RIVERA PRIMO INC. 12450 WHITTIER BLVD. WHITTIER, CA 90602 562-907-2600
The purpose of the SharpEyeTM kick start assembly is to provide kick start capabilities to 5 and 6 speed Big Twin transmissions. This is accomplished by removing the stock transmission clutch release cover and installing your new Rivera Primo® SharpEyeTM kick start assembly.
Tools Needed:
1/8”, 3/16”, 5/16” socket head wrenches
(2) 9/16” open / box wrenches
1 ½” socket, (We recommend Jim's Machine socket p/n 1030-TS) 1 1/16” socket
Assembly Procedure:
1.Disconnect battery ground wire.
2.Remove transmission drain plug and drain oil.
3.Remove clutch release cover and gasket.
4.Remove clutch cable from original cover.
5.Place the Sharpeye cover on the transmission trapdoor and check the clutch cable the clutch cable routing and adjust as necessary.
Disassembling Kickstart Mechanism For Clutch Cable Installation.
1.Remove the 14 tooth pinion gear (1216-0100), by turning the
drive gear (1216-0101). Accomplish this by using the kick arm or wrench and turning the square end of the kick shaft (1219-0001) about 1/8 turn. This releases the pinion gear (12160100). Place the pinion gear (1216-0100) and the spring (1217-0014) aside.
2.Remove the flathead screw (1100-0049) and retainer washer (1217-0015) that holds the drive gear (1216-0101) to the shaft (1219-0001).
NOTE: Mark the shaft (1219-0001) and the gear (1216-0101) so you can return them to the same relative position. The return spring slot, on the shaft (1219-0001), is 90 degrees clockwise to the stop pin on the 19 tooth drive gear (1216-0101), as viewed from the outside to the inside.
3.Using the kicker arm or a wrench, release the return spring
pressure that is against the 19 tooth drive gear (2016-0101) and remove the drive gear (20160101).
4.Allow the kicker arm return spring (1217-0011) to unwind by allowing the cover to rotate slowly.
NOTE: Under the 19 tooth drive gear (1216-0101), sandwiched between thrust washers is a radial bearing (1018-0011), The thin thrust washer (1100-0047)) goes in first, then the radial bearing (10180011), with the thicker thrust washer (1100-0048) next to the 19 tooth drive gear (1216-0101).
5.Remove the three flathead socket screws (1100-0049) flanged pinion gear bushing (12170006) and remove the flanged pinion gear bushing.
6.Remove the clutch release lever (1217-0007) and cable connector
(1217-0009). |
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