Rheem R802V-MXA User Manual

R802V-MSA,MXA

Parts List

06-March-2015

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-R802V-MSA,MXA.pdf for the current revision.

80% Gas Furnaces - 2 Stage

Table of Contents

Model Explanation.................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. Page 3

Parts Numbers

Panels - Miscellaneous .. . . . . . . . . . . . . . .............................................................. . . . . . . . . . . . . . Page4

Electrical Group . . . . . . . . . . . . . . . ............................................................. . . . . . . . . . . . . . . . . . . . . . Page5

Blower Group.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................................. Page 5

Heat Exchanger-Burner Group....................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Gas Controls .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................................. Page 6

Orifice Selection Chart....................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Page 7

Drawings/Photographs

Exploded View ........................................................................... . . . . . . . . . . . . . . . . . . . . . . . Page8

Cabinet Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................................. Page 9

Burner Assembly ............................................................................................... Page 10

NOx Insert Assembly ........................................................................................... Page 11

Junction Box .. . . . . . . . . . . . ............................................................. . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

Blower Shelf. . . . . . . . . . . . . .............................................................. . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Blower Assembly . . . . . . . . . . . . . . . ............................................................. . . . . . . . . . . . . . . . . . . . Page 14

Blower Mounting Plate...................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Page15

Notes/Disclaimer . . . . . . . . . . . . . . . . . ............................................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16

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92-42800-R802V-MSA,MXA

06-March-2015

MODEL EXPLANATION

R 8 0 2 V A 0 5 0 3 1 4 M S A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)

(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW
3 = Up to 3 tons
(2) SERIES 4 = Up to 4 tons
80% Efficient 5 = Up to 5 tons

(3) STAGE - Two (2) (8) CABINETWIDTH
14 = 14.0 inch
(4) MOTORTYPE 17 = 17.5 inch
V = ECM Motor 21 = 21.0 inch
24 = 24.5 inch
(5) MAJOR REVISION
A = 1st Design Series (9) CONFIGURATION
M = Multi-Position
(6) HEATING INPUT DESIGNATION
050 = 50,000 BTU/HR (10) STANDARD/Nox
075 = 75,000 BTU/HR S = Standard
100 = 98,000 BTU/HR X = NOx
125 = 125,000 BTU/HR
150 = 150,000 BTU/HR (11) MINOR REVISION
A = First Time Release

SERIAL NUMBER EXPLANATION

W 0 8 1 4 9 9 9 9

(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK (DATE CODE)
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate

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92-42800-R802V-MSA,MXA

06-March-2015

MODEL

No. Notes

1 Jacket Assembly See Note 1
1a Star Bushing 45-18515-01 45-18515-01 45-18515-01 45-18515-01 45-18515-01
1b Insulation - Foil Back 68-104821-06 68-104821-06 68-104821-07 68-104821-07 68-104821-08
1c Insulation - Sound 68-103537-01 68-103537-01 68-103537-02 68-103537-02 68-103537-03
1d Insulation Retainer (2) AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01 AE-67925-01
2a TopPlate Assembly (includes air deflector) AS-104767-02 AS-104767-02 AS-104767-03 AS-104767-03 AS-104767-04
2b Intake Air Deflector (attached to top plate) AE-101077-01 AE-101077-01 AE-101077-01 AE-101077-01 AE-101077-01
2c Left JacketBaffle AE-101900-02 AE-61606-01 AE-101899-02 AE-61668-01 AE-61665-01
2d Right Jacket Baffle AE-101900-01 AE-61606-01 AE-101899-01 AE-61668-01 AE-61665-01
2e Rear Jacket Baffle AE-61607-01 AE-61607-01 AE-61667-01 AE-61667-01 AE-61670-01

2f Heat Exchanger Bracket- Left Side See Heat Exchanger/Burner/Manifold Group

2g Heat Exchanger Bracket - Right Side See Heat Exchanger/Burner/Manifold Group

3 Burner Compartment Door - Upper Door AS-104040-11 AS-104040-11 AS-104040-12 AS-104040-12 AS-104040-13

4 Blower/Filter Door - Lower Door AS-104041-11 AS-104041-11 AS-104041-12 AS-104041-12 AS-104041-13

Door Filler (with integral molded alignment pins) 68-104374-11 68-104374-11 68-104374-12 68-104374-12 68-104374-13

5 Sight Glass - Door (2) 68-21893-04 68-21893-04 68-21893-04 68-21893-04 68-21893-04
6a Junction Box AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03 AE-61475-03
6b Juncton Box Cover AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03 AE-61476-03

8 Exhaust Collar Availableas Accessory RXGW-C01

11a Bottom Plate Assembly AS-104968-02 AS-104968-02 AS-104968-03 AS-104968-03 AS-104968-04
11b Solid Bottom AE-61874-02 AE-61874-02 AE-61874-03 AE-61874-03 AE-61874-04

12 Blower Shelf Assembly (includes items 12a, 12b, 12d, 12e, 12f) AS-104809-02 AS-104809-02 AS-104809-06 AS-104809-04 AS-104809-05

12a Bracket Door Mounting AE-104332-01 AE-104332-01 AE-104332-02 AE-104332-02 AE-104332-03
12b Gasket - Blower Shelf 68-104382-01 68-104382-01 68-104382-02 68-104382-02 68-104382-03
12c Gasket - Door AE-61951-53 AE-61951-54 AE-61951-55 AE-61951-55 AE-61951-56
12d Stripping - Angle Bracket AE-61951-58 AE-61951-58 AE-61951-59 AE-61951-59 AE-61951-60
12e Stripping - Angle Bracket AE-61951-62 AE-61951-62 AE-61951-62 AE-61951-62 AE-61951-62

12f Anglel Bracket AE-104758-02 AE-104758-02 AE-104758-03 AE-104758-03 AE-104758-04
12g Side Angle Assembly - Left (includes stripping) AS-104923-01 AS-104923-01 AS-104923-01 AS-104923-01 AS-104923-01
12h Side Angle Assembly - Right (includes stripping) AS-104923-02 AS-104923-02 AS-104923-02 AS-104923-02 AS-104923-02
20a Pressure Switch See Electrical Group
20b Silicon Tubing - Pressure Switch See Electrical Group

21 Door Switch - Push Button See Electrical Group
22 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
23 Limit - Manual Reset (Burner Compartment) See Electrical Group
24 Transformer See Electrical Group
25 Induced Draft Blower (IDB) See Electrical Group
27 Capacitor - Blower Motor See Electrical Group
28 Strap - Blower Motor Capacitor See Electrical Group
29 Wire Assembly (Junction Box to Twist Lock) See Electrical Group

30 Blower Assembly See Blower Group
30a Control Mounting Plate See Blower Group
31a Housing w/Blower Wheel See Blower Group
31b Blower Wheel See Blower Group

40 Heat Exchanger Assembly See Heat Exchanger/Burner/Manifold Group

42 Burner Assembly See Heat Exchanger/Burner/Manifold Group

43 Manifold (w/o Orifices) See Heat Exchanger/Burner/Manifold Group

50 Gas Valve See Gas Controls

51 Integrated Furnace Control Board (IFC) See Gas Controls

52 Flame Sensor See Gas Controls

53 Spark Ignitor See Gas Controls

Touch-upPaint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018
Touch-upPaint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019

INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION

PANELS, SHEET METAL, AND MISCELLANEOUS

Door Latch Kit (includes two of each: Latch Cam, Latch Handle,
O-Ring, Retainer Screw)

R802VA

050

3

17

MSA/MXA

PD644035 PD644035 PD644035 PD644035 PD644035

R802VA

075

3

17

MSA/MXA

R802VA

075

4

21

MSA/MXA

R802VA

100

5

21

MSA/MXA

R802VA

125

5

24

MSA/MXA

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92-42800-R802V-MSA,MXA

06-March-2015

MODEL

No. Notes

20a Stk Pressure Switch Assembly 42-102341-02 42-102341-02 42-102341-02 42-102341-02 42-102341-02
20b Silicon Tubing - Pressure Switch AE-61737-07 AE-61737-08 AE-61737-12 AE-61737-12 AE-61737-01

21 Door Switch - Push Button 42-22692-09 42-22692-09 42-22692-09 42-22692-09 42-22692-09

22 Stk Limit - Main Limit (Heat Exchanger Panel) 47-104990-02 47-104990-03 47-104990-04 47-104990-05 47-104990-04

23 Stk Limit - Manual Reset (Burner Compartment)
23a Stk Limit - Heat Assisted (Blower Housing) 47-22860-06 47-22860-06 47-22860-06 47-22860-06 47-22860-06

Bracket (Limit - Manual Reset) See Heat Exchanger/Burner Manifold Group
24 Stk Transformer 46-24124-06 46-24124-06 46-24124-06 46-24124-06 46-24124-06
25 Stk IDB - Induced Draft Blower (with Gasket) 70-101888-01 70-101888-01 70-101888-01 70-101888-01 70-101888-02
27 Stk Capacitor - Blower Motor N/A N/A N/A N/A N/A
28 Strap - Blower Motor Capacitor N/A N/A N/A N/A N/A

Power Factor Choke (PFC) N/A N/A 46-24256-05 46-24256-05 46-24256-05

Wiring Harness Assembly (Twist-Lock) 45-104932-01 45-104932-01 45-104932-01 45-104932-01 45-104932-02

Memory Module for IFC 47-104778-50 47-104778-51 47-104778-52 47-104778-53 47-104778-54
29 Wire Assembly (Junction Box to Twist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58 45-24371-58
52 Flame Sensor See Gas Controls
53 Spark Ignitor See Gas Controls

No. Notes

30 Stk Blower Assembly (Includes items listed below): AS-104887-11 AS-104887-11 AS-104887-12 AS-104887-13 AS-104887-13

30a Control Mounting Plate AE-104878-02 AE-104878-02 AE-104878-02 AE-104878-02 AE-104878-02
23a Limit - Heat Assisted (Blower Housing) See Electric Group
31a Housing w/Blower Wheel 70-104182-13 70-104182-13 70-104182-13 70-104182-17 70-104182-17
31b Stk BlowerWheel PD703025 PD703026 PD703026 PD703028 PD703028

32 Stk Blower Motor 51-102602-01 51-102602-01 51-102603-01 51-102603-01 51-102603-01
27 Capacitor - Blower Motor See Electric Group

Power Factor Choke (PFC) See Electric Group

Stk
33 Motor Mount (Belly Band) 70-19927-04 70-19927-04 70-19927-04 70-19927-04 70-19927-04

34 Motor Mount Arm (4) 70-19929-10 70-19929-10 70-19929-10 70-19929-10 70-19929-10
35 Screw - Motor Mount Arm (4) 63-101978-01 63-101978-01 63-101978-01 63-101978-01 63-101978-01

INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION

ELECTRIC GROUP

MODEL
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION

BLOWER GROUP

Belly Band Motor Mount Kit (includes Motor Mount Arms, Belly Band and
Mounting Hardware)

R802VA

050

3

17

MSA/MXA

47-22861-03

(2)

R802VA

050

3

17

MSA/MXA

AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91 AS-53148-91

R802VA

075

3

17

MSA/MXA

47-22861-03

(2)

R802VA

075

3

17

MSA/MXA

R802VA

075

4

21

MSA/MXA

47-22861-03

(2)

R802VA

075

4

21

MSA/MXA

R802VA

100

5

21

MSA/MXA

47-22861-03

(2)

R802VA

100

5

21

MSA/MXA

R802VA

125

5

24

MSA/MXA

47-22861-03

(2)

R802VA

125

5

24

MSA/MXA

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92-42800-R802V-MSA,MXA

06-March-2015

MODEL

No. Notes

2f Heat Exchanger Bracket- Left Side AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02
2g Heat Exchanger Bracket - Right Side AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02
40 Stk Heat Exchanger Assembly AS-61579-13 AS-100560-01 AS-61579-12 AS-61579-04 AS-61579-05

40a NOX Burner Inserts
40b NOX Insert Retainer AE-67872-01 AE-67872-02 AE-67872-02 AE-67872-03 AE-67872-04

42

42a Stk Burner AS-60993-02 AS-60993-03 AS-60993-03 AS-60993-04 AS-60993-05
42b Burner Support AE-60997-01 AE-60997-02 AE-60997-02 AE-60997-03 AE-60997-04
42c Burner Support Bracket(2) AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02
42d Burner Cover Plate AE-101080-06 AE-101080-02 AE-101080-02 AE-101080-03 AE-101080-04
42e Burner Bottom Plate AE-104927-01 AE-104927-02 AE-104927-02 AE-104927-03 AE-104927-04

42f Igniter Bracket AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02

Screw - Burner Assembly

43 Manifold (w/o Orifices) 81-102427-01 81-102427-02 81-102427-02 81-102427-03 81-102427-04

Burner Orifice - Natural Gas See Orifice Selection Chart
Burner Orifice - LP See Orifice Selection Chart
Number of Orifices (2) (3) (3) (4) (5)

No. Notes

50 Stk GasValve- Natural Gas 60-101921-01

Stk,2 Gas Valve - LP See Note 2

51 Stk Integrated Furnace Control Board (IFC) 62-104061-02

Memory Module for IFC

52 Stk Flame Sensor 62-23543-01
53 Stk Spark Ignitor 62-24164-03

Stk LP ConversionKit - U.S./Canadian Models FP-32

INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION

HEAT EXCHANGER, BURNER / MANIFOLD GROUP

Burner Assembly (Burner, Support, Brackets, Cover and Bottom Plates,
Ignitor Bracket)

MODEL
GAS CODE

GAS CONTROLS

R802VA

050

3

17

MSA/MXA

AS-67875-01

(2)

AS-104944-01 AS-104944-02 AS-104944-02 AS-104944-03 AS-104944-04

63-22153-05

(13)

R802VA

JH

See Electric

Group

R802VA

075

3

17

MSA/MXA

AS-67875-01

(3)

63-22153-05

(14)

R802VA

075

4

21

MSA/MXA

AS-67875-01

(3)

63-22153-05

(14)

R802VA

100

5

21

MSA/MXA

AS-67875-01

(4)

63-22153-05

(16)

R802VA

125

5

24

MSA/MXA

AS-67875-01

(5)

63-22153-05

(17)

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92-42800-R802V-MSA,MXA

06-March-2015

CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:

1) Altitude in of the installation (ft.).

2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-70 and the latest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified
on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft.
Elevation (ft.)

EnergyValue

(BTU/cu. ft.)

850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43
900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44

975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44
1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45
1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47

CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-70 and the latest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the
kit(s) specified on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column
instead of the 11.0 in water column used by the NFG and CANB149.1.
NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft.

Elevation (ft.) Orifice

0 - 2000 62-22175-54
2001 - 3000 62-22175-54
3001 - 4000 62-22175-54
4001 - 5000 62-22175-54
5001 - 6000 62-22175-54
6001 - 7000 62-22175-54
7001 - 8000 62-22175-55
8001 - 9000 62-22175-55

9001 - 10000 62-22175-55

0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999

80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS

80% GAS FURNACE - ORIFICE SELECTION CHART - LP

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Exploded View

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Cabinet Interior

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Burner Assembly

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NOx Insert Assembly

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Junction Box

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92-42800-R802V-MSA,MXA

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Blower Shelf

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Blower Assembly

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92-42800-R802V-MSA,MXA

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Blower Mounting Plate

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06-March-2015

NOTES

Stk It is recommended that stock be maintained for this part.

N/A Not Applicable

1 Jacket is not available for replacement.
2 Order GasValve for Natural Gas along with LP Conversion Kit.

DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-R802V-MSA,MXA supersedes all previous parts lists for these
models. See http://www.rheempartslists.net/92-42800-R802V-MSA,MXA for the latest revision of this document.
The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and
safe operation of equipment after the replacement of any original components.

P.O. Box 17010

Fort Smith, AR 72917-7010