RIDGID 535 Manual Chuck, 535 Auto Chuck User Manual
Threading Machine
Manual
535 Manual Chuck/535 Auto
Chuck Threading Machines
99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
535 Manual Chuck/535 Auto Chuck Threading Machines
Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve understanding of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
NOTICE
on the safe and proper operation of the equipment.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully
before using the equipment to reduce the risk of injury.
The operator’s manual contains important information
This symbol means always wear safety glasses with side
shields or goggles while using this equipment to reduce
the risk of injury.
This symbol indicates the risk of fingers, hands, clothes
and other objects catching on or between gears or other
rotating parts and causing crushing injuries.
This symbol indicates the risk of fingers, legs, clothes and
other objects catching and/or wrapping on rotating shafts
causing crushing or striking injuries.
This symbol indicates the risk of electrical shock.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
General Power Tool Safety
Warnings*
WARNING
Read all safety warnings, instructions, illustrations and specications provided with this power
tool. Failure to follow all instructions listed below
may result in electric shock, re and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE!
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
This symbol indicates the risk of machine tipping, causing striking or crushing injuries.
This symbol means do not wear gloves while operating
this machine to reduce the risk of entanglement.
This symbol means always use a foot switch when using
a threading machine/power drive to reduce the risk of
injury.
This symbol means do not disconnect foot switch to
reduce the risk of injury.
This symbol means do not block foot switch (lock in ON
position) to reduce the risk of injury.
• Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
control.
Electrical Safety
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adap ter
plugs with earthed (grounded) power tools. Un -
modified plugs and matching outlets will reduce risk of
electric shock.
• Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electrical shock
if your body is earthed or grounded.
Work Area Safety
• Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of flam mable liquids, gases, or dust. Power tools create sparks which
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk
of electrical shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
may ignite the dust or fumes.
* The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable UL/CSA 62841-1 edition standard. This
section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.
999-998-086.10_REV. C2
535 Manual Chuck/535 Auto Chuck Threading Machines
moving parts. Damaged or entangled cords increase
the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces
the risk of electric shock.
Personal Safety
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A mo -
ment of inattention while operating power tools may
result in serious personal injury.
• Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
• Prevent unintentional starting. Ensure the switch is
in the OFF-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch
ON invites accidents.
• Remove any adjusting key or wrench before turn-
ing the power tool ON. A wrench or a key left at tached to a rotating part of the power tool may result in
personal injury.
• Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewel ry. Keep your hair and clothing away from
moving parts. Loose clothes, jewelry, or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
Power Tool Use And Care
• Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it is
designed.
• Do not use the power tool if the switch does not
turn it ON and OFF. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
• Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the
power tool before making any adjustments, changing accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting the
power tool accidentally.
• Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the pow er tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of
untrained users.
• Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
• Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations dif-
ferent from those intended could result in a hazardous
situation.
• Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
Service
• Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
999-998-086.10_REV. C 3
535 Manual Chuck/535 Auto Chuck Threading Machines
Specic Safety Information
WARNING
This section contains important safety information
that is specic to these tool.
Read these precautions carefully before using the
535 Manual Chuck/535 Auto Chuck Threading
Machines to reduce the risk of electrical shock or
other serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE!
Keep this manual with machine for use by the operator.
Threading Machines Safety Warnings
• Keep floor dry and free of slippery materials such as
oil. Slippery floors invite accidents.
• Restrict access or barricade the area when work
piece extends beyond machine to provide a minimum of one meter (3 feet) clearance from the work
piece. Restricting access or barricading the work
area around the work piece will reduce the risk of
entanglement.
• Do not wear gloves. Gloves may be entangled by the
rotating pipe or machine parts leading to personal
injury.
• Do not use for other purposes such as drilling
holes or turning winches. Other uses or modifying this
machine for other applications may increase the risk of
serious injury.
• Do not use this machine if the foot switch is bro-
ken or missing. The foot switch provides safe control
of the machine, such as shut-off in case of entanglement.
• One person must control the work process, ma -
chine operation and foot switch. Only the operator
should be in the work area when the machine is running. This helps reduce the risk of injury.
• Never reach into the machine front chuck or rear
centering head. This will reduce the risk of entanglement.
• Read and understand these instructions and the
instructions and warnings for all equipment and
materials being used before operating this tool to
reduce the risk of serious personal injury.
Description, Specications And
Standard Equipment
Description
The RIDGID®Model 535 Manual Chuck and 535 Auto
Chuck Threading Machines are electric motor-driven
machines that center and chuck pipe, conduit and bolt
stock and rotates it while cutting, reaming and threading
operations are performed.
• Secure machine to bench or stand. Support long
heavy pipe with pipe supports. This practice will
prevent the machine from tipping.
• While operating the machine, stand on the side
where the operator control switch is located. Opera ting the machine from this side eliminates need to
reach over the machine.
• Keep hands away from rotating pipe and fittings.
Stop the machine before wiping pipe threads or
screwing on fittings. Allow the machine to come to
a complete stop before touching the pipe. This
practice will reduce the chance of entanglement in
rotating parts.
• Do not use this machine to install or remove (make
or break) fittings. This practice could lead to trapping,
entanglement and loss of control.
• Do not operate the machine without all covers
properly installed. Exposing moving parts increases
the probability of entanglement.
The 535 Auto Chuck has an automatic chuck to grip and
center pipe.
Threading dies are mounted in a variety of available die
heads. An integral oiling system is provided to flood the
work with thread cutting oil during the threading operation.
With proper optional equipment, RIDGID®Model 535
Manual/535 Auto Threading Machines can be used to
thread larger pipe, short or close nipples or for roll grooving.
999-998-086.10_REV. C4
535 Manual Chuck/535 Auto Chuck Threading Machines
Chuck Handwheel
REV/OFF/FOR
(2/0/1)
Switch
Warning
Label
Foot Switch
Die Head
Carriage Handwheel
Length Gauge
Figure 1A – 535 Manual Chuck Threading Machine
Centering
Device
Serial
Number
Plate
No. 820
Cutter
No. 341
Reamer
Chip
Tray
Drain
Plug
REV/OFF/FOR
(2/0/1)
Switch
Die Head
Gear
Shift
Warning
Label
Foot Switch
Figure 2A – 535 Auto Chuck Threading Machine
Serial
Number
Plate
No. 820 Cutter
No. 341
Reamer
Chip
Tray
Length
Gauge
Drain
Valve
Carriage
Handwheel
Figure 1B – 535 Manual Chuck Threading Machine
Figure 2B – 535 Auto Chuck Threading Machine
999-998-086.10_REV. C 5
535 Manual Chuck/535 Auto Chuck Threading Machines
Specications*
535 Manual Chuck Machines 535 Automatic Chuck Machines
Pipe Threading Capacity 1/8 to 2 inch (3 to 50 mm) Nominal Pipe Size
Bolt Threading Capacity ¼ to 2 inch (6 to 50 mm) Actual Stock Diameter
LH Threads With Modifications
Motor Type Universal Motor Induction Motor Universal Motor Induction Motor Induction Motor
Phase Single Phase 3 Phase Single Phase 3 Phase
Motor Power 2.3 (1.7) 0.5 (0.37) 2.3 (1.7) 1.8/2.3 (1.35/1.7) 1.5 (1.1) 2.3 (1.7) 2 (1.5) 1.8/2.3 (1.35/1.7)
HP (kW)
Volts V 115 115 230 400 220 110 230 120 400
Frequency Hz 50/60 50 60 50/60 60 50
Current Draw Amp 15 20 7.5 3.5/5.1 4.4 15 7.5 18 3.5/5.1
Operating Speed RPM 36 54 36 35/70 16/46/58 36 16/46/58 35/70
Rotary Type
2/1/0/1/2
Switch for
speed and
direction
control (see
Controls
Rotary Type Rotary Type
REV/OFF/FOR REV/OFF/FOR
(2/0/1) (2/0/1)
Switch Switch
Figure 19)
Front Chuck Speed Chuck with replaceable Rocker-Action Jaw Inserts Automatic with four reversible Forged Jaws
Rear Centering Device Cam Action, rotates with Chuck Automatic, Centering only
Die Heads See RIDGID Catalog for available Die Heads
Cutter Model 820, 1/8" – 2" Full Floating, Self-Centering Cutter
Reamer Model 341, 1⁄8" – 2", 5-Fluted Reamer
Oil System 7 qt (6.6 l), with integrated Gerotor Model MJ Pump (Units prior to 1996 – Model A Oil Pump)
Weight
(unit with oil and a DH) (159 kg) (132 kg)
260 lbs. (118 kg)
350 lbs. 290 lbs.
Overall Dimension 37" × 21" × 21" (940mm × 535mm × 535mm)
L × W × H (With Tools In Operating Position and Cutter Fully Closed)
Sound Pressure (L
Sound Power (L
* Refer to your machine serial number plate for information on motor rating and control panel for information on your specific machine.
** Sound measurements are measured in accordance with a standardized test per Standard EN 62481-1.
- Sound emissions may vary due to your location and specific use of these tools.
- Daily exposure levels for sound need to be evaluated for each application and appropriate safety measures taken when needed. Evaluation of exposure levels
should consider the time a tool is switched off and not in use. This may significantly reduce the exposure level over the total working period.
PA
)** 85 dB(A), K=3
PW
)** 91 dB(A), K=3
Rotary Type
1/0/2
Switch
Shifter knob
Rotary Type
2/0/1 Switch
Rotary Type
REV/OFF/FOR
(2/0/1)
Switch for speed
Switch Shifter and direction
for speed knob for control
selection speed selection (see Figure 19)
ON/OFF Foot Switch
350 lbs. (159 kg)
Rotary Type
2/1/0/1/2
Standard Equipment
Refer to the RIDGID catalog for details on equipment
supplied with specific machine catalog numbers.
The Threading Machine serial number plate is located
on the back cover. The last 4 digits indicate the month and
year of the manufacture.
Figure 3 – Machine Serial Number
999-998-086.10_REV. C6
535 Manual Chuck/535 Auto Chuck Threading Machines
NOTICE
Selection of appropriate materials and installation, joining and forming methods is the responsibility of
the system designer and/or installer. Selection of improper materials and methods could cause system failure.
Stainless steel and other corrosion resistant materials can
be contaminated during installation, joining and forming.
This contamination could cause corrosion and premature
failure. Careful evaluation of materials and methods for the
specific service conditions, including chemical and temperature, should be completed before any installation is
attempted.
Machine Assembly
WARNING
To reduce the risk of serious injury during use, follow these procedures for proper assembly.
Failure to mount the threading machine to a stable
stand or bench may result in tipping and serious
injury.
REV/OFF/FOR Switch should be OFF and machine
unplugged before assembly.
Use proper lifting techniques. RIDGID 535 threading
machines weigh 260 lbs. (118 kg) or more.
Mounting on Stands
The Threading Machines can be mounted on various
RIDGID Threader Stands. Refer to RIDGID catalog for
stand information and to the respective Stand Instruction
Sheet for mounting instructions.
Mounting on Bench
The machines can be mounted on a level, stable bench. To
mount the unit on a bench, use four 5/16"-18 UNC bolts in
holes provided at each corner of the machine base. Base
hole spacing is 29.5" x 15.5" (749 mm x 394 mm). Tighten
securely.
Pre-Operation Inspection
WARNING
Before each use, inspect your threading machine
and correct any problems to reduce the risk of serious injury from electric shock, crushing and other
causes and prevent threading machine damage.
1. Make sure that the threading machine is unplugged
and the REV/OFF/FOR (2/0/1) Switch is in OFF (0)
position.
2. Clean any oil, grease or dirt from the threading
machine, including the handles and controls. This
aids inspection and helps prevent the machine or
control from slipping from your grip. Clean and maintain the machine per the Maintenance Instructions.
3. Inspect the threading machines for the following:
• Inspect the cords and plugs for damage or modifi-
cation.
• Proper assembly, maintenance and completeness.
• Any broken, worn, missing, misaligned or binding
parts or other damage.
• Presence and operation of the foot switch. Confirm
that foot switch is attached, in good condition, that it
cycles smoothly and does not stick.
• Presence and readability of the warning labels
(See Figure 1 & 2).
• Condition of the dies, cutter wheel and reamer cut-
ting edges. Dull or damaged cutting tools increase
required force, produce poor results and increase
the risk of injury.
• Any other condition which may prevent safe and
normal operation.
If any problems are found, do not use the threading
machine until the problems have been repaired.
4. Inspect and maintain any other equipment being
used per its instructions to make sure it is functioning
properly.
999-998-086.10_REV. C 7
Loading...