Rheem R98V-USA User Manual

R98V-USA

Parts List

24-September-2018

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-R98V-USA.pdf for the current revision.

95% Gas Furnaces - Modulating

Table of Contents

Model Explanation.. ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .. Page 3

Parts Numbers

Panels - Miscellaneous .. ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ........... Page 4

Parts Bag ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ........ Page 5

Electrical Group . ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... Page6

Blower Group.. ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... .. Page 6

Heat Exchanger-Burner Group.. ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... .... Page7

Gas Controls .. ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... .. Page 8

Orifice Selection Chart.. ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............ Page 9

Drawings/Photographs

Exploded View ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... .. Page 10

Cabinet Insulation and Plugs. ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ...... Page11

Junction Box ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .... Page 12

Burner-Assembly ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. .. Page 13

Flame Sensor-Limits. ... ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ........... Page 13

Pressure Switch -Tubing .. ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... Page 14

Burner-Gas Valve... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ .. Page 14

Trap - Hose Assembly .. ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .............. Page 15

Blower Shelf. ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ................ ... ... Page 16

Blower Asssembly. ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ................ Page 17

Control Board Mounting .. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... Page 18

Heat Exchanger - Collector Box.. ... ................ ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .. Page 19

Parts Bag ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ....... Page 20

Notes/Disclaimer . ... ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... Page 21

Page 2 of 21

24-September-2018

92-42800-R98V-USA

MODEL EXPLANATION

R 9 8 V A 0 6 0 M 3 1 7 U S A (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)

(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW 3 = Up to 3 tons (2) SERIES 5 = Up to 5 tons 98 % Efficient (8) CABINETWIDTH (3) MOTORTYPE 14 = 14.0 inch V = ECM VariableSpeed 17 = 17.5 inch 21 = 21.0 inch (4) MAJOR REVISION 24 = 24.5 inch A = 1st Design Series B = 2nd Design Series (9) CONFIGURATION U = UpFlow (5) HEATING INPUT DESIGNATION 040 = 42,000 BTU/HR (10) STANDARD/Nox 060 = 56,000 BTU/HR S = Standard 070 = 70,000 BTU/HR N = NOx 085 = 84,000 BTU/HR 100 = 98,000 BTU/HR (11) MINOR REVISION 115 = 112,000 BTU/HR A = First Time Release

(6) MODULATING

SERIAL NUMBER EXPLANATION

W 0 8 1 3 9 9 9 9

(1) (2) (3) (4) (1) PLANT CODE (2) WEEK (3) YEAR (4) PRODUCTION NUMBER Note: For Gas Code, see Control System Gas Code on Rating Plate

Page 3 of 21

24-September-2018

92-42800-R98V-USA

MODEL

No. Notes

1 Jacket Assembly See Note 1 1a RoundFlush Mount Plug - 7/8 in. (6) 45-103596-06 45-103596-06 45-103596-06 45-103596-06 45-103596-06 1b RectangularFlush Mount Plug - 1-27/32 x 2-1/2 in. (3) 45-104315-01 45-104315-01 45-104315-01 45-104315-01 45-104315-01 1c Round Flush MountPlug - 2 in. 45-103596-03 45-103596-03 45-103596-03 45-103596-03 45-103596-03 1d RoundFlush Mount Plug - 2-3/8 in. 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04 1e RoundFlush Mount Plug - 3-7/16 in. 45-103596-01 45-103596-01 45-103596-01 45-103596-01 45-103596-01

1f Star Bushing 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01 1g VinylGrommet - 7/8 in. 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06 1h Insulation- Foil Back 68-103536-01 68-103536-01 68-103536-02 68-103536-02 68-103536-03

1i Insulation -Sound 68-103537-01 68-103537-01 68-103537-02 68-103537-02 68-103537-03

1j Insulation Retainer(2) AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 2a Top Plate Assembly AS-104134-01 AS-104134-01 AS-104134-02 AS-104134-02 AS-104134-03 2b LeftJacket Baffle AE-104192-03 AE-104192-01 AE-104192-04 AE-104192-01 AE-104192-06 2c Right Jacket Baffle AE-104191-03 AE-104191-01 AE-104191-04 AE-104191-01 AE-104191-06 2d RearJacket Baffle AE-104190-01 AE-104190-01 AE-104190-02 AE-104190-02 AE-104190-03

3 Burner Compartment Door - UpperDoor AS-104040-01 AS-104040-01 AS-104040-02 AS-104040-02 AS-104040-03 4 Blower/Filter Door - Lower Door AS-104041-01 AS-104041-01 AS-104041-02 AS-104041-02 AS-104041-03

Door Filler (with integral molded alignment pins) 68-104374-11 68-104374-11 68-104374-12 68-104374-12 68-104374-13

Sight Glass - Door 68-21893-04 68-21893-04 68-21893-04 68-21893-04 68-21893-04

5 Control Board Mounting Plate AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 6a Junction Box AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 6b Juncton Box Cover AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03

7 Transiton- Outlet Air 68-104133-02 68-104133-02 68-104133-02 68-104133-02 68-104133-02

8 Transition- Gasket 68-24022-03 68-24022-03 68-24022-03 68-24022-03 68-24022-03

9 Transition- Outlet Air Elbow 68-104145-03 68-104145-03 68-104145-03 68-104145-03 68-104145-03 9a ExhaustCoupling 68-104146-02 68-104146-02 68-104146-02 68-104146-02 68-104146-02 9b RubberPlug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 9c Bushing - InducerCoupling Insert (2) 68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01 9d Coupling- IDB PD703024 PD703024 PD703024 PD703024 PD703024 10 Stk Water Trap - Condensate Drain 68-104346-01 68-104346-01 68-104346-01 68-104346-01 68-104346-01

11a Drain Tube (from Collector Box) AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 11b Drain Tube D (from Outlet Air Elbow) 79-104393-01 79-104393-01 79-104393-01 79-104393-01 79-104393-01 11c Drain Tube A (from Condensate Trap) 79-104394-01 79-104394-01 79-104394-01 79-104394-01 79-104394-01 11d Hose Clamp (5/8 in. forDrain Tube A) 64-103686-03 64-103686-03 64-103686-03 64-103686-03 64-103686-03 11e Water Trap Mounting Bracket AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01

11f Rubber Plug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 11g Drain Tube H (from DrainTube D toCondensate Trap) 79-104393-05 79-104393-05 79-104393-05 79-104393-05 79-104393-05 12a Bottom Plate Assembly AS-104314-01 AS-104314-01 AS-104314-02 AS-104314-02 AS-104314-03 12b Solid Bottom Assembly AS-104772-01 AS-104772-01 AS-104772-02 AS-104772-02 AS-104772-03 12c Blower Shelf Assembly (includes items 12d,12e, 12f) AS-104135-01 AS-104135-01 AS-104135-02 AS-104135-02 AS-104135-03 12d Bracket Door Mounting AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-02 AE-104332-03 12e Round Flush Mount Plug - 2-3/8 in.(2) 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04

12f Support - Heat Exchanger AE-104127-01 AE-104127-01 AE-104127-02 AE-104127-02 AE-104127-03 12g Gasket - Blower Shelf 68-104382-01 68-104382-01 68-104382-02 68-104382-02 68-104382-03 12h Gasket - Door AE-61951-54 AE-61951-54 AE-61951-55 AE-61951-55 AE-61951-56

a,b,c Pressure Switches See Electrical Group

INPUT AIRFLOW CABINETWIDTH CONFIGURATION

PANELS, SHEET METAL, AND MISCELLANEOUS

Door Latch Kit (includes twoof each: Latch Cam, Gray Latch Handle, O-Ring, Retainer Screw)

R98VA/VB

060M

USA

PD644035 PD644035 PD644035 PD644035 PD644035

R98VA/VB

070M

USA

R98VA/VB

085M

USA

R98VA/VB

100M

USA

R98VA/VB

115M

USA

21 DoorSwitch - Push Button See Electrical Group 22 Limit- Main Limit (Heat Exchanger Panel) See Electrical Group 23 Limit- Manual Reset (Burner Compartment) See Electrical Group 24 Transformer See Electrical Group

25a Induced Draft Blower (IDB) See Electrical Group

29 Wiring Harness Assembly (Twist-Lock) See Electrical Group 30 Blower Assembly See Blower Group

31a Housing w/Blower Wheel See Blower Group

40 HeatExchanger Assembly See Heat Exchanger/Burner/Manifold Group

41f O-Ring (fits overtapand seats on Collector Box) See Heat Exchanger/Burner/Manifold Group

42 Burner Assembly See Heat Exchanger/Burner/Manifold Group 47 Manifold (w/o Orifices) See Heat Exchanger/Burner/Manifold Group 50 GasValve See Gas Controls 51 Integrated Furnace Control Board (IFC) See Gas Controls

Touch-upPaint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018 Touch-upPaint - Granite/Steel Gray (PaintPens) PD523019 PD523019 PD523019 PD523019 PD523019

24-September-2018

92-42800-R98V-USA

Page 4 of 21

MODEL HEATING CAPACITY

No. Notes

Stk Complete Parts Bag: 68-104446-01 1 Intake Coupling / Locknut Assywith O-Ring (2 in.) 68-24114-02 2 Air Diffuser 68-104515-01 3 Bulkhead Coupling 68-104005-01 4 Hose Clamp (5/8 in.) (3) 64-103686-03 5 Shorty Plug (1/4 in.) (2) 45-24125-01 6 Screw (2) 63-24368-03 7 PVC Vane 68-23473-01 8 TubeC 79-105213-01 9 Hose - Double Elbow 79-105212-01

BLOWER DESIGNATION VARIATIONS AIRFLOW FUEL DESIGNATION

PARTS BAG

R98VA/VB

All All All All All

Page 5 of 21

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92-42800-R98V-USA

MODEL

No. Notes

20a Stk Pressure Switch Assembly (High Fire) 42-106242-04 42-106242-02 42-106242-04 42-106242-04 42-106242-04 20b Stk Pressure Switch Assembly (Mid Fire) 42-106243-01 42-106243-03 42-106243-01 42-106243-01 42-106243-01 20c Stk Pressure Switch Assembly (Low Fire) 42-106242-02 42-106242-06 42-106242-01 42-106242-02 42-106242-02 20d Silicon Tubing - Pressure Switch See Note 3 20e Silicon Tubing - Pressure Switch See Note 3

20f Silicon Tubing - Pressure Switch See Note 3 20g Silicon Tubing - Pressure Switch See Note 3 20h Silicon Tubing - Pressure Switch See Note 3

20i Tee- Silicon Tubing (2) 79-22461-02 79-22461-02 79-22461-02 79-22461-02 79-22461-02

21 Door Switch - Push Button 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09 22 Stk Limit - Main Limit (Heat Exchanger Panel) 47-104465-01 47-104465-01 47-104465-01 47-104465-01 47-104465-02

23 Stk Limit - Manual Reset (Burner Compartment)

45a Bracket (Limit - ManualReset) See Heat Exchanger/Burner Manifold Group

24 Stk Transformer 46-102856-02 46-102856-02 46-102856-02 46-102856-02 46-102856-02

25a Stk IDB - Induced Draft Blower(with Gasket) 70-104157-06 70-104157-06 70-104157-06 70-104157-06 70-104157-06

Screws (fasteners for IDBto Collector Box) (4) 63-104375-01 63-104375-01 63-104375-01 63-104375-01 63-104375-01

25b Gasket - Induced Draft Blower 68-104152-01 68-104152-01 68-104152-01 68-104152-01 68-104152-01

26 Power Factor Choke (PFC) N/A N/A 46-24256-05 46-24256-05 46-24256-05

Wiring Assembly (2 pin jumper forPFC) 45-104318-01 45-104318-01 N/A N/A N/A Memory Module for IFC 47-104778-18 47-104778-19 47-104778-20 47-104778-21 47-104778-22 Wiring Harness Assembly (5 pin from motor to 2pin on PFC) 45-104317-01 45-104317-01 45-104317-01 45-104317-01 45-104317-01

Wiring Harness Assembly (Twist-Lock) 45-105320-01 45-105320-01 45-105320-01 45-105320-01 45-105320-01 29 Wire Assembly (Junction Boxto Twist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58 52 Flame Sensor See Gas Controls

41e Water Sensor (2) See Heat Exchanger/Burner Manifold Group

53 Spark Ignitor See Gas Controls

No. Notes

30 Stk Blower Assembly (Includes items listed below): AS-104532-01 AS-104532-01 AS-104532-02 AS-104532-02 AS-104532-05

31a Housing w/Blower Wheel 70-104182-05 70-104182-05 70-104182-07 70-104182-07 70-104182-09 31b Stk Blower Wheel PD703027 PD703027 PD703028 PD703028 PD703029

32 Stk Blower Motor 51-102602-01 51-102602-01 51-102603-01 51-102603-01 51-102603-01

Stk 33 ECM Motor Mount (Belly Band) 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04

34 Motor Mount Arm (4) 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10 35 Screw - Motor Mount Arm (4) 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01

INPUT AIRFLOW CABINETWIDTH CONFIGURATION

ELECTRIC GROUP

MODEL INPUT AIRFLOW CABINETWIDTH CONFIGURATION

BLOWER GROUP

Belly Band Motor Mount Kit(includes Motor Mount Arms, Belly Band and Mounting Hardware)

R98VA/VB

060M

USA

47-104888-01

(3)

R98VA/VB

060M

USA

AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91

R98VA/VB

070M

USA

47-104888-01

(3)

R98VA/VB

070M

USA

R98VA/VB

085M

USA

47-104888-01

(3)

R98VA/VB

085M

USA

R98VA/VB

100M

USA

47-104888-01

(3)

R98VA/VB

100M

USA

R98VA/VB

115M

USA

47-104888-01

(3)

R98VA/VB

115M

USA

Page 6 of 21

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92-42800-R98V-USA

MODEL

No. Notes

40 Stk Heat Exchanger Assembly AS-104120-10 AS-104120-31 AS-104120-18 AS-104120-19 AS-104120-21

41a Stk

41b Stk Collector Box Gasket 68-103546-03 68-103546-03 68-103546-02 68-103546-02 68-103546-01 41c Rubber Plug (2) 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 41d Vinyl Cap 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01 41e Stk Water Sensor (2) 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01

41f O-Ring (fits overtapand seats on Collector Box) 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02

42 Burner Assembly (Rack, Cover, Burners, Ignitor Bracket) AS-104123-12 AS-104123-13 AS-104123-14 AS-104123-15 AS-104123-16 43 Burner Rack (One Piece Assemby) AE-104121-02 AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06 44 Burner Rack Cover AE-104122-02 AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06

44a Screw - Burner Cover (2) 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01

45 Igniter Bracket 10-61885-03 10-61885-03 10-61885-03 10-61885-03 10-61885-03

45a Bracket (Limit - ManualReset) 10-61913-04 10-61913-04 10-61913-04 10-61913-04 10-61913-04

46 Stk Burners

46a Screw - Burner to Burner Rack

47 Manifold (w/o Orifices) 81-104526-02 81-104526-03 81-104526-04 81-104526-05 81-104526-06

High Altitude Kit RXGY-F43 RXGY-F44 RXGY-F45 RXGY-F46 RXGY-F47

Burner Orifice - Natural Gas See Orifice Selection Chart

Burner Orifice - LP See Orifice Selection Chart

Number of Orifices (4) (5) (6) (7) (8)

No. Notes

40 Stk Heat Exchanger Assembly AS-104120-10 AS-104120-31 AS-104120-18 AS-104120-19 AS-104120-21

41a Stk

41f O-Ring (fits overtapand seats on Collector Box) 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02

42 Burner Assembly (Rack, Cover, Burners, Ignitor Bracket) AS-104123-21 AS-104123-22 AS-104123-23 AS-104123-24 AS-104123-25 43 Burner Rack (One Piece Assemby) AE-104121-02 AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06 44 Burner Rack Cover AE-104122-02 AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06

44a Screw - Burner Cover (2) 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01

45 Igniter Bracket 10-61885-03 10-61885-03 10-61885-03 10-61885-03 10-61885-03

45a Bracket (Limit - ManualReset) 10-61913-04 10-61913-04 10-61913-04 10-61913-04 10-61913-04

46 Stk Burners

46a Screw - Burner to Burner Rack

47 Manifold (w/o Orifices) 81-104526-02 81-104526-03 81-104526-04 81-104526-05 81-104526-06

High Altitude Kit RXGY-F43 RXGY-F44 RXGY-F45 RXGY-F46 RXGY-F47

Burner Orifice - Natural Gas See Orifice Selection Chart

Burner Orifice - LP See Orifice Selection Chart

Number of Orifices (4) (5) (6) (7) (8)

INPUT AIRFLOW CABINETWIDTH CONFIGURATION

HEAT EXCHANGER, BURNER / MANIFOLD GROUP

Collector Box Kit(includesCollector Box Gasket, Rubber Plugs, Water Sensors,O-Ring, Vinyl Cap, IDBGasket and Mounting Screws)

MODEL INPUT AIRFLOW CABINETWIDTH CONFIGURATION

HEAT EXCHANGER, BURNER / MANIFOLD GROUP

Collector Box Kit(includesCollector Box Gasket, Rubber Plugs, Water Sensors,O-Ring, Vinyl Cap, IDBGasket and Mounting Screws)

R98VA

060M

USA

68-104111-81 68-104111-96 68-104111-97 68-104111-98 68-104111-83

75-104227-04

(4)

63-22153-05

(12)

R98VB

060M

USA

68-104111-81 68-104111-96 68-104111-97 68-104111-98 68-104111-83

75-104227-05

(4)

63-22153-05

(12)

R98VA

070M

USA

75-104227-04

(5)

63-22153-05

(12)

R98VB

070M

USA

75-104227-05

(5)

63-22153-05

(12)

R98VA

085M

USA

75-104227-04

(6)

63-22153-05

(14)

R98VB

085M

USA

75-104227-05

(6)

63-22153-05

(14)

R98VA

100M

USA

75-104227-04

(7)

63-22153-05

(18)

R98VB

100M

USA

75-104227-05

(7)

63-22153-05

(18)

R98VA

115M

USA

75-104227-04

(8)

63-22153-05

(20)

R98VB

115M

USA

75-104227-05

(8)

63-22153-05

(20)

Page 7 of 21

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