Rheem R98V-USA User Manual
R98V-USA
Parts List
24-September-2018
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-R98V-USA.pdf for the current revision.
95% Gas Furnaces - Modulating
Table of Contents
Model Explanation.. ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .. Page 3
Parts Numbers
Panels - Miscellaneous .. ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ........... Page 4
Parts Bag ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ........ Page 5
Electrical Group . ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... Page6
Blower Group.. ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... .. Page 6
Heat Exchanger-Burner Group.. ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... .... Page7
Gas Controls .. ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... .. Page 8
Orifice Selection Chart.. ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............ Page 9
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... .. Page 10
Cabinet Insulation and Plugs. ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ...... Page11
Junction Box ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .... Page 12
Burner-Assembly ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. .. Page 13
Flame Sensor-Limits. ... ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ........... Page 13
Pressure Switch -Tubing .. ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... Page 14
Burner-Gas Valve... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ .. Page 14
Trap - Hose Assembly .. ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .............. Page 15
Blower Shelf. ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ................ ... ... Page 16
Blower Asssembly. ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ................ Page 17
Control Board Mounting .. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... Page 18
Heat Exchanger - Collector Box.. ... ................ ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... .. Page 19
Parts Bag ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ....... Page 20
Notes/Disclaimer . ... ... ................ ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... Page 21
Page 2 of 21
24-September-2018
92-42800-R98V-USA
MODEL EXPLANATION
R 9 8 V A 0 6 0 M 3 1 7 U S A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW
3 = Up to 3 tons
(2) SERIES 5 = Up to 5 tons
98 % Efficient
(8) CABINETWIDTH
(3) MOTORTYPE 14 = 14.0 inch
V = ECM VariableSpeed 17 = 17.5 inch
21 = 21.0 inch
(4) MAJOR REVISION 24 = 24.5 inch
A = 1st Design Series
B = 2nd Design Series (9) CONFIGURATION
U = UpFlow
(5) HEATING INPUT DESIGNATION
040 = 42,000 BTU/HR (10) STANDARD/Nox
060 = 56,000 BTU/HR S = Standard
070 = 70,000 BTU/HR N = NOx
085 = 84,000 BTU/HR
100 = 98,000 BTU/HR (11) MINOR REVISION
115 = 112,000 BTU/HR A = First Time Release
(6) MODULATING
SERIAL NUMBER EXPLANATION
W 0 8 1 3 9 9 9 9
(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate
Page 3 of 21
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92-42800-R98V-USA
MODEL
No. Notes
1 Jacket Assembly See Note 1
1a RoundFlush Mount Plug - 7/8 in. (6) 45-103596-06 45-103596-06 45-103596-06 45-103596-06 45-103596-06
1b RectangularFlush Mount Plug - 1-27/32 x 2-1/2 in. (3) 45-104315-01 45-104315-01 45-104315-01 45-104315-01 45-104315-01
1c Round Flush MountPlug - 2 in. 45-103596-03 45-103596-03 45-103596-03 45-103596-03 45-103596-03
1d RoundFlush Mount Plug - 2-3/8 in. 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04
1e RoundFlush Mount Plug - 3-7/16 in. 45-103596-01 45-103596-01 45-103596-01 45-103596-01 45-103596-01
1f Star Bushing 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01
1g VinylGrommet - 7/8 in. 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06
1h Insulation- Foil Back 68-103536-01 68-103536-01 68-103536-02 68-103536-02 68-103536-03
1i Insulation -Sound 68-103537-01 68-103537-01 68-103537-02 68-103537-02 68-103537-03
1j Insulation Retainer(2) AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01
2a Top Plate Assembly AS-104134-01 AS-104134-01 AS-104134-02 AS-104134-02 AS-104134-03
2b LeftJacket Baffle AE-104192-03 AE-104192-01 AE-104192-04 AE-104192-01 AE-104192-06
2c Right Jacket Baffle AE-104191-03 AE-104191-01 AE-104191-04 AE-104191-01 AE-104191-06
2d RearJacket Baffle AE-104190-01 AE-104190-01 AE-104190-02 AE-104190-02 AE-104190-03
3 Burner Compartment Door - UpperDoor AS-104040-01 AS-104040-01 AS-104040-02 AS-104040-02 AS-104040-03
4 Blower/Filter Door - Lower Door AS-104041-01 AS-104041-01 AS-104041-02 AS-104041-02 AS-104041-03
Door Filler (with integral molded alignment pins) 68-104374-11 68-104374-11 68-104374-12 68-104374-12 68-104374-13
Sight Glass - Door 68-21893-04 68-21893-04 68-21893-04 68-21893-04 68-21893-04
5 Control Board Mounting Plate AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01
6a Junction Box AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03
6b Juncton Box Cover AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03
7 Transiton- Outlet Air 68-104133-02 68-104133-02 68-104133-02 68-104133-02 68-104133-02
8 Transition- Gasket 68-24022-03 68-24022-03 68-24022-03 68-24022-03 68-24022-03
9 Transition- Outlet Air Elbow 68-104145-03 68-104145-03 68-104145-03 68-104145-03 68-104145-03
9a ExhaustCoupling 68-104146-02 68-104146-02 68-104146-02 68-104146-02 68-104146-02
9b RubberPlug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
9c Bushing - InducerCoupling Insert (2) 68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01
9d Coupling- IDB PD703024 PD703024 PD703024 PD703024 PD703024
10 Stk Water Trap - Condensate Drain 68-104346-01 68-104346-01 68-104346-01 68-104346-01 68-104346-01
11a Drain Tube (from Collector Box) AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06
11b Drain Tube D (from Outlet Air Elbow) 79-104393-01 79-104393-01 79-104393-01 79-104393-01 79-104393-01
11c Drain Tube A (from Condensate Trap) 79-104394-01 79-104394-01 79-104394-01 79-104394-01 79-104394-01
11d Hose Clamp (5/8 in. forDrain Tube A) 64-103686-03 64-103686-03 64-103686-03 64-103686-03 64-103686-03
11e Water Trap Mounting Bracket AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01
11f Rubber Plug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
11g Drain Tube H (from DrainTube D toCondensate Trap) 79-104393-05 79-104393-05 79-104393-05 79-104393-05 79-104393-05
12a Bottom Plate Assembly AS-104314-01 AS-104314-01 AS-104314-02 AS-104314-02 AS-104314-03
12b Solid Bottom Assembly AS-104772-01 AS-104772-01 AS-104772-02 AS-104772-02 AS-104772-03
12c Blower Shelf Assembly (includes items 12d,12e, 12f) AS-104135-01 AS-104135-01 AS-104135-02 AS-104135-02 AS-104135-03
12d Bracket Door Mounting AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-02 AE-104332-03
12e Round Flush Mount Plug - 2-3/8 in.(2) 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04
12f Support - Heat Exchanger AE-104127-01 AE-104127-01 AE-104127-02 AE-104127-02 AE-104127-03
12g Gasket - Blower Shelf 68-104382-01 68-104382-01 68-104382-02 68-104382-02 68-104382-03
12h Gasket - Door AE-61951-54 AE-61951-54 AE-61951-55 AE-61951-55 AE-61951-56
20
a,b,c Pressure Switches See Electrical Group
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
PANELS, SHEET METAL, AND MISCELLANEOUS
Door Latch Kit (includes twoof each: Latch Cam, Gray Latch
Handle, O-Ring, Retainer Screw)
R98VA/VB
060M
3
17
USA
PD644035 PD644035 PD644035 PD644035 PD644035
R98VA/VB
070M
3
17
USA
R98VA/VB
085M
5
21
USA
R98VA/VB
100M
5
21
USA
R98VA/VB
115M
5
24
USA
21 DoorSwitch - Push Button See Electrical Group
22 Limit- Main Limit (Heat Exchanger Panel) See Electrical Group
23 Limit- Manual Reset (Burner Compartment) See Electrical Group
24 Transformer See Electrical Group
25a Induced Draft Blower (IDB) See Electrical Group
29 Wiring Harness Assembly (Twist-Lock) See Electrical Group
30 Blower Assembly See Blower Group
31a Housing w/Blower Wheel See Blower Group
40 HeatExchanger Assembly See Heat Exchanger/Burner/Manifold Group
41f O-Ring (fits overtapand seats on Collector Box) See Heat Exchanger/Burner/Manifold Group
42 Burner Assembly See Heat Exchanger/Burner/Manifold Group
47 Manifold (w/o Orifices) See Heat Exchanger/Burner/Manifold Group
50 GasValve See Gas Controls
51 Integrated Furnace Control Board (IFC) See Gas Controls
Touch-upPaint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018
Touch-upPaint - Granite/Steel Gray (PaintPens) PD523019 PD523019 PD523019 PD523019 PD523019
24-September-2018
92-42800-R98V-USA
Page 4 of 21
MODEL
HEATING CAPACITY
No. Notes
Stk Complete Parts Bag: 68-104446-01
1 Intake Coupling / Locknut Assywith O-Ring (2 in.) 68-24114-02
2 Air Diffuser 68-104515-01
3 Bulkhead Coupling 68-104005-01
4 Hose Clamp (5/8 in.) (3) 64-103686-03
5 Shorty Plug (1/4 in.) (2) 45-24125-01
6 Screw (2) 63-24368-03
7 PVC Vane 68-23473-01
8 TubeC 79-105213-01
9 Hose - Double Elbow 79-105212-01
BLOWER DESIGNATION
VARIATIONS
AIRFLOW
FUEL DESIGNATION
PARTS BAG
R98VA/VB
All
All
All
All
All
Page 5 of 21
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92-42800-R98V-USA
MODEL
No. Notes
20a Stk Pressure Switch Assembly (High Fire) 42-106242-04 42-106242-02 42-106242-04 42-106242-04 42-106242-04
20b Stk Pressure Switch Assembly (Mid Fire) 42-106243-01 42-106243-03 42-106243-01 42-106243-01 42-106243-01
20c Stk Pressure Switch Assembly (Low Fire) 42-106242-02 42-106242-06 42-106242-01 42-106242-02 42-106242-02
20d Silicon Tubing - Pressure Switch See Note 3
20e Silicon Tubing - Pressure Switch See Note 3
20f Silicon Tubing - Pressure Switch See Note 3
20g Silicon Tubing - Pressure Switch See Note 3
20h Silicon Tubing - Pressure Switch See Note 3
20i Tee- Silicon Tubing (2) 79-22461-02 79-22461-02 79-22461-02 79-22461-02 79-22461-02
21 Door Switch - Push Button 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09
22 Stk Limit - Main Limit (Heat Exchanger Panel) 47-104465-01 47-104465-01 47-104465-01 47-104465-01 47-104465-02
23 Stk Limit - Manual Reset (Burner Compartment)
45a Bracket (Limit - ManualReset) See Heat Exchanger/Burner Manifold Group
24 Stk Transformer 46-102856-02 46-102856-02 46-102856-02 46-102856-02 46-102856-02
25a Stk IDB - Induced Draft Blower(with Gasket) 70-104157-06 70-104157-06 70-104157-06 70-104157-06 70-104157-06
Screws (fasteners for IDBto Collector Box) (4) 63-104375-01 63-104375-01 63-104375-01 63-104375-01 63-104375-01
25b Gasket - Induced Draft Blower 68-104152-01 68-104152-01 68-104152-01 68-104152-01 68-104152-01
26 Power Factor Choke (PFC) N/A N/A 46-24256-05 46-24256-05 46-24256-05
Wiring Assembly (2 pin jumper forPFC) 45-104318-01 45-104318-01 N/A N/A N/A
Memory Module for IFC 47-104778-18 47-104778-19 47-104778-20 47-104778-21 47-104778-22
Wiring Harness Assembly (5 pin from motor to 2pin on PFC) 45-104317-01 45-104317-01 45-104317-01 45-104317-01 45-104317-01
Wiring Harness Assembly (Twist-Lock) 45-105320-01 45-105320-01 45-105320-01 45-105320-01 45-105320-01
29 Wire Assembly (Junction Boxto Twist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58
52 Flame Sensor See Gas Controls
41e Water Sensor (2) See Heat Exchanger/Burner Manifold Group
53 Spark Ignitor See Gas Controls
No. Notes
30 Stk Blower Assembly (Includes items listed below): AS-104532-01 AS-104532-01 AS-104532-02 AS-104532-02 AS-104532-05
31a Housing w/Blower Wheel 70-104182-05 70-104182-05 70-104182-07 70-104182-07 70-104182-09
31b Stk Blower Wheel PD703027 PD703027 PD703028 PD703028 PD703029
32 Stk Blower Motor 51-102602-01 51-102602-01 51-102603-01 51-102603-01 51-102603-01
Stk
33 ECM Motor Mount (Belly Band) 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04
34 Motor Mount Arm (4) 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10
35 Screw - Motor Mount Arm (4) 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
ELECTRIC GROUP
MODEL
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
BLOWER GROUP
Belly Band Motor Mount Kit(includes Motor Mount Arms, Belly Band
and Mounting Hardware)
R98VA/VB
060M
3
17
USA
47-104888-01
(3)
R98VA/VB
060M
3
17
USA
AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91
R98VA/VB
070M
3
17
USA
47-104888-01
(3)
R98VA/VB
070M
3
17
USA
R98VA/VB
085M
5
21
USA
47-104888-01
(3)
R98VA/VB
085M
5
21
USA
R98VA/VB
100M
5
21
USA
47-104888-01
(3)
R98VA/VB
100M
5
21
USA
R98VA/VB
115M
5
24
USA
47-104888-01
(3)
R98VA/VB
115M
5
24
USA
Page 6 of 21
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MODEL
No. Notes
40 Stk Heat Exchanger Assembly AS-104120-10 AS-104120-31 AS-104120-18 AS-104120-19 AS-104120-21
41a Stk
41b Stk Collector Box Gasket 68-103546-03 68-103546-03 68-103546-02 68-103546-02 68-103546-01
41c Rubber Plug (2) 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
41d Vinyl Cap 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01
41e Stk Water Sensor (2) 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01
41f O-Ring (fits overtapand seats on Collector Box) 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02
42 Burner Assembly (Rack, Cover, Burners, Ignitor Bracket) AS-104123-12 AS-104123-13 AS-104123-14 AS-104123-15 AS-104123-16
43 Burner Rack (One Piece Assemby) AE-104121-02 AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06
44 Burner Rack Cover AE-104122-02 AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06
44a Screw - Burner Cover (2) 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01
45 Igniter Bracket 10-61885-03 10-61885-03 10-61885-03 10-61885-03 10-61885-03
45a Bracket (Limit - ManualReset) 10-61913-04 10-61913-04 10-61913-04 10-61913-04 10-61913-04
46 Stk Burners
46a Screw - Burner to Burner Rack
47 Manifold (w/o Orifices) 81-104526-02 81-104526-03 81-104526-04 81-104526-05 81-104526-06
High Altitude Kit RXGY-F43 RXGY-F44 RXGY-F45 RXGY-F46 RXGY-F47
Burner Orifice - Natural Gas See Orifice Selection Chart
Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (4) (5) (6) (7) (8)
No. Notes
40 Stk Heat Exchanger Assembly AS-104120-10 AS-104120-31 AS-104120-18 AS-104120-19 AS-104120-21
41a Stk
41b Stk Collector Box Gasket 68-103546-03 68-103546-03 68-103546-02 68-103546-02 68-103546-01
41c Rubber Plug (2) 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
41d Vinyl Cap 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01
41e Stk Water Sensor (2) 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01
41f O-Ring (fits overtapand seats on Collector Box) 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02
42 Burner Assembly (Rack, Cover, Burners, Ignitor Bracket) AS-104123-21 AS-104123-22 AS-104123-23 AS-104123-24 AS-104123-25
43 Burner Rack (One Piece Assemby) AE-104121-02 AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06
44 Burner Rack Cover AE-104122-02 AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06
44a Screw - Burner Cover (2) 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01
45 Igniter Bracket 10-61885-03 10-61885-03 10-61885-03 10-61885-03 10-61885-03
45a Bracket (Limit - ManualReset) 10-61913-04 10-61913-04 10-61913-04 10-61913-04 10-61913-04
46 Stk Burners
46a Screw - Burner to Burner Rack
47 Manifold (w/o Orifices) 81-104526-02 81-104526-03 81-104526-04 81-104526-05 81-104526-06
High Altitude Kit RXGY-F43 RXGY-F44 RXGY-F45 RXGY-F46 RXGY-F47
Burner Orifice - Natural Gas See Orifice Selection Chart
Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (4) (5) (6) (7) (8)
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
HEAT EXCHANGER, BURNER / MANIFOLD GROUP
Collector Box Kit(includesCollector Box Gasket, Rubber Plugs,
Water Sensors,O-Ring, Vinyl Cap, IDBGasket and Mounting
Screws)
MODEL
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
HEAT EXCHANGER, BURNER / MANIFOLD GROUP
Collector Box Kit(includesCollector Box Gasket, Rubber Plugs,
Water Sensors,O-Ring, Vinyl Cap, IDBGasket and Mounting
Screws)
R98VA
060M
3
17
USA
68-104111-81 68-104111-96 68-104111-97 68-104111-98 68-104111-83
75-104227-04
(4)
63-22153-05
(12)
R98VB
060M
3
17
USA
68-104111-81 68-104111-96 68-104111-97 68-104111-98 68-104111-83
75-104227-05
(4)
63-22153-05
(12)
R98VA
070M
3
17
USA
75-104227-04
(5)
63-22153-05
(12)
R98VB
070M
3
17
USA
75-104227-05
(5)
63-22153-05
(12)
R98VA
085M
5
21
USA
75-104227-04
(6)
63-22153-05
(14)
R98VB
085M
5
21
USA
75-104227-05
(6)
63-22153-05
(14)
R98VA
100M
5
21
USA
75-104227-04
(7)
63-22153-05
(18)
R98VB
100M
5
21
USA
75-104227-05
(7)
63-22153-05
(18)
R98VA
115M
5
24
USA
75-104227-04
(8)
63-22153-05
(20)
R98VB
115M
5
24
USA
75-104227-05
(8)
63-22153-05
(20)
Page 7 of 21
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