Remington REM10PT User Manual

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REM10PT
10,000 Btu/Hr
Thermostatically-
Controlled Heater
BLUE FLAME VENT-FREE PROPANE/LP GAS HEATER
®
OWNER’S OPERATION AND INSTALLATION MANUAL
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus­ing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other flammable
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s in­structions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency, or the gas supplier.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For as­sistance or additional information consult a qualified installer, ser­vice agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxy­gen) from the room in which it is installed. Provisions for ad­equate combustion and ventila­tion air must be provided. Refer to
Air for Combustion and Venti-
lation
manual.
section on page 4 of this
Save this manual for future reference.
Save this manual for future reference.
TABLE OF CONTENTS SAFETY INFORMATION
2
TABLE OF CONTENTS
SAFETY INFORMATION ............................................................ 2
PRODUCT IDENTIFICATION ..................................................... 3
UNPACKING............................................................................... 3
LOCAL CODES........................................................................... 4
PRODUCT FEATURES .............................................................. 4
PROPANE/LP SUPPLY .............................................................. 4
INSTALLATION ........................................................................... 4
OPERATING HEATER................................................................ 9
INSPECTING BURNER ............................................................. 11
STORAGE..................................................................................11
CLEANING AND MAINTENANCE ............................................ 12
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owners manual carefully and completely before trying to assemble, operate, or ser­vice this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
TROUBLESHOOTING .............................................................. 13
ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ....... 16
SPECIFICATIONS .................................................................... 18
TECHNICAL SERVICE ............................................................. 18
SERVICE HINTS....................................................................... 18
SERVICE PUBLICATIONS ....................................................... 18
ACCESSORIES ........................................................................ 18
REPLACEMENT PARTS .......................................................... 18
OWNER’S REGISTRATION FORM.......................................... 21
WARRANTY INFORMATION...................................... Back Cover
WARNING: Do not use any accessory not ap-
proved for use with this heater.
WARNING: If the recreational or commercial en­closure does not have a window or roof vent, DO NOT USE THIS HEATER inside.
DANGER: Carbon monoxide poisoning may lead
to death!
When used without adequate combustion and ventilation air, this heater may give off excessive carbon monoxide, an odorless, poisonous gas.
WARNING: Early signs of carbon monoxide poi­soning resemble the flu, with headaches, dizziness, and nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people, including pregnant women, people with heart or lung disease, anemia, those under the influence of alcohol, and those at high altitudes, are more affected by carbon monoxide than others.
Propane/LP Gas: Propane/LP gas is odorless. An odor-making
agent is added to propane/LP gas. The odor helps you detect a fuel gas leak. However, the odor added to propane/LP gas can fade. Propane/LP gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dangerous.
This heater should be inspected before each use. Frequent cleaning may be required. The control com­partments, burners and circulating air passageways of the heater must be kept clean.
Due to high temperatures, the appliance should be located out of traffic and away from combustible materials.
Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Young children should be carefully supervised when they are near the heater.
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110373-01B
SAFETY INFORMATION
Continued
Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the heater.
Keep the appliance area clear and free from combus­tible materials, gasoline and other flammable vapors and liquids.
1. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for Storage and Handling of Liquefied Petro-
leum Gas, ANSI/NFPA 58 and the Natural Gas Installation Code, CAN/CGA B149.2. This instructs on the safe storage
and handling of propane/LP gases.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
3. This heater may be used in a recreational enclosure or temporary construction work enclosure with a remote refillable propane/LP cyl­inder ONLY when the cylinder is located outdoors and the heater is used with the hose kit #LP A3090 (included with this heater). NEVER bring a refillable propane/LP cylinder indoors. A fire or explosion can occur causing property damage, serious injury or death.
4. Use only the hose and factory preset regulator provided with the heater. Use only replacement pressure regulators and hose assemblies specified in this manual. See Accessories, page 18.
5. Inspect the hose before each use of the heater. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be re­placed prior to the heater being put into operation. Use replace­ment hose assembly kit #LPA3090 (see Accessories, page 18).
6. Use only propane gas set up for vapor withdrawal.
7. This heater shall not be installed in a bedroom or bathroom.
8. This heater needs fresh, outside air ventilation to run properly . This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. You must provide a minimum 10 square inches of ventilation air for adequate combustion.
9. If heater shuts off, do not relight until you provide fresh, out­side air. If heater keeps shutting off, have it serviced.
10. Keep all air openings in front and bottom of heater clear and free of debris. This will insure enough air for proper combustion.
11. Do not use heater if any part has been under water. Immedi­ately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
SAFETY INFORMATION
PRODUCT IDENTIFICATION
UNPACKING
12. Turn off and let cool before servicing. Only a qualified service person should service and repair heater.
13. Operating heater above elevations of 4,500 feet could cause pilot outage.
14. Turn off propane/LP supply when not in use.
15. Check heater for damage before each use. Do not use a dam­aged heater.
16. Do not alter heater. Keep heater in its original state.
17. Do not use heater if altered.
18. This heater can only be used in a recreational or commercial enclosure with a window or roof vent. This heater is not for outdoor use.
19. Before using the heater provide adequate ventilation. An
area of 10 square inches of opening of a window or roof vent is needed for adequate combustion and v entilation air .
3
3
PRODUCT IDENTIFICATION
Ignitor Button
Panel
Regulator Hose
Figure 1 - Vent-Free Propane/LP Gas Heater
Control Knob
Grill Guard
Glass PanelFront
Heater Cabinet
UNPACKING
1. Remove heater from carton.
2. Remove all protective packaging applied to heater for shipment.
3. Check heater for any shipping damage. If heater is damaged, promptly return to dealer where you bought heater.
110373-01B
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i
LOCAL CODES PRODUCT FEATURES
4
PROPANE/LP SUPPLY INSTALLATION
Check Gas Type Locating Heater
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
PRODUCT FEATURES
SAFETY PILOT
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent­free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries, or other sources to light heater.
PROPANE/LP SUPPLY
Propane/LP gas and propane/LP tank(s) are to be furnished by the user. The propane/LP cylinder to be used must be constructed and marked in accordance with the specifications for the propane/LP gas cylin­ders of the U.S. Department of Transportation (DOT).
Use this heater only with a propane/LP vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of Liquefied Petroleum Gas, ANSI/NFPA 58 and/or CAN/CGA B149.2. Your local library or fire department will have this booklet.
The amount of propane/LP gas ready for use from propane/LP tanks varies. Two factors decide this amount:
1. The amount of propane/LP gas in tank(s)
2. The temperature of tank(s) This heater is designed for use with a 20 or 40 pound refillable
propane/LP cylinder when used as a self contained heating system (with hose and regulator). Larger tanks may be used if installed in a permanent gas supply system.
The propane/LP cylinder used must include a collar to protect the cylinder valve, and a listed overfilling prevention device (OPD).
INSTALLATION
CHECK GAS TYPE
Use only propane/LP gas. If your gas supply is not propane/LP, do not install heater. Call dealer where you bought heater for proper type heater.
LOCATING HEATER
WARNING: Maintain the minimum clearances shown in Figure 2. If you can, provide greater clear­ances from floor, ceiling, and joining wall.
WARNING: Never install the heater
in a bathroom
where curtains, furniture, clothing, or other flam-
mable objects are less than 36 inches from the front, top, or sides of the heater
as a fireplace insert
in high traffic areas
in windy or drafty areas
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
CAUTION: If you install the heater in a home garage
heater pilot and burner must be at least 18 inches
above floor
locate heater where moving vehicle will not hit it
For convenience and efficiency, install heater
• where there is easy access for operation, inspection, and service
• in coldest part of room
6" Minimum From Sides Of Heater
Left Side
CEILING
Right Side
36" Minimum
3"
FLOOR
Figure 2 - Mounting Clearances As Viewed From Front of Heater
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Minimum To Top Surface
Minimum Of Carpet
Of Carpeting, Tile Or Other
Combusti
Combustible Material
110373-01B
INSTALLATION
Continued
Thermostat Sensing Bulb
INSTALLATION
Installing Heater To Wall
5
5
THERMOSTAT SENSING BULB
The thermostat sensing bulb is located inside the heater. Do not move this bulb during installation or operation of the heater.
INSTALLING HEATER TO WALL
Marking Screw Locations
1. Determine where you will locate heater.
WARNING: Maintain minimum clearances shown in Figure 3. If you can, provide greater clearances from floor and joining wall.
2. Mark two mounting screw locations on wall (see Figure 3).
Installing Two Mounting Screws
Note:
Wall anchors and mounting screws are in hardware package.
The hardware package is provided with heater.
7
/8"
8
Minimum To
Maintain 6"
Clearance From Wall
JOINING WALL
3
/4"
7
Mounting
Screw
Locations
1
20
/4"
Minimum To
Maintain 3"
Clearance
From Floor
3. Insert wall anchor (wings first) into hole. Tap anchor flush to wall.
4. For thin walls (1/2" or less), insert red key into wall anchor. Push red key to “pop” open anchor wings (see Figure 5).
IMPORTANT
: Do not hammer key! For thick walls (over 1/2"
thick) or solid walls, do not pop open wings.
5. Tighten two screws until 1/16" space (thickness of penny) is between screwheads and wall (see Figure 6).
Thin Walls (1/4" to 1/2" thick)
Figure 4 - Folding Anchor
1/16" Space
Figure 6 - Tightening Anchors
Figure 5 - Popping Open Anchor Wings For Thin Walls
Thin or Thick Wall (thick wall shown)
Solid Wall
Placing Heater On Mounting Screws
1. Locate two keyhole slots on back panel of heater (see Figure 7).
2. Place large openings of slots over screwheads. Slide heater down until screws are in small portion of slots.
FLOOR
Figure 3 - Mounting Screw Locations
Attaching To Wall Stud Method
For attaching mounting screw to wall stud
1. Drill hole at marked location using 9/64" drill bit.
2. Insert mounting screw into wall stud.
3. Tighten screw until 1/16" space (thickness of penny) is be­tween screwhead and wall.
Attaching To Wall Anchor Method
Follow instructions below to attach mounting screws to hollow walls (wall areas between studs) or solid walls (concrete or masonry).
1. Drill holes at marked locations using 5/16" drill bit. For solid walls (concrete or masonry), drill at least 1 1/4" deep.
2. Fold wall anchor (see Figure 4).
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110373-01B
Keyhole Slots
Figure 7 - Location Of Keyhole Slots On Back Panel Of Heater
Removing Front Panel Of Heater
1. Remove two screws near bot­tom corners of front panel.
2. Lift straight up on grill guard until it stops. Grill guard will slide up about 1/4".
3. Pull bottom of front panel for­ward, then down.
Figure 8 - Removing Front Panel Of Heater
INSTALLATION
6
Installing Heater To Wall (Cont.) Connecting to Portable Cylinder Gas Supply
INSTALLATION
Continued
Installing Bottom Mounting Screw
1. Locate bottom mounting hole. This hole is near bottom on back panel of heater (see Figure 9).
2. Mark screw location on wall.
3. Remove heater from wall.
4. If installing bottom mounting screw into hollow or solid wall, install wall anchor. Follow steps 1 through 5 under Attaching To W all Anchor Method, page 5. If installing bottom mounting screw into wall stud, drill hole at marked location using 9/64" drill bit.
5. Replace heater on wall.
6. Insert bottom anchor screw through back panel into bottom anchor or drilled hole (see Figure 9).
7. Tighten screw until heater is firmly secured to wall. Do not over tighten.
Note:
Do not replace front panel at this time. Replace front panel after making gas connections and checking for leaks (see pages 9 and 10).
1. Remove 90° gas fitting from hardware bag.
2. Apply pipe joint sealant lightly to male NPT threads (see Fig­ure 10). This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
3. Hold gas pressure regulator with wrench when connecting the 90° gas fitting. Do not over tighten connection to regulator. The regulator body could be damaged.
4. Provide propane/LP supply system (see Propane/LP Supply, page 4).
5. Connect fuel gas fitting on hose/regulator assembly to pro­pane/LP tank(s). Turn fuel gas fitting counterclockwise into threads on tank. Tighten firmly using a wrench.
IMPORTANT:
Position regulator so that hose leaving the regulator is in a horizontal position (see Figure 11). This places the regulator vent in the proper position to protect it from the weather.
6. Connect hose to heater inlet. Tighten firmly using a wrench. You must use the regulator supplied with heater.
Pressure Regulator
Figure 9 - Installing Bottom Mounting Screw
CONNECTING TO PORTABLE CYLINDER GAS SUPPLY
WARNING: Review and understand the warnings in the needed to safely operate this heater. Follow all local codes when using this heater.
for leaks after installation or servicing. Never use an open flame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.
to liquid petroleum (LP) gas.
IMPORTANT: You must use a propane/LP gas supply cylinder that is compatible with the connection device provided with the hose and regulator.
Safety Information
section, page 2. They are
WARNING: Test all gas piping and connections
WARNING: Use pipe joint sealant that is resistant
Elbow
Figure 10 - Gas Connection
Propane/LP Supply Valve
Propane/LP Tank
Figure 11 - Regulator Position
Apply Sealant To This End Only
Fuel Gas Fitting
Heater Cabinet
Hose Fitting
Hose To Regulator
Regulator
Hose To Heater
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110373-01B
INSTALLATION
Continued
INSTALLATION
Connecting to Portable Cylinder Gas Supply (Cont.)
Connecting To Permanent Gas Supply
7
7
7. Open propane/LP supply valve on propane/LP tank(s) slowly.
Note:
If not opened slowly, excess-flow check valve on pro­pane/LP tank may stop gas flow. If this happens, close pro­pane/LP supply valve and open again slowly.
8. Check all connections for leaks. Apply a noncorrosive leak detection fluid to gas joints. Bubbles forming show a leak that must be corrected.
9. Close propane/LP supply valve.
CONNECTING TO PERMANENT GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pres­sure regulator.
WARNING: A qualified service person must con­nect heater to gas supply. Follow all local codes.
CAUTION: Never connect heater directly to the propane/LP supply. This heater requires an external regulator (not supplied). Install the external regulator between the heater and propane/LP supply.
Installation Items
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• ground joint union
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench * A CSA design-certified equipment shutoff valve with 1/8" NPT
tap is an acceptable alternative to test gauge connection. The optional CSA design-certified equipment shutoff valve can be purchased from your dealer. See Accessories, page 18.
If installing to a fixed fuel piping system, the installation must conform with local codes or, in the absence of local codes, with the
National Fuel Gas Code, ANSI Z223.1.
If the heater will be connected to a permanent gas source, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install the external regulator with the vent pointing down as shown in Figure 12. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of large enough diameter to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Propane/LP Supply Tank
Figure 12 - External Regulator With Vent Pointing Down
Installation must include equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 13, page 8).
IMPORTANT:
location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Install an equipment shutoff valve in an accessible
External Regulator
Vent Pointing Down
110373-01B
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