Rheem R96TA User Manual

R96TA
Parts List
24-July-2018
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-R96TA.pdf for the current revision.
95% Gas Furnaces - 2 Stage
Model Explanation.. ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ............... Page 3
Parts Numbers
Panels - Miscellaneous .. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... .. Page 4
Field Conversions . ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... .. Page 5
Electrical Group . ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... . Page 6
Blower Group.. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... Page 6
Heat Exchanger-Burner Group.. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... . Page 7
Gas Controls .. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... Page 7
Orifice Selection Chart.. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... Page 8
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... ................... ... Page9
Cabinet Insulation and Plugs. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... Page 10
Junction Box ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... . Page 11
Burner Assembly (1).. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... . Page 12
Burner Assembly (2).. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... . Page 13
Pressure Switch - Tubing . ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... Page 14
Trap - Hose Assembly .. ... ... ................... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... .. Page 15
Blower Shelf. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... . Page 16
Blower Assembly ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... Page 17
Control Board Mounting .. ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... .......... Page 18
Heat Exchanger - Collector Box.. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... .. Page 19
Field Conversion Kits ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... .. Page 20
Zero Clearance Kit.. ... ... ................... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... Page 21
Notes/Disclaimer . ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... ... .......... Page 22
Page 2 of 22
24-July-2018
92-42800-R96TA
MODEL EXPLANATION
R 9 6 T A 0 4 0 2 3 1 7 M S A (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW 3 = Up to 3 tons (2) SERIES 5 = Up to 5 tons 96 % Efficient (8) CABINETWIDTH (3) MOTORTYPE 14 = 14.0 inch T = (Constant Torque) 17 = 17.5 inch 21 = 21.0 inch (4) MAJOR REVISION 24 = 24.5 inch A = 1st Design Series (9) CONFIGURATION (5) HEATING INPUT DESIGNATION M = Multi-Position 040 = 42,000 BTU/HR 060 = 56,000 BTU/HR (10) STANDARD/Nox 070 = 70,000 BTU/HR S = Standard 085 = 84,000 BTU/HR N = NOx 100 = 98,000 BTU/HR 115 = 112,000 BTU/HR (11) MINOR REVISION A = First Time Release (6) STAGE -TWO (2)
SERIAL NUMBER EXPLANATION
W 0 8 1 3 9 9 9 9
(1) (2) (3) (4) (1) PLANT CODE (2) WEEK (DATE CODE) (3) YEAR (4) PRODUCTION NUMBER Note: For Gas Code, see Control System Gas Code on Rating Plate
Page 3 of 22
24-July-2018
92-42800-R96TA
MODEL INPUT
No. Notes
1 Jacket Assembly See Note 1
1a RoundFlush Mount Plug - 7/8 in. (6) 45-103596-06 45-103596-06 45-103596-06 45-103596-06 45-103596-06 45-103596-06 1b 1c Round FlushMountPlug - 2 in. 45-103596-03 45-103596-03 45-103596-03 45-103596-03 45-103596-03 45-103596-03
1d RoundFlush Mount Plug - 2-3/8 in. 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04 1e RoundFlush Mount Plug - 3-7/16 in. 45-103596-01 45-103596-01 45-103596-01 45-103596-01 45-103596-01 45-103596-01
1f Star Bushing 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01 1g Vinyl Grommet - 7/8 in. 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06 1h Insulation- Foil Back 68-103536-01 68-103536-01 68-103536-01 68-103536-02 68-103536-02 68-103536-03
1i Insulation-Sound 68-103537-01 68-103537-01 68-103537-01 68-103537-02 68-103537-02 68-103537-03
1j InsulationRetainer(2) AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 2a Top Plate Assembly AS-104134-01 AS-104134-01 AS-104134-01 AS-104134-02 AS-104134-02 AS-104134-03 2b LeftJacket Baffle AE-104192-02 AE-104192-03 AE-104192-01 AE-104192-04 AE-104192-01 AE-104192-06 2c Right Jacket Baffle AE-104191-02 AE-104191-03 AE-104191-01 AE-104191-04 AE-104191-01 AE-104191-06 2d RearJacket Baffle AE-104190-01 AE-104190-01 AE-104190-01 AE-104190-02 AE-104190-02 AE-104190-03
3 Burner Compartment Door -UpperDoor AS-104042-01 AS-104042-01 AS-104042-01 AS-104042-02 AS-104042-02 AS-104042-03 4 Blower/Filter Door - Lower Door AS-104043-01 AS-104043-01 AS-104043-01 AS-104043-02 AS-104043-02 AS-104043-03
Door Filler (with integralmolded alignment pins) 68-104374-11 68-104374-11 68-104374-11 68-104374-12 68-104374-12 68-104374-13
5 Control Board Mounting Plate AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 6a Junction Box AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 6b Juncton Box Cover AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03
7 Transiton- Outlet Air 68-104133-02 68-104133-02 68-104133-02 68-104133-02 68-104133-02 68-104133-02
8 Transition- Gasket 68-24022-03 68-24022-03 68-24022-03 68-24022-03 68-24022-03 68-24022-03
9 Transition- Outlet Air Elbow 68-104145-03 68-104145-03 68-104145-03 68-104145-03 68-104145-03 68-104145-03 9a ExhaustCoupling 68-104146-02 68-104146-02 68-104146-02 68-104146-02 68-104146-02 68-104146-02 9b RubberPlug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 9c Bushing -InducerCoupling Insert (2) 68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01 9d Coupling- IDB PD703024 PD703024 PD703024 PD703024 PD703024 PD703024
10 Stk,3
Stk,3 CondensateTrap Gasket (See Note 3) 68-104151-01 68-104151-01 68-104151-01 68-104151-01 68-104151-01 68-104151-01 11a Drain Tube (from Collector Box) AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 11b Drain Tube D (from Outlet Air Elbow) 79-104393-01 79-104393-01 79-104393-01 79-104393-01 79-104393-01 79-104393-01 11c Drain Tube A (from Condensate Trap) 79-104394-01 79-104394-01 79-104394-01 79-104394-01 79-104394-01 79-104394-01 11d Hose Clamp (5/8 in. forDrain Tube A) 64-103686-03 64-103686-03 64-103686-03 64-103686-03 64-103686-03 64-103686-03 11e Water Trap Mounting Bracket AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01
11f Rubber Plug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 12a Bottom Plate Assembly AS-104314-01 AS-104314-01 AS-104314-01 AS-104314-02 AS-104314-02 AS-104314-03 12b Solid Bottom Assembly AS-104772-01 AS-104772-01 AS-104772-01 AS-104772-02 AS-104772-02 AS-104772-03
12c 12d Bracket Door Mounting AE-104332-01 AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-02 AE-104332-03
12e Round Flush Mount Plug - 2-3/8 in.(2) 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04
12f Support - Heat Exchanger AE-104127-01 AE-104127-01 AE-104127-01 AE-104127-02 AE-104127-02 AE-104127-03 12g Gasket - Blower Shelf 68-104382-01 68-104382-01 68-104382-01 68-104382-02 68-104382-02 68-104382-03 12h Gasket - Door AE-61951-54 AE-61951-54 AE-61951-54 AE-61951-55 AE-61951-55 AE-61951-56
20
a,b
21 DoorSwitch - Push Button See Electrical Group 22 Limit- Main Limit (Heat Exchanger Panel) See Electrical Group 23 Limit- Manual Reset (Burner Compartment) See Electrical Group
24 Transformer See Electrical Group 25a Induced Draft Blower (IDB) See Electrical Group 29a Wiring Harness Assembly (Twist-Lock) See Electrical Group
30 Blower Assembly See Blower Group 31a Housing w/Blower Wheel See Blower Group
40 HeatExchanger Assembly See Heat Exchanger/Burner/Manifold Group
41f O-Ring (fits over tap and seats onCollector Box) See Heat Exchanger/Burner/Manifold Group
42 Burner Assembly See Heat Exchanger/Burner/Manifold Group
47 Manifold (w/o Orifices) See Heat Exchanger/Burner/Manifold Group
50 GasValve See Gas Controls
51 Integrated Furnace Control Board (IFC) See Gas Controls
Touch-up Paint - Granite/Steel Gray(Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018 PD523018 Touch-up Paint - Granite/Steel Gray(Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019 PD523019
STAGE AIRFLOW CABINETWIDTH CONFIGURATION
PANELS, SHEET METAL, AND MISCELLANEOUS
Rectangular Flush Mount Plug -1-27/32 x 2-1/2 in. (3)
Door Latch Kit (includes twoof each: Latch Cam, Latch Handle, O-Ring, RetainerScrew)
WaterTrap -Condensate Drain (See Note 3 for Gasket)
Blower Shelf Assembly(includes items 12d, 12e, 12f)
Pressure Switches See Electrical Group
R96TA
040
2 3
17
MSA
45-104315-01 45-104315-01 45-104315-01 45-104315-01 45-104315-01 45-104315-01
PD644035 PD644035 PD644035 PD644035 PD644035 PD644035
68-104346-01 68-104346-01 68-104346-01 68-104346-01 68-104346-01 68-104346-01
AS-104135-04 AS-104135-01 AS-104135-01 AS-104135-02 AS-104135-02 AS-104135-03
R96TA
060
2 3
17
MSA
R96TA
070
2 3
17
MSA
R96TA
085
2 5
21
MSA
R96TA
100
2 5
21
MSA
R96TA
115
2 5
24
MSA
Page 4 of 22
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92-42800-R96TA
MODEL INPUT
No. Notes
Stk Complete Parts Bag (includes items1 - 9) 68-104446-01 1 Intake Coupling / Locknut Assywith O-Ring (2 in.) 68-24114-02 2 Air Diffuser 68-104515-01 3 Bulkhead Coupling 68-104005-01 4 Hose Clamp (5/8 in.) (3) 64-103686-03 5 Shorty Plug (1/4 in.) 45-24125-01 6 Screw (2) 63-24368-03 7 PVC Vane 68-23473-01 8 TubeC 79-105213-01 9 Hose - Double Elbow 79-105212-01
No. Notes
Stk Conversion Kit(includes items 1 - 11) RXGY-CK 1 Pipe Grommet (2-3/8 in.) 56-22114-08 2 Screw (#8 x 1/2 in.) (4) 63-24368-03 3 EPDM Trap Plug (.559 in.) 56-104377-02 4 Vinyl Cap (1/2 in.) 56-103685-02 5 Flush Mount Plug - (2-5/8 in.) 45-103596-05 6 Drain Hose (Hose B - 5/8 in.) 79-104394-02 7 Drain Hose (Hose E - 1/2 in.) 79-104393-02 8 VentTube (1/4in.) AE-61737-36 9 Condensate Trap Bracket (Down Flow) AE-104363-01
10 CondensateTrap Gasket 68-104151-01 11 DrainHose (Hose F - 1/2 in.) 79-104393-03
No. Notes
Stk Zero Clearance DownflowKit (includes items 1 - 5) RXGY-ZK 1 Screw (#8 x 1/2 in.) (10) 63-24368-03 2 Pipe Collar Gasket Assembly 68-103580-03 3 Drain Hose (Hose G - 1/2 in.) 79-104393-04 4 Air Intake Pipe 68-104074-01 5 Flue Pipe Assembly w/O-ring 68-104193-01
STAGE AIRFLOW CABINETWIDTH CONFIGURATION
PARTS BAG
MODEL INPUT STAGE AIRFLOW CABINETWIDTH CONFIGURATION
CONVERSION KIT
MODEL INPUT STAGE AIRFLOW CABINETWIDTH CONFIGURATION
ZERO CLEARANCE DOWNFLOW KIT
R96TA
All All All All All
R96TA
All All All All All
R96TA
All All All All All
Page 5 of 22
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92-42800-R96TA
MODEL HEATING CAPACITY
No. Notes
20a Stk
20b Stk
20a Stk
20b Stk 20c Silicon Tubing - Pressure Switch AE-61737-20 AE-61737-20 AE-61737-20 AE-61737-20 AE-61737-20 AE-61737-20
20d Tee 79-22461-02 79-22461-02 79-22461-02 79-22461-02 79-22461-02 79-22461-02 20e Silicon Tubing - Pressure Switch AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06
20f Silicon Tubing - Pressure Switch AE-61737-23 AE-61737-23 AE-61737-23 AE-61737-23 AE-61737-23 AE-61737-23
21 DoorSwitch - Push Button 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09 22 Stk Limit - Main Limit (Heat Exchanger Panel) 47-104465-02 47-104465-01 47-104465-01 47-104465-01 47-104465-01 47-104465-02
23 Stk Limit - Manual Reset (Burner Compartment)
Bracket (Limit- Manual Reset) SeeHeat Exchanger/Burner Manifold Group
24 Stk Transformer 46-24124-06 46-24124-06 46-24124-06 46-24124-06 46-24124-06 46-24124-06 25a Stk IDB - Induced Draft Blower(with Gasket) 70-104157-03 70-104157-03 70-104157-03 70-104157-03 70-104157-03 70-104157-04 25b Gasket - Induced Draft Blower (IDB) 68-104152-01 68-104152-01 68-104152-01 68-104152-01 68-104152-01 68-104152-01 25c Capacitor - Induced Draft Blower 43-25134-35 43-25134-35 43-25134-35 43-25134-35 43-25134-35 43-25134-35
27 Capacitor- Blower Motor N/A N/A N/A N/A N/A N/A
28 Strap- Blower Motor Capacitor N/A N/A N/A N/A N/A N/A 29a Wiring Harness Assembly (Twist-Lock) 45-104202-01 45-104202-01 45-104202-01 45-104202-01 45-104202-01 45-104202-04 29b Wire Assembly (Junction Box toTwist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58
Wiring Harness - IFC to BlowerMotor 45-105282-01 45-105282-01 45-105282-01 45-105282-01 45-105282-01 45-105282-01
52 FlameSensor SeeGas Controls
Water Sensor See Heat Exchanger/Burner Manifold Group
53 Spark Ignitor SeeGas Controls
No. Notes
30 Stk Blower Assembly (Includes items listed below): AS-105809-07 AS-105809-08 AS-105809-09 AS-105809-10 AS-105809-11 AS-105809-12 31a Housing w/Blower Wheel 70-104182-03 70-104182-05 70-104182-05 70-104182-07 70-104182-07 70-104182-09 31b Stk Blower Wheel PD703026 PD703027 PD703027 PD703028 PD703028 PD703029
32 Stk Blower Motor 51-104355-11 51-104355-12 51-104355-13 51-104357-04 51-104357-05 51-104357-06
Capacitor - Blower Motor See Electric Group Stk
33 ECMMotor Mount (Belly Band) 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04
34 MotorMount Arm (4) 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10
35 Screw - Motor Mount Arm (4) 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01
BLOWER DESIGNATION VARIATIONS AIRFLOW FUEL DESIGNATION
Pressure Switch Assembly (HighFire) - Before approximate Date Code5116 Pressure Switch Assembly (LowFire) - Before approximate Date Code 5116 Pressure Switch Assembly (HighFire) - On or After approximate Date Code5116 Pressure Switch Assembly (LowFire) - On or After approximate Date Code5116
Wiring Harness - 5 pin to 5terminals (IFC to Motor Control)
MODEL HEATING CAPACITY BLOWER DESIGNATION VARIATIONS AIRFLOW FUEL DESIGNATION
Belly Band Motor Mount Kit(includes Motor Mount Arms, Belly Band and Mounting Hardware)
R96TA
040
2 3
17
MSA
ELECTRIC GROUP
42-102070-11 42-102070-05 42-102070-05 42-102070-18 42-102070-14 42-102070-13
42-102069-08 42-102069-06 42-102069-06 42-102069-06 42-102069-06 42-102069-03
42-105583-08 42-105583-10 42-105583-10 42-105583-12 42-105583-04 42-105583-11
42-105499-09 42-105499-08 42-105499-08 42-105499-08 42-105499-08 42-105499-07
47-104888-01
(2)
45-103551-01 45-103551-01 45-103551-01 45-103551-01 45-103551-01 45-103551-01
R96TA
040
2 3
17
MSA
BLOWER GROUP
AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91
R96TA
060
2 3
17
MSA
47-104888-01
(2)
R96TA
060
2 3
17
MSA
R96TA
070
2 3
17
MSA
47-104888-01
(2)
R96TA
070
2 3
17
MSA
R96TA
085
2 5
21
MSA
47-104888-01
(2)
R96TA
085
2 5
21
MSA
R96TA
100
2 5
21
MSA
47-104888-01
(2)
R96TA
100
2 5
21
MSA
R96TA
115
2 5
24
MSA
47-104888-01
(3)
R96TA
115
2 5
24
MSA
Page 6 of 22
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92-42800-R96TA
MODEL HEATING CAPACITY
No. Notes
40 Stk Heat Exchanger Assembly AS-104120-01 AS-104120-10 AS-104120-31 AS-104120-18 AS-104120-19 AS-104120-21
41a Stk
41b Stk Collector Box Gasket 68-103546-03 68-103546-03 68-103546-03 68-103546-02 68-103546-02 68-103546-01 41c Rubber Plug (2) 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 41d Vinyl Cap 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01 41e Stk Water Sensor (2) 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01
41f O-Ring (fits over tap and seats onCollector Box) 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02
42
43 Burner Rack (One Piece Assemby) AE-104121-01 AE-104121-02 AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06
44 Burner Rack Cover AE-104122-01 AE-104122-02 AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06 44a Screw - Burner Cover (2) 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01
45 IgniterBracket AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02 45a Bracket (Limit - ManualReset) N/A N/A N/A N/A N/A AE-61913-02
46 Stk Burner AS-61984-03 AS-61984-04 AS-61984-05 AS-61984-06 AS-61984-07 AS-61984-08 46a Screw - Burner to Burner Rack
47 Manifold (w/o Orifices) 81-104526-01 81-104526-02 81-104526-03 81-104526-04 81-104526-05 81-104526-06
Burner Orifice - Natural Gas See Orifice Selection Chart Burner Orifice - LP See Orifice Selection Chart Number of Orifices (3) (4) (5) (6) (7) (8)
No. Notes
50 Stk Gas Valve- Natural Gas 60-101921-05
Stk,2 GasValve - LP See Note 2 51 Stk Integrated Furnace Control Board (IFC) 62-106321-01 52 Stk Flame Sensor 62-23543-08 53 Stk Spark Ignitor 62-24141-05
Stk LP ConversionKit - U.S./Canadian Models FP-34
BLOWER DESIGNATION VARIATIONS AIRFLOW FUEL DESIGNATION
HEAT EXCHANGER, BURNER / MANIFOLDGROUP
Collector Box Kit(includesCollector Box Gasket, Rubber Plugs, Water Sensors, O-Ring,Vinyl Cap, IDB Gasketand Mounting Screws)
Burner Assembly (Rack, Cover, Burner Halves, Ignitor Bracket)
MODEL GAS CODE
R96TA
040
2 3
17
MSA
68-104111-81 68-104111-95 68-104111-96 68-104111-97 68-104111-98 68-104111-83
AS-104123-01 AS-104123-02 AS-104123-03 AS-104123-04 AS-104123-05 AS-104123-06
63-22153-05
(5)
R96TA
KD
GAS CONTROLS
R96TA
060
2 3
17
MSA
63-22153-05
(6)
R96TA
070
2 3
17
MSA
63-22153-05
(7)
R96TA
085
2 5
21
MSA
63-22153-05
(8)
R96TA
100
2 5
21
MSA
63-22153-05
(9)
R96TA
115
2 5
24
MSA
63-22153-05
(10)
Page 7 of 22
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