Rheem R801S-ZSA, R801S-ZSB User Manual

R801S-ZSA,ZSB
Parts List
03-October-2017
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42801-R801S-ZSA,ZSB.pdf for the current revision.
80% Gas Furnaces
Model Explanation................................................................................................................... Page 3
Parts Numbers
Panels - Miscellaneous (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Panels - Miscellaneous (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Blower Group (1) ................................................................................................ Page 7
Blower Group (2) ................................................................................................ Page 8
Heat Exchanger-Burner Group................................................................................... Page 9
Gas Controls ................................................................................................... Page 10
Orifice Selection Chart.......................................................................................... Page 11
Drawings/Photographs
Exploded View ................................................................................................. Page 12
Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Burner Assembly ............................................................................................... Page 14
NOx Insert Assembly ........................................................................................... Page 15
Notes .......................................................................................................................... Page 16
Page 2 of 16
92-42801-R801S-ZSA,ZSB
03-October-2017
MODEL EXPLANATION
R 8 0 1 S A 0 5 0 3 1 4 Z S A (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
(1) TRADEBRAND IDENTIFICATION (7) AIRFLOW 3 = Up to 3 tons (2) SERIES 4 = Up to 4 tons 80% Efficient 5 = Up to 5 tons
(3) STAGE - SINGLE (1) (8) CABINETWIDTH 14 = 14.0 inch (4) MOTORTYPE 17 = 17.5 inch S = PSC Standard 21 = 21.0 inch 24 = 24.5 inch (5) MAJOR REVISION A = 1st Design Series (9) CONFIGURATION Z = Down Flow, Zero Clearance (6) HEATING INPUT DESIGNATION 050 = 50,000 BTU/HR (10) STANDARD/Nox 075 = 75,000 BTU/HR S = Standard 100 = 98,000 BTU/HR X = NOx 125 = 125,000 BTU/HR 150 = 150,000 BTU/HR (11) MINOR REVISION A= First Time Release in Plant 124 B = Manfactured in Plant 152
SERIAL NUMBER EXPLANATION
W 0 8 1 4 9 9 9 9
(1) (2) (3) (4) (1) PLANT CODE (2) WEEK (DATE CODE) (3) YEAR (4) PRODUCTION NUMBER Note: For Gas Code, see Control System Gas Code on Rating Plate
Page 3 of 16
92-42801-R801S-ZSA,ZSB
03-October-2017
MODEL
No. Notes
1 2 Jacket (See Note 2) N/A N/A N/A N/A N/A 2 TopPlate AE-66981-09 AE-66981-10 AE-66981-10 AE-66981-10 AE-66981-10 3 Blower/Filter Door AS-105092-01 AS-105092-02 AS-105092-02 AS-105092-02 AS-105092-02 4 Burner Compartment Door AS-101733-11 AS-101734-11 AS-101734-11 AS-101734-11 AS-101734-11
Plug Button - 1-3/16 in. opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01
Door Angle AE-66980-01 AE-66980-02 AE-66980-02 AE-66980-02 AE-66980-02 5 Mounting Control Plate See Blower Group 6 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 7 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 8 Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14 9 Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01
10 Flue Pipe Enclosure Door AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01 11 Rear Baffle AE-66994-01 AE-66994-02 AE-66994-02 AE-66994-02 AE-66994-02 12 NOx InsertRetainer See Heat Exchanger, Burner Manifold Group 13 NOx Burner Inserts See Heat Exchanger, Burner Manifold Group 14 Pressure Switch See Electrical Group 15 Door Switch - Push Button See Electrical Group 16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 17 Limit - Manual Reset (Burner Compartment) See Electrical Group 18 Limit - Heat Assisted (Blower Housing) See Electrical Group 19 Transformer See Electrical Group 20 Induced Draft Blower w/Gasket See Electrical Group 21 BlowerAssembly See Blower Group 27 Heat Exchanger Assembly See Heat Exchanger Group 28 Heat Exchanger Bracket See Heat Exchanger Group 37 GasValve See Gas Controls 38 IntegratedFurnace Control Board (IFC) See Gas Controls
Touch-upPaint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019
INPUT AIRFLOW CABINETWIDTH CONFIGURATION
PANELS, SHEET METAL PARTS
R801SA
050
3
14
ZS(A/B)/ZX(A/
B)
R801SA
075
3
17
ZS(A/B)/ZX(A/
B)
R801SA
075
4
17
ZS(A/B)/ZX(A/
B)
R801SA
100
3
17
ZS(A/B)/ZX(A/
B)
R801SA
100
4
17
ZS(A/B)/ZX(A/
B)
Page 4 of 16
92-42801-R801S-ZSA,ZSB
03-October-2017
MODEL
No. Notes
1 2 Jacket (See Note 2) N/A N/A N/A N/A 2 TopPlate AE-66981-11 AE-66981-11 AE-66981-12 AE-66981-12 3 Blower/Filter Door AS-105092-03 AS-105092-03 AS-105092-04 AS-105092-04 4 Burner Compartment Door AS-101735-11 AS-101735-11 AS-101736-11 AS-101736-11
Plug Button - 1-3/16 in. opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01
Door Angle AE-66980-03 AE-66980-03 AE-66980-04 AE-66980-04 5 Mounting Control Plate See Blower Group 6 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 7 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 8 Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14 9 Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01
10 Flue Pipe Enclosure Door AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01 11 Rear Baffle AE-66994-03 AE-66994-03 AE-66994-04 AE-66994-04 12 NOx InsertRetainer See Heat Exchanger, Burner Manifold Group 13 NOx Burner Inserts See Heat Exchanger, Burner Manifold Group 14 Pressure Switch See Electrical Group 15 Door Switch - Push Button See Electrical Group 16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 17 Limit - Manual Reset (Burner Compartment) See Electrical Group 18 Limit - Heat Assisted (Blower Housing) See Electrical Group 19 Transformer See Electrical Group 20 Induced Draft Blower w/Gasket See Electrical Group 21 BlowerAssembly See Blower Group 27 Heat Exchanger Assembly See Heat Exchanger Group 28 Heat Exchanger Bracket See Heat Exchanger Group 37 GasValve See Gas Controls 38 IntegratedFurnace Control Board (IFC) See Gas Controls
Touch-up Paint - Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018
Touch-up Paint - Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019
INPUT AIRFLOW CABINETWIDTH CONFIGURATION
PANELS, SHEET METAL PARTS
R801SA
100
4
21
ZS(A/B)/ZX(A/
B)
R801SA
100
5
21
ZS(A/B)/ZX(A/
B)
R801SA
125
5
24
ZS(A/B)/ZX(A/
B)
R801SA
150
5
24
ZS(A/B)/ZX(A/
B)
Page 5 of 16
92-42801-R801S-ZSA,ZSB
03-October-2017
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