Rheem R801T-ZSB User Manual

R801T-ZSA,ZSB

Parts List

03-October-2017

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42801-R801T-ZSA,ZSB.pdf for the current revision.

80% Gas Furnaces

Table of Contents

Model Explanation................................................................................................................... Page 3

Parts Numbers

Panels - Miscellaneous .......................................................................................... Page 4

Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

Blower Group.................................................................................................... Page 6

Heat Exchanger-Burner Group................................................................................... Page 7

Gas Controls .................................................................................................... Page 7

Orifice Selection Chart........................................................................................... Page 8

Drawings/Photographs

Exploded View .................................................................................................. Page 9

Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Motor Bracket Assembly ........................................................................................ Page 11

Burner Assembly ............................................................................................... Page 12

NOx Insert Assembly ........................................................................................... Page13

Notes .......................................................................................................................... Page 14

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92-42801-R801T-ZSA,ZSB

03-October-2017

MODEL EXPLANATION

R 8 0 1 T A 0 7 5 3 1 7 Z S A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)

(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW
3 = Up to 3 tons
(2) SERIES 4 = Up to 4 tons
80% Efficient 5 = Up to 5 tons

(3) STAGE - SINGLE (1) (8) CABINETWIDTH
17 = 17.5 inch
(4) MOTORTYPE 21 = 21.0 inch
T = Constant Torque 24 = 24.5 inch

(5) MAJOR REVISION (9) CONFIGURATION
A = 1st Design Series Z = Down Flow

(6) HEATING INPUT DESIGNATION (10) STANDARD/Nox
075 = 75,000 BTU/HR S = Standard
100 = 98,000 BTU/HR X = NOx
125 = 125,000 BTU/HR
(11) MINOR REVISION
A = First Time Release in Plant 124
B = Manfactured in Plant 152

SERIAL NUMBER EXPLANATION

W 0 8 1 4 9 9 9 9

(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK (DATE CODE)
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate

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92-42801-R801T-ZSA,ZSB

03-October-2017

MODEL

No. Notes

1 2 Jacket(See Note 2) N/A N/A N/A N/A
2 Top Plate AE-66981-10 AE-66981-11 AE-66981-11 AE-66981-12
3 Blower/Filter Door AS-105092-02 AS-105092-03 AS-105092-03 AS-105092-04
4 Burner Compartment Door AS-101734-11 AS-101735-11 AS-101735-11 AS-101736-11

Plug Button - 1-3/16 in. opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01

Door Angle AE-66980-02 AE-66980-03 AE-66980-03 AE-66980-04
5 Mounting Control Plate See Blower Group
6 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
7 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
8 Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14
9 Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01

10 Flue Pipe Enclosure Door AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01
11 Rear Baffle AE-66994-02 AE-66994-06 AE-66994-06 AE-66994-04
12 NOx Insert Retainer See Heat Exchanger, Burner/ Manifold Group
13 NOx Burner Inserts See Heat Exchanger, Burner / Manifold Group
14 Pressure Switch See Electrical Group
15 Door Switch - Push Button See Electrical Group
16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
17 Limit - Manual Reset (Burner Compartment) See Electrical Group
18 Limit - Heat Assisted (Blower Housing) SeeElectrical Group
19 Transformer See Electrical Group
20 Induced Draft Blower w/Gasket See Electrical Group
21 Blower Assembly See Blower Group
27 Heat Exchanger Assembly See Heat Exchanger Group
28 Heat Exchanger Bracket See Heat Exchanger Group

Gas Valve See Gas Controls

Integrated FurnaceControl Board (IFC) See Gas Controls

Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018

Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019

INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION

PANELS, SHEET METAL PARTS

R801TA

075

3

17

ZS(A/B)/ZX(A/B)

R801TA

075

5

21

ZS(A/B)/ZX(A/B)

R801TA

100

5

21

ZS(A/B)/ZX(A/B)

R801TA

125

5

24

ZS(A/B)/ZX(A/B)

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92-42801-R801T-ZSA,ZSB

03-October-2017

MODEL

No. Notes

14 Stk Pressure Switch 42-101233-02 42-101233-02 42-101233-02 42-101233-02
15 Door Switch - Push Button 42-22692-06 42-22692-06 42-22692-06 42-22692-06
16 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25349-13 47-25349-16 47-25349-02 47-25349-02
17 Stk Limit - Manual Reset (BurnerCompartment) 47-22861-03 47-22861-03 47-22861-03 47-22861-03
18 Stk Limit - Heat Assisted (Blower Housing) 47-22860-06 47-22860-06 47-22860-06 47-22860-06
19 Stk Transformer w/Fuse 46-24124-03 46-24124-03 46-24124-03 46-24124-03
20 Stk Induced Draft Blower w/Gasket 70-101087-01 70-101087-01 70-101087-01 70-101087-01

PowerFactor Choke N/A 46-24256-02 46-24256-02 46-24256-02

Integrated FurnaceControl Board (IFC) See Gas Controls

Wiring Harness - 9 pin to Roll-Out, Pressure Switch, Main Limit, etc. 45-105046-01 45-105046-01 45-105046-01 45-105046-01

Wiring Harness - 9 pin to IFC (7 pin/4 pin/3 pin) 45-105062-01 45-105062-01 45-105062-01 45-105062-01

Wiring Harness - 4 pin to 2 insulated terminals, 2 wires 45-24371-18 45-24371-18 45-24371-18 45-24371-18

Wiring Harness - 4 pin to 2 pin, 2 wires 45-24371-08 45-24371-08 45-24371-08 45-24371-08

Wire Assembly - 3 pin (Junction Box to TwistLock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58

Wiring Harness - 5 pin to 5 terminals (IFC to Motor Control) 45-103551-01 45-103551-01 45-103551-01 45-103551-01

Jumper Wire Assembly 45-104318-01 45-104318-01 45-104318-01 45-104318-01

INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION

ELECTRIC GROUP

Wiring Harness - 4 pin from motor to (2 pin and 3 terminals)IFC and blower
choke

R801TA

075

3

17

ZS(A/B)/ZX(A/B)

45-103552-01 45-103552-01 45-103552-01 45-103552-01

R801TA

075

5

21

ZS(A/B)/ZX(A/B)

R801TA

100

5

21

ZS(A/B)/ZX(A/B)

R801TA

125

5

24

ZS(A/B)/ZX(A/B)

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92-42801-R801T-ZSA,ZSB

03-October-2017