)

ZeroSupp (0.0% of the detection range in terms of the detection units for carbon dioxide channel types, 0.5% oxygen for oxygen types, 2% of the detection range in terms of the detection units for all other types)

FILTER (5 secs)

CAL Time (15 mins)

Auto Zero (Disabled for carbon dioxide channels; Enabled for all other channel types)

4. When you have scrolled through all the adjustable parameters, SAVE IT? YES/NO appears on the display.

Description

The zero suppression feature helps prevent “jumpy” readings near the fresh air reading. For example, if the zero suppression setting for a combustible LEL detector is

2.0% LEL, the M2A will display a reading of 0% LEL for gas readings from 2% LEL to 2% LEL. It is settable from 0 to 6% of the detection range.

The filter feature helps “smooth out” jumpy or noisy signals from the detector. You can set the filter from 0 seconds to 60 seconds in 5 seconds increments. The displayed gas reading is the average reading over the previous time period defined by the filter setting. So if the filter is set to 5 seconds, the displayed gas reading is the average over the past 5 seconds.

The calibration time-out sets the amount of time after the last button push while in Calibration Mode that the M2A will wait before returning to normal operation. If the calibration time-out is set to 15 mins, then M2A will return to normal operation automatically 15 minutes after the last button push.

If set to Enabled, the M2A’s firmware will monitor the zero (fresh air) reading and make automatic zero adjustments under precisely specified conditions if it determines that a reading change is due to normal sensor drift. If set to Disabled, the Auto Zero function is turned off.

5. If you do not wish to save the adjustments and want to exit Configuration Mode, press and release the DOWN/NO button. The DO OVER? YES/NO message will display. Press and release the DOWN/NO button. The ABORT? YES/NO message will display. Press the UP/ YES button to return to normal operation.

If you wish to change some of the adjustments made, press and release the DOWN/NO button. The DO OVER? YES/NO message will display. Press and release the UP/YES button. The Re-do Config message will display and the M2A will return to the first adjustable parameter. Go back to step 3 and continue.

If you wish to save the adjustments made, press and release the UP/YES button. Config Saved is indicated on the display for a few seconds and the M2A returns to normal operation.

M2A Transmitter Operator’s Manual 43

Chapter 6: Gas Type Mode

Select GasType?

Overview

This chapter describes how to use Gas Type Mode to select the M2A’s gas type. The gas type determines the target gas and detection range. The combustible gas/CO

have a different terminal PCB and run on different firmware. Your M2A will only have gas type choices available that it can support.

Gas Type Mode includes a 5-minute time-out feature. If you do not press a button for 5 minutes, the M2A automatically returns to normal operation.

NOTE: If the M2A enters normal operation because of a program time-out, it enters a warm-up

period just as it does when it is first turned on.

Selecting the Gas Type

and toxic/oxygen M2As

1. While in normal operation or during the warm-up sequence, press and hold the UP/YES and DOWN/NO buttons for five seconds. Release them when the following screen appears.

2. If you want to exit Gas Type Mode, press and release the DOWN/NO button. The display will indicate NO CHANGE and the M2A will return to normal operation.

If you want to continue in Gas Type Mode, press and release the UP/YES button. The top display line will indicate GasType? and the bottom display line will indicate the target gas choice.

3. Use the UP/YES or DOWN/NO button to scroll through the choices of target gas. Table 12 and Table 13 below list the choices of target gas for the M2A.

Table 12: Combustible Gas/CO2 Gas Types

Gas Type

Choices

HC 0 - 100% LEL

iBUTANE 0 - 100% LEL

PROPANE 0 - 100% LEL

HEXANE 0 - 100% LEL

Detection Range

HYDROGEN 0 - 100% LEL

METHANE 0 - 100% Volume

METHANE 0 - 100% LEL

CO2 0 - 5,000 ppm

44 M2A Transmitter Operator’s Manual

Table 12: Combustible Gas/CO

Gas Type

Choices

CO2 0 - 2,000 ppm

CO2 0 - 100% volume

CO2 0 - 50.0% volume

CO2 0 - 5.00% volume

METHANE 0 - 5.00% volume

METHANE 0 - 8980 ppm*

*Use this gas type for 0-9000 ppm CH

is the highest displayed value. Anything higher is displayed as OVER.

Table 13: Toxic/Oxygen Gas Types

Gas Type

Choices

H2S 0 - 100 ppm

Detection Range

Gas Types

. 8980 ppm

CO 0 - 300 ppm

CO 0 - 200 ppm

CO 0 - 100 ppm

CL2 0 - 3.00 ppm

CL2 0 - 10.0 ppm

NH3 0 - 75.0 ppm

SO2 0 - 6.00 ppm

ASH3 0 - 1.50 ppm

B2H6 0 - 5.00 ppm

CLO2 0 - 1.00 ppm

F2 0 - 3.00 ppm

GEH4 0 - 1.50 ppm

HCL 0 - 15.0 ppm

HCN 0 - 15.0 ppm

HF 0 - 9.00 ppm

NO 0 - 100 ppm

O3 0 - 1.00 ppm

PH3 0 - 1.00 ppm

M2A Transmitter Operator’s Manual 45

Table 13: Toxic/Oxygen Gas Types

Gas Type

Choices

SIH4 0 - 15.0 ppm

OXYGEN 0 - 25.0% volume

Detection Range

NOTE: Consult factory for availability of detectors for toxic M2A types not listed in “M2A

Specifications” on page 7.

4. When the desired target gas is on the display, press and release the ENTER button. The display will ask SAVE IT? YES/NO.

5. To discard the gas type change, press and release the DOWN/NO button. The display will ask

DO OVER? YES/NO. Press the DOWN/NO button. The display will ask ABORT? YES/ NO. Press the UP/YES button. The M2A will return to normal operation without changing the

gas type.

To save the gas type, press and release the UP/YES button. The display will indicate Gas Type Updated, the display will indicate the target gas and the detection range for a few seconds, and then the M2A will enter Configuration Mode automatically so that the parameter settings in Configuration Mode can be verified or changed.

6. While in Configuration Mode press and release the ENTER button to accept the displayed parameter setting and move to the next one. Use the UP/YES and DOWN/NO buttons to adjust a setting. See “Chapter 5: Configuration Mode” on page 41 for a complete description of Configuration Mode.

7. When you have reviewed and accepted the last item in Configuration Mode by pressing the ENTER button, display will ask SAVE IT? YES/NO.

8. To save the configuration settings, press and release the UP/YES button.The display will indicate Config Saved and the M2A will begin its warm-up sequence.

To discard the settings and review them again, press the DOWN/NO button. The display will ask DO OVER? YES/NO. Press the UP/YES button and the display will indicate Re-do Config, then display the target gas and the detection range for a few seconds before returning to Configuration Mode. Repeat steps 6 - 8 until the settings are as desired.

9. After the M2A completes its warm-up sequence, the display will indicate CAL NEEDED. Since the gas type has been changed, a successful calibration must be performed before the M2A can enter normal operation.

10. Press and release the UP/YES button to enter Calibration Mode. Normally, you must hold the UP/YES button for 5 seconds to enter Calibration Mode, but since a calibration is required, only a momentary push is needed to enter Calibration Mode after changing the gas type.

11. See “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51 or “Calibration, Oxygen Version” on page 54 for calibration instructions.

NOTE: When calibrating an M2A after changing the gas type, the M2A will not ask if you want

to calibrate, or whether you want to perform a fresh air adjustment, span adjustment or zero adjustment. Since a complete calibration is required, the calibration sequence will proceed without asking if you want to perform certain operations.

46 M2A Transmitter Operator’s Manual

Chapter 7: Maintenance

Overview

This chapter describes procedures for performing preventive maintenance, troubleshooting, calibrating the M2A, and replacing field replaceable parts. It includes separate procedures for calibrating the combustible gas/CO

Preventive Maintenance

This section describes a recommended preventive maintenance schedule to ensure the optimum performance of the M2A. It includes daily, quarterly, and biannual procedures.

Daily

Verify a display reading of zero (20.9% for an oxygen M2A). Investigate significant changes in the reading.

/toxic and oxygen versions of the M2A.

Quarterly

Calibrate M2As that do not have an IR detector as described in “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51 or “Calibration, Oxygen Version” on page 54. See “Calibration Frequency” on page 50 for a discussion of calibration frequency guidelines.

Biannually

Calibrate M2As that have an IR detector as described in “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51. See “Calibration Frequency” on page 50 for a discussion of calibration frequency guidelines.

M2A Transmitter Operator’s Manual 47

Troubleshooting

The troubleshooting guide describes symptoms, probable causes, and recommended action for problems you may encounter with the M2A.

NOTE: This troubleshooting guide describes M2A problems only. If the M2A is connected to a

controller, see the controller operator’s manual for problems you may encounter with the controller.

Table 14:Troubleshooting the Combustible Gas Detector

Condition Symptom(s) Probable Causes Recommended Action

No Power The display backlight is

off and the display screen is blank.

Frequent or Suspect Alarms

Flickering Display

The M2A alerts you to frequent or suspect alarms while the fresh air readings remain on zero (20.9 for oxygen).

The display reading flickers often.

• The power wiring is disconnected or misconnected.

• The display cable is disconnected or misconnected.

• The M2A is experiencing false readings due to RFI or EMI.

• The detector wiring is disconnected, misconnected, or intermittent.

• The M2A is experiencing false readings due to RFI or EMI.

• The noise filter setting is too low.

• The zero suppression setting is too low.

• The display screen is malfunctioning.

1. Verify that the wiring to the power source or controller is correct and secure.

2. Verify that the ribbon cable connecting the terminal PCB to the control PCB is securely installed. This ribbon cable plugs into a connector on the top edge of the control PCB and on the bottom of the terminal PCB.

3. If the power difficulties continue, contact RKI for further instruction.

1. Verify that the M2A wiring is properly shielded. See “Wiring the M2A Transmitter” on page 27.

2. Verify that the detector wiring is correct and secure.

3. Increase the alarm on delay setting in Configuration Mode.

4. If the frequent or suspect alarm difficulties continue, contact RKI for further instruction.

1. Verify that the M2A wiring is properly shielded. See “Wiring the M2A Transmitter” on page 27.

2. Verify that the detector wiring is correct and secure.

3. Increase the filter setting in Configuration Mode.

4. Increase the zero suppression setting in Configuration Mode.

5. If the display difficulties continue, contact RKI for further instruction.

48 M2A Transmitter Operator’s Manual

Table 14:Troubleshooting the Combustible Gas Detector (Continued)

Condition Symptom(s) Probable Causes Recommended Action

Fail Condition • M2A indicates a fail

condition.

• Controller indicates a fail condition

Slow or No Response/ Difficult or Unable to Calibrate

• Unable to successfully set the fresh air or sp an ( zer o fo r ox yge n) reading during calibration.

• M2A requires frequent calibration.

Note: See “Calibration Frequency” on page 50 for calibration frequency guidelines.

• The detector wiring to the terminal PCB is disconnected or misconnected.

• The wiring from the M2A to the controller is disconnected or misconnected.

• The detector fresh air signal is low enough to cause a fail condition.

• The detector is malfunctioning.

• The terminal or display PCB is malfunctioning.

• The calibration cylinder is low, out-dated, or defective.

• For non-XP CO, H

detectors: The

S, or

membrane on the detector housing cap is blocked with dirt of some other particulate contamination.

• For CT-7 Series detectors: The hydrophobic membrane on the plug-in sensor face is blocked with dirt or some other particulate contamination.

• The detector is malfunctioning.

• The terminal PCB is malfunctioning.

1. Verify that the detector wiring is correct and secure.

2. Verify that the wiring between the M2A and the controller is correct and secure.

3. Calibrate the M2A.

4. If the fail condition continues, replace the detector.

5. If the fail condition continues, contact RKI for further instruction.

1. Verify that the calibration cylinder contains an adequate supply of a fresh test sample.

2. For non-XP CO, H2S, or O2 detectors: Check the face of the detector housing cap and remove any particulate contamination from the hydrophobic membrane, if necessary. If the membrane appears saturated with contamination or is damaged, replace the membrane as described in “Replacing the Hydrophobic Membrane (Non-XP CO, H

S, and O2

Detectors)” on page 60.

3. For CT-7 Series detectors: Check the plug-in sensor face and remove any particulate contamination from the hydrophobic membrane, if necessary. If the membrane appears saturated with contamination or is damaged, replace the membrane as described in “Replacing the Hydrophobic Membrane (CT-7 Series Toxic Detector)” on page 60.

4. If the calibration/response difficulties continue, replace the detector.

5. If the calibration/response difficulties continue, contact RKI for further instruction.

M2A Transmitter Operator’s Manual 49

Calibration Frequency

Some M2As have IR (infrared) type detectors, such as an M2A for CO2 or an LEL M2A with an IR

detector. Most of the M2As do not have an IR detector. For example, an H electrochemical detector and some of the combustible M2As use catalytic detectors. The M2As that

use IR detectors typically need less frequent calibration as is discussed below. See Table 3, “Infrared (IR) Detectors,” on page 11 to see which M2As are IR versions.

Although there is no particular calibration frequency that is correct for all applications, a calibration frequency of every 3 to 6 months for M2As that do not have an IR detector and every 6 to 12 months for M2As that have an IR detector is adequate for most M2A applications. Unless experience in a particular application dictates otherwise, RKI Instruments, Inc. recommends a calibration frequency of every 3 months for M2As that do not have an IR detector and every 6 months for M2As that have an IR detector.

If an application is not very demanding, for example detection in a clean, temperature controlled environment where the toxic or combustible target gas is not normally present, and calibration adjustments are minimal at calibration, then a calibration frequency of every 6 months for a non-IR M2A or 12 months for an IR M2A is adequate.

If an application is very demanding, for example if a combustible or toxic gas is present often and in significant concentrations or the environment is not well controlled, then more frequent calibration than every 3 months for a non-IR M2A or every 6 months for an IR M2A may be necessary. For combustible gas detection with an M2A that uses a catalytic detector, if potential catalyst poisons are known or likely to be present, more frequent calibration than every 3 months will be necessary.

S M2A has an

50 M2A Transmitter Operator’s Manual

Calibration, Combustible Gas, CO2, and Toxic Versions

This section describes how to calibrate the combustible gas, CO2, and toxic gas versions of the M2A. It includes procedures to prepare for calibration, enter Calibration Mode, adjust the fresh air

(zero) setting, adjust the span setting, and return to normal operation. See the next section, “Calibration, Oxygen Version” for instructions to calibrate an oxygen M2A.

WARNING: The M2A is not an active gas monitoring device during the calibration

procedure. The 4-20 mA output signal will “freeze” at 3.5 mA and all relays will remain in their non-alarm state while the M2A is in Calibration Mode. The output signal will not indicate current rea dings and the relays will not resume operating normally until the M2A is in normal operation again.

Special Note About Calibrating a ClO2 Detector

RKI Instruments, Inc. recommends using a ClO2 generator to set the ClO2 detector’s response reading. The flow rate on the generator needs to be set to 0.5 LPM and RKI Instruments, Inc.

recommends that 0.5 ppm ClO

related to the use of a calibration gas cylinder in the instructions below can be disregarded.

be used. If a ClO2 generator is used for calibration, the steps

Preparing for Calibration

NOTE: The following procedure assumes the use of a calibration kit which includes a

calibration gas cylinder, a zero air cylinder, a fixed flow regulator with an on/off knob, a calibration cup for the appropriate sensor, and a short piece of sample tubing to connect the regulator to the calibration cup.

WARNING: RKI Instruments, Inc. recommends that you dedicate a regulator for use

with chlorine (Cl for any other gases, particularly hydrogen sulfide (H2S).

NOTE: While in the calibration program, if there is no switch activity for the calibration time-

out period the unit will return to normal operation. See “Viewing & Changing M2A Parameters” on page 41 for instructions to set the calibration time-out.

NOTE: The following procedure assumes that the target gas is present in a high enough

concentration to affect the fresh air (zero) reading. If a fresh air environment can be verified, applying zero air to the detector is not necessary when setting the zero (span for oxygen) reading.

) gas and that you do not use that dedi cated regulator

CAUTION: If calibrating a CT-7 Series M2A, allow the instrument to warm up for 15 minutes

before perfo rming a calibration.

1. Connect the calibration kit sample tubing to the calibration cup hose barb.

2. Screw the calibration cup onto the detector.

M2A Transmitter Operator’s Manual 51

NOTE: For an ESM-01 detector, you must unscrew the removable splashguard from the

Calib?

YES/NO

detector housing cap so you can push the appropriate calibration cup onto the ESM-01 sensor. Make sure to use the correct calibration cup for the sensor being used. There is a Cl

type calibration cup for a Cl2 sensor, an NH3 type calibration cup for an NH3

sensor, and a general type (usually labeled SO sensors.

3. Connect the fixed flow regulator to the calibration cup using the sample tubing.

NOTE: When calibrating an NH3 ESM-01, the 0.25 LPM flowrate regulator must be used. All

other M2As require a 0.5 LPM flowrate regulator.

) calibration cup for all other ESM-01

Non-Intrusive Calibration

If the M2A is installed in a classified area and non-intrusive calibration is required, follow the instructions below, but do not remove the junction box cover. Use the magnetic wand accessory to actuate the magnetic switches instead of pushing the control switch buttons. To actuate a magnetic switch and perform the same operation as pressing a control switch button, touch the magnet in the end of the magnetic wand to the M2A’s glass cover directly above the magnetic switch you wish to actuate. Touching the glass and removing the wand is the same as pressing and releasing a button. Touching the glass and keeping the wand in place is the same as pressing and holding a button.

Calibration Gas Response Memory Feature

The M2A has the capability to “remember” the detector’s response to the calibration gas after the gas is removed from the detector during the fresh air and span adjustment procedure. This feature enables one person to perform a calibration if the detector is mounted remotely from the M2A. When zero air is applied to the M2A during a fresh air adjustment, the M2A will freeze the display reading at the lowest response and the M2A will continue to display this reading and retain it in its memory until the fresh air adjustment procedure is completed. When calibration gas is applied to the M2A during a span adjustment, the M2A will freeze the display reading at the highest response to the calibration gas. The calibration gas can then be removed and the M2A will continue to display this reading and retain it in its memory until the span adjustment procedure is completed.

Adjusting the Fresh Air Reading

1. While in normal operation, press and hold the UP/YES button for 5 seconds to enter Calibration Mode. Release the button when the following screen appears.

2. If you want to continue with calibration, press and release the UP/YES button. The display will indicate the target gas and CAL Mode for a few seconds before showing FreshAir Adjust?.

If you want to exit Calibration Mode, press and release the DOWN/NO button. The M2A will indicate Leaving CAL Mode and the M2A will return to normal operation.

3. To continue with adjusting the fresh air reading, press and release the UP/YES button. ENTER will alternate with FreshAir on the top display line and the current gas reading will be on the bottom display line.

To skip adjusting the fresh air reading, press and release the DOWN/NO button. The display will indicate SPAN w/Cal Gas?. Skip to the next section, “Adjusting the Span Setting”.

4. Screw the zero air cylinder into the fixed flow regulator.

5. Turn the regulator knob counterclockwise to open the regulator.

52 M2A Transmitter Operator’s Manual

6. Allow zero air to flow for two minutes. If there was gas present causing a reading on the M2A, the reading should decrease and stabilize after two minutes.

7. Turn the regulator knob clockwise to close the regulator.

8. Unscrew the zero air cylinder from the fixed flow regulator leaving the calibration cup on the detector. The M2A will continue to display the minimum gas response on the display and retain the response level in its memory.

9. Press and release the ENTER button. The M2A will perform a fresh air adjustment and the display will indicate SPAN w/Cal Gas?.

NOTE: If the fresh air adjustment fails, see “Troubleshooting” on page 48 for recommended

actions.

Adjusting the Span Setting

1. If you want to continue with adjusting the span setting, press and release the UP/YES button. APPLY will alternate with SPAN Gas on the top display line and the current gas reading will be on the bottom display line.

If you want to skip adjusting the span reading, press and release the DOWN/NO button. The display will indicate Leaving Cal Mode and the M2A will return to normal operation.

2. Screw the calibration gas cylinder into (onto for an H

S cylinder) the fixed flow regulator.

3. Turn the regulator knob counterclockwise to open the regulator (or start the flow of gas from a generator).

4. Allow calibration gas to flow for two minutes. The gas reading should be stable after two minutes.

5. Turn the regulator knob clockwise to close it (or stop the flow of gas from a generator).

6. Unscrew the calibration gas cylinder from the fixed flow regulator and unscrew the calibration cup from the detector. For an ESM-01 detector, pull the calibration cup off of the ESM-01 sensor and screw the splashguard back onto the detector housing cap. The M2A will continue to display the maximum gas response on the display and retain the response level in its memory.

7. Adjust the gas reading up or down to match the calibration gas cylinder concentration by using the UP/YES and DOWN/NO buttons, then press and release the ENTER button.

8. The M2A will perform a span operation. The display will indicate SPAN Gas PASS for a few seconds, then indicate SPAN Gas SAVED before indicating Leaving CAL Mode for a few seconds.

NOTE: If the span adjustment fails, see “Troubleshooting” on page 48 for recommended

actions.

9. The display will now alternate between the normal operation screen and the message REMOVE CAL GAS for 1 minute. If the calibration gas has not been removed from the detector, remove it now to avoid unwanted alarms.

During this 1 minute period, the signal output will remain fixed at 3.5 mA and the relays will remain in their non-alarm state to avoid unwanted alarms while the calibration gas clears from the detector. At the end of the 1 minute period, the REMOVE CAL GAS message will stop appearing and the M2A will return to normal operation.

10. Store the components of the calibration kit in a safe place.

M2A Transmitter Operator’s Manual 53

Calibration, Oxygen Version

This section describes how to calibrate the oxygen version of the M2A. It includes procedures to prepare for calibration, enter Calibration Mode, set the fresh air (span) reading, set the zero reading, and return to normal operation.

WARNING: The M2A is not an active gas monitoring device during the calibration

procedure. The 4-20 mA output signal will “freeze” at 17.4 mA and all relays will remain in their non-alarm state while the M2A is in Calibration Mode. The output signal will not indicate current rea dings and the relays will not resume operating normally until the M2A is in normal operation again.

Preparing for Calibration

NOTE: The following procedure assumes the use of a calibration kit which includes a zero air

(20.9% oxygen) calibration cylinder to set the fresh air reading, a 100% nitrogen (0% oxygen) calibration gas cylinder to set the zero reading, a fixed flow regulator with an on/off knob, a calibration cup, and a short piece of sample tubing to connect the regulator to the calibration cup. A cylinder with up to an 18% oxygen concentration may be used instead of a 100% nitrogen cylinder to set the zero reading.

NOTE: While in calibration mode, if there is no switch activity for the calibration time-out

period the unit will return to normal operation. See “Viewing & Changing M2A Parameters” on page 41 for instructions to set the calibration time-out.

NOTE: The following procedure assumes that the oxygen concentration in the calibration area

is not normal, 20.9%, but is oxygen deficient. If a fresh air environment can be verified, applying zero air to the detector is not necessary when adjusting the fresh air (span) setting.

1. Connect the calibration kit sample tubing to the calibration cup hose barb.

2. Screw the calibration cup onto the detector.

3. Connect the fixed flow regulator to the calibration cup using the sample tubing.

Non-Intrusive Calibration

Calibration Gas Response Memory Feature

The M2A has the capability to “remember” the detector’s response to the calibration gas after the gas is removed from the detector during the fresh air or zero adjustment procedure. This feature enables one person to perform a calibration if the detector is mounted remotely from the M2A. When zero air is applied to the M2A during a fresh air adjustment, the M2A will freeze the display

54 M2A Transmitter Operator’s Manual

reading at the highest response and the M2A will continue to display this reading and retain it in its

Calib? YES/NO

memory until the fresh air adjustment procedure is completed. When calibration gas is applied to the M2A during a zero adjustment, the M2A will freeze the display reading at the lowest response to the calibration gas. The calibration gas can then be removed and the M2A will continue to display this reading and retain it in its memory until the zero adjustment procedure is completed.

Adjusting the Fresh Air Setting

1. While in normal operation, press and hold the UP/YES button for 5 seconds to enter Calibration Mode. Release the button when the following screen appears.

2. If you want to continue with calibration, press and release the UP/YES button to continue. The display will indicate OXYGEN CAL Mode for a few seconds before showing FreshAir Adjust?.

If you want to exit Calibration Mode, press and release the DOWN/NO button. The M2A will indicate Leaving CAL Mode and the M2A will return to normal operation.

3. To continue with adjusting the fresh air (span) reading, press and release the UP/YES button. ENTER will alternate with FreshAir on the top display line and the current oxygen reading will be on the bottom display line.

To skip adjusting the fresh air reading, press and release the DOWN/NO button. The display will indicate ZERO w/Cal Gas?. Skip to the next section, “Adjusting the Zero Setting”.

4. Screw the zero air cylinder into the fixed flow regulator.

5. Turn the regulator knob counterclockwise to open the regulator.

6. Allow zero air to flow for 2 minutes. If the oxygen concentration in the area is less than 20.9, the reading should stabilize after 2 minutes.

7. Turn the regulator knob clockwise to close the regulator.

8. Unscrew the zero air cylinder from the fixed flow regulator leaving the calibration cup on the detector. The M2A will continue to display the maximum gas response on the display and retain the response level in its memory.

9. Press and release the ENTER button. The M2A will perform a fresh air adjustment and the display will indicate ZERO w/Cal Gas?.

NOTE: If the fresh air adjustment fails, see “Troubleshooting” on page 48 for recommended

actions.

Adjusting the Zero Setting

1. If you want to continue with adjusting the zero setting, press and release the UP/YES button. APPLY will alternate with ZERO Gas on the top display line and the current oxygen reading will be on the bottom display line.

If you want to skip adjusting the zero reading, press and release the DOWN/NO button. The display will indicate Leaving Cal Mode and the M2A will return to normal operation.

2. Screw the 100% nitrogen gas cylinder into the fixed flow regulator.

3. Turn the regulator knob counterclockwise to open the regulator.

4. Allow gas to flow for 2 minutes. The gas reading should be stable after 2 minutes.

M2A Transmitter Operator’s Manual 55

5. Turn the regulator knob clockwise to close the regulator.

6. Unscrew the nitrogen cylinder from the fixed flow regulator and unscrew the calibration cup from the detector. The M2A will continue to display the minimum gas response on the display and retain the response level in its memory.

7. Adjust the oxygen reading up or down to match the 100% nitrogen cylinder oxygen concentration of 0 by using the UP/YES and DOWN/NO buttons.

NOTE: If a cylinder other than a 100% nitrogen (0% oxygen) cylinder is used to set the zero

reading, such as a cylinder with 12% oxygen, set the zero reading to match the cylinder’s oxygen concentration.

8. Press and release the ENTER button. The M2A will perform a zero operation. The display will indicate ZERO Gas PASS for a few seconds, then indicate ZERO Gas SAVED before indicating Leaving CAL Mode for a few seconds.

NOTE: If the zero adjustment fails, see “Troubleshooting” on page 48 for recommended

actions.

9. The display will now alternate between the normal operation screen and the message REMOVE CAL GAS for 1 minute. If the calibration gas has not been removed from the detector remove it now to avoid unwanted alarms.

During this 1 minute period, the signal output will remain fixed at 17.4 mA and the relays will remain in their non-alarm state to avoid unwanted alarms while the calibration gas clears from the detector. At the end of the 1 minute period, the REMOVE CAL GAS message will stop appearing and the M2A will return to normal operation.

10. Store the components of the calibration kit in a safe place.

Replacing Components of the M2A

Replacing the Gas Detector

NOTE: For M2A versions that do not have a replaceable plug-in sensor, or if you determine

that it is necessary to replace the entire detector, use the procedure in this section to change the entire detector. For M2A versions that include a replaceable plug-in sensor, see the appropriate instructions in the sections that follow this one to replace the plug-in sensor.

1. Turn off or disconnect power to the M2A.

2. Remove the junction box cover.

3. Grasp the control PCB by its edges.

4. Gently pull until the control PCB is pulled away from the banana jacks. Take care not to pull too hard and damage the cable which connects the control and terminal PCBs.

5. Let the control PCB hang by the cable. The terminal strips are now visible on the terminal PCB. The control PCB may be left hanging while wiring is done. If desired, the control PCB may be disconnected from the cable and set aside while wiring.

6. Remove the detector terminal strip from its socket.

56 M2A Transmitter Operator’s Manual

7. Disconnect the detector leads from the detector terminal strip. Note the position of the colorcoded leads as you remove them.

8. Unscrew the detector from the junction box.

9. Guide the replacement detector leads through the bottom conduit port of the junction box, then screw the mounting threads of the detector into the conduit port. If necessary for environmental conditions, apply thread sealant or Teflon tape to the hub and/or detector threads to seal them.

10. Connect the detector leads to the detector terminal strip as follows:

• Catalytic Combustible Gas Detector, IR Combustible Gas Detector, and IR CO

Detector

Red wire to terminal labeled LEL RED, white to terminal labeled LEL WHT, green wire to terminal labeled LEL GRN, black wire to terminal labeled LEL BLK.

• CO or H2S Gas Detector

Red wire to terminal labeled TOXIC +, black wire to terminal labeled TOXIC -.

• ESM-01 Toxic Gas Detector or CT-7 Series Toxic Gas Detector

Color coded wire to terminal labeled TOXIC +, black wire to terminal labeled TOXIC -. See Figure 28 on page 30 and Figure 29 on page 31 for the wire color coding.

• Oxygen Gas Detector

Green wire to terminal labeled OXY +, white wire to terminal labeled OXY -.

11. Re-install the detector terminal strip into its socket.

12. Re-install the control PCB (and ribbon cable if necessary). Be sure the ribbon cable is routed down below the control PCB so it will not be damaged by the cover when it is screwed back on.

13. Secure the junction box cover to the junction box.

14. Turn on or reconnect power to the M2A.

NOTE: Allow the replacement detector to warm up for 15 minutes before you continue with the

next step.

15. Calibrate the replacement detector as described in “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51 or “Calibration, Oxygen Version” on page 54.

Replacing the CO, H2S, or CT-7 Series Plug-in Sensor

NOTE: This procedure is applicable for: the CSA type, explosion proof CO and H2S detectors,

the non-explosion proof CO and H2S detectors, and the CT-7 Series detectors.

1. Turn off or disconnect power to the M2A.

2. Unscrew the detector cap from the housing body. Make sure not to lose the cap gasket. See Figure 5, Figure 6, and Figure 8 for illustrations of the detectors.

3. Unplug and remove the sensor.

M2A Transmitter Operator’s Manual 57

4. If you are replacing a CO sensor, remove the rubber boot and charcoal filter from the old

Remove jumper

sensor.

NOTE: RKI instruments recommends replacing the charcoal disk filter whenever a CO sensor

is replaced.

If you are replacing the 65-2428 explosion-proof H

S detector’s sensor, remove the rubber

boot and spacer from the old sensor.

5. Remove the replacement sensor from its packaging and remove the wire jumper. This wire jumper is installed on the sensor pins for shipment or storage but must be removed for the sensor to operate properly when installed in a detector.

WARNING: The sensor will not operate properly if the wire jumper is not removed.

Figure 31: Plug-In Sensor Jumper Removal

6. If you are replacing a CO sensor, install the rubber boot and charcoal filter onto the new sensor’s face.

If you are replacing the 65-2428 explosion-proof H

S detector’s sensor, install the rubber boot

and spacer on the new sensor’s face.

7. Carefully match the replacement sensor’s male pins with the 4-socket pattern in the top section and plug it in.

8. Make sure the cap gasket is in place and screw the detector cap back onto the housing body.

9. Turn on or reconnect power to the M2A.

CAUTION: Allow the replacement sensor to warm up for 15 minutes before you continue with

the next step.

10. Calibrate the detector as described in “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51.

Replacing the CO Sensor Charcoal Filter

The charcoal filter is used to scrub out interfering gases from the environment being monitored, such as H

CO M2A, the charcoal filter may be saturated and no longer scrubbing out interfering gases and it may be necessary to change the charcoal filter.

1. Turn off or disconnect power to the M2A.

2. Unscrew the detector housing cap from the housing body. Make sure not to lose the cap gasket.

3. Remove the rubber retaining boot with the charcoal filter disk from the sensor.

4. Replace the charcoal filter disk in the rubber retaining boot and install the boot onto the sensor.

58 M2A Transmitter Operator’s Manual

S and certain hydrocarbons. If you are experiencing unexplained upscale readings on a

See Figure 6 for an illustration of the CO detector.

5. Make sure that the cap gasket is in place and screw the detector cap back onto the housing body.

6. Turn on or reconnect power to the M2A.

Replacing an Oxygen Plug-in Sensor

NOTE: This procedure is applicable for both the CSA type, explosion proof oxygen detector

(65-2514RK) and non-explosion proof, replaceable sensor oxygen detector (65-2494RK).

1. Turn off or disconnect power to the M2A.

2. Unscrew the detector cap from the detector housing body. Take care not to lose the cap gasket. See Figure 4 for an illustration of the oxygen detectors.

3. Unplug and remove the sensor.

4. Carefully match the replacement sensor’s male pins with the 2-socket pattern in the top section and plug it in.

5. Make sure the cap gasket is in place and screw the detector cap back on to the detector housing.

6. Turn on or reconnect power to the M2A.

NOTE: Allow the replacement sensor to warm up for 15 minutes before you continue with the

next step.

7. Calibrate the detector as described in “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51.

Replacing an ESM-01 Plug-in Sensor

1. Turn off or disconnect power to the M2A.

2. Unscrew the detector cap from the detector housing body. Take care not to lose the cap gasket. If the splashguard begins to unscrew from the detector cap, make sure to remove the detector cap also. See Figure 7 for an illustration of the ESM-01 detector.

3. Unplug and remove the sensor.

4. Carefully match the replacement sensor’s plug with the socket in the housing body and plug it in.

W ARNING: The ESM-01 detectors cannot b e change d from one type to another. Replace the

plug-in sens or only with th e same type of E S M-01 sensor.

5. Make sure the cap gasket is in place and screw the detector cap back onto the housing body. If the splash guard was unscrewed from the detector cap, screw it back onto the detector cap.

6. Turn on or reconnect power to the M2A.

NOTE: Allow the replacement sensor to warm up for 15 minutes before you continue with the

next step.

7. Calibrate the detector as described in “Calibration, Combustible Gas, CO2, and Toxic Versions” on page 51.

M2A Transmitter Operator’s Manual 59

Replacing the Hydrophobic Membrane (Non-XP CO, H2S, and O2 Detectors)

1. Turn off or disconnect power to the M2A.

2. Unscrew the detector housing cap from the detector housing body.

3. Gently pry up the edge of the white hydrophobic membrane with a small flat blade screwdriver or a similar tool.

4. Peel off the hydrophobic membrane. It may be necessary to clean off the detector housing cap face to remove any residue left from the adhesive backed membrane.

5. Install the new membrane in the recess on the face of the detector housing cap.

6. Make sure the cap gasket is in place and screw the detector housing cap back onto the detector housing body.

7. Turn on or reconnect power to the M2A.

Replacing the Hydrophobic Membrane (CT-7 Series Toxic Detector)

1. Turn off or disconnect power to the M2A.

2. Unscrew the detector housing cap from the detector housing body.

3. Unplug the plug-in sensor from the four-socket pattern in the detector housing body.

4. Gently pry up the edge of the white hydrophobic membrane from the sensor face with a small flat blade screwdriver or a similar tool.

5. Peel off the hydrophobic membrane. It may be necessary to clean off the sensor face to remove any residue left from the adhesive backed membrane.

6. Install the new membrane on the face of the plug-in sensor.

7. Plug the sensor back into the four-socket pattern in the detector housing body.

8. Make sure the cap gasket is in place and screw the detector housing cap back onto the detector housing body.

9. Turn on or reconnect power to the M2A.

60 M2A Transmitter Operator’s Manual

Chapter 8: RS-485 Modbus Output

Overview

This chapter describes the M2A’s RS-485 Modbus output and how to configure the M2A to make use of it. It also discusses how to wire the M2A into a Modbus system.

The M2A provides an RS-485 serial communications interface. It is a Modbus Slave Device, supporting 2-wire RS-485 Modbus RTU serial communications.

Wiring the M2A in a Modbus System

The M2A is a 2-wire Modbus RTU device. When wiring the M2A into a Modbus system, adhere to standard Modbus wiring practices per the Modbus Over Serial Line Specification and Implementation Guide V1.0 or later. This document can be found online at www.modbus.org/ specs.php.

The Modbus protocol supports a maximum of 247 unique slave addresses (1-247). The M2A’s line driver provides for up to 128 M2As to be connected together without the need for a repeater. Figure 34 & Figure 35 below illustrate typical M2A wiring configurations. If more than 128 M2As need to be connected together, RS-485 repeater(s) should be used such that no more than 128 M2As reside on any given network segment.

CAUTION: The network segment can only support 128 units if RKI M2As are being used. The

use of any other instruments will lower the number of units that may reside on any given network segment.

The MODBUS terminal strip is located on the terminal PCB (see Figure 9). The following signals are available at the Modbus terminal strip:

Table 15: Modbus Terminal Strip Signals

Modbus Terminal Label (RS-485

Name)

AD0

BD1

CCommon

Modbus Signal Name

Ground Jumper

The M2A includes a 2-pin ground header (see Figure 10) that is used when the M2A is used in a Modbus system. Every M2A is supplied with a ground jumper (a jumper block) installed onto this header. If the M2A isn’t wired into a Modbus system or if it is wired into one as shown in Figure 33, the ground jumper should be installed. If the M2A is wired in a Modbus system as shown in Figure 32, the ground jumper should be removed.

M2A Transmitter Operator’s Manual 61

Recommended Modbus Wiring

10-30 VDC

Remove Ground Jumper

Power Supply

Common

D1 D0

Input

Terminals

Modbus Controller

Remove

Ground

Jumper

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

- S +

A B C

RS 485 PWR/SIG

R W G B

LEL

- S +

A B C

RS 485 PWR/SIG

R W G B

LEL

See

Detector

Wiring

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

Additional

M2As

See

Detector

Wiring

10-30 VDC

Power Supply

Input

Terminals

Modbus Controller

Common

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

- S +

A B C

RS 485 PW R/SIG

R W G B

LEL

- S +

A B C

RS 485 PW R/SIG

R W G B

LEL

See

Detector

Wiring

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

Additional

M2As

See

Detector

Wiring

The recommended Modbus wiring for the M2A is illustrated in Figure 32 below. In this configuration, 5 wires are used for wiring the M2A into a Modbus system. Figure 32 also illustrates typical alarm device wiring. The ground jumper must be removed in this wiring configuration.

Figure 32: Recommended Modbus Wiring

62 M2A Transmitter Operator’s Manual

Adding an M2A to an Existing M2 Modbus Installation with Recommended Wiring

An M2A can be wired into an existing M2 Modbus system. The shape of the terminal PCB will be different but the wiring connections are identical and the ground jumper on the M2A must still be removed.

Alternate Modbus Wiring For Existing Installations

Although the wiring shown in Figure 32 is recommended, it is possible to wire the M2A into a Modbus system with only 4 wires in situations where a pre-existing system is being replaced and wiring is already in place. This should only be done if wiring for a system that is being replaced is already installed and it is not practical to run another wire. See Figure 33 below for this wiring configuration. In this configuration, the wire between the “C” terminal on the M2A and the Common terminal on the Modbus controller is omitted. Instead, the Common terminal on the

Modbus controller is connected to the “-” of the 24 VDC power supply. The ground jumper must be installed in this wiring configuration.

Figure 33: Alternate Modbus Wiring

Adding an M2A to an Existing M2 Modbus Installation with Alternate Wiring

Modbus

Master

Up to 128 M2Ascan be connected withouta repeater

RS-485 RS-485

ID = 126ID = 127

M2A

Termination

Jumper

Not Installed

M2A

Termination

Jumper

Not Installed

ID = 128

M2A

Termination

Jumper

Installed

ID = 125

ID = 1

M2A

Termination

Jumper

Not Installed

M2A

Termination

Jumper

Not Installed

ID = 128

RS-485

M2A

Termination

Jumper

Installed

Modbus

Master

Up to 128 M2As can be connected without a repeater

M2A

Termination

Jumper

Not Installed

M2A

Termination

Jumper

Not Installed

M2A

Termination

Jumper

Not Installed

M2A

Termination

Jumper

Not Installed

ID = 2 ID = 3

RS-485

ID = 1

M2A

Termination

Jumper

Installed

ID = 127

ID = 4

An M2A can be wired into an existing M2 Modbus system. The shape of the terminal PCB will be different but the wiring connections are identical and the ground jumper on the M2A must still remain installed.

Termination Jumper

The M2A includes a 2-pin termination header (see Figure 10) that is used when the M2A is used in a Modbus system. Every M2A is supplied with a termination jumper (a jumper block) installed onto this header. If the M2A is not used in a Modbus system, this jumper has no function. When the M2A is installed in a Modbus system, this jumper must be installed in an M2A that is at the end of a Modbus line. Any M2A in a Modbus system that is not at the end of a line must have the termination jumper removed (see Figure 34 & Figure 35 below).

Figure 34: Multiple M2As in a Daisy Chain Configuration

M2A Transmitter Operator’s Manual 63

Figure 35: Multiple M2As in a Two Branch Configuration

Using the M2A in a 4-wire Modbus System

Set Up Modbus?

Although the M2A is a 2-wire Modbus RTU device, it can be used with a 4-wire Modbus controller if the system wiring is modified as follows:

• Connect the controller’s TxD0 and RxD0 wires together and use this connection as the 2-wire Modbus D0 signal.

• Connect the controller’s TxD1 and RxD1 wires together and use this connection as the 2-wire Modbus D1 signal.

• Connect these D0 and D1 signals and the common wire from the controller to the 2-wire Modbus Network of M2As.

Modbus Mode

Modbus Mode allows you to configure various parameters relating to the Modbus setup of the M2A. Modbus Mode includes a 5-minute time-out feature. If you do not press a control button for 5 minutes, the M2A automatically returns to normal operation.

NOTE: If the M2A returns to normal operation because of a time-out, it enters a warm-up

period just as it does when it is first turned on.

1. While in normal operation, simultaneously press and hold the DOWN/NO and ENTER buttons for 5 seconds to enter Modbus Mode. Release the buttons when the following screen appears.

2. To exit Modbus Mode, press and release the DOWN/NO button. The M2A will return to normal operation.

To continue in Modbus Mode, press and release the UP/YES button. The current ENABLED/ DISABLED setting will appear.

3. If you want to change the currently displayed parameter, use the UP/YES and DOWN/NO buttons to adjust it to the desired setting, then press ENTER to continue to the next parameter.

If the currently displayed parameter setting is OK, press the ENTER button to proceed to the next parameter.

Table 16 lists the M2A Modbus Mode parameters you can set. Table 16 also lists the factory set value for each parameter.

64 M2A Transmitter Operator’s Manual

Table 16: Configuration Parameters

Modbus Mode Parameter Available Settings & Description

Enabled/Disabled Can be set to ENABLED or DISABLED (factory setting).

Enables or disables the Modbus output.

Slave ID The Slave ID can be set to values from 1 (factory setting) to 247.

The M2A will only receive messages from the Master which are addressed to this Slave ID (except for broadcast messages which are received by all slaves).

Baud Rate Can be set to 1200, 2400, 4800, 9600 (factory setting), 14440, & 19200.

Parity EVEN (factory setting), ODD, NONE

Response Delay The response delay can be set from 0 (factory setting) to 20 mS.

This is an optional additional delay inserted by the M2A prior to returning a response message to the Master. It may be helpful in some installations where the Master’s preparedness to receive responses might be delayed.

4. When you have scrolled through all the adjustable parameters, SAVE IT? YES/NO appears on the display.

5. If you do not wish to save the adjustments, press and release the DOWN/NO button. The DO

OVER? YES/NO message will display. Press and release the DOWN/NO button. The ABORT? YES/NO message will display. Press the UP/YES button to return to normal

operation.

If you wish to change some of the adjustments made, press and release the DOWN/NO button. The DO OVER? YES/NO message will display. Press and release the UP/YES button. The Re-do MB Setup message will display and the M2A will return to the first adjustable parameter. Go back to step 3 and continue.

If you want to save the adjustments made, press and release the UP/YES button. Modbus

Saved is indicated on the display for a few seconds and the M2A returns to normal operation.

NOTE: All M2As on a Modbus network must be configured with the same baud rate and parity,

and each M2A must have a unique slave ID. For an M2A to participate on a network, the ENABLED/DISABLED setting must be set to ENABLE.

M2A Transmitter Operator’s Manual 65

Supported Modbus Functions

The M2A supports Function Code 03: Read Holding Registers and Function Code 16: Write Registers.

Function Code 03: Read Holding Registers

There are a total of 40 registers available to be read via this Function Code.

Registers 1 - 2

The format (bit & field assignments) for registers 1 - 2 is shown below in Table 17 - Table 18.

Table 17: Register 1, Numerical Reading with Sign & Decimal Point Bit & Field Assignments

Bit(s) Value & Field

[15] Sign of Reading

0 = Positive 1 = Negative

[14:13] Format of Reading

0 = XXX (no decimal point) 1 = XX.X 2 = X.XX 3 = .XXX

[12:0] Numerical value of display reading (8000 max)

Table 18: Register 2, Operating State, Alarms & Relays Bit & Field Assignments

Bit(s) Value

[15:12] Operating State

0 = Undefined 1 = Initialization 2 = Normal 3 = Warm-up 4 = Fail 5 = Calibration 6 = Post-Calibration 7 = Low Power 8 = Setup

[11] Gas Type Change

0=Not Changed 1=Changed

[10] Configuration Change

0=Not Changed 1=Changed

[9] Calibration Activity Flag

0=No Calibration Activity 1=Calibration Activity Has Occurred

[8] Fail Status

0 = Fail Not Asserted 1 = Fail Asserted

66 M2A Transmitter Operator’s Manual

Table 18: Register 2, Operating State, Alarms & Relays Bit & Field Assignments (Continued)

Bit(s) Value

[7:6] Alarm 2 Status

0 = No Alarm 1 = Unacknowledged Alarm 2 = Acknowledged Alarm 3 = Unused Code

[5:4] Alarm 1 Status

0 = No Alarm 1 = Unacknowledged Alarm 2 = Acknowledged Alarm 3 = Unused Code

[3] Overscale Status

0 = Not Overscale 1 = Overscale

[2] Fail Relay Status

0 = Not Energized 1 = Energized

[1] Alarm 2 Relay Status

0 = Not Energized 1 = Energized

[0] Alarm 1 Relay Status

0 = Not Energized 1 = Energized

Register 3

Registers 4 - 11

The 16 bytes in these registers contain the same ASCII text information that is displayed on the M2A’s OLED (not NULL Terminated).

Register 12

Register 13

Register 14

Registers 15 - 19

Registers 15 - 19 are the Gas Name ASCII String (NULL Terminated).

Registers 20 - 22

Registers 20 - 22 are the Gas Units String (NULL Terminated).

M2A Transmitter Operator’s Manual 67

Register 23

Register 24

Register 25

Register 26

Register 27

Register 28

Register 29

Register 30

Register 31

Register 32

Register 33

Register 33 is zero suppression. Toxics and LEL: 0%-6% of full scale Oxygen: 0%-0.7% Oxygen The decimal point location is the same as specified in Register 1.

68 M2A Transmitter Operator’s Manual

Register 34

Register 35

Register 36

Register 37

Register 38

Calibration Outcome Codes:

1=Sensor Missing 2=Sensor Too Weak 3=Signal Too Strong 4=Not Enough Span 5=Negative Reading 6=Span Gas Value Is Not OK 7=Calculated Zero Is Too Low 8=Calculated Zero Is Too High 9=Zero Failure 10=Span Failure 11=Calibration Is Overscale 12=LEL Sensor Offset Is Too High 13=LEL Null Operation Failed 14=Operation Not Performed

Register 39

Register 40

M2A Transmitter Operator’s Manual 69

Function Code 16: Write Registers

There are 21 registers in Function Code 16 that can be used to write to the M2A. This manual only describes Register 16 because it can be used to reset an alarm condition. For a complete description of Function Code 16, request Appendix C from RKI Instruments, Inc.

Register 16

Register 16 performs the same function as the ENTER button on the M2A. It is useful for remotely silencing alarms. With the M2A in an alarm condition, bit [0] can be used to silence it.

Table 19: Register 16, Button Function

NOTE: Register 40 in Function Code 03, the remote configuration register, must be set to 1 in

order for Register 16 to work.

Bit Value & Field

[0] ENTER (used for “Alarm Reset”)

0=Not Pressed 1=Pressed

Parts List

Table 20 lists replacement parts and accessories for the M2A Transmitter.

Table 20: Parts List

Part Number Description

06-1248RK Calibration kit sample tubing (3/16 in. x 5/16 in.; specify length when ordering)

07-0033RK Cap gasket, for CSA type CO and H

07-0039RK Cap gasket, for non-XP CO/H

07-0125RK Cap gasket, for ESM-01 detector

07-0203RK Rubber retaining boot for CO detectors’ charcoal filter and for 65-2428 H

14-2101RK Spacer for 65-2428 H

18-0431-01-01 Junction box with foam pad, label, and conduit plug

33-0157RK Hydrophobic membrane for non-XP CO, H2S, O2, and CT-7 Series detectors

33-7101RK Charcoal filter disk

45-6132RK Termination and group jumper

61-0140RK LEL detector, catalytic type, UL version

S detector

S and CT-7 Series detectors

S detector’s spacer

61-0140RK-05 LEL detector, catalytic type, CSA version

61-0140RKA CH

61-0140RKA-05 CH

70 M2A Transmitter Operator’s Manual

ppm detector, catalytic type, UL version

ppm detector, catalytic type, CSA version

Table 20: Parts List

Part Number Description

61-0190RK-CH4 CH

0-100% LEL/0-5.00% volume detector, IR type, non-replaceable sensor

61-0190RK-HC HC LEL detector, IR type, non-replaceable sensor, propane calibration

61-0191RK-02 CO2 detector, IR type, non-replaceable sensor, 0 - 5,000 ppm

61-0191RK-03 CO

61-0191RK-05 CO

61-0191RK-10 CO

61-0192RK-CH4 CH

61-0197RK-CH4 CH

detector, IR type, non-replaceable sensor, 0 - 5% volume

detector, IR type, non-replaceable sensor, 0 - 50.0% volume

detector, IR type, non-replaceable sensor, 0 - 100% volume

detector, IR type, replaceable sensor, 0 - 100% LEL

61-0197RK-HC HC detector, IR type, replaceable sensor, 0 - 100% LEL

61-0198RK-02 CO

61-0198RK-03 CO

61-0198RK-05 CO

61-0198RK-10 CO

61-0199RK-CH4 CH

61-5039RK-CH4 Plug-in IR CH

detector, IR type, replaceable sensor, 0 - 5000 ppm

detector, IR type, replaceable sensor, 0 - 5% volume

detector, IR type, replaceable sensor, 0 - 50.0% volume

detector, IR type, replaceable sensor, 0 - 100% volume

sensor, LEL range, for 61-0197RK-CH4 detector

61-5039RK-HC Plug-in IR HC sensor, LEL range, for 61-0197RK-HC detector

61-5040RK-02 Plug-in IR CO2 sensor, 0 - 5000 ppm range (for 61-0198RK-02 detector)

61-5040RK-03 Plug-in IR CO

61-5040RK-05 Plug-in IR CO

61-5040RK-10 Plug-in IR CO

61-5041RK-CH4 Plug-in IR CH

sensor, 0 - 5% volume range (for 61-0198RK-03 detector)

sensor, 0 - 10% volume range (for 61-0198RK-05 detector)

sensor, 0 - 100% volume range (for 61-0198RK-10 detector)

sensor, %vol range (for 61-0199RK-CH4 detector)

65-1025RK Plug-in oxygen sensor (for 65-2514RK and 65-2494RK detectors)

65-2039RK Plug-in H

65-2051-01 CT-7 Series plug-in sensor, 0 - 3.00 ppm and 0 - 10.0 ppm Cl

S sensor (for 65-2428-01 detector)

, with membrane (for 65-2302-CL2 and

65-2302-CL2-10 detectors)

65-2052-01 CT-7 Series plug-in sensor, 0 - 1.00 ppm ClO2, with membrane (for 65-2302-CLO2 detector)

65-2300RK-ASH3 ESM-01 detector, 0 - 1.50 ppm arsine (includes sensor)

65-2300RK-CL-10 ESM-01 detector, 0 - 10.0 ppm chlorine (includes sensor)

65-2300RK-CL2 ESM-01 detector, 0 - 3.00 ppm chlorine (includes sensor)

65-2300RK-HCN ESM-01 detector, 0 - 15.0 ppm hydrogen cyanide (includes sensor)

M2A Transmitter Operator’s Manual 71

Table 20: Parts List

Part Number Description

65-2300RK-NH3 ESM-01 detector, 0 - 75.0 ppm ammonia (includes sensor)

65-2300RK-PH3 ESM-01 detector 0 - 1.00 ppm phosphine (includes sensor)

65-2300RK-SO2 ESM-01 detector, 0 - 6.00 ppm sulphur dioxide (includes sensor)

65-2302-CL2 CT-7 Series detector, 0 - 3.00 ppm chlorine (includes sensor)

65-2302-CL2-10 CT-7 Series detector, 0 - 10.0 ppm chlorine (includes sensor)

65-2302-CLO2 CT-7 Series detector, 0 - 1.00 ppm chlorine dioxide (includes sensor)

65-2428 H

65-2428-01 H

S detector assembly, CSA version (includes plug-in sensor)

S detector assembly, CSA version, for frequent-H2S-exposure applications (includes plug-in sensor)

65-2438 CO detector assembly, 0 - 300 ppm, CSA version (includes plug-in sensor)

65-2438-01 CO detector assembly, 0 - 100 ppm and 0 - 200 ppm, CSA version (includes plug-in sensor)

65-2494RK Oxygen detector assembly, non-explosion proof, replaceable sensor type (includes plug-in sensor)

65-2495RK H

S detector assembly, 0 - 100 ppm, non-explosion proof, replaceable sensor type (includes plug-in

sensor)

65-2496RK CO detector assembly, 0 - 300 ppm, non-explosion proof, replaceable sensor type (includes plug-in

sensor)

65-2510RK Oxygen detector, partial pressure type

65-2511RK Oxygen detector, capillary type

65-2514RK Oxygen detector, CSA version, capillary type (includes plug-in sensor) 71-0305RK M2A Transmitter Operator’s Manual (this document)

81-0002RK-01 Calibration cylinder, 50% LEL hydrogen in air, 34 liter steel

81-0002RK-03 Calibration cylinder, 50% LEL hydrogen in air, 103 liter

81-0004RK-01 Calibration cylinder, 50% LEL propane in air, 34 liter steel

81-0004RK-03 Calibration cylinder, 50% LEL propane in air, 103 liter

81-0007RK-01 Calibration cylinder, 15% LEL hexane in air, 34 liter steel

81-0010RK-01 Calibration cylinder, 10% LEL (5000 ppm) methane in air, 34 liter steel

81-0010RK-03 Calibration cylinder, 10% LEL (5000 ppm) methane in air, 103 liter

81-0012RK-01 Calibration cylinder, 50% LEL methane in air, 34 liter steel

81-0012RK-03 Calibration cylinder, 50% LEL methane in air, 103 liter

81-0013RK-01 Calibration cylinder, 50% volume methane in nitrogen, 34 liter steel

81-0013RK-05 Calibration cylinder, 50% volume methane in nitrogen, 58 liter

81-0064RK-01 Calibration cylinder, CO, 50 ppm in air, 34 liter steel

81-0064RK-03 Calibration cylinder, CO, 50 ppm in air, 103 liter

72 M2A Transmitter Operator’s Manual

Table 20: Parts List

Part Number Description

81-0070RK-01 Calibration cylinder, CO

81-0070RK-03 Calibration cylinder, CO

81-0072RK-01 Calibration cylinder, CO

81-0072RK-03 Calibration cylinder, CO

81-0073RK-01 Calibration cylinder, CO

81-0073RK-03 Calibration cylinder, CO

, 2,000 ppm in nitrogen, 34 liter steel

, 2,000 ppm in nitrogen, 103 liter

, 2.5% in nitrogen, 34 liter steel

, 2.5% in nitrogen, 103 liter

, 15% in nitrogen, 34 liter steel

, 15% in nitrogen, 103 liter

81-0076RK-01 Zero air calibration cylinder, 34 liter steel

81-0076RK-03 Zero air calibration cylinder, 103 liter

81-0078RK-01 Calibration cylinder, 100% nitrogen, 34 liter steel (used for setting oxygen zero)

81-0078RK-03 Calibration cylinder, 100% nitrogen, 103 liter (used for setting oxygen zero)

81-0151RK-02 Calibration cylinder, H

81-0151RK-04 Calibration cylinder, H

81-0170RK-02 Calibration cylinder, 5 ppm SO

81-0170RK-04 Calibration cylinder, 5 ppm SO

81-0175RK-02 Calibration cylinder, 10 ppm NH

S, 25 ppm in nitrogen, 58 liter

S, 25 ppm in nitrogen, 34 liter aluminum

in nitrogen, 58 liter

in nitrogen, 34 liter aluminum

in nitrogen, 58 liter

81-0175RK-04 Calibration cylinder, 10 ppm NH

81-0185RK-02 Calibration cylinder, 0.5 ppm PH

81-0185RK-04 Calibration cylinder, 0.5 ppm PH

81-0190RK-02 Calibration cylinder, 5 ppm Cl

81-0190RK-04 Calibration cylinder, 5 ppm Cl

81-0192RK-02 Calibration cylinder, 2 ppm Cl

81-0192RK-04 Calibration cylinder, 2 ppm Cl

in nitrogen, 34 liter aluminum

in nitrogen, 58 liter

in nitrogen, 34 liter aluminum

in nitrogen, 58 liter

in nitrogen, 34 liter aluminum

in nitrogen, 58 liter

in nitrogen, 34 liter aluminum

81-0196RK-02 Calibration cylinder, 10 ppm HCN in nitrogen, 58 liter

81-0196RK-04 Calibration cylinder, 10 ppm HCN in nitrogen, 34 liter aluminum

81-1050RK Regulator, with gauge and knob, 0.5 liter/minute continuous flow, for 17 liter and 34 liter steel

calibration cylinders (cylinders with external threads)

81-1051RK Regulator, with gauge and knob, 0.5 liter/minute continuous flow, for 34 liter aluminum/58 liter/103

liter calibration cylinders (cylinders with internal threads)

81-1051RK-25 Regulator, fixed flow, w/gauge & knob, 0.25 LPM, for 34 liter aluminum/58 liter/103 liter cylinders

(Used to calibrate NH

ESM-01 M2A only)

81-1103RK Calibration cup, for 3/4 NPT IR detectors

M2A Transmitter Operator’s Manual 73

Table 20: Parts List

Part Number Description

81-1117RK Calibration cup, for catalytic LEL/ppm, CO, H

S, replaceable-sensor-type IR, CT-7 Series, and

oxygen detectors

81-1138RK Calibration cup, general (SO2), for all ESM-01 except Cl2 and NH3, use 0.5 LPM flow

81-1138RK-CL2 Calibration cup, for ESM-01 Cl

81-1138RK-NH3 Calibration cup, for ESM-01 NH

, use 0.5 LPM flow

, use 0.25 LPM flow

81-1190RK Splashguard, for ESM-01 detector cap

ES-1531-CO CO sensor, plug-in (for 65-2438, 65-2438-01, and 65-2496RK detectors)

ES-1537-H2S H

S sensor, plug-in (for 65-2428 and 65-2495RK detectors)

ESM-015-NO ESM-01 plug-in sensor, 0 - 100 ppm nitric oxide

ESM-01DH-ASH3 ESM-01 plug-in sensor, 0 - 1.50 ppm arsine

ESM-01DH-D-HCN ESM-01 plug-in sensor, 0 - 15.0 ppm hydrogen cyanide

ESM-01DH-D-SO2 ESM-01 plug-in sensor, 0 - 6.00 ppm sulphur dioxide

ESM-0DH-PH3 ESM-01 plug-in sensor, 0 - 1.00 ppm phosphine

ESM-01R-D-NH3 ESM-01 plug-in sensor, 0 - 75.0 ppm ammonia

ESM-K01-D-CL2 ESM-01 plug-in sensor, 0 - 3.00 ppm chlorine

ESM-K01D-CL2-10 ESM-01 plug-in sensor, 0 - 10.0 ppm chlorine

NC-6205-01 Hydrogen specific LEL detector, catalytic type, UL version

NC-6205-05 Hydrogen specific LEL detector, catalytic type, CSA version

74 M2A Transmitter Operator’s Manual

Appendix A: Control Button Quick Reference Guide

The M2A’s control buttons allow access to operational modes, resetting of alarms, and display of the Information Screen. Table 21 shows which button combinations perform these functions and which parameters are available for adjustment while in the operational modes. While in these modes, display prompts showing a “?” require you to respond by pressing either the UP/YES (for yes) or DOWN/NO (for no) button. To change parameter settings, use the UP/YES and DOWN/NO buttons to get the desired setting, then press and release the ENTER button to accept the setting.

Table 21: Control Button Quick Reference Chart

Mode Entered or

Function Performed

Alarm Reset Press and Release

Show Information Screen Press and Hold

Calibration Mode Press and Hold UP/

Configuration Mode Press and Hold UP/

Gas Type Mode Press and Hold UP/

Button

Combination

ENTER

DOWN/NO

YES for 5 seconds

YES & ENTER for 5 seconds

YES and DOWN/ NO for 5 seconds

Adjustable or Viewable Parameters

n/a

• Input Voltage

• M2A Version/Revision Information

•Fresh Air Adjust

• Span (or Zero for Oxygen) Adjust with Calibration Gas

•Alarm Levels

• Increasing or Decreasing Alarms

• Normally Energized or Normally De-energized Relays

• Latching or Self-resetting Alarms

•Alarm On Delay

• Alarm Off Delay (if self-resetting)

• Zero Suppression

• Noise Filter

• Calibration Time-out Period

Gas Type

Modbus Mode Press and Hold

DOWN/NO and ENTER for 5 seconds

M2A Transmitter Operator’s Manual 75

• Enable or Disable Modbus

•Slave ID

•Baud Rate

•Parity

• Response Delay

Appendix B: PLC and DCS Device Wiring

The M2A can be wired to a PLC or DCS device if desired.

1. Guide multi conductor shielded cable or cables or wires in conduit through the top conduit port of the junction box. The number of cables or wires needed will depend on whether any relays are used and whether the Modbus output is used. Use the following recommendations to determine how to wire the M2A:

• If Modbus connections will not be used and only the PWR/SIG terminal strip connections

will be used, use four conductor shielded cable or four wires in conduit for connections to the power/signal terminal strip.

Table 22: Wire Size for PWR/SIG Connections

Max Distance to Controller

w/18 Gauge Wire

2,500 ft. 5,000 ft. 8,000 ft.

• If the PWR/SIG terminal strip connections and one or more relays are used, route the

connections to the M2A in conduit. Use shielded cable in the conduit for the PWR/SIG connections and unshielded cable or individual wires for the relay connections. Make sure any wire or cable used for relay wiring is appropriately rated for the power that it will carry.

NOTE: If shielded cable is used for the PWR/SIG connections, leave the cable shield’s drain

wire insulated and disconnected at the M2A. You will connect the opposite end of the cable’s drain wire at the controller or device.

• If the M2A will be wired into a Modbus network, see “Chapter 8: RS-485 Modbus

Output” on page 61.

Max Distance to Controller w/

16 Gauge Wire

Max Distance to Controller

w/14 Gauge Wire

76 M2A Transmitter Operator’s Manual

See Figure 36 below for field wiring connections to the M2A.

Alarm 1 Alarm Device

Fail Alarm Device

Alarm Device

Power

TypicalAlarm WiringShown

4-20mA In (S)

(24 VD C) -

24 V DC +

24 VDC

Power Supply

24 VDC -

Alarm 2 Alarm Device

See

Modbus

Wiring

- S +

A B C

RS 485 PWR/SIG

R W G B

LEL

See

Detector

Wiring

Controller

(PLC, DCS)

C NC NO

ALARM 1

C NC NO

ALARM 2

C NC NO

FAIL

Figure 36: PLC and DCS Device Wiring

M2A Transmitter Operator’s Manual 77

Appendix C: Function Code 16 Registers

The M2A supports Function Code 16 that allows writing to the M2A. There are 21 registers in this Function Code.

Register 1

Register 2

Register 3

Register 4

Register 5

Register 6

Register 7

Register 7 is the alarm 2 set point. Value must be an integer. Any decimals are omitted. The decimal point location is the same as specified in Register 1 of Function Code 03.

Register 8

Register 9

78 M2A Transmitter Operator’s Manual

Register 10

Register 11

Register 12

Register 13

Register 13 is the zero suppression. Toxics and LEL: 0%-6% Full Scale Oxygen: 0%-0.7% Oxygen Value must be an integer. Any decimals are omitted.

Register 14

Register 15

Register 16

Register 17

Register 18

Register 19

Register 19 is for clearing change flags. When parameters are changed at the M2A, a flag is raised at the controller. This register can be used to clear those flags.

Table 23: Register 19, Clear Change Flags

Bit(s) Value & Field

[15:2] Unused

[1] Write “1” to this bit to clear “Gas Type Changed” flag

[0] Write “1” to this bit to clear “Configuration Changed” flag

M2A Transmitter Operator’s Manual 79

Register 20

Register 21

80 M2A Transmitter Operator’s Manual

RKI Instruments M2A Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Product Warranty

Table of Contents

Chapter 1: Introduction

Overview

About the M2A Transmitter

About this Manual

Specifications

Chapter 2: Description

Overview

External Description

Junction Box

Magnetic Wand

Gas Detector

Catalytic Detectors

Infrared (IR) Detectors

Oxygen Detectors

ESM-01 Detectors

CT-7 Series Detectors

Internal Description

Terminal PCB

Power/Signal Terminal Strip

Detector Terminal Strip

Modbus Terminal Str ip

Relay Terminal Strips

Termination Jumper

Ground Jumper

Control PCB

OLED Display

Control Buttons

Status LEDs

Chapter 3: Installation & Startup

Overview

Mounting the M2A Transmitter

Wiring the M2A Transmitter

Start Up

Introducing Incoming Power

Adjusting the Fresh Air Reading

Non-Intrusive Fresh Air Signal Adjustment

Oxygen Version, Adjusting the Fresh Air Reading

Chapter 4: Operation

Overview

Normal Operation

Information Screen

4 - 20 mA Signal Output Operation

Alarm Indications

Alarm 1 Condition

Alarm 1 Condition Indications

Responding to an Alarm 1 Condition

Alarm 2 Condition

Alarm 2 Condition Indications

Responding to an Alarm 2 Condition

Fail Condition

Fail Condition Indications

Responding to a Fail Condition

Low Power Alarm

Low Power Alarm Indications

Responding to a Low Power Condition

Chapter 5: Configuration Mode

Overview

Viewing & Changing M2A Parameters

Chapter 6: Gas Type Mode

Overview

Selecting the Gas Type

Chapter 7: Maintenance

Overview

Preventive Maintenance

Daily

Quarterly

Biannually

Troubleshooting

Calibration Frequency

Calibration, Combustible Gas, CO2, and Toxic Versions

Special Note About Calibrating a ClO2 Detector

Preparing for Calibration

Non-Intrusive Calibration

Calibration Gas Response Memory Feature