Rheem R802V-ZSA, R802V-ZSB User Manual
R802V-ZSA,ZSB
Parts List
12-November-2018
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-R802V-ZSA,ZSB.pdf for the current revision.
80% Gas Furnaces - 2 Stage
Table of Contents
Model Explanation.. ... ................ ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... ............. ... ... ... ... .. Page 3
Parts Numbers
Panels - Miscellaneous .. ... ... ................ ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... .. Page 4
Electrical Group . ... ... ................ ... ... ... ... ... ... ... ... ... ............. ... ... ... ... ... ... ... ... ... ....... Page5
Blower Group.. ... ................ ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ............ Page 6
Heat Exchanger-Burner Group.. ... ................ ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... . Page 7
Gas Controls .. ... ... ............. ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ............ Page 7
Orifice Selection Chart.. ... ................ ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... Page 8
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ................ ... ... ... ... ... Page 9
Blower Assembly ... ... ................ ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ...... Page10
Burner Assembly .. ... ... ................ ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... .... Page 11
NOx Insert Assembly .. ... ... ................ ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ... Page12
Blower Assembly ... ... ................ ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ...... Page10
Notes/Disclaimer . ... ... ... ............. ... ... ... ... ... ... ... ... ... ................ ... ... ... ... ... ... ... ... ................ ... ... ... Page14
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MODEL EXPLANATION
R 8 0 2 V A 0 7 5 3 1 7 Z S A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW
3 = Up to 3 tons
(2) SERIES 4 = Up to 4 tons
80% Efficient 5 = Up to 5 tons
(3) STAGE - TWO (2) (8) CABINETWIDTH
14 = 14.0 inch
(4) MOTORTYPE 17 = 17.5 inch
V = ECM 21 = 21.0 inch
24 = 24.5 inch
(5) MAJOR REVISION
A = 1st Design Series (9) CONFIGURATION
Z = Down Flow, Zero Clearance
(6) HEATING INPUT DESIGNATION
050 = 50,000 BTU/HR (10) STANDARD/Nox
075 = 75,000 BTU/HR S = Standard
100 = 98,000 BTU/HR X = NOx
125 = 125,000 BTU/HR
150 = 150,000 BTU/HR (11) MINOR REVISION
A = First Time Release in Plant 124
B = Manfactured in Plant 152
SERIAL NUMBER EXPLANATION
W 0 8 1 4 9 9 9 9
(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK (DATE CODE)
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate
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MODEL
No. Notes
1 2 Jacket (SeeNote 2) N/A N/A N/A N/A
2 Top Plate AE-66981-10 AE-66981-11 AE-66981-11 AE-66981-12
3 Blower/Filter Door AS-105092-42 AS-105092-43 AS-105092-43 AS-105092-44
4 Burner Compartment Door AS-101734-11 AS-101735-11 AS-101735-11 AS-101736-11
Plug Button - 1-3/16 in. opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01
Door Angle AE-66980-02 AE-66980-02 AE-66980-03 AE-66980-04
5 Mounting Control Plate See Blower Group
6 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
7 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
8 Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14
9 Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01
10 Flue Pipe Enclosure Door AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01
11 Rear Baffle AE-66994-02 AE-66994-06 AE-66994-06 AE-66994-04
12 NOx Insert Retainer See Heat Exchanger, Burner Manifold Group
13 NOx Burner Inserts See Heat Exchanger,Burner ManifoldGroup
14 Pressure Switch See Electrical Group
15 Door Switch - Push Button See Electrical Group
16 Limit - Main Limit (HeatExchanger Panel) See Electrical Group
17 Limit - Manual Reset (Burner Compartment) See Electrical Group
18 Limit - Heat Assisted (Blower Housing) See Electrical Group
19 Transformer See Electrical Group
20 Induced Draft Blowerw/Gasket See Electrical Group
21 Blower Assembly See Blower Group
27 Heat Exchanger Assembly See Heat Exchanger Group
28 Heat Exchanger Bracket See Heat Exchanger Group
37 Gas Valve See Gas Controls
38 Integrated Furnace Control Board (IFC) See Gas Controls
Touch-up Paint - Granite/Steel Gray(Aerosol) PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray(Paint Pens) PD523019 PD523019 PD523019 PD523019
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
PANELS, SHEET METAL PARTS
R802VA
075
3
17
ZS(A/B)/ZX(A/B)
R802VA
075
4
21
ZS(A/B)/ZX(A/B)
R802VA
100
5
21
ZS(A/B)/ZX(A/B)
R802VA
125
5
24
ZS(A/B)/ZX(A/B)
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MODEL
No. Notes
14 Stk Pressure Switch 42-106209-01 42-106209-01 42-106209-01 42-106209-01
15 Door Switch - Push Button 42-22692-06 42-22692-06 42-22692-06 42-22692-06
16 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25349-13 47-25349-16 47-25349-02 47-25349-12
17 Stk Limit - Manual Reset (Burner Compartment) 47-22861-03 47-22861-03 47-22861-03 47-22861-03
18 Stk Limit - Heat Assisted (Blower Housing) 47-22860-06 47-22860-06 47-22860-06 47-22860-06
19 Stk Transformer 46-102856-01 46-102856-01 46-102856-01 46-102856-01
20 Stk Induced Draft Blower w/Gasket 70-101888-01 70-101888-01 70-101888-02 70-101888-02
Integrated Furnace Control Board (IFC) See Gas Controls
Wiring Harness Assembly (4pin to 4 pin, IFC to IBM) 45-102785-01 45-102785-01 45-102785-01 45-102785-01
Memory Module forIFC 47-104778-55 47-104778-56 47-104778-57 47-104778-58
Power FactorChoke (PFC) N/A 46-24256-02 46-24256-02 46-24256-02
Wiring Harness - 9 pinto Roll-Out, Gas Valve, Main Limit, etc. 45-105291-01 45-105291-01 45-105291-01 45-105291-01
Wiring Harness - 9 pinto 7 pin on IFC 45-105290-01 45-105290-01 45-105290-01 45-105290-01
Wiring Harness - 4 pinto IDM 45-105293-01 45-105293-01 45-105293-02 45-105293-02
Wire Assembly - 3 pin (Junction Box to Twist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
ELECTRIC GROUP
R802VA
075
3
17
ZS(A/B)/ZX(A/B)
R802VA
075
4
21
ZS(A/B)/ZX(A/B)
R802VA
100
5
21
ZS(A/B)/ZX(A/B)
R802VA
125
5
24
ZS(A/B)/ZX(A/B)
Page 5 of 14
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