R801T-ZSA
Parts List
29-August-2014
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-R801T-ZSA.pdf for the current revision.
80% Gas Furnaces
Table of Contents
Model Explanation.. ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... ... ... ... ... ... ... Page 3
Parts Numbers
Panels - Miscellaneous .. ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ............ Page 4
Electrical Group . ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 5
Blower Group.. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 6
Heat Exchanger-Burner Group.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..... Page 7
Gas Controls .. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 7
Orifice Selection Chart.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ............. Page8
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... . Page 9
Blower Assembly ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................ Page 10
Motor Bracket Assembly. ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ........ Page 11
Burner Assembly .. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 12
NOx Insert Assembly .. ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .......... Page 13
Notes/Disclaimer . ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... . Page 14
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MODEL EXPLANATION
R 8 0 1 T A 0 7 5 3 1 7 Z S A
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW
3 = Up to 3 tons
(2) SERIES 4 = Up to 4 tons
80% Efficient 5 = Up to 5 tons
(3) STAGE - SINGLE (1) (8) CABINETWIDTH
17 = 17.5 inch
(4) MOTORTYPE 21 = 21.0 inch
T = ConstantTorque 24 = 24.5 inch
(5) MAJOR REVISION (9) CONFIGURATION
A = 1st Design Series Z = Down Flow
(6) HEATING INPUT DESIGNATION (10) STANDARD/Nox
075 = 75,000 BTU/HR S = Standard
100 = 98,000 BTU/HR X = NOx
125 = 125,000 BTU/HR
(11) MINOR REVISION
A = First Time Release
SERIAL NUMBER EXPLANATION
W 0 8 1 4 9 9 9 9
(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK (DATE CODE)
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate
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MODEL
No. Notes
1 2 Jacket (See Note 2) N/A N/A N/A N/A
2 Top Plate AE-66981-10 AE-66981-11 AE-66981-11 AE-66981-12
3 Blower/Filter Door AS-105092-02 AS-105092-03 AS-105092-03 AS-105092-04
4 Burner Compartment Door AS-101734-11 AS-101735-11 AS-101735-11 AS-101736-11
Plug Button- 1-3/16 in. opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01
Door Angle AE-66980-02 AE-66980-03 AE-66980-03 AE-66980-04
5 Mounting Control Plate See Blower Group
6 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
7 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
8 Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14
9 Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01
10 Flue Pipe EnclosureDoor AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01
11 Rear Baffle AE-66994-02 AE-66994-06 AE-66994-06 AE-66994-04
12 NOx Insert Retainer See Heat Exchanger, Burner /Manifold Group
13 NOx Burner Inserts See Heat Exchanger,Burner / Manifold Group
14 Pressure Switch See Electrical Group
15 Door Switch -Push Button See Electrical Group
16 Limit - MainLimit (Heat Exchanger Panel) See Electrical Group
17 Limit - Manual Reset (Burner Compartment) See Electrical Group
18 Limit - HeatAssisted (Blower Housing) See Electrical Group
19 Transformer See Electrical Group
20 Induced DraftBlower w/Gasket See Electrical Group
21 BlowerAssembly See Blower Group
27 Heat Exchanger Assembly See Heat Exchanger Group
28 Heat Exchanger Bracket See Heat Exchanger Group
GasValve See Gas Controls
IntegratedFurnace Control Board (IFC) See Gas Controls
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
PANELS, SHEET METAL PARTS
R801TA
075
3
17
ZSA
R801TA
075
5
21
ZSA
R801TA
100
5
21
ZSA
R801TA
125
5
24
ZSA
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MODEL
No. Notes
14 Stk Pressure Switch 42-101233-02 42-101233-02 42-101233-02 42-101233-02
15 Door Switch -Push Button 42-22692-06 42-22692-06 42-22692-06 42-22692-06
16 Stk Limit - Main Limit (Heat ExchangerPanel) 47-25349-13 47-25349-16 47-25349-02 47-25349-02
17 Stk Limit - Manual Reset (Burner Compartment) 47-22861-03 47-22861-03 47-22861-03 47-22861-03
18 Stk Limit - Heat Assisted (BlowerHousing) 47-22860-06 47-22860-06 47-22860-06 47-22860-06
19 Stk Transformer w/Fuse 46-24124-03 46-24124-03 46-24124-03 46-24124-03
20 Stk Induced Draft Blower w/Gasket 70-101087-01 70-101087-01 70-101087-01 70-101087-01
IntegratedFurnace Control Board (IFC) See GasControls
Wiring Harness - 9pinto Roll-Out, Pressure Switch, Main Limit, etc. 45-105046-01 45-105046-01 45-105046-01 45-105046-01
Wiring Harness - 9pinto IFC (7 pin/4 pin/3 pin) 45-105062-01 45-105062-01 45-105062-01 45-105062-01
Wiring Harness - 4pinto 2 insulated terminals, 2 wires 45-24371-18 45-24371-18 45-24371-18 45-24371-18
Wiring Harness - 4pinto 2 pin, 2 wires 45-24371-08 45-24371-08 45-24371-08 45-24371-08
Wire Assembly - 3 pin (Junction Box to Twist Lock) 45-24371-58 45-24371-58 45-24371-58 45-24371-58
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
ELECTRIC GROUP
R801TA
075
3
17
ZSA
R801TA
075
5
21
ZSA
R801TA
100
5
21
ZSA
R801TA
125
5
24
ZSA
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MODEL
No. Notes
21 Stk Blower Assembly (Includes items22-25) AS-67876-60 AS-67876-61 AS-67876-62 AS-67876-63
5 Control Mounting Plate AE-67877-02 AE-67877-02 AE-67877-02 AE-67877-02
22 BlowerHousing AS-61674-21 AS-61674-06 AS-61674-06 AS-61674-06
23 Stk Blower Motor 51-102172-04 51-102280-05 51-102280-06 51-102280-07
Motor MountKit (Grommets, Screws, Nuts, Motor Support, Brackets) 70-24104-82 70-24104-82 70-24104-82 70-24104-82
24a Motor Mount 70-24104-02 70-24104-02 70-24104-02 70-24104-02
24b Back RubberGrommet (4) 56-24107-01 56-24107-01 56-24107-01 56-24107-01
24c Retaining Bolt (4) 63-20072-06 63-20072-06 63-20072-06 63-20072-06
24d FrontRubber Grommet (4) 56-24106-01 56-24106-01 56-24106-01 56-24106-01
24e Motor Mount Bracket (4) AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01
24f Screw - MotorMount 63-24108-01 63-24108-01 63-24108-01 63-24108-01
24g Square Nut - MotorMount 63-40304-04 63-40304-04 63-40304-04 63-40304-04
24h Hex Nut(4) 63-24110-01 63-24110-01 63-24110-01 63-24110-01
25 Stk Blower Wheel 70-24254-02 70-23111-20 70-23111-20 70-23111-20
18 Limit - HeatAssisted (Blower Housing) See Electrical Group
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
BLOWER GROUP
R801TA
075
3
17
ZSA
R801TA
075
5
21
ZSA
R801TA
100
5
21
ZSA
R801TA
125
5
24
ZSA
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MODEL
No. Notes
12 NOX Insert Retainer AE-67872-02 AE-67872-02 AE-67872-03 AE-67872-04
13 NOX Burner Inserts
27 Stk Heat Exchanger Assembly AS-100561-01 AS-66997-22 AS-66997-04 AS-66997-05
28 Heat Exchanger Bracket - Left Side AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02
28 Heat Exchanger Bracket - Right Side AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02
32 Stk Burner Assembly AS-60993-03 AS-60993-03 AS-60993-04 AS-60993-05
33 Burner Support AE-60997-02 AE-60997-02 AE-60997-03 AE-60997-04
34 Burner Support Bracket(2) AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02
35 Stk Manifold (w/o Orifices) 81-102427-02 81-102427-02 81-102427-03 81-102427-04
36 Burner Orifice - NaturalGas See Orifice Selection Chart
36 Burner Orifice - LP See Orifice Selection Chart
36 Number of Orifices (3) (3) (4) (5)
No. Notes
37 Stk Gas Valve - Natural Gas 60-105055-01
37 Stk,1 Gas Valve - LP See Note 1
38 Stk Integrated Furnace Control Board (IFC) 62-104058-02
39 Stk Flame Sensor 62-23543-01
40 Stk Ignitor 62-24164-04
Ignitor Bracket AE-61885-02
LP Conversion Kit:
Stk LP Conversion Kit FP-15
INPUT
AIRFLOW
CABINETWIDTH
CONFIGURATION
HEAT EXCHANGER, BURNER / MANIFOLD
MODEL
GAS CODE
GAS CONTROLS
R801TA
075
3
17
ZSA
AS-67875-01
(2)
R801TA
JJ
R801TA
075
5
21
ZSA
AS-67875-01
(2)
R801TA
100
5
21
ZSA
AS-67875-01
(3)
R801TA
125
5
24
ZSA
AS-67875-01
(4)
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CAUTION: Selection ofthe correct Natural Gas Orifice requires the following information for the specific installation:
1) Altitude in of the installation (ft.).
2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LPConversion Kit Index 92-21519-70 and thelatest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas andPropane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation atHigh Altitude must be done using the kit specified
on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated and sized basedon a Natural Gas heating value of1075BTU/cu. ft. and an elevation of0 - 3000 ft.
Elevation (ft.)
EnergyValue
(BTU/cu. ft.)
850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43
900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44
975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44
1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45
1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47
CAUTION: Selection ofthe correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LPConversion Kit Index 92-21519-70 and thelatest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gasand Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should bedone using the
kit(s) specified on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressuresetting of 10 in. water column
instead of the 11.0 inwater column used by the NFG and CANB149.1.
NOTE: Orifices supplied inthe LP Conversion Kit are calculated andsized based on an altitude of 0 - 4000ft.
Elevation (ft.) Orifice
0 - 2000 62-22175-54
2001 - 3000 62-22175-54
3001 - 4000 62-22175-54
4001 - 5000 62-22175-54
5001 - 6000 62-22175-54
6001 - 7000 62-22175-54
7001 - 8000 62-22175-55
8001 - 9000 62-22175-55
9001 - 10000 62-22175-55
0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999
80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS
80% GAS FURNACE - ORIFICE SELECTION CHART - LP
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Exploded View
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Blower Assembly
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Motor Bracket Assembly
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Burner Assembly
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NOx Insert Assembly
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NOTES
Stk It is recommended that stock be maintained for this part.
N/A Not Applicable
1 Order Gas Valve for Natural Gas along with LP Conversion Kit.
2 Jacket is not available for replacement.
DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-R801T-ZSA supersedes all previous parts lists for these models.
See http://www.rheempartslists.net/92-42800-R801T-ZSA for the latest revision of this document. The
manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe
operation of equipment after the replacement of any original components.
P.O. Box 17010
Fort Smith, AR 72917-7010
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