Rheem R95TC User Manual
R95TC
Parts List
24-July-2018
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-R95TC.pdf for the current revision.
95% Gas Furnaces
Table of Contents
Model Explanation.. ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ............... Page 3
Parts Numbers
Panels - Miscellaneous .. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... .. Page 4
Field Conversions . ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... .. Page 5
Electrical Group . ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... . Page 6
Blower Group.. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... Page 6
Heat Exchanger-Burner Group.. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... . Page 7
Gas Controls .. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... Page 7
Orifice Selection Chart.. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... Page 8
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... ................... ... Page9
Cabinet Insulation and Plugs. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... Page 10
Junction Box ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... . Page 11
Burner Assembly (1).. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... . Page 12
Burner Assembly (2).. ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... . Page 13
Pressure Switch - Tubing .. ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................ .. Page 14
Trap - Hose Assembly ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... . Page 15
Blower Shelf. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... . Page 16
Blower Assembly ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... Page 17
Control Board Mounting .. ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... .......... Page 18
Heat Exchanger - Collector Box.. ... ... ................... ... ... ... ... ... ... ... ... ... ... ................ ... ... .. Page 19
Field Conversion Kits ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... .. Page 20
Notes/Disclaimer . ... ... ... ................ ... ... ... ... ... ... ... ... ... ... ................... ... ... ... ... ... ... ... ... ... ... .......... Page 21
Page 2 of 21
24-July-2018
92-42800-R95TC
MODEL EXPLANATION
R 9 5 T C 0 6 0 1 3 1 7 M S A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW
3 = Up to 3 tons
(2) SERIES 5 = Up to 5 tons
95 % Efficient
(8) CABINETWIDTH
(3) MOTOR TYPE 14 = 14.0 inch
T = X-13 (Constant Torque) 17 = 17.5 inch
21 = 21.0 inch
(4) MAJOR REVISION 24 = 24.5 inch
C = 3rd Design Series
(9) CONFIGURATION
(5) HEATING INPUT DESIGNATION M = Multi-Position
040 = 42,000 BTU/HR
060 = 56,000 BTU/HR (10) STANDARD/Nox
070 = 70,000 BTU/HR S = Standard
085 = 84,000 BTU/HR N = NOx
100 = 98,000 BTU/HR
115 = 112,000 BTU/HR (11) MINOR REVISION
A = First Time Release
(6) STAGE - SINGLE
SERIAL NUMBER EXPLANATION
W 0 8 1 3 9 9 9 9
(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK (DATE CODE)
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate
Page 3 of 21
24-July-2018
92-42800-R95TC
MODEL
INPUT
No. Notes
1 Jacket Assembly See Note 1
1a Round Flush Mount Plug -7/8 in. (6) 45-103596-06 45-103596-06 45-103596-06 45-103596-06 45-103596-06 45-103596-06
1b
1c Round Flush Mount Plug - 2 in. 45-103596-03 45-103596-03 45-103596-03 45-103596-03 45-103596-03 45-103596-03
1d Round Flush Mount Plug -2-3/8 in. 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04
1e Round Flush Mount Plug -3-7/16 in. 45-103596-01 45-103596-01 45-103596-01 45-103596-01 45-103596-01 45-103596-01
1f Star Bushing 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01
1g Vinyl Grommet - 7/8in. 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06
1h Insulation - FoilBack 68-103536-01 68-103536-01 68-103536-01 68-103536-02 68-103536-02 68-103536-03
1i Insulation - Sound 68-103537-01 68-103537-01 68-103537-01 68-103537-02 68-103537-02 68-103537-03
1j Insulation Retainer (2) AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01
2a Top Plate Assembly AS-104134-01 AS-104134-01 AS-104134-01 AS-104134-02 AS-104134-02 AS-104134-03
2b Left JacketBaffle AE-104192-02 AE-104192-03 AE-104192-01 AE-104192-04 AE-104192-01 AE-104192-06
2c Right Jacket Baffle AE-104191-02 AE-104191-03 AE-104191-01 AE-104191-04 AE-104191-01 AE-104191-06
2d Rear JacketBaffle AE-104190-01 AE-104190-01 AE-104190-01 AE-104190-02 AE-104190-02 AE-104190-03
3 Burner Compartment Door - Upper Door AS-104042-01 AS-104042-01 AS-104042-01 AS-104042-02 AS-104042-02 AS-104042-03
4 Blower/Filter Door - Lower Door AS-104043-01 AS-104043-01 AS-104043-01 AS-104043-02 AS-104043-02 AS-104043-03
Door Filler (with integral molded alignment pins) 68-104374-11 68-104374-11 68-104374-11 68-104374-12 68-104374-12 68-104374-13
Sight Glass - Door 68-21893-04 68-21893-04 68-21893-04 68-21893-04 68-21893-04 68-21893-04
5 Control Board Mounting Plate AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01 AE-103589-01
6a Junction Box AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03
6b Juncton BoxCover AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03
7 Transiton - Outlet Air 68-104133-02 68-104133-02 68-104133-02 68-104133-02 68-104133-02 68-104133-02
8 Transition - Gasket 68-24022-03 68-24022-03 68-24022-03 68-24022-03 68-24022-03 68-24022-03
9 Transition - Outlet Air Elbow 68-104145-03 68-104145-03 68-104145-03 68-104145-03 68-104145-03 68-104145-03
9a Exhaust Coupling 68-104146-02 68-104146-02 68-104146-02 68-104146-02 68-104146-02 68-104146-02
9b Rubber Plug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
9c Bushing - Inducer Coupling Insert (2) 68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01 68-104520-01
9d Coupling - IDB PD703024 PD703024 PD703024 PD703024 PD703024 PD703024
10 Stk,3
Stk,3 CondensateTrap Gasket (See Note 3) 68-104151-01 68-104151-01 68-104151-01 68-104151-01 68-104151-01 68-104151-01
11a Drain Tube (from Collector Box) AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06 AE-61737-06
11b Drain Tube D (from Outlet AirElbow) 79-104393-01 79-104393-01 79-104393-01 79-104393-01 79-104393-01 79-104393-01
11c Drain Tube A (from CondensateTrap) 79-104394-01 79-104394-01 79-104394-01 79-104394-01 79-104394-01 79-104394-01
11d Hose Clamp (5/8 in. forDrain Tube A) 64-104619-01 64-104619-01 64-104619-01 64-104619-01 64-104619-01 64-104619-01
11e Water Trap Mounting Bracket AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01 AE-104385-01
11f Rubber Plug 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
12a Bottom Plate Assembly AS-104314-11 AS-104314-01 AS-104314-01 AS-104314-02 AS-104314-02 AS-104314-03
12b Solid Bottom Assembly AS-104772-01 AS-104772-01 AS-104772-01 AS-104772-02 AS-104772-02 AS-104772-03
12c
12d Bracket Door Mounting AE-104332-01 AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-02 AE-104332-03
12e Round Flush Mount Plug - 2-3/8 in.(2) 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04 45-103596-04
12f Support - Heat Exchanger AE-104127-01 AE-104127-01 AE-104127-01 AE-104127-02 AE-104127-02 AE-104127-03
12g Gasket - Blower Shelf 68-104382-01 68-104382-01 68-104382-01 68-104382-02 68-104382-02 68-104382-03
12h Gasket - Door AE-61951-54 AE-61951-54 AE-61951-54 AE-61951-55 AE-61951-55 AE-61951-56
20a Pressure Switch See Electrical Group
21 Door Switch - Push Button See Electrical Group
22 Limit - Main Limit (HeatExchanger Panel) See Electrical Group
23 Limit - Manual Reset (Burner Compartment) See Electrical Group
24 Transformer See Electrical Group
25a Induced Draft Blower (IDB) See Electrical Group
29a Wiring Harness Assembly (Twist-Lock) See Electrical Group
30 Blower Assembly See Blower Group
31a Housing w/Blower Wheel See Blower Group
40 Heat Exchanger Assembly See Heat Exchanger/Burner/Manifold Group
41f O-Ring (fits over tapand seats on Collector Box) See Heat Exchanger/Burner/Manifold Group
42 Burner Assembly See Heat Exchanger/Burner/Manifold Group
47 Manifold (w/o Orifices) See Heat Exchanger/Burner/Manifold Group
50 Gas Valve See Gas Controls
51 Integrated Furnace Control Board (IFC) See Gas Controls
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019 PD523019
STAGE
AIRFLOW
CABINETWIDTH
CONFIGURATION
PANELS, SHEET METAL, ANDMISCELLANEOUS
Rectangular Flush Mount Plug -1-27/32 x 2-1/2 in.
(3)
Door Latch Kit (includes twoof each: Latch Cam,
Latch Handle, O-Ring, RetainerScrew)
WaterTrap -Condensate Drain (See Note 3 for
Gasket)
Blower Shelf Assembly(includes items 12d, 12e,
12f)
R95TC
040
1
3
17
MSA
45-104315-01 45-104315-01 45-104315-01 45-104315-01 45-104315-01 45-104315-01
PD644035 PD644035 PD644035 PD644035 PD644035 PD644035
68-104346-01 68-104346-01 68-104346-01 68-104346-01 68-104346-01 68-104346-01
AS-104135-04 AS-104135-01 AS-104135-01 AS-104135-02 AS-104135-02 AS-104135-03
R95TC
060
1
3
17
MSA
R95TC
070
1
3
17
MSA
R95TC
085
1
5
21
MSA
R95TC
100
1
5
21
MSA
R95TC
115
1
5
24
MSA
Page 4 of 21
24-July-2018
92-42800-R95TC
MODEL
INPUT
No. Notes
Stk Complete Parts Bag (includes items1 - 9) 68-104446-01
1 Intake Coupling / Locknut Assy with O-Ring (2 in.) 68-24114-02
2 Air Diffuser 68-104515-01
3 Bulkhead Coupling 68-104005-01
4 Hose Clamp (5/8 in.) (3) 64-103686-03
5 Shorty Plug (1/4 in.) 45-24125-01
6 Screw (2) 63-24368-03
7 PVC Vane 68-23473-01
8 Tube C 79-105213-01
9 Hose - Double Elbow 79-105212-01
No. Notes
Stk Conversion Kit (includesitems 1 - 11) RXGY-CK
1 Pipe Grommet (2-3/8 in.) 56-22114-08
2 Screw (#8 x 1/2in.) (4) 63-24368-03
3 EPDM Trap Plug (.559in.) 56-104377-02
4 Vinyl Cap (1/2 in.) 56-103685-02
5 Flush Mount Plug - (2-5/8in.) 45-103596-05
6 Drain Hose (Hose B -5/8 in.) 79-104394-02
7 Drain Hose (Hose E -1/2 in.) 79-104393-02
8 VentTube (1/4 in.) AE-61737-36
9 Condensate Trap Bracket (Down Flow) AE-104363-01
10 Condensate Trap Gasket 68-104151-01
11 Drain Hose (Hose F -1/2 in.) 79-104393-03
No. Notes
Stk Zero Clearance DownflowKit (includes items 1 - 5) RXGY-ZK
1 Screw (#8 x 1/2in.) (10) 63-24368-03
2 Pipe Collar Gasket Assembly 68-103580-03
3 Drain Hose (Hose G -1/2 in.) 79-104393-04
4 Air Intake Pipe 68-104074-01
5 Flue Pipe Assembly w/O-ring 68-104193-01
STAGE
AIRFLOW
CABINETWIDTH
CONFIGURATION
MODEL
INPUT
STAGE
AIRFLOW
CABINETWIDTH
CONFIGURATION
MODEL
INPUT
STAGE
AIRFLOW
CABINETWIDTH
CONFIGURATION
ZERO CLEARANCE DOWNFLOW KIT
R95TC
All
All
All
All
All
PARTS BAG
R95TC
All
All
All
All
All
CONVERSION KIT
R95TC
All
All
All
All
All
Page 5 of 21
24-July-2018
92-42800-R95TC
MODEL
INPUT
No. Notes
20a Stk
20a Stk
20b Silicon Tubing - Pressure Switch AE-61737-15 AE-61737-15 AE-61737-15 AE-61737-15 AE-61737-15 AE-61737-15
21 Door Switch - Push Button 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09
22 Stk Limit - Main Limit (Heat Exchanger Panel) 47-104465-02 47-104465-01 47-104465-02 47-104465-01 47-104465-01 47-104465-03
23 Stk Limit - Manual Reset (Burner Compartment)
Bracket (Limit - Manual Reset) SeeHeat Exchanger/Burner Manifold Group
24 Stk Transformer 46-24124-06 46-24124-06 46-24124-06 46-24124-06 46-24124-06 46-24124-06
25a Stk IDB - Induced Draft Blower(with Gasket) 70-104157-02 70-104157-02 70-104157-02 70-104157-02 70-104157-02 70-104157-02
25b Gasket - Induced Draft Blower 68-104152-01 68-104152-01 68-104152-01 68-104152-01 68-104152-01 68-104152-01
27 Capacitor - Blower Motor N/A N/A N/A N/A N/A N/A
28 Strap - BlowerMotor Capacitor N/A N/A N/A N/A N/A N/A
29a Wiring Harness Assembly (Twist-Lock) 45-104090-01 45-104090-01 45-104090-01 45-104090-01 45-104090-01 45-104090-01
29b Wire Assembly (Junction Box to Twist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58
Wiring Harness - IFC toBlower Motor 45-105282-01 45-105282-01 45-105282-01 45-105282-01 45-105282-01 45-105282-01
52 Flame Sensor See Gas Controls
Water Sensor (2) SeeHeat Exchanger/Burner Manifold Group
53 Spark Ignitor See Gas Controls
No. Notes
30 Stk Blower Assembly (Includes items listed below): AS-105812-01 AS-105812-02 AS-105812-03 AS-105809-04 AS-105809-05 AS-105812-06
31a Housing w/Blower Wheel 70-104182-03 70-104182-05 70-104182-05 70-104182-07 70-104182-07 70-104182-09
31b Stk Blower Wheel PD703026 PD703027 PD703027 PD703028 PD703028 PD703029
32 Stk Blower Motor 51-102172-08 51-102172-09 51-102172-10 51-104357-01 51-104357-02 51-102280-13
Capacitor - Blower Motor See Electric Group
Stk
33 ECM Motor Mount (Belly Band) 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04
34 Motor Mount Arm (4) 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10
35 Screw - Motor MountArm (4) 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01
STAGE
AIRFLOW
CABINETWIDTH
CONFIGURATION
Pressure Switch Assembly -Before approximate Date
Code 5116
Pressure Switch Assembly -On or After approximate Date
Code 5116
Wiring Harness - 5 pin to 5terminals (IFC to Motor
Control)
MODEL
INPUT
STAGE
AIRFLOW
CABINETWIDTH
CONFIGURATION
Belly Band Motor Mount Kit(includes Motor Mount Arms,
Belly Band and Mounting Hardware)
R95TC
040
1
3
17
MSA
ELECTRIC GROUP
42-102069-01 42-102069-01 42-102069-01 42-102069-10 42-102069-02 42-102069-08
42-105499-06 42-105499-06 42-105499-06 42-105499-01 42-105499-04 42-105499-09
47-104888-02
(2)
45-103551-01 45-103551-01 45-103551-01 45-103551-01 45-103551-01 45-103551-01
R95TC
040
1
3
17
MSA
BLOWER GROUP
AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91
R95TC
060
1
3
17
MSA
47-104888-02
(2)
R95TC
060
1
3
17
MSA
R95TC
070
1
3
17
MSA
47-104888-01
(2)
R95TC
070
1
3
17
MSA
R95TC
085
1
5
21
MSA
47-104888-02
(2)
R95TC
085
1
5
21
MSA
R95TC
100
1
5
21
MSA
47-104888-02
(2)
R95TC
100
1
5
21
MSA
R95TC
115
1
5
24
MSA
47-104888-02
(3)
R95TC
115
1
5
24
MSA
Page 6 of 21
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92-42800-R95TC
MODEL
INPUT
No. Notes
40 Stk Heat Exchanger Assembly AS-104120-01 AS-104120-02 AS-104120-05 AS-104120-17 AS-104120-15 AS-104120-21
41a Stk
41b Stk Collector Box Gasket 68-103546-03 68-103546-03 68-103546-03 68-103546-02 68-103546-02 68-103546-01
41c Rubber Plug (2) 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01 56-104377-01
41d Vinyl Cap 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01 56-103685-01
41e Stk Water Sensor (2) 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01 47-104184-01
41f O-Ring (fits over tapand seats on Collector Box) 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02 68-104386-02
42
43 Burner Rack (One Piece Assemby) AE-104121-01 AE-104121-02 AE-104121-03 AE-104121-04 AE-104121-05 AE-104121-06
44 Burner Rack Cover AE-104122-01 AE-104122-02 AE-104122-03 AE-104122-04 AE-104122-05 AE-104122-06
44a Screw - Burner Cover (2) 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01 63-22153-01
45 Igniter Bracket AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02
45a Bracket (Limit - ManualReset) N/A N/A N/A N/A N/A AE-61913-02
46 Stk Burner AS-61984-03 AS-61984-04 AS-61984-05 AS-61984-06 AS-61984-07 AS-61984-08
46a Screw - Burner to Burner Rack
47 Manifold (w/o Orifices) 81-104526-01 81-104526-02 81-104526-03 81-104526-04 81-104526-05 81-104526-06
Burner Orifice - NaturalGas See Orifice Selection Chart
Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (3) (4) (5) (6) (7) (8)
No. Notes
50 Stk Gas Valve- Natural Gas 60-103901-01
Stk,2 GasValve - LP See Note 2
51 Stk Integrated Furnace Control Board (IFC) 62-105217-01
52 Stk Flame Sensor 62-23543-08
53 Stk Spark Ignitor 62-24141-05
Stk LP Conversion Kit- U.S./Canadian Models FP-36
STAGE
AIRFLOW
CABINETWIDTH
CONFIGURATION
HEAT EXCHANGER, BURNER / MANIFOLD
Collector Box Kit(includesCollector Box Gasket, Rubber
Plugs, Water Sensors, O-Ring, VinylCap, IDB Gasket and
Mounting Screws)
Burner Assembly (Rack, Cover, Burner Halves, Ignitor
Bracket)
MODEL
GAS CODE
R95TC
040
1
3
17
MSA
68-104111-81 68-104111-84 68-104111-85 68-104111-86 68-104111-82 68-104111-83
AS-104123-01 AS-104123-02 AS-104123-03 AS-104123-04 AS-104123-05 AS-104123-06
63-22153-05
(5)
R95TC
KA
GAS CONTROLS
R95TC
060
1
3
17
MSA
63-22153-05
(6)
R95TC
070
1
3
17
MSA
63-22153-05
(7)
R95TC
085
1
5
21
MSA
63-22153-05
(8)
R95TC
100
1
5
21
MSA
63-22153-05
(9)
R95TC
115
1
5
24
MSA
63-22153-05
(10)
Page 7 of 21
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92-42800-R95TC
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