Rivera Primo 1041-0064 User Manual

INSTALLATION INSTRUCTIONS
t
FOR
SU SPORTSTER KIT
(1041-0062, 1041-0063, 1041-0064)
Fits Carbureted EVO XL Models
Congratulations on your purchase of the “King of Carbs” SU kit for carbureted EVO Sportsters. This kit has everyting you’ll need to accomplish an easy, safe install. We recommend however, that you enlist the aid of a seasoned professional mechanic to help you with the installation.
PLEASE NOTE: When working on a motorcycle, disconnectt the battery to avoid accidental starter engagement. When working with gasoline, work in a well ventilated area away from open sparks or flames. Be sure that you have the necessary tools prior to beginning the
install, and check all the contents of the kit to insure that it is all there.
KIT CONTENTS
1094-0012 4 Breather Bolt Washer 1100-0045 4 Hex Head Bolt 5/16-18 x 1 1/4” 1100-0041 1 Hex Head Bolt 5/16-18 x 3/4” 1100-0034 5 Locking Flange Nut 1042-0231 1 Support Bracket 1042-0201 1 Cable Guide & Bell Crank 1042-0022 2 Breather Bolt 1100-0042 2 12 PT. Bolt 5/16-18 x 3/4” 1100-0167 2 Socket Head Bolt 5/16-18 x 1” 1100-0143 3 Flat Washer 5/16” 1133-1004 1 Support Bracket 1099-0001 1 Rubber Vacuum Hose 1/4” ID 1133-1009 2 Single Breather Fitting 1101-0005 1 Plastic hose Connector Staight 1101-0003 1 Plastic Hose Connector Tee 1094-0015 1 Manifold Gasket 1133-0900 1 Manifold Flange Front 1133-0901 1 Manifold Flange Rear 1099-0008 2 Worm Drive Hose Clamp 1179-0008 2 Manifold Flange Seal 1099-0003 1 Rubber Vacuum Hose 5/32” ID 1099-0007 1 5/16” Fuel Line
V.O.E.S. Port
u
MAP Sensor Port
manifold port options
NOTE: If using the MAP port on the manifold, you
1
Please read the notes above and then read through the entire install prior to proceeding with this installation.
First drain then remove the fuel tank.
MUST finish drill a hole into the area where the MAP sensor will be located. (See arrow)
1108-0055
2
Prior to beginning the actual install, we recommend that you remove the Dome & Piston from your new SU carb to help make the install easier.
Remove the Dome & Piston assy. by taking off (3) screws with a blade type screw driver.
3
Dome & Piston assy. removed.
4
Dome, Piston and Piston Return Spring should be kept to the side of the carb install until needed. It is recommend­ed to keep all the Dome parts together as a unit.
5
The SU carb body without the Dome & Piston will make it much easier to do this installation.
6
Install the manifold flange and seal on both outlets on the manifold. NOTE: The flanges are marked (F) for front intake and (R) for rear intake.
Install rear intake flange12 pt. bolts (1100-0042) a few threads into the heads.
7
8
(2) rear intake flange bolts ready for the manifold!
9
Install one hex head bolt (1100-0045) into the lower mani­fold to carb flange closest to the rear head.
10
Slide manifold onto (2) rear manifold intake flange bolts you peviosusly installed.
11
Install (2) front manifold intake flange bolts (1100-0167).
12
(2) front manifold intake flange bolts (1100-0167) installed.
13
Tighten Front manifold intake flange bolts.
14
Prepare to install the lower carb support (1042-0231).
15
Place the lower carb support (1042-0231) on top of lifter block inside bolt hole on each lifter block.
Apply a drop of blue thread locker to each bolt (use the OE bolt).
Hand thread each bolt into the lifter base holes to make sure that you have good thread retention.
16
17
18
Tighten the two OE lifter base bolts to secure the lower carb support.
19
Prepare to install the upper carb support (1133-1004).
20
Place one hex head bolt (1100-0045) into the upper carb support hole closest to the rounded top. Slide the bolt through the lower right manifold flange hole closest to the front head.
21
Use a hex head bolt (1100-0041) & flat washer (1100-
0143) for joining the lower carb support to the upper carb support.
Loading...
+ 12 hidden pages