REMEHA Quinta Ace 30, Quinta Ace 45, Quinta Ace 115, Quinta Ace 55, Quinta Ace 65 Installation And User Manual

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Installation and user manual

High-efficiency wall-hung gas boiler

Quinta Ace 30 - 45 - 55 - 65 - 90 - 115

Dear Customer,

Thank you very much for buying this appliance.

Please read through the manual carefully before using the product, and keep it in a safe place for later reference. In order to ensure continued safe and efficient operation we recommend that the product is serviced regularly. Our service and customer service organisation can assist with this.

We hope you enjoy years of problem-free operation with the product.

7684359 - v.06 - 10012019 3

Contents

1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 Liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.1 Manufacturer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.2 Installer's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3.3 User's liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2 Additional documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3.1 Symbols used in the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Description of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3.2 Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2.1 Circulating pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1 Installation regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 Choice of the location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2.2 Location of the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.3 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.4 Requirements for CH water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.5 Requirements for condensate drain line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.6 Requirements for gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.7 Requirements for the electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.8 Requirements for the flue gas outlet system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.8.1 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.8.2 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.8.3 Dimensions of flue gas outlet pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

4.8.4 Length of the air and flue gas pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

4.8.5 Additional guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.9 Water quality and water treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.10 Water flow in process heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.11 Increasing standard ΔT setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Positioning the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

5.2 Rinsing the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3 Connecting the heating circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

5.4 Connecting the condensate discharge pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.5 Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.6 Air supply/flue gas outlet connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

5.6.1 Connecting the flue gas outlet and air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.7 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.7.1 Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.7.2 Access to the connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

5.7.3 Connection options for the standard PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.7.4 Additional control PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

6 Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

6.1 Control panel description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.1.1 Description of the components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.1.2 Description of the home screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

6.1.3 Description of the main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.2 Checklist before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.2.1 Filling the siphon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.2.2 Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

6.2.3 Gas circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.2.4 Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2.5 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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4 7684359 - v.06 - 10012019

7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.1 Commissioning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.2 Gas settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.2.1 Adjusting to a different gas type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.2.2 Checking and setting the gas/air ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

7.3 Final instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1 Changing the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.1.1 Accessing the installer level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

8.2 List of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2.1 Description of parameters CU-GH08 control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.2 Maintenance message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.3 Standard inspection and maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.3.1 Checking the water pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

9.3.2 Checking the ionisation current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.3.3 Checking the flue gas outlet/air supply connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.3.4 Checking the combustion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.3.5 Cleaning the siphon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

9.4 Specific maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

9.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

9.4.2 Removing the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

9.4.3 Checking the non-return valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

9.4.4 Reassembling the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

10.1 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.1.1 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.1.2 Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

10.1.3 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

10.2 Error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1 Homologations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1.1 Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1.2 Unit categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

11.1.3 Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.1.4 Factory test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11.2 Dimensions and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11.3 Electrical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

11.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

12 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

12.1 ErP information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

12.1.1 Product fiche . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

12.1.2 Package sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

12.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

12.2.1 Disposal and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

12.3 EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

12.4 Optional electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

12.4.1 Electronics extension box for extension PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

1 Safety

7684359 - v.06 - 10012019 5

1.1 General safety instructions

For the installer:

1 Safety

Danger If you smell gas:

1. Do not use naked flames, do not smoke and do not operate electrical contacts or switches (doorbell, lighting, motor, lift etc).

2. Shut off the gas supply.

3. Open the windows.

4. Trace possible leaks and seal them off immediately.

5. If the leak is upstream of the gas meter, notify the gas company.

Danger If you smell flue gases:

1. Switch the boiler off.

2. Open the windows.

3. Trace possible leaks and seal them off immediately.

Caution After maintenance or repair work, check the entire heating installation to ensure that there are no leaks.

For the end user:

1 Safety

6 7684359 - v.06 - 10012019

Danger If you smell gas:

1. Do not use naked flames, do not smoke and do not operate electrical contacts or switches (doorbell, lighting, motor, lift etc).

2. Shut off the gas supply.

3. Open the windows.

4. Report any leaks immediately.

5. Evacuate the property.

6. Contact a qualified installer.

Danger If you smell flue gases:

1. Switch the boiler off.

2. Open the windows.

3. Report any leaks immediately.

4. Evacuate the property.

5. Contact a qualified installer.

Warning Do not touch the flue gas pipes. Depending on the boiler settings, the temperature of the flue gas pipes can rise to over 60°C.

Warning Do not touch radiators for long periods. Depending on the boiler settings, the temperature of the radiators can rise to over 60°C.

Warning Be careful when using the domestic hot water. Depending on the boiler settings, the temperature of domestic hot water can rise to over 65°C.

Warning The use of the boiler and the installation by you as the end-user must be limited to the operations described in this manual. All other actions may only be undertaken by a qualified fitter/engineer.

Warning The condensation drain must not be changed or sealed. If a condensate neutralisation system is used, the system must be cleaned regularly in accordance with the instructions provided by the manufacturer.

1.2 Recommendations

7684359 - v.06 - 10012019 7

1 Safety

Caution Ensure that the boiler is regularly serviced. Contact a qualified installer or arrange a maintenance contract for the servicing of the boiler.

Caution Only genuine spare parts may be used.

Important Regularly check for the presence of water and pressure in the heating installation.

Danger This appliance can be used by children aged eight and above and people with a physical, sensory or mental disability, or with a lack of experience and knowledge, provided they are supervised and instructed in how to use the appliance in a safe manner and understand the associated dangers. Children must not be allowed to play with the appliance. Cleaning and user maintenance should not be carried out by children without adult supervision.

Warning Installation and maintenance of the boiler must be carried out by a qualified installer in accordance with local and national regulations.

Warning The installation and maintenance of the boiler must be undertaken by a qualified installer in accordance with the information in the supplied manual, doing otherwise may result in dangerous situations and/or bodily injury.

Warning Removal and disposal of the boiler must be carried out by a qualified installer in accordance with local and national regulations.

Warning If the mains lead is damaged, it must be replaced by the original manufacturer, the manufacturer's dealer or another suitably skilled person to prevent hazardous situations from arising.

1 Safety

8 7684359 - v.06 - 10012019

Warning Always disconnect the mains supply and close the main gas tap when working on the boiler.

Warning Check the entire system for leaks after maintenance and servicing work.

Danger For safety reasons, we recommend fitting smoke and CO alarms at suitable places in your home.

Caution

Make sure the boiler can be reached at all times. The boiler must be installed in a frost-free area. If the power cord is permanently connected, you must always install a main bipolar switch with an opening gap of at least 3 mm (BS EN 60335-1). Drain the boiler and central heating system if you are not going to use your home for a long time and there is a chance of frost. The frost protection does not work if the boiler is out of operation. The boiler protection only protects the boiler, not the system. Check the water pressure in the system regularly. If the water pressure is lower than 0.8 bar, the system must be topped up (recommended water pressure between 1.5 and 2 bar).

Important Keep this document near to the boiler.

Important Only remove the casing for maintenance and repair operations. Refit all panels when maintenance work and servicing are complete.

Important Instruction and warning labels must never be removed or covered and must be clearly legible throughout the entire service life of the boiler. Damaged or illegible instructions and warning stickers must be replaced immediately.

Important Modifications to the boiler require the written approval of Remeha.

1.3 Liabilities

7684359 - v.06 - 10012019 9

1 Safety

1.3.1 Manufacturer's liability

Our products are manufactured in compliance with the requirements of the various Directives applicable. They are therefore delivered with the marking and any documents necessary. In the interests of the quality of our products, we strive constantly to improve them. We therefore reserve the right to modify the specifications given in this document.

Our liability as manufacturer may not be invoked in the following cases:

Failure to abide by the instructions on installing and maintaining the appliance. Failure to abide by the instructions on using the appliance. Faulty or insufficient maintenance of the appliance.

1.3.2

Installer's liability

The installer is responsible for the installation and initial commissioning of the appliance. The installer must observe the following instructions:

Read and follow the instructions given in the manuals provided with the appliance. Install the appliance in compliance with prevailing legislation and standards. Carry out initial commissioning and any checks necessary. Explain the installation to the user. If maintenance is necessary, warn the user of the obligation to check the appliance and keep it in good working order. Give all the instruction manuals to the user.

1.3.3 User's liability

To guarantee optimum operation of the system, you must abide by the following instructions:

Read and follow the instructions given in the manuals provided with the appliance. Call on a qualified professional to carry out installation and initial commissioning. Get your installer to explain your installation to you. Have the required inspections and maintenance carried out by a qualified installer. Keep the instruction manuals in good condition close to the appliance.

2 About this manual

10 7684359 - v.06 - 10012019

2 About this manual

2.1 General

This manual describes the installation, use and maintenance of the Quinta Ace boiler. This manual is part of all the documentation supplied with the boiler.

2.2

2.3

Additional documentation

The following documentation is available in addition to this manual:

Water quality instructions

Symbols used

2.3.1 Symbols used in the manual

This manual uses various danger levels to draw attention to special instructions. We do this to improve user safety, to prevent problems and to guarantee correct operation of the appliance.

Danger Risk of dangerous situations that may result in serious personal injury.

Danger of electric shock Risk of electric shock.

Warning Risk of dangerous situations that may result in minor personal injury.

Caution Risk of material damage.

Important Please note: important information.

See Reference to other manuals or pages in this manual.

AD-4000070-01

7 8

3 4

3 Description of the product

7684359 - v.06 - 10012019 11

3 Description of the product

The Quinta Ace boiler is delivered with a combination of the control panel, control unit and extension PCB. The contents of this manual are based on the following software and navigation information:

Tab.1 Software and navigation information

Name visible in display Software version

Boiler Quinta Ace CU-GH08 1.4

Control panel HMI T-control MK3 1.29

3.1

General description

3.2 Main components

Fig.1

Main components

The Quinta Ace boiler is a high-efficiency wall-hung gas boiler with the following properties:

High-efficiency heating. Limited emissions of polluting substances. Ideal choice for cascade configurations.

All Quinta Ace boiler models are supplied without a pump, but with the required pump connection cables.

Casing/air box

Heat exchanger (CH)

Flue gas measuring point

Interior light

Flow sensor

Ionisation/ignition electrode

Mixing tube

Non-return valve

Combined gas valve unit

Return sensor

Air intake silencer

Instrument box

Siphon

Automatic air vent

Hydraulic pressure sensor

Fan

Supply line

Flue gas discharge pipe

Air supply

3.2.1 Circulating pump

A circulation pump is not supplied with this boiler. Take the boiler resistance and system resistance into account when selecting a pump.

Caution The pump may have a maximum input of 200 W. Use an auxiliary relay for a pump with greater power.

See Technical data, page 65

If possible, install the pump directly under the boiler on the return connection.

AD-0000103-01

AD-0000014-02

500

min.1000

500

min. 400

350

min. 250

750

4 Before installation

12 7684359 - v.06 - 10012019

4 Before installation

4.1 Installation regulations

Warning The installer must be registered with Gas Safe and have the correct ACS qualifications.

Important Practical guidelines - see the latest version.

4.2

Fig.2 Position of type plate

Fig.3 Installation area

Choice of the location

4.2.1 Type plate

The type plate on top of the boiler features the boiler serial number and important boiler specifications, for example the model and unit category. The factory setting codes CN 1 and CN 2 are also stated on the type plate.

4.2.2 Location of the boiler

Use the guidelines and the required installation space as a basis for determining the correct place to install the boiler. When determining the correct installation space, take account of the permitted position of the flue gas discharge and/or air supply outlet. Ensure that there is sufficient space around the boiler for good access and ease of maintenance.

Danger It is forbidden to store, even temporarily, combustible products and substances in the boiler or near the boiler.

Warning

Fix the appliance to a solid wall capable of bearing the weight of the boiler when full of water and fully equipped.

Caution

The boiler must be installed in a frost-free area. The boiler must have an earthed electrical connection. A connection to the drain must be present for the condensate drain close to the boiler.

4.3 Ventilation

7684359 - v.06 - 10012019 13

The installation must comply with BS 5540 (part 1 + 2), BS 6644 and IGEM/UP/10.

4.4 Requirements for CH water connections

When fitting service shut-off valves, position the filling and drain valve, the expansion vessel and the safety valve between the shut-off valve and the boiler. Carry out any welding work required at a safe distance from the boiler or before the boiler is fitted. For filling and tapping the boiler, install a filling and drain valve in the system, preferably in the return. Install an expansion vessel in the return pipe. When installing open-vented systems, the cold feed and expansion tank heights must comply with the requirements laid down in the Health and Safety Executive publication PM5. The Quinta Ace boilers require a minimum static height of 3 m (Quinta Ace 30/45/55/65/90 or 5 m ( 115).

4 Before installation

4.5

4.6

Requirements for condensate drain line

The siphon must always be filled with water. This prevents flue gases from entering the room. Never seal the condensate drain. The drain pipe must slope down at least 30 mm per metre, the maximum horizontal length is 5 metres. Condensed water must not be discharged into a gutter.

Requirements for gas connection

Before starting work on the gas pipes, turn off the main gas tap. Before installing, check that the gas meter has sufficient capacity. Take into account the consumption of all appliances. Notify the local energy company if the gas meter has insufficient capacity. Remove dirt and dust from the gas pipe. Always perform welding work at a sufficient distance from the boiler. We recommend installing a gas filter to prevent clogging of the gas valve unit.

4.7 Requirements for the electrical connections

Establish the electrical connections in accordance with all local and national current regulations and standards. Electrical connections must always be made with the power supply disconnected and only by qualified installers. The boiler is completely pre-wired. Never change the internal connections of the control panel. Always connect the boiler to a well-earthed installation. The wiring must comply with the instructions in the electrical diagrams. Follow the recommendations in this manual. Separate the sensor cables from the 230 V cables

AD-3000924-01

AD-3000925-01

AD-3000926-01

4 Before installation

14 7684359 - v.06 - 10012019

4.8 Requirements for the flue gas outlet system

4.8.1 Classification

Important

The installer is responsible ensuring that the right type of flue gas outlet system is used and that the diameter and length are correct. Always use connection materials, roof terminal and/or outside wall terminal supplied by the same manufacturer. Consult the manufacturer for compatibility details.

Tab.2 Type of flue gas connection: B

23P

Principle Description

Room-ventilated version

Without down-draught diverter. Flue gas discharge via the roof. Air from the installation area. The IP rating of the boiler is lowered to IP20.

(1) The material must also satisfy the material property requirements from the relevant chapter.

Tab.3 Type of flue gas connection: B

Principle Description

Room-ventilated version

Without down-draught diverter. Joint flue gas discharge via the roof, with guaranteed natural draft (at all times underpressure in the joint discharge duct). Flue gas discharge rinsed with air, air from the installation area (special construction). The IP rating of the boiler is lowered to IP20.

Permitted manufacturers

(1)

Connection material and roof terminal:

Centrotherm Cox Geelen Muelink & Grol Natalini Poujoulat Ubbink

Permitted manufacturers

(1)

Connection material:

Centrotherm Cox Geelen Muelink & Grol Natalini Poujoulat Ubbink

(1) The material must also satisfy the material property requirements from the relevant chapter.

Tab.4 Type of flue gas connection: C

Principle Description

Room-sealed version

Discharge in the outside wall. Air supply opening is in the same pressure zone as the dis charge (e.g. a combined outside wall terminal). Parallel not permitted.

Permitted manufacturers

Outside wall terminal and con nection material:

Remeha, combined with con nection material from Muelink & Grol Cox Geelen Muelink & Grol

(1) The material must also satisfy the material property requirements from the relevant chapter.

(1)

AD-3000927-01

AD-3000929-02

4 Before installation

7684359 - v.06 - 10012019 15

Tab.5 Type of flue gas connection: C

Principle Description

Room-sealed version

Flue gas discharge via the roof. Air supply opening is in the same pressure zone as the dis charge (e.g. a concentric roof terminal).

(1) The material must also satisfy the material property requirements from the relevant chapter.

Tab.6 Type of flue gas connection: C

Principle Description

Connection in different pressure zones

Closed unit. Separate air supply duct. Separate flue gas discharge duct. Discharging into various pressure areas. The air supply and the flue gas outlet must not be placed on opposite walls.

Permitted manufacturers

(1)

Roof terminal and connection material

Centrotherm Cox Geelen Muelink & Grol Natalini Poujoulat Ubbink

Permitted manufacturers

(1)

Connection material and roof terminal:

Centrotherm Cox Geelen Muelink & Grol Natalini Poujoulat Ubbink

(1) The material must also satisfy the material property requirements from the relevant chapter.

Tab.7 Type of flue gas connection: C

Principle Description

This type of unit is supplied by the manufacturer without an air

supply system and flue gas system.

(1) The material must also satisfy the material property requirements from the relevant chapter.

Permitted manufacturers

(1)

When selecting the material, please note the following:

Condensed water must flow back to the boiler. The material must be resist ant to the flue gas tempera ture of this boiler. Maximum permissible recir culation of 10%. The air supply and the flue gas outlet must not be placed on opposite walls. Minimum permitted pressure difference between the air supply and the flue gas outlet is -200 Pa (including -100 Pa wind pressure).

AD-3000931-01

AD-3000330-03

□

AD-3001120-01

EN 14471 - T120 P1 W 1 O50 LI E U0

EN 1856-1 - T120 P1 W VxL40045 G(xx)

4 Before installation

16 7684359 - v.06 - 10012019

Tab.8 Type of flue gas connection: C

Principle

(1)

Description

Room-sealed version

Air supply and flue gas discharge duct in shaft or ducted:

Concentric. Air supply from existing duct. Flue gas discharge via the roof. Inlet opening for the air supply is in the same pressure zone as the discharge.

Permitted manufacturers

Connection material and roof terminal:

Centrotherm Cox Geelen Muelink & Grol Natalini Poujoulat Ubbink

(1) See table for shaft or duct requirements. (2) The material must also satisfy the material property requirements from the relevant chapter.

Tab.9 Minimum dimensions of shaft or duct C

Version (D) Without air supply With air supply

Rigid 80 mm Ø 130 mm □ 130 x 130 mm Ø 140 mm □ 130 x 130 mm

Rigid 100 mm Ø 160 mm □ 160 x 160 mm Ø 170 mm □ 160 x 160 mm

Rigid 150 mm Ø 200 mm □ 200 x 200 mm Ø 220 mm □ 220 x 220 mm

Concentric 80/125 mm Ø 145 mm □ 145 x 145 mm Ø 145 mm □ 145 x 145 mm

Concentric 100/150 mm Ø 170 mm □ 170 x 170 mm Ø 170 mm □ 170 x 170 mm

Concentric 150/200 mm Ø 270 mm □ 270 x 270 mm - -

(2)

Fig.4 Minimum dimensions of shaft or

duct C

Fig.5 Sample string

Important The shaft must comply with the air density requirements of the local regulations.

Important

Always clean shafts thoroughly when using lining pipes and/or an air supply connection. It must be possible to inspect the lining duct.

4.8.2 Material

Use the string on the flue gas outlet material to check whether it is suitable for use on this appliance.

EN 14471 of EN 1856–1: The material is CE approved according to this standard. For plastic this is EN 14471, For aluminium and stainless steel this is EN 1856-1.

T120: The material has temperature class T120. A higher number is also allowed, but not lower.

P1: The material falls into pressure class P1. H1 is also allowed.

W: The material is suitable for draining condensation water (W=’wet’). D is not allowed (D=’dry’).

E: The material falls into fire resistance class E. Class A to D are also allowed, F is not allowed. Only applicable to plastic.

Warning

AD-3000962-01

ød

øD

7684359 - v.06 - 10012019 17

The coupling and connection methods may vary depending on the manufacturer. It is not permitted to combine pipes, coupling and connection methods from different manufacturers. This also applies to roof feed-throughs and common channels. The materials used must comply with the prevailing regulations and standards. Please contact us to discuss using flexible flue gas outlet material.

Tab.10 Overview of material properties

Version Flue gas outlet Air supply

Material Material properties Material Material properties

Single-wall, rigid

(1)

Plastic Stainless steel Thick-walled, aluminium

(2)

With CE marking

(2)

Temperature class T120 or higher Condensate class W (wet)

Plastic Stainless steel Aluminium

Pressure class P1 or H1 Fire resistance class E or bet

(3)

ter

(1) according to EN 14471 (2) according to EN 1856 (3) according to EN 13501-1

4 Before installation

With CE marking Pressure class P1 or H1 Fire resistance class E or bet

(3)

ter

Fig.6 Dimensions of concentric

connection

4.8.3 Dimensions of flue gas outlet pipe

Warning The pipes connected to the flue gas adapter must satisfy the following dimension requirements.

External dimensions of flue gas outlet pipe

External dimensions of air supply pipe

Length difference between flue gas outlet pipe and air supply pipe

Tab.11 Dimensions of pipe

d1 (min-max) D1 (min-max)

(1)

(min-max)

80/125 mm 79.3 - 80.3 mm 124 - 125.5 mm 0 - 15 mm

100/150 mm 99.3 - 100.3 mm 149 - 151 mm 0 - 15 mm

(1) Shorten the inner pipe if the length difference is too great.

4.8.4 Length of the air and flue gas pipes

The maximum length of the flue gas outlet and air supply channel vary depending on the appliance type; consult the relevant chapter for the correct lengths.

Important

When using bends, the maximum chimney length (L) must be shortened according to the reduction table. For adaptation to another diameter use approved transitions The boiler is also suitable for longer chimney lengths and diameters other than those specified in the tables. Contact us for more information.

AD-0000028-02

L =

AD-0000029-02

L =

4 Before installation

18 7684359 - v.06 - 10012019

Fig.7 Room-ventilated version

Room-ventilated model (B

Length of the flue gas outlet channel to roof feed-through

23P

, B33)

Connecting the flue gas outlet Connecting the air supply

With a room-ventilated version, the air supply opening stays open; only the flue gas outlet opening is connected. This will ensure that the boiler obtains the necessary combustion air directly from the installation area.

Caution

The air supply opening must stay open. The installation area must be equipped with the necessary air supply openings. These openings must not be obstructed or shut off.

Tab.12 Maximum length (L)

Diameter

(1)

Quinta Ace 30 33 m 40 m 40 m

Quinta Ace 45 39 m

Quinta Ace 55 16 m 26 m 39 m

80 mm 90 mm 100 mm 110 mm 130 mm

40 m

(1)

40 m

(1)

40 m

Quinta Ace 65 11 m 17 m 26 m 40 m

Quinta Ace 90 10 m 16 m 24 m 40 m

Quinta Ace 115 8 m 13 m 19 m 38 m

(1) Retaining the maximum chimney length it is possible to use an extra 5 x 90º or 10 x 45º elbows.

(1)

40 m

(1)

Fig.8 Room-sealed version (concentric)

Room-sealed model (C13, C33, C63, C93)

Connecting the flue gas outlet Connecting the air supply

With a room-sealed version, both the flue gas outlet and the air supply openings are connected (concentrically).

Tab.13 Maximum chimney length (L)

Diameter

(1)

Quinta Ace 30 20 m 20 m

Quinta Ace 45 20 m

Quinta Ace 55 8 m

Quinta Ace 65 4 m 18 m

Quinta Ace 90 4 m 17 m

Quinta Ace 115 - 13 m

(1) Retaining the maximum chimney length it is possible to use an extra 5 x 90º

or 10 x 45º elbows.

80/125 mm 100/150 mm

(1)

20 m

(1)

20 m

Connection in different pressure areas (C53)

AD-0000030-02

= L +

7684359 - v.06 - 10012019 19

4 Before installation

Fig.9

Different pressure areas

Total length of the flue gas outlet and air supply duct Connecting the flue gas outlet

Connecting the air supply

An 80/80 or 100/100 mm flue gas adapter (accessory) must be fitted for this connection.

Combustion air supply and flue gas discharge are possible in different pressure areas and semi-CLV systems, with the exception of the coastal area. The maximum permitted height difference between the combustion air supply and the flue gas outlet is 36 m.

Tab.14 Maximum length (L)

Diameter

(1)

Quinta Ace 30 17 m 29 m 40 m

Quinta Ace 45 29 m 40 m

80 mm 90 mm 100 mm 110 mm 130 mm

40 m

(1)

40 m

Quinta Ace 55 9 m 17 m 27 m 40 m

Quinta Ace 65 5 m 10 m 16 m 34 m

Quinta Ace 90 - - 17 m 37 m

Quinta Ace 115 - - 14 m 31 m

(1) Retaining the maximum chimney length it is possible to use an extra 5 x 90º or 10 x 45º elbows.

(1)

40 m

(1)

Reduction table

Tab.15 Pipe reduction for each element used (parallel)

Diameter 80 mm 100 mm

45° bend 1.2 m 1.4 m

90° bend 4.0 m 4.9 m

Tab.16 Pipe reduction for each element used (concentric)

Diameter 80/125 mm 100/150 mm

45° bend 1.0 m 1.0 m

90° bend 2.0 m 2.0 m

4.8.5 Additional guidelines

Installation

For installing the flue gas outlet and air supply materials, refer to the instructions of the manufacturer of the relevant material. After installation, check at least all flue gas outlet and air supply parts for tightness.

Warning If the flue gas outlet and air supply materials are not installed in accordance with the instructions (e.g. not leak-proof, not correctly bracketed), this can result in dangerous situations and/or physical injury.

Make sure that the flue gas outlet pipe towards the boiler has a sufficient gradient (at least 50 mm per metre) and that there is a sufficient

4 Before installation

20 7684359 - v.06 - 10012019

condensate collector and discharge (at least 1 m before the outlet of the boiler). The bends used must be larger than 90° to guarantee the gradient and a good seal on the lip rings.

Condensation

Direct connection of the flue gas outlet to structural ducts is not permitted because of condensation. If condensate from a plastic or stainless steel pipe section can flow back to an aluminium part in the flue gas outlet, this condensate must be discharged via a collector before it reaches the aluminium. Newly installed aluminium flue gas pipes with longer lengths can produce relatively larger quantities of corrosion products. Check and clean the siphon more often in this case.

Important Contact us for more information.

4.9

Water quality and water treatment

4.10 Water flow in process heat

The quality of the CH water must comply with certain limit values, which can be found in our Water quality instructions. The guidelines in these instructions must be followed at all times.

In many cases, the boiler and central heating system can be filled with normal tap water and water treatment will not be necessary.

In process heat applications (for example pasteurisation and drying and washing processes), the boiler is being used for industrial purposes and not for central heating. With process heat, the nominal flow (at ΔT 20°C) in the primary CH circuit must be guaranteed. The flow in the secondary circuit may vary.

To ensure that this is the case, a flow rate sensor can be fitted, which locks out the boiler if the flow falls below a specified level (due to a defective pump or valve, for example).

For this application, adjust the following parameters:

Set parameter DP140 to Process heat . Set parameters DP005 and DP070 to the required value for this installation. If using a DHW sensor; set parameters DP034 and DP006 to the required value for this installation.

Important The service life of the boiler may be reduced if it is used for process heat applications.

4.11

Increasing standard ΔT setting

In some cases, the standard ΔT setting of the boiler will need to be increased, for example in systems with:

underfloor heating air heating district heating a heat pump.

4 Before installation

7684359 - v.06 - 10012019 21

Tab.17 Increasing standard ΔT setting

Boiler type ΔT setting

Quinta Ace 30 Quinta Ace 45

The standard ΔT setting of 25K can be increased to

a maximum of 40K. Quinta Ace 55 Quinta Ace 65 Quinta Ace 90

Quinta Ace 115 The standard ΔT setting of 20K can be increased to

a maximum of 35K.

Increase the ΔT setting using parameter GP021. When increasing the ΔT, the control unit limits the flow temperature to a maximum of 80 °C.

Important

With the increased ΔT setting, the Service Tool will use a substatus to indicate that the limited flow temperature is active. Prevent the boiler from locking out and ensure a minimal water circulation by using a bypass or low-loss header. If a PWM-controlled central heating-pump is controlled by the boiler control unit, set parameter PP014 to 2.

AD-0000018-02

5 Installation

22 7684359 - v.06 - 10012019

5 Installation

5.1 Positioning the boiler

Fig.10 Mounting the boiler

The fitting bracket on the back of the casing can be used to mount the boiler directly on the suspension bracket.

The boiler is supplied with a mounting template.

1. Attach the mounting template of the boiler to the wall using adhesive tape.

Warning

Use a level to check whether the mounting template is hanging perfectly horizontally. Protect the boiler against building dust and cover the connection points for the flue gas outlet and air supply. Only remove this cover to assemble the relevant connections.

2. Drill 2 holes of Ø 10 mm.

Important The extra fixing holes in the suspension bracket are intended for use in the event that one of the two holes is not suitable for the correct fastening of the plug.

3. Fit the Ø 10 mm plugs.

4. Remove the mounting template.

5. Attach the suspension bracket to the wall with the Ø 10 mm bolts supplied.

6. Mount the boiler on the suspension bracket.

5.2 Rinsing the system

The installation must be cleaned and flushed in accordance with BS 7593 (2006) and BSRIA BG 33/2014.

Before a new boiler can be connected to an existing or new system, the entire system must be thoroughly cleaned and flushed. This step is absolutely crucial. The flushing helps to remove residue from the installation process (weld slag, fixing products etc.) and accumulations of dirt (silt, mud etc.)

Important

Flush the system with a volume of water equivalent to at least three times the volume of the system. Flush the DHW pipes with at least 20 times the volume of the pipes.

Important Due to the presence of an aluminium heat exchanger, suitable chemicals and the correct use of these chemicals should be discussed with specialist water treatment companies.

5.3 Connecting the heating circuit

AD-4100110-01

AD-0000024-02

7684359 - v.06 - 10012019 23

5 Installation

Fig.11 Connecting the CH flow and CH

return

1. Remove the dust cap from the CH flow connection at the bottom of the boiler.

2. Fit the outlet pipe for CH water to the CH flow connection.

3. Remove the dust cap from the CH return connection at the bottom of the boiler.

4. Fit the inlet pipe for CH water to the CH return connection.

5. Install the pump in the CH return pipe (if applicable).

For more information, see Connecting the PWM pump, page 29 Connecting the standard pump, page 30

5.4 Connecting the condensate discharge pipe

Fig.12 Connecting the condensate

discharge pipe

1. Fit a plastic drain pipe of Ø 32 mm or larger, terminating in the drain.

2. Insert the flexible condensate drain hose into the pipe.

3. Fit a stench-trap or siphon in the drain pipe.

4. Fit the siphon.

AD-0000025-02

AD-0000034-01

80/125 mm

100/150 mm

5 Installation

24 7684359 - v.06 - 10012019

5.5 Gas connection

Fig.13 Connecting the gas pipe

5.6

Air supply/flue gas outlet connections

Fig.14 Connecting the flue gas outlet and

air supply

1. Remove the dust cap from the gas supply pipe at the bottom of the boiler.

2. Fit the gas supply pipe.

3. Fit a gas tap in this pipe, directly underneath the boiler (within 1 metre).

4. Fit the gas pipe to the gas tap.

Important The gas tap must always be accessible

5.6.1 Connecting the flue gas outlet and air supply

S Insertion depth 25 mm

1. Connect the flue gas outlet pipe and the air supply pipe to the boiler.

2. Fit the subsequent flue gas outlet pipes and air supply pipes in accordance with the manufacturer's instructions.

5.7 Electrical connections

Caution

The pipes must not be resting on the boiler. Fit the horizontal parts sloping down towards the boiler, with a gradient of 50 mm per metre.

5.7.1 Control unit

The table gives important connection values for the control unit.

Tab.18 Connection values for control unit

Supply voltage 230 VAC/50 Hz

Main fuse value F1 (230 VAC) 2.5 AT

Fan 230 VAC

AD-4000065-01

90 º

5 Installation

7684359 - v.06 - 10012019 25

Danger of electric shock The following components of the boiler are connected to a 230 V power supply:

Electrical connection to circulating pump. Electrical connection to gas combination block. Electrical connection to fan. Control unit. Ignition transformer. Power supply cable connection.

The boiler has a three-wire mains lead (lead length 1.5 m) and is suitable for a 230 VAC/50 Hz power supply with a phase/neutral/earth system. The boiler is not phase sensitive. The power supply cable is connected to the X1 connector. A spare fuse can be found in the housing of the control unit.

Caution

Always order a replacement mains lead from Remeha. The power supply cable should only be replaced by Remeha , or by an installer certified by Remeha . The boiler switch must be easily accessible at all times.

The boiler has several control, protection and regulation connection options. The standard PCB can be extended with optional PCBs.

Fig.15 Access to the connectors

5.7.2 Access to the connectors

The following is installed in the instrument box:

the standard PCB CB-03 with connector X-03. the IF-01 PCB with connector X4 and X5

Various thermostats and regulators can be connected to this.

Access to the connectors:

1. Unscrew the two screws located under the front housing by a quarter turn and remove the front housing.

2. Press the clips on the sides of the instrument box inwards slightly.

3. Tilt the instrument box forwards.

4. Press the clip on the side of the instrument box flap inwards slightly.

5. Open the instrument box flap.

The connector X-03 for the CB-03 PCB is now accessible

6. Open the instrument box by releasing the clips (4x) using a screwdriver.

The connectors X4 and X5 for the IF-01 PCB are now accessible.

7. Guide the cables from the regulator or the thermostat through the round grommet(s) on the boiler's bottom plate.

8. Guide the relevant connection cable(s) through the instrument box via the cable ducts provided.

9. Undo the strain relief clip(s) and feed the cable(s) underneath.

10. Connect the cables to the appropriate terminals on the connector.

11. Press the strain relief clip(s) firmly into place.

12. Close the instrument box.

AD-4100101-02

out

BL RL

R-Bus

Tdhw

AD-4100102-02

ToutBL RL

R-Bus

Tdhw

AD-4100103-02

ToutBL RL

R-Bus

TvTk

Tdhw

5 Installation

26 7684359 - v.06 - 10012019

Fig.16 Connecting modulating thermostat

5.7.3 Connection options for the standard PCB

General

Various thermostats and regulators can be connected to the standard PCB.

Connecting modulating thermostat

The boiler is fitted with an R-Bus connection as standard. This connection is also compatible with OpenTherm. This enables the user to connect modulating OpenTherm thermostats (such as iSense) or R-Bus thermostats (such as eTwist) without any further adjustments being made to the appliance. The boiler is also suitable for OpenTherm Smart Power.

1. In the case of a room thermostat: install the thermostat in a reference room.

2. Connect the two-wire cable for the thermostat to the R-Bus terminals for the connector. It does not matter which wire is connected to which cable clamp.

Important If the tap water temperature can be set on the OpenTherm thermostat, the boiler will supply this temperature, with the value set in the boiler as a maximum.

Fig.17 Connecting the on/off thermostat

Fig.18 Connecting the frost thermostat

Connecting the on/off thermostat

The boiler is suitable for connection to a two-wire on/off ambient thermostat (Tk).

1. Install the (power stealing) thermostat in a reference room.

2. Connect the two-wire cable for the thermostat to the R-Bus terminals for the connector. It does not matter which wire is connected to which cable clamp.

Frost protection combined with on/off thermostat

When an on/off thermostat is used, the pipes and radiators in a frostsensitive room can be protected by a frost thermostat. The radiator valve in the frost-sensitive room must be open.

1. Place a frost thermostat (Tv) in a frost-sensitive room (e.g. a garage).

2. Connect the frost thermostat (Tv) parallel to the on/off thermostat (Tk) on the R-Bus terminals for the connector.

Warning If a Remeha eTwist or OpenTherm thermostat is used, a frost thermostat cannot be connected in parallel to the R-Bus terminals. In that case, implement frost protection of the central heating system in combination with an outside sensor.

For more information, see Additional documentation, page 10

Fig.19 Connecting an outside sensor

AD-4100109-02

BL RL outT

R-Bus

Tdhw

AD-4100109-02

BL RL outT

R-Bus

Tdhw

AD-0000871-02

100-20

-10

0,5

1,0

1,5

2,0

2,5

7684359 - v.06 - 10012019 27

Fig.20 Connecting an outside sensor

5 Installation

Frost protection combined with outside sensor

The central heating system can also be protected against frost in combination with an outside sensor. The radiator valve in the frostsensitive room must be open.

1. Connect the outside sensor to the Tout terminals of the connector.

The frost protection works as follows with an outside sensor:

If the outside temperature in lower than -10°C: heat demand from the boiler. If the outside temperature is higher than -10°C: no heat demand from the boiler.

Important The outside temperature before the start of frost protection can be changed with parameter AP080 (as mentioned above the factory setting is -10).

Connecting an outside sensor

An outside sensor can be connected to the Tout terminals of the connector (accessory). In the event of an on/off thermostat, the boiler will regulate the temperature using the set point of the internal heating curve (F). Various parameter settings can be used to change the internal heating curve.

1. Connect the plug from the outside sensor to the Tout connector.

Fig.21 Internal heating curve

Outside sensor data

Various outside sensors can be used. Use below mentioned sensors or sensors with identical characteristics:

AF60 = NTC 470 Ω/25°C QAC34 = NTC 1000 Ω/25°C

Select the outside sensor with parameter AP056.

Setting the heating curve

Various parameter settings can be used to change the internal heating curve.

Heating curve

Heating curve set point (maximum flow temperature)

parameter CP010 / CP000

Heating curve comfort base point

parameter CP210

Heating curve steepness

parameter CP230 Outside temperature (Tout)

Flow temperature (Ta)

Important An OpenTherm controller can also use this outside sensor. In that case, the desired internal heating curve must be set on the controller.

AD-4100104-02

ToutBL RL

R-Bus

Tdhw

AD-3001303-01

5 Installation

28 7684359 - v.06 - 10012019

Tab.19 Internal heating curve settings

Comfort base point (°C)

Steepness (parameter CP230)

Ta (°C) (where Tout = –10°C)

(parameter CP210)

15 0.5 30

15 1.0 45

15 1.5 60

2.0

(1)

15 2.5 90

15 3.0

(1) See sample drawing (2) Flow temperature is cut off at Ta (max) = parameter CP010 / CP000

105

(2)

Blocking input

Fig.22

Blocking input

Fig.23 Release input

The boiler has a blocking input (Normally Closed contact). This input relates to the BL terminals of the connector.

If this contact is opened, the boiler will be blocked or locked out.

Change the function of the input with parameter setting AP001. This parameter has the following 3 configuration options:

Complete blocking: no frost protection with the outside sensor and no boiler frost protection (pump does not start and burner does not start) Partial blocking: boiler frost protection (pump starts when the temperature of the heat exchanger is < 6°C and the burner starts when the temperature of the heat exchanger is < 3°C) Lock out: no frost protection with outside sensor and partial boiler frost protection (pump starts when the temperature of the heat exchanger is < 6°C, the burner does not start when the temperature of the heat exchanger is < 3°C).

Important First remove the bridge if this input is used.

Warning Only suitable for potential-free contacts.

Release input

The boiler has a release input (Normally Open contact). This input relates to the RL terminals of the connector.

If this contact is closed before there is a heat demand, the boiler will be blocked after a waiting time. Change the waiting time of the input with parameter setting AP008.

If this contact is closed during a heat demand, the boiler will be blocked instantly.

Warning Only suitable for potential-free contacts.

Connecting the calorifier sensor/thermostat

A calorifier sensor or thermostat can be connected to the Tdhw terminals of the connector.

AD-4000096-01

BL RL

R-Bus

TdhwTout

AD-4000094-01

X81

X112

X81

X112

5 Installation

7684359 - v.06 - 10012019 29

Fig.24 Connecting the calorifier sensor/

thermostat

Fig.25 Connecting the power supply cable

1. Connect the plug from the calorifier sensor or calorifier thermostat to the Tdhw connector.

Domestic hot water sensor data

Various domestic hot water sensors can be used. Use below mentioned sensor or sensors with identical characteristics:

NTC 10 kΩ/25°C

Connecting the PWM pump

The energy-efficient modulating pump must be connected to the standard control PCB. To do this, proceed as follows:

1. Connect the power supply cable and the cable for the PWM signal to the pump.

2. Remove the grommet from the opening in the middle of the base of the boiler.

3. Pass the pump power supply cable through the base of the boiler and seal the opening by tightening the bayonet fitting to the cable.

4. Pass the PWM cable from the pump through one of the grommets on the right in the base of the boiler.

5. Connect the X81 pump power supply cable to the X81 cable that runs along the cable duct to the left of the instrument box.

6. Connect the X112 pump PWM cable to the X112 cable that runs along the cable duct to the right of the instrument box.

Important The pump's various settings can be adjusted using the parameters PP014, PP016, PP017 and PP018.

AD-4000093-01

X81

AD-0000054-01

Status 0-10 0-10

Nc NoC

Nc No OTm 0 + 0 +C

OTm 0 + 0 +

IF-01

5 Installation

30 7684359 - v.06 - 10012019

Fig.26 Connecting the power supply cable

Connecting the standard pump

The pump must be connected to the standard control PCB. To do this, proceed as follows:

1. Connect the X81 power cable supplied with the boiler to the pump.

2. Remove the grommet from the opening in the middle of the base of the boiler.

3. Pass the pump X81 cable through the base of the boiler and seal the opening by tightening the bayonet fitting to the cable.

4. Connect the X81 pump cable to the X81 cable that runs along the cable duct to the left of the instrument box

5.7.4

Additional control PCBs

Connection options for the extension PCB IF-01

Fig.27 IF-01 PCB

The IF-01 extension PCB is pre-installed in the instrument box as standard.

Caution Do not connect a frost thermostat or room thermostat to the boiler if using the 0–10 V control PCB.

Connecting the status relay (Nc)

If the boiler locks out, a relay is de-energised and the alarm can be transmitted via a potential-free contact (maximum 230 V, 1 A) on terminals Nc and C of the connector.

Connection (OTm)

The interface uses OpenTherm to communicate with the boiler control unit. To make this possible, the OTm connection must be connected to the OpenTherm input of the boiler control unit.OTm

Analogue input (0-10 V)

A choice can be made with this control between control based on temperature or heat output. The two controls are described briefly below.

1. Connect the input signal to terminals 0–10 of the connector.

Tab.20 Temperature-based control (°C)

AD-0000055-01

1 2

2 2

AD-0000056-01

1 2

1 1

7684359 - v.06 - 10012019 31

Jumper 2 Input signal (V) Temperature °C Description

0–1.5 0–15 Boiler off

1.5–1.8 15–18 Hysteresis

1.8–10 18–100 Desired temperature

5 Installation

Fig.28 Switch jumper (2)

Fig.29 Switch jumper (1)

The 0–10 V signal controls the boiler supply temperature. This control modulates on the basis of flow temperature. The output varies between the minimum and maximum value on the basis of the flow temperature set point calculated by the controller.

A jumper (2) on the interface is used to select either temperature-based control ( ) or output-based control (%).

Tab.21 Control based on heat output

Jumper 2 Input signal (V) Heat output (%) Description

(1)

0–2.0

2.0–2.2

2.0–10

(1) Dependent on the minimum modulation depth (set speeds, standard 20%)

(1)

0–20 Boiler off

20–22 Hysteresis

20–100 Desired heat output

The 0–10 V signal controls the boiler output. This control modulates on the basis of the heat output. The minimum output is linked to the boiler's modulation depth. The output varies between the minimum and maximum value on the basis of the value defined by the controller.

Analogue output (0–10 V)

This feedback can be based on temperature or heat output. The two controls are described briefly below.

A jumper (1) on the interface is used to select either temperature ( ) or output (%).

Tab.22 Temperature message

Jumper 1 Output signal (V) Temperature °C Description

0.5 – Alarm

1–10 10–100 Supplied tempera

ture

Tab.23 Output message

Jumper 2 Output signal (V) Heat output (%) Description

0 0–15 Boiler off

0.5 15–20 Alarm

(1)

2.0–10

(1) Dependent on the minimum modulation depth (set speeds, standard 20%)

20–100 Supplied heat output

AD-3000932-01

AD-3001157-01

All OK

Error Status

22/02/2018 11:20 Home Screen

All OK

6 Before commissioning

32 7684359 - v.06 - 10012019

6 Before commissioning

6.1 Control panel description

6.1.1 Description of the components

Fig.30 Components of the control panel

1 Rotary knob to select a tile, menu or setting 2

Button to confirm the selection

Back button to return to the previous level or previous menu

Menu button to return to the main menu 5 Display 6 LED for status indication:

continuous green = normal operation flashing green = warning continuous red = shutdown flashing red = lockout

For more information, see Additional documentation, page 10

6.1.2 Description of the home screen

This screen is shown automatically after start-up of the appliance. The control panel goes automatically in standby mode (black screen) if the screen is not touched for 5 minutes. Press one of the buttons on the control panel to activate the screen again.

You can navigate from any menu to the home screen by pressing the back button

The tiles on the home screen provide quick access to the corresponding menus. Use the rotary knob to navigate to the menu of your choice and

press the button to confirm the selection.

for several seconds.

Fig.31 Icons on home screen

1 Tiles: the selected tile is highlighted 2 Date and time | Name of the screen (actual position in the menu) 3 Information about the selected tile 4 Error indicator (only visible if an error has been found) 5 Icon showing the navigation level:

: Chimney sweeper level : User level : Installer level

The installer level is protected by an access code. When this level is active, the status of the tile [

] changes from Off into

On.

6.1.3 Description of the main menu

You can navigate from any menu directly to the main menu by pressing the menu button . The number of accessible menus depends on the

access level (user or installer).

AD-3000935-01

A B

6 Before commissioning

7684359 - v.06 - 10012019 33

Fig.32 Items in the main menu

Tab.26 Icons

User level

Installer level

Chimney sweeper level System settings

Service Water pressure

Timer program DHW 1

Temporary overwrite of the timer program DHW 2

Holiday program DHW boost on

Manual Gas boiler

Energy-saving mode

Frost protection Burner on

Central heating on Outside temperature sensor

All zones (groups) DHW tank

Living room

Kitchen

Bedroom

Study

Cellar

(1) Adjustable icon for heating zone

(1)

A Date and time | Name of the screen (actual position in the menu) B Available menus C Brief explanation of the selected menu

Tab.24 Available menus for the user

Description Icon

System Settings

Version Information

Tab.25 Available menus for the installer

Description Icon

Installation Setup

Commissioning Menu

Advanced Service Menu

Error History

System Settings

Version Information

Meaning of the icons in the display

Information

Error display

Burner output level (1 to 5 bars, with each bar repre senting 20% output)

Solar calorifier

Cascade

Pump

Three-way valve

AD-0000086-01

AD-0000066-02

C C

1 2

6 Before commissioning

34 7684359 - v.06 - 10012019

6.2 Checklist before commissioning

6.2.1 Filling the siphon

Danger The siphon must always be sufficiently filled with water. This prevents flue gases from entering the room.

Fig.33

Filling the siphon

1. Remove the siphon.

2. Fill the siphon up with water.

3. Fit the siphon. Check that the siphon is securely fitted and that there are no leaks.

6.2.2 Filling the system

Caution Before filling, open the valves on every radiator in the installation.

Fig.34 Gas valve unit measuring points C

Important In order to be able to read off the water pressure from the boiler display, the boiler must be switched on.

1. Fill the central heating system with clean tap water.

Important The recommended water pressure is between 1.5 bar and 2 bar.

2. Check the water-side connections for tightness.

6.2.3 Gas circuit

1 Quinta Ace 30 - 45 - 55 - 65 - 90 2 Quinta Ace 115

Warning

Ensure that the boiler is switched off. Do not put the boiler into operation if the type of gas supplied does not conform to the approved gas types.

1. Open the main gas tap.

2. Open the boiler gas tap.

3. Unscrew the two screws located under the front housing by a quarter

turn and remove the front housing.

6 Before commissioning

7684359 - v.06 - 10012019 35

4. Check the gas inlet pressure at the measuring point C on the gas

valve unit.

Warning

The gas pressure that was measured at the measuring point C must fall within the stated gas inlet pressure limits. See Technical data, page 65 For authorised gas pressures, see: Unit categories, page 62

5. Vent the gas supply pipe by unscrewing the measuring point on the

gas valve unit.

6. Tighten the measuring point again when the pipe has been fully

vented.

7. Check all connections for gas tightness. The maximum allowable test

pressure is 60 mbar.

6.2.4 Hydraulic circuit

1. Check the siphon; it should be fully filled with clean water.

2. Check the water-side connections for tightness.

6.2.5

1. Check the electrical connections.

Electrical connections

AD-0000067-02

A A

1 2

7 Commissioning

36 7684359 - v.06 - 10012019

7 Commissioning

7.1 Commissioning procedure

Warning

Initial commissioning must be done by a qualified installer. If adapting to another type of gas, e.g. propane, the boiler must be adjusted before it is switched it on.

See Adjusting to a different gas type, page 36

1. Open the main gas tap.

2. Open the boiler gas tap.

3. Switch the power on with the boiler's on/off switch. The start-up program will start and cannot be interrupted. During the program, all segments of the display are shown briefly.

4. Set the components (thermostats, control) so that heat is demanded.

Important In the event of an error during the start-up, a message with the corresponding code is displayed. The meaning of the error codes can be found in the error table.

7.2 Gas settings

7.2.1 Adjusting to a different gas type

Fig.35 Position of adjusting screw A

Tab.27 Factory settings G20 (H-gas)

Code Display text Description Adjustment range 30 45 55 65 90 115

DP003 Abs. max fan

DHW

GP007 Fan RPM Max CHMaximum fan speed

GP008 Fan RPM Min Minimum fan speed

GP009 Fan RPM Start Fan speed at appliance

Maximum fan speed on Domestic Hot Water

during Central Heating mode

during Central Heating + Domestic Hot Water mode

start

1 Quinta Ace 30 - 45 - 55 - 65 - 90 2 Quinta Ace 115

The factory setting of the boiler is for operation with the natural gas group G20 (H gas).

1000 Rpm 7000 Rpm

1400 Rpm 7000 Rpm

1400 Rpm 4000 Rpm

1000 Rpm 4000 Rpm

4100 5400 5100 5600 6300 6800

1550 1550 1600 1600 1600 1750

2500 2500 2500 2500 2500 2500

Warning Only a qualified installer may carry out the following operations.

Before operating with a different type of gas, carry out the following steps.

AD-0000069-01

7 Commissioning

7684359 - v.06 - 10012019 37

Tab.28 If operating on propane

Boiler type Action

Quinta Ace 30 Rotate the adjusting screw A on the venturi 3½ turns

in a clockwise direction

Quinta Ace 45 Rotate the adjusting screw A on the venturi 4¾ turns

in a clockwise direction

Quinta Ace 55 Rotate the adjusting screw A on the venturi 6½ turns

in a clockwise direction

Quinta Ace 65 Rotate the adjusting screw A on the venturi 6½ turns

in a clockwise direction

Quinta Ace 90 Replace the current gas valve unit with the propane

gas valve unit according to the instructions supplied with the propane conversion kit

Quinta Ace 115 Rotate the adjusting screw A in a clockwise direction

until it is closed, then: Rotate the adjusting screw A on the gas valve unit 3½–4 turns in an anticlockwise direction

1. Adjust the fan speed (if necessary) for the gas type used according to

the table below. The setting can be changed with a parameter setting.

Tab.29 Adjustment for gas type G31 (propane)

Code Display text Description Adjustment range 30 45 55 65 90 115

DP003 Abs. max fan

DHW

GP007 Fan RPM Max CHMaximum fan speed

Maximum fan speed on Domestic Hot Water

during Central Heating

1000 Rpm 7000 Rpm

1400 Rpm 7000 Rpm

3800 5100 4800 5400 6000 6700

mode

GP008 Fan RPM Min Minimum fan speed

during Central Heating +

1400 Rpm 4000 Rpm

1550 1550 1500 1600 2000 1800

Domestic Hot Water mode

GP009 Fan RPM Start Fan speed at appliance

start

1000 Rpm 4000 Rpm

2500 3000 2500 2500 2500 3500

2. Check the setting of the gas/air ratio.

7.2.2 Checking and setting the gas/air ratio

Fig.36 Flue gas measuring point

1. Unscrew the cap from the flue gas measuring point.

2. Insert the probe for the flue gas analyser into the measurement

opening.

Warning During measurement, seal the opening around the sensor fully.

Important

The flue gas analyser must have a minimum accuracy of ±0.25% O2/CO2.

The flue gas analyser must meet the requirements of BS 7927 or BS-EN 503793 and be calibrated according to the manufacturer's requirements.

3. Measure the percentage of O2/CO2 in the flue gases. Take

measurements at full load and at part load.

Important Measurements must be taken with the front casing off.

AD-3000941-02

AD-0000067-02

A A

1 2

7 Commissioning

38 7684359 - v.06 - 10012019

Fig.37 Full load test

Performing the full load test

1. Select the tile [ ]. The Change load test mode menu appears.

2. Select the test MaximumPowerCH.

A Change load test mode B MaximumPowerCH

The full load test starts. The selected load test mode is shown in the menu and the icon

appears in the top right of the screen.

3. Check the load test settings and adjust if necessary. Only the parameters shown in bold can be changed.

Checking/setting values for O2/CO2 at full load

Fig.38 Position of adjusting screw A

1 Quinta Ace 30 - 45 - 55 - 65 - 90 2 Quinta Ace 115

1. Measure the percentage of O2/CO2 in the flue gases.

2. Compare the measured value with the checking values in the table.

3. If the measured value is outside of the values given in the table,

correct the gas/air ratio.

Warning Only a qualified installer may carry out the following operations.

4. Using adjusting screw A, adjust the percentage of O2/CO2 for the gas

type being used to the nominal value. This should always be inside the highest and lowest setting limit.

Tab.30 Checking/setting values for O2/CO2 at full load for G20 (H

gas)

Values at full load for G20 (H

O2 (%)

(1)

CO2 (%)

(1)

gas)

Quinta Ace 30 4,3 - 4,8

Quinta Ace 45 4,3 - 4,8

Quinta Ace 55 4,3 - 4,8

Quinta Ace 65 4,3 - 4,8

Quinta Ace 90 4,3 - 4,7

Quinta Ace 115 4,2 - 4,7

(1) Nominal value

(1)

9,0

9,1

(1)

- 9,3

(1)

- 9,3

(1)

- 9,3

(1)

- 9,3

(1)

- 9,3

(1)

- 9,4

Tab.31 Checking/setting values for O2/CO2 at full load for G31

(propane)

Values at full load for G31 (pro pane)

Quinta Ace 30 4,4 - 4,9

Quinta Ace 45 4,4 - 4,9

Quinta Ace 55 4,1 - 4,6

Quinta Ace 65 4,6 - 4,9

Quinta Ace 90 4,9 - 5,2

Quinta Ace 115 4,9 - 5,4

(1) Nominal value

O2 (%)

(1)

CO2 (%)

(1)

10,5

10,7

10,5

10,3

10,2

(1)

- 10,8

(1)

- 10,8

(1)

- 11,0

(1)

- 10,7

(1)

- 10,5

(1)

- 10,5

(1)

Fig.39 Part load test

AD-3000941-02

AD-0000072-02

B B

1 2

7684359 - v.06 - 10012019 39

7 Commissioning

Caution

The O2 values at full load must be lower than the O2 values at part load.

The CO2 values at full load must be higher than the CO2 values at part load.

Performing the part load test

1. If the full load test is still running, press the button to change the

load test mode.

2. If the full load test was finished, select the tile [ ] to restart the

chimney sweep menu.

Change load test mode

B MinimumPower

3. Select the MinimumPower test in the menu Change load test mode. The part load test starts. The selected load test mode is shown in

the menu and the icon

4. Check the load test settings and adjust if necessary. Only the parameters shown in bold can be changed.

5. End the part load test by pressing the button. The message Running load test(s) stopped! is displayed.

appears in the top right of the screen.

Fig.40 Position of adjusting screw B

Checking/setting values for O2/CO2 at part load

1 Quinta Ace 30 - 45 - 55 - 65 - 90 2 Quinta Ace 115

1. Measure the percentage of O2/CO2 in the flue gases.

2. Compare the measured value with the checking values in the table.

3. If the measured value is outside of the values given in the table,

correct the gas/air ratio.

Warning Only a qualified installer may carry out the following operations.

4. Using adjusting screw B, adjust the percentage of O2/CO2 for the gas

type being used to the nominal value. This should always be inside the highest and lowest setting limit.

5. Set the boiler back to the normal operating status.

Tab.32 Checking/setting values for O2/CO2 at part load for G20 (H

gas)

Values at part load for G20 (H

O2 (%)

gas)

Quinta Ace 30 5,7

Quinta Ace 45 5,7

Quinta Ace 55 4,8

Quinta Ace 65 4,8

Quinta Ace 90 5,2

Quinta Ace 115 5,6

(1) Nominal value

(1)

- 6,2 8,2 - 8,5

(1)

- 6,2 8,2 - 8,5

(1)

- 5,3 8,7 - 9,0

(1)

- 5,3 8,7 - 9,0

(1)

- 4,8 9,0 - 8,8

(1)

- 6,1 8,3 - 8,6

CO2 (%)

(1)

Tab.33 Checking/setting values for O2/CO2 at part load for G31

Values at part load for G31 (pro

(propane)

O2 (%)

(1)

CO2 (%)

pane)

Quinta Ace 30 5,4

Quinta Ace 45 5,7

(1)

- 5,9 9,9 - 10,2

(1)

- 6,2 9,7 - 10,0

(1)

AD-3001124-01

Adjusted for / Réglée pour / Ingesteld op / Eingestellt auf / Regolato per / Ajustado para / Ρυθμισμένο για / Nastawiony na / настроен для / Reglat pentru / настроен за / ayarlanmıştır / Nastavljen za / beállítva/ Nastaveno pro / Asetettu kaasulle / Justert for/ indstillet til/ ضبط ل :

(10)3(X)

Gas

(12)3(X)

mbar

Parameters / Paramètres / Parameter / Parametri / Parámetros / Παράμετροι / Parametry / Параметры / Parametrii / Параметри / Parametreler / Paraméterek / Parametrit / Parametere / Parametre / المعلمات :

G20

DP003 - 3300

GP007 - 3300

GP008 - 2150

GP009 -

7 Commissioning

40 7684359 - v.06 - 10012019

7.3

Fig.41

Final instructions

Example filled-in sticker

Values at part load for G31 (pro

O2 (%)

(1)

CO2 (%)

(1)

pane)

Quinta Ace 55 5,1

Quinta Ace 65 5,4

Quinta Ace 90 5,7

Quinta Ace 115 5,8

(1) Nominal value

(1)

- 5,6 10,1 - 10,4

(1)

- 5,7 10,0 - 10,2

(1)

- 5,4 10,2 - 10,0

(1)

- 6,3 9,6 - 9,9

(1)

Caution

The O2 values at part load must be higher than the O2 values at full load.

The CO2 values at part load must be lower than the CO2 values at full load.

1. Remove the measuring equipment.

2. Screw the cap on to the flue gas measuring point.

3. Seal the gas valve unit.

4. Put the front casing back.

5. Heat the central heating system up to approximately 70°C.

6. Switch the boiler off.

7. Vent the central heating system after approx. 10 minutes.

8. Turn on the boiler.

9. Check the water pressure. If necessary, top up the central heating

system.

10. Fill in the following data on the sticker included, and attach it next to the data plate on the appliance.

The gas supply pressure; If set to overpressure application, fill in the type; The parameters modified for the changes mentioned above.

11. Instruct the user in the operation of the system, boiler and controller.

12. Inform the user of the maintenance to be performed.

13. Hand over all manuals to the user.

14. Confirm the commissioning with a signature and a company stamp.

The boiler is now ready for operation.

(1)

8 Settings

7684359 - v.06 - 10012019 41

8.1 Changing the parameters

8 Settings

The boiler’s control unit is set for the most common central heating systems. These settings will ensure that virtually every central heating system operates effectively. The user or the installer can optimise the parameters as required.

Caution Changing the factory settings may adversely affect the operation of the boiler.

For more information, see Additional documentation, page 10

8.1.1 Accessing the installer level

Some parameters that may affect the operation of the boiler are protected by an access code. Only the installer is allowed to modify these parameters.

1. Select the tile [ ].

2. Enter code: 0012 When the installer level is active, the status of the tile [ ] changes

from Off into On.

3. To leave the installer level, select the tile [ ] > Confirm.

When the control panel is not used for 30 minutes, the installer level is left automatically.

Configuring the installation at installer level

Configure the installation by pressing the [ ]-button and selecting Installation Setup . Select the control unit or circuit board you want to

configure:

Tab.34 CU-GH08

Icon Zone or function Description

CIRCA / CH Central heating circuit

Gas fired appliance Gas boiler

Tab.35 Configuring a zone or function of CU-GH08 or

Parameters, counters, signals Description

Parameters Set the parameters at installer level

Counters Read the counters at installer level

Signals Read the signals at installer level

Adv. Parameters Set the parameters at advanced installer level

Adv. Counters Read the counters at advanced installer level

Adv. Signals Read the signals at advanced installer level

8.2

List of parameters

The code of the parameters always contain two letters and three numbers. The letters stand for:

AP Appliance related parameters CP Zone related parameters DP Domestic hot water related parameters

8 Settings

42 7684359 - v.06 - 10012019

GP Gas-fired heat engine related parameters PP Central heating related parameters

Important All possible options are indicated in the adjustment range. The display of the boiler only shows the relevant settings for the appliance.

8.2.1 Description of parameters CU-GH08 control unit

Important

All tables show the factory setting for the parameters. All possible options are indicated in the adjustment range. The display of the boiler only shows the relevant settings for the appliance.

Tab.36 Navigation for user level

Level Menu cascade

User / Installer

(1) See the column "Navigation" in the following table for the correct navigation. The parameters are grouped in specific functionalities.

> Installation Setup > CU-GH08 > Navigation

(1)

> Parameters, counters, signals > Parameters

Tab.37 Factory settings at user level

Code Display text Description Range Func

tionGroup

AP016CH function onEnable central

heating heat

0 - Off 1 - On

Gas fired appliance

demand processing

AP017DHW

function on

Enable domestic hot water heat

0 = Off 1 = On

Gas fired appliance

demand processing

AP073Summer

Winter

Outdoor temperature: upper

10 °C - 30 °COutdoor

temperature

limit for heating

AP074Force

summer mode

The heating is stopped. Hot water is maintained.

0 = Off 1 = On

Outdoor temperature

Force Summer Mode

AP083Enable

master func

Enable the master functionality of this

0 = No 1 = Yes

Mandatory

bus master device on the SBus for system control

AP089Installer

name

AP090Installer

phone

AP107Color

display Mk2

Name of the

Mandatory

installer

Telephone number

Mandatory

of the installer

Color display Mk2 0 = White

1 = Red

bus master

Mandatory

bus master

2 = Blue 3 = Green 4 = Orange 5 = Yellow 6 = Violet

CP010Tflow

setpoint zone

Zone flow temperature setpoint, used

0 °C - 90 °C Direct zone Direct zone 90 90 90 90 90 90

when the zone is set to a fixed flow setpoint.

Navigation 30 45 55 65 90 115

Gas fired

1 1 1 1 1 1

appliance

Gas fired

1 1 1 1 1 1

appliance

Outdoor

22 22 22 22 22 22

temperature

Outdoor

0 0 0 0 0 0

temperature

Mandatory

0 0 0 0 0 0

bus master

Mandatory

None None None None None None

bus master

Mandatory

0 0 0 0 0 0

bus master

Mandatory

2 2 2 2 2 2

bus master

8 Settings

7684359 - v.06 - 10012019 43

Code Display text Description Range Func

tionGroup

CP080User

T.Room Activity

CP081User

T.Room Activity

CP082User

T.Room Activity

CP083User

T.Room Activity

CP084User

T.Room Activity

CP085User

T.Room Activity

CP200Manu

ZoneRoomT empSet

Room setpoint temperature of the user zone activity

Manually setting the room temperature

5 °C - 30 °C Direct zone Direct zone 16 16 16 16 16 16

5 °C - 30 °C Direct zone Direct zone 20 20 20 20 20 20

5 °C - 30 °C Direct zone Direct zone 6 6 6 6 6 6

5 °C - 30 °C Direct zone Direct zone 21 21 21 21 21 21

5 °C - 30 °C Direct zone Direct zone 22 22 22 22 22 22

5 °C - 30 °C Direct zone Direct zone 20 20 20 20 20 20

setpoint of the zone

CP320OperatingZo

neMode

Operating mode of the zone

0 = Scheduling

Direct zone Direct zone 1 1 1 1 1 1

1 = Manual 2 = Antifrost 3 = Temporary

CP510Temporary

Room Setp

CP550Zone, fire

place

CP660Icon display

zone

Temporary room setpoint per zone

Fire Place mode is active

Choice icon to display this zone

5 °C - 30 °C Direct zone Direct zone 20 20 20 20 20 20

0 = Off

Direct zone Direct zone 0 0 0 0 0 0

1 = On

0 = None

Direct zone Direct zone 3 3 3 3 3 3

1 = All 2 = Bedroom 3 = Livingroom 4 = Study 5 = Outdoor 6 = Kitchen 7 = Basement 8 = Swimming Pool 9 = DHW Tank 10 = DHW Electrical Tank 11 = DHW Layered Tank 12 = Internal Boiler Tank 13 = Time Program

Navigation 30 45 55 65 90 115

8 Settings

44 7684359 - v.06 - 10012019

Code Display text Description Range Func

tionGroup

DP060DHW

timeprog. select

Time program selected for DHW.

0 = Schedule 1 1 =

Internal

DHW

Schedule 2 2 = Schedule 3 3 = Cooling

DP070DHW

comfort setpoint

Comfort temperature setpoint from the

40 °C - 65 °CInternal

DHW

Domestic Hot Water tank

DP080DHW

reduced setpoint

Reduced temperature setpoint from the

7 °C - 50 °C Internal

DHW

Domestic Hot Water tank

DP200DHW mode DHW primary

mode current working setting

0 = Scheduling 1 = Manual

Internal

DHW

2 = Antifrost 3 = Temporary

DP337DHW

holiday setpoint

Holiday temperature setpoint from the

10 °C - 60 °CInternal

DHW

Domestic Hot Water tank

Navigation 30 45 55 65 90 115

Internal

0 0 0 0 0 0

DHW

Internal

60 60 60 60 60 60

DHW

Internal

15 15 15 15 15 15

DHW

Internal

1 1 1 1 1 1

DHW

Internal

10 10 10 10 10 10

DHW

Tab.38 Navigation for installer level

Level Menu cascade

User / Installer

(1) See the column "Navigation" in the following table for the correct navigation. The parameters are grouped in specific functionalities.

> Installation Setup > CU-GH08 > Navigation

(1)

> Parameters, counters, signals > Parameters

Tab.39 Factory settings at installer level

7684359 - v.06 - 10012019 45

Code Display text Description Range Func

tionGroup

AP001BL input

setting

Blocking input setting (1: Full blocking, 2: Partial blocking, 3: User reset locking)

1 = Full blocking 2 = Partial blocking 3 = User

Gas fired

appliance

reset locking 4 = Backup Relieved 5 = Heat Pump Relieved 6 = HP & backup relieved 7 = High, Low Tariff 8 = Photovoltaic HP Only 9 = PV HP And backup 10 = Smart Grid ready 11 = Heating Cooling

AP003Flue Valve

Wait Time

Wait time after burner command to

0 Sec - 255 Sec

Gas fired

appliance open flue gas valve

AP006Min. water

pressure

Appliance will report low water

0 bar - 6 bar Gas fired

appliance pressure below this value

AP008Time

release signal

The appliance will wait x sec (0=off) for the release

0 Sec - 255 Sec

Gas fired

appliance

contact to close in order to start the burner

AP009Service

hours burner

AP010Service

notification

Burning hours before raising a service notification

The type of service needed based on burn and powered hours

0 Hours 51000 Hours

0 = None 1 = Custom notification 2 = ABC

Gas fired

appliance

Gas fired

appliance

notification

AP011Service

hours mains

AP063CH Set Max

System

Hours powered to raise a service notification

Maximum flow temperature

0 Hours 51000

Gas fired

appliance

Hours

20 °C - 90 °CGas fired

appliance setpoint for burning at central heating

AP079Building

Inertia

Inertia of the building used for

0 - 15 Outdoor

temperature heat up speed

8 Settings

Navigation 30 45 55 65 90 115

Gas fired

1 1 1 1 1 1

appliance

Gas fired

0 0 0 0 0 0

appliance

Gas fired

0,8 0,8 0,8 0,8 0,8 0,8

appliance

Gas fired

0 0 0 0 0 0

appliance

Gas fired

6000 6000 6000 6000 6000 6000

appliance

Gas fired

2 2 2 2 2 2

appliance

Gas fired appliance

Gas fired

35000350003500035000350003500

90 90 90 90 90 90

appliance

Outdoor

3 3 3 3 3 3

temperature

8 Settings

46 7684359 - v.06 - 10012019

Code Display text Description Range Func

tionGroup

AP080Frost min

out temp

Outside temperature below

-60 °C - 25 °COutdoor temperature

which the antifreeze protection is activated

AP082Enable

daylight save

Enable daylight saving for the system to save

0 = Off 1 = On

Mandatory bus master

energy during winter

AP091Outside

Sens. Source

Type of outside sensor connection to be used

0 = Auto 1 = Wired sensor

Outdoor temperature

2 = Wireless sensor 3 = Internet measured 4 = None

AP108OutsideSen

sorEnabled

Enable the function Outside Sensor

0 = Auto 1 = Wired

Outdoor temperature

sensor 2 = Wireless sensor 3 = Internet measured 4 = None

CP000MaxZoneTFl

owSetpoint

Maximum Flow Temperature

0 °C - 90 °C Direct zone Direct zone 80 80 80 80 80 80

setpoint zone

CP020Zone

Function

Functionality of the zone

0 = Disable 1 = Direct

Direct zone Direct zone 1 1 1 1 1 1

2 = Mixing Circuit 3 = Swimming pool 4 = High Temperatur e 5 = Fan Convector 6 = DHW tank 7 = Electrical DHW 8 = Time Program 9 = ProcessHea t 10 = DHW Layered 11 = DHW Internal tank 12 = DHW Commercial Tank 31 = DHW FWS EXT

Navigation 30 45 55 65 90 115

Outdoor

-10 -10 -10 -10 -10 -10

temperature

Mandatory

1 1 1 1 1 1

bus master

Outdoor

0 0 0 0 0 0

temperature

Outdoor

0 0 0 0 0 0

temperature

8 Settings

7684359 - v.06 - 10012019 47

Code Display text Description Range Func

tionGroup

CP060RoomT.

Holiday

Wished room zone temperature on

5 °C - 20 °C Direct zone Direct zone 6 6 6 6 6 6

holiday period

CP070MaxReduce

dRoomT.Li m

Max Room Temperature limit of the circuit in

5 °C - 30 °C Direct zone Direct zone 16 16 16 16 16 16

reduced mode, that allows switching to comfort mode

CP210Zone HCZP

Comfort

Comfort footpoint of the temperature

15 °C - 90 °CDirect zone Direct zone 15 15 15 15 15 15

of heat curve of the circuit

CP220Zone HCZP

Reduced

Reduced footpoint of the temperature

15 °C - 90 °CDirect zone Direct zone 15 15 15 15 15 15

of heat curve of the circuit

CP230Zone

Heating Curve

Heating curve temperature gradient of the

0 - 4 Direct zone Direct zone 1,5 1,5 1,5 1,5 1,5 1,5

zone

CP340TypeReduc

edNightMod e

Type of reduced night mode, stop or maintain heating of circuit

0 = Stop heat demand 1 =

Direct zone Direct zone 1 1 1 1 1 1

Continue heat demand

CP470Zone screed

drying

Setting of the screed drying

0 Days - 30 Days

Direct zone Direct zone 0 0 0 0 0 0

program of the zone

CP480ScreedStart

Temp

Setting of the start temperature of the

20 °C - 50 °CDirect zone Direct zone 20 20 20 20 20 20

screed drying program of the zone

CP490ScreedStop

Temp

Setting of the stop temperature of the

20 °C - 50 °CDirect zone Direct zone 20 20 20 20 20 20

screed drying program of the zone

CP570ZoneTimePr

og Select

Time Program of the zone selected by the user

0 = Schedule 1 1 =

Direct zone Direct zone 0 0 0 0 0 0

Schedule 2 2 = Schedule 3 3 = Cooling

CP730Zone Heat

up speed

Selection of heat up speed of the zone

0 = Extra Slow 1 = Slowest

Direct zone Direct zone 3 3 3 3 3 3

2 = Slower 3 = Normal 4 = Faster 5 = Fastest

CP740Zone cool

down speed

Selection of cool down speed of the zone

0 = Slowest 1 = Slower 2 = Normal

Direct zone Direct zone 2 2 2 2 2 2

3 = Faster 4 = Fastest

Navigation 30 45 55 65 90 115

8 Settings

48 7684359 - v.06 - 10012019

Code Display text Description Range Func

tionGroup

CP750MaxZone

Preheat

Maximum zone preheat time

0 Min - 240 Min

Direct zone Direct zone 90 90 90 90 90 90

time

CP780Control

strategy

Selection of the control strategy for the zone

0 = Automatic 1 = Room

Direct zone Direct zone 0 0 0 0 0 0

Temp. based 2 = Outdoor Temp. based 3 = Outdoor & room based

DP004Legionella

calor.

Legionella mode protection calorifier

0 = Disabled 1 = Weekly

Tank DHW Tank DHW 1 1 1 1 1 1

2 = Daily

DP007Dhw 3wv

Standby

Position of three way valve during standby

0 = CH position 1 = DHW

Tank DHW Tank DHW 0 0 0 0 0 0

position

DP035Start pump

DHW calo

Start pump for Domestic Hot

-20 °C - 20 °CTank DHW Tank DHW -3 -3 -3 -3 -3 -3

Water calorifier

DP150DHW

Thermostat

Set DHW Thermostat

0 = Off 1 = On

Tank DHW Tank DHW 1 1 1 1 1 1

function On or Off

DP160DHW

AntiLeg

Setpoint for DHW anti legionella

50 °C - 90 °CInternal

DHW

Setpoint

DP170Start time

holiday

DP180End time

holiday

GP017Max power Maximum power

Start time of holiday Time stamp

End time of holiday Timestamp

percentage in kilo

Internal

DHW

Internal

DHW

0 kW - 80 kWGas fired

appliance

Watt

GP050Power Min Minimum power in

kilo Watt for

0 kW - 80 kWGas fired

appliance

RT2012 calculation

PP015CH Pump

postrun time

Central heating pump post run time

0 Min - 99 Min

Gas fired appliance

Navigation 30 45 55 65 90 115

Internal

70 70 70 70 70 70

DHW

Internal

- - - - - -

DHW

Internal

- - - - - -

DHW

Gas fired appliance

Gas fired

71,5 71,5 104,6103,6124,5140,

1,6 4,7 5,1 6,7 10,8 11,4

appliance

Gas fired

1 1 1 1 1 1

appliance

Tab.40 Navigation for advanced installer level

Level Menu cascade

Advanced installer

> Installation Setup > CU-GH08 > Navigation

(1)

> Parameters, counters, signals > Parameters >

Adv. Parameters

(1) See the column "Navigation" in the following table for the correct navigation. The parameters are grouped in specific functionalities.

Tab.41 Factory settings at advanced installer level

7684359 - v.06 - 10012019 49

Code Display text Description Range Func

tionGroup

AP002Manual

Heat Demand

Enable manual heat demand function

0 = Off 1 = With setpoint

Gas fired appliance

2 = TOutdoor Control

AP026Setpoint

manual HD

Flow temperature setpoint for manual

10 °C - 90 °CGas fired

appliance

heat demand

AP056Outdoor

sensor

Enable outdoor sensor

0 = No outside

Outdoor temperature

sensor 1 = AF60 2 = QAC34

AP102Boiler Pump

function

Configuration of the boiler pump as

0 = No 1 = Yes

Gas fired appliance

zone pump or system pump (feed lowloss header)

AP111Can line

length

Can line length 0 = < 3m

1 = < 80m

Mandatory bus master

2 = < 500m

CP130T.OutdoorT

oZone

Assigning the outdoor sensor to

0 - 4 Direct zone Direct zone 0 0 0 0 0 0

zone …

CP240ZoneRoom

UnitInfl

Adjustment of the influence of the

0 - 10 Direct zone Direct zone 3 3 3 3 3 3

zone room unit

CP250CalSondeA

mbZone

CP770Zone

Buffered

DP003Abs. max

fan DHW

Calibration of Zone Room Unit

The zone is after a Buffer tank

Maximum fan speed on Domestic

-5 °C - 5 °C Direct zone Direct zone 0 0 0 0 0 0

0 = No

Direct zone Direct zone 0 0 0 0 0 0

1 = Yes

1000 Rpm 7000 Rpm

Gas fired appliance

Hot Water

DP005Calorifier Tf

offset

DP006Hyst

calorifier

DP020Postrun

DHW pump/3wv

Flow setpoint offset for loading calorifier

Hysteresis to start heating calorifier

Post run time of the DHW pump/3 way valve after DHW

0 °C - 50 °C Tank DHW Tank DHW 20 20 20 20 20 20

2 °C - 15 °C Tank DHW Tank DHW 5 5 5 5 5 5

0 Sec - 99 Sec

Gas fired appliance

production

DP034DhwCalorifi

erOffset

DP140DHW load

type

Offset for calorifier sensor

DHW load type (0 : Combi, 1 : Solo)

0 °C - 10 °C Tank DHW Tank DHW 2 2 2 2 2 2

0 = Combi 1 = Solo 2 = Layered

Internal DHW Tank DHW

cylinder 3 = Process heat 4 = External

GP007Fan RPM

Max CH

Maximum fan speed during

1400 Rpm 7000 Rpm

Gas fired appliance

Central Heating mode

8 Settings

Navigation 30 45 55 65 90 115

Gas fired

0 0 0 0 0 0

appliance

Gas fired

40 40 40 40 40 40

appliance

Outdoor

1 1 1 1 1 1

temperature

Gas fired

0 0 0 0 0 0

appliance

Mandatory

0 0 0 0 0 0

bus master

Gas fired

4100 5400 5100 5600 6300 6700

appliance

Gas fired

10 10 10 10 10 10

appliance

Internal

1 1 1 1 1 1 DHW Tank DHW Gas fired appliance

Gas fired

4100 5400 5100 5600 6300 6800

appliance

8 Settings

50 7684359 - v.06 - 10012019

Code Display text Description Range Func

tionGroup

GP008Fan RPM

Min

Minimum fan speed during Central

1400 Rpm 4000 Rpm

Gas fired

appliance Heating + Domestic Hot Water mode

GP009Fan RPM

Start

GP010GPS Check Gas Pressure

GP021Temp diff

Modulating

Fan speed at appliance start

Switch check on/off

Modulate back when delta

1000 Rpm 4000 Rpm

0 = No 1 = Yes

Gas fired

appliance

Gas fired

appliance

10 °C - 40 °CGas fired

appliance temperature is large then this treshold

GP022Tfa Filter

Tau

Tau factor for average flow

1 - 255 Gas fired

appliance temperature calculation

PP014ChPumpDT

Reduction

Reduction of temperature delta

0 °C - 40 °C Gas fired

appliance modulating for pump modulation

PP016Max. CH

pump speed

Maximum central heating pump

20 % - 100 %Gas fired

appliance speed (%)

PP017ChPumpSp

eedMaxFact or

Maximum central heating at minimum load as percentage

0 % - 100 % Gas fired

appliance

of max pump speed

PP018Min CH

pump speed

Minimum central heating pump

20 % - 100 %Gas fired

appliance speed (%)

PP023Start

hysteresis CH

Hysteresis to start burner in heating mode

1 °C - 10 °C Gas fired

appliance

Navigation 30 45 55 65 90 115

Gas fired

1550 1550 1600 1600 1600 1750

appliance

Gas fired

2500 2500 2500 2500 2500 2500

appliance

Gas fired

0 0 0 0 0 0

appliance

Gas fired

25 25 25 25 25 20

appliance

Gas fired

1 1 1 1 1 1

appliance

Gas fired

18 18 18 18 18 18

appliance

Gas fired

100 100 100 100 100 100

appliance

Gas fired

100 100 100 100 100 100

appliance

Gas fired

30 30 30 30 30 30

appliance

Gas fired

10 10 10 10 10 10

appliance

9 Maintenance

7684359 - v.06 - 10012019 51

9.1 General

9 Maintenance

The boiler does not require a lot of maintenance. Nevertheless, the boiler must be inspected and maintained periodically. To determine the best time for servicing, the boiler is equipped with an automatic service message. The control unit determines when this service message appears.

Caution

Maintenance operations must be completed by a qualified installer. During inspection or maintenance work, always replace all gaskets of the disassembled parts. We recommend taking out a maintenance contract. Replace defective or worn parts with original spare parts. An annual inspection is mandatory.

9.2

Maintenance message

The boiler display will clearly indicate that a service is required at the appropriate time. Use the automatic maintenance message for preventive maintenance, to keep faults to a minimum. The service messages show which service kit must be used. These service kits contain all parts and gaskets that are required for the relevant service. These service kits (A, B or C) put together by

Important Maintenance messages must be followed up within 2 months.

Important If the iSense or eTwist modulating thermostat is connected to the boiler, this thermostat can also display the maintenance message. Consult the thermostat manual.

Caution Reset the maintenance message following every service.

For more information, see Additional documentation, page 10

9.3 Standard inspection and maintenance operations

Remeha are available from spare parts suppliers.

9.3.1 Checking the water pressure

1. Check the water pressure.

Important The recommended water pressure is between 1.5 bar and 2 bar.

The water pressure must be at least 0.8 bar.

2. If necessary, top up the central heating system.

9.3.2

1. Check the ionisation current at full load and at low load.

2. Clean or replace the ionisation/ignition electrode if the value is lower

Checking the ionisation current

The value is stable after 1 minute.

than 4 µA.

AD-0000084-01

AD-0000086-01

9 Maintenance

52 7684359 - v.06 - 10012019

9.3.3 Checking the flue gas outlet/air supply connections

Fig.42 Checking flue gas outlet/air supply

connections

Fig.43 Cleaning the siphon

1. Check the flue gas outlet and air supply connections for condition and tightness.

9.3.4 Checking the combustion

Combustion is checked by measuring the O2/CO2percentage in the flue gas outlet duct.

9.3.5 Cleaning the siphon

Danger The siphon must always be sufficiently filled with water. This prevents flue gases from entering the room.

1. Dismantle the siphon and clean it.

2. Fill the siphon up with water.

3. Fit the siphon.

9.4 Specific maintenance operations

AD-4000071-01

90 º

AD-3001178-01

7684359 - v.06 - 10012019 53

9 Maintenance

For more information, see Additional documentation, page 10

Fig.44 Removing the front panel

9.4.1

General

Danger

Disconnect the boiler's electricity supply. Shut off the gas supply.

Caution During inspection or maintenance work, always replace all gaskets of the disassembled parts.

9.4.2 Removing the front panel

1. Unscrew the two screws located at the bottom of the front panel by a quarter turn

2. Remove the front panel.

Fig.45 Disconnecting the fan

9.4.3 Checking the non-return valve

1. Remove the air inlet pipe from the venturi.

2. Unscrew the cap nut of the gas valve unit.

3. Disconnect the fan plugs (on the front and rear).

4. Remove the screwed-on plug from the gas valve unit.

5. Remove the ignition electrode plug from the ignition transformer.

AD-3001181-01

9 Maintenance

54 7684359 - v.06 - 10012019

Fig.46

Checking the non-return valve

6. Dismantle the fan.

7. Remove the fan together with the gas valve unit.

8. Inspect the non-return valve and replace it in the event of a defect or damage, or if the maintenance kit contains a non-return valve.

9. Reassemble in the reverse order.

9.4.4

Reassembling the boiler

1. Fit all removed parts in the reverse order.

2. Switch on the electricity supply to the boiler.

3. Open the gas valve.

4. Vent the installation.

5. Top up with more water if necessary.

6. Check the tightness of the gas and water connections.

7. Put the boiler back into operation.

10 Troubleshooting

7684359 - v.06 - 10012019 55

10 Troubleshooting

10.1 Error codes

The boiler is fitted with an electronic regulation and control unit. The heart of the control is a e-Smart microprocessor, which controls and also protects the boiler. In the event of an error, a corresponding code is displayed.

Tab.42 Error codes are displayed at three different levels

Code Type Description

A00.00 Warning The boiler continues to operate but the cause of the warning must be investigated.

A warning can change into a blocking or lock-out.

H00.00 Blocking The boiler starts up again automatically when the cause of the blocking has been

rectified. A blocking can become a lock-out.

E00.00 Lock out The boiler starts up again only when the cause of the lock-out has been rectified

and reset manually.

The meaning of the code can be found in the various error code tables.

Important The error code is needed to find the cause of the error quickly and correctly and for any support from Remeha.

10.1.1 Warning

Tab.43 Warning codes

Code Display text Description Solution

A00.34 TOutside Missing Outside temperature sensor was

expected but not detected

A00.42 WaterPressureMissing Water pressure sensor was

expected but not detected

A01.23 Poor Combustion Poor combustion Configuration error: No flame during operation:

A02.06 Water Press Warning Water Pressure Warning active Water pressure warning:

A02.36 Funct device lost Functional device has been

disconnected

Outside sensor not detected:

Outside sensor is not connected: Connect the sensor Outside sensor is not connected correctly: Connect the sensor correctly

Water pressure sensor not detected

Water pressure sensor is not connected: con nect the sensor Water pressure sensor is not connected cor rectly: connect the sensor correctly

No ionisation current:

Purge the gas supply to remove air. Check whether the gas tap is properly open. Checking the gas supply pressure. Check the operation and setting of the gas valve unit. Check that the air inlet and flue gas dis charge flues are not blocked. Check that there is no recirculation of flue gases.

Water pressure too low; check the water pres sure

SCB not found:

Bad connection: check the wiring and connec tors Faulty SCB: Replace SCB

10 Troubleshooting

56 7684359 - v.06 - 10012019

Code Display text Description Solution

A02.37 Uncritic device lost Uncritical device has been

disconnected

SCB not found:

Bad connection: check the wiring and connec tors Faulty SCB: Replace SCB

A02.45 Full Can Conn Matrix Full Can Connection Matrix SCB not found:

Carry out an auto-detect

A02.46 Full Can Device Adm Full Can Device Administration SCB not found:

Carry out an auto-detect

A02.48 Funct Gr Conf Fault Function Group Configuration Fault SCB not found:

Carry out an auto-detect

A02.49 Failed Init Node Failed Initialising Node SCB not found:

Carry out an auto-detect

A02.55 Inval or miss SerNR Invalid or missing device serial

Contact your supplier.

number

A02.69 Fair mode active Fair mode active Contact your supplier.

A02.76 Memory full The reserved space in memory for

custom parameters value is full. No more user changed possible

Configuration error:

Reset CN1 and CN2 Faulty CSU: Replace CSU Replace the CU-GH

A08.02 Shower Time Elapsed The time reserved for the shower

has elapsed

Take a shorter shower or adjust parameter DP357.

10.1.2 Blocking

Tab.44 Blocking codes

Code Display text Description Solution

H00.81 RoomTempMissing Room Temperature sensor was

expected but not detected

H01.00 Comm Error Communication Error occured Communication error with the security kernel:

H01.05 Max Delta TF-TR Maximum difference between flow

temperature and return temperature

Room temperature sensor not detected:

Room temperature sensor is not connected: Connect the sensor Room temperature sensor is not connected correctly: Connect the sensor correctly

Restart the boiler Replace the CU-GH

Maximum difference between the flow and return temperature exceeded:

No flow or insufficient flow:

Check the flow (direction, pump, valves) Check the water pressure Check the cleanliness of the heat exchanger

Sensor error:

Check that the sensors are operating correct ly Check that the sensor has been fitted proper ly

10 Troubleshooting

7684359 - v.06 - 10012019 57

Code Display text Description Solution

H01.08 CH Temp Grad. Level3 Maximum CH temperature gradient

level3 exceeded

Maximum heat exchanger temperature increase has been exceeded:

No flow or insufficient flow:

Check the circulation (direction, pump, valves) Check the water pressure Check the cleanliness of the heat exchanger Check that the central heating system has been correctly vented to remove air

Sensor error:

Check that the sensors are operating correct ly Check that the sensor has been fitted proper ly

H01.14 Max Tflow Flow temperature has exceeded the

maximum operating value

Flow temperature sensor above normal range:

Bad connection: check the wiring and connec tors No flow or insufficient flow:

Check the circulation (direction, pump, valves) Check the water pressure Check the cleanliness of the heat exchanger

H01.15 Max Tflue Gas Flue gas temperature has exceeded

the maximum operating value

Maximum flue gas temperature exceeded:

Check the flue gas outlet system Check the heat exchanger to ensure that the flue gas side is not clogged Faulty sensor: replace the sensor

H02.00 Reset In Progress Reset In Progress Reset procedure active:

No action

H02.02 Wait Config Number Waiting For Configuration Number Configuration error or unknown configuration

number:

Reset CN1 and CN2

H02.03 Conf Error Configuration Error Configuration error or unknown configuration

number:

Reset CN1 and CN2

H02.04 Parameter Error Parameter Error Factory settings incorrect:

Parameters are not correct:

Restart the boiler Reset CN1 and CN2 Replace the CU-GH PCB

H02.05 CSU CU mismatch CSU does not match CU type Configuration error:

Reset CN1 and CN2

H02.09 Partial block Partial blocking of the device

recognized

Blocking input active or frost protection active:

External cause: remove external cause Wrong parameter set: check the parameters Bad connection: check the connection

H02.10 Full Block Full blocking of the device

recognized

Blocking input is active (without frost protection):

External cause: remove external cause Wrong parameter set: check the parameters Bad connection: check the connection

H02.12 Release Signal Release Signal input of the Control

Unit from device external environment

Waiting time release signal has elapsed:

External cause: remove external cause Wrong parameter set: check the parameters Bad connection: check the connection

H02.38 No water hardness No hardness of water -

H02.70 HRU test error External heat recovery unit test

Check the external heat recovery system.

failed

10 Troubleshooting

58 7684359 - v.06 - 10012019

Code Display text Description Solution

H03.00 Parameter Error Safety parameters level 2, 3, 4 are

not correct or missing

Parameter error: security kernel

Restart the boiler Replace the CU-GH

H03.01 CU to GVC data error No valid data from CU to GVC

received

H03.02 Flame loss detected Measured ionisation current is below

limit

Communication error with the CU-GH:

Restart the boiler

No flame during operation:

No ionisation current:

Vent the gas supply to remove air Check that the gas valve is fully opened Check the gas supply pressure Check the operation and setting of the gas valve unit Check that the air supply inlet and flue gas outlet are not blocked Check that there is no recirculation of flue gases

H03.05 Internal blocking Gas Valve Control internal blocking

occured

Security kernel error:

Restart the boiler Replace the CU-GH

H03.17 Safety check Periodically safety check ongoing Restart the boiler

Replace the CU-GH

10.1.3 Locking

Tab.45 Locking codes

Code Display text Description Solution

E00.04 TReturn Open Return temperature sensor is either

removed or measures a temperature below range

E00.05 TReturn Closed Return temperature sensor is either

shorted or measures a temperature above range

E00.06 TReturn Missing Return temperature sensor was

expected but not detected

Return temperature sensor open:

Bad connection: check the wiring and connec tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Faulty sensor: replace the sensor

Return temperature sensor short-circuited:

Bad connection: check the wiring and connec tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Faulty sensor: replace the sensor

No connection to temperature return sensor:

Bad connection: check the wiring and connec tors. Faulty sensor: replace the sensor

Code Display text Description Solution

7684359 - v.06 - 10012019 59

E00.07 dTReturn Too High Return temperature difference is too

large

Difference between the flow and return tempera tures too great:

No circulation:

Vent the central heating system to remove air Check the water pressure If present: check the boiler type parameter setting Check the circulation (direction, pump, valves) Check that the heating pump is operating correctly Check the cleanliness of the heat exchanger

Sensor not connected or incorrectly connected:

Check that the sensors are operating correct ly Check that the sensor has been fitted proper ly

Faulty sensor: replace the sensor if necessary

E00.16 DHW sensor Open Domestic Hot Water tank

temperature sensor is either removed or measures a temperature below range

E00.17 DHW sensor Closed Domestic Hot Water tank

temperature sensor is either shorted or measures a temperature above range

E01.04 5x Flame Loss Error 5x Error of unintended Flame Loss

occurance

Calorifier sensor open:

Bad connection: check the wiring and connec tors Faulty sensor: replace the sensor

Calorifier sensor short-circuited:

Bad connection: check the wiring and connec tors Faulty sensor: replace the sensor

Flame loss occurs 5 times:

Vent the gas supply to remove air Check that the gas valve is fully opened Check the gas supply pressure Check the operation and setting of the gas valve unit Check that the air supply inlet and flue gas out let are not blocked Check that there is no recirculation of flue gases

E01.11 Fan Out Of Range Fan speed has exceeded normal

operating range

Fan fault:

Bad connection: check the wiring and connec tors. Faulty fan: replace the fan Fan operates when it should not be operating: check for excessive chimney draught

E01.12 Return Higher Flow Return tempearture has a higher

temperature value than the flow temperature

Flow and return reversed:

Bad connection: check the wiring and connec tors Water circulation in wrong direction: check the circulation (direction, pump, valves) Incorrectly fitted sensor: check that the sensor has been correctly fitted Malfunctioning sensor: check the Ohmic value of the sensor Faulty sensor: replace the sensor

10 Troubleshooting

60 7684359 - v.06 - 10012019

Code Display text Description Solution

E01.24 Combustion Error Several combustion errors occurs

with 24 hours

Low ionisation current:

Vent the gas supply to remove air. Check that the gas valve is fully opened. Check the gas supply pressure. Check the operation and setting of the gas valve unit. Check that the air supply inlet and flue gas out let are not blocked. Check that there is no recirculation of flue gases.

E02.13 Blocking Input Blocking Input of the Control Unit

from device external environment

Blocking input is active:

External cause: remove external cause Wrong parameter set: check the parameters

E02.15 Ext CSU Timeout External CSU Timeout CSU time out:

Bad connection: check the wiring and connec tors Faulty CSU: Replace CSU

E02.17 GVC CommTimeout Gas Valve Control unit

communication has exceeded feedback time

E02.35 Safety device lost Safety critical device has been

disconnected

Communication error with the security kernel:

Restart the boiler Replace the CU-GH

Communication fault

Carry out an auto-detect

E02.47 Failed Conn Funct Gr Failed Connecting Function Groups Function group not found:

Carry out an auto-detect Restart the boiler Replace the CU-GH

E04.00 Parameter error Safety parameters Level 5 are not

Replace the CU-GH.

correct or missing

E04.01 TFlow Closed Flow temperature sensor is either

shorted or measuring a temperature above range

Flow temperature sensor short circuited:

Bad connection: check the wiring and connec tors Incorrectly fitted sensor: check that the sensor has been correctly fitted Faulty sensor: replace the sensor

E04.02 TFlow Open Flow temperature sensor is either

removed or measuring a temperature below range

Flow temperature sensor open:

Bad connection: check the wiring and connec tors Faulty sensor: replace the sensor

E04.03 Max Flow temp Measured flow temperature above

savety limit

No flow or insufficient flow:

Check the circulation (direction, pump, valves) Check the water pressure Check the cleanliness of the heat exchanger

E04.07 TFlow Sensor Deviation in flow sensor 1 and flow

sensor 2 detected

Flow temperature sensor deviation:

Bad connection: check the connection Faulty sensor: replace the sensor

Code Display text Description Solution

7684359 - v.06 - 10012019 61

E04.10 Unsuccessful start 5 Unsuccessful burners starts

detected

Five failed burner starts:

No ignition spark:

Check the wiring between the CU-GH and the ignition transformer Check the ionisation/ignition electrode Check breakdown to earth Check the condition of the burner cover Check the earthing Replace the CU-GH

Ignition spark but no flame:

Vent the gas pipes to remove air Check that the air supply inlet and flue gas outlet are not blocked Check that the gas valve is fully opened Check the gas supply pressure Check the operation and setting of the gas valve unit Check the wiring on the gas valve unit

Replace the CU-GH Flame present, but ionisation has failed or is in adequate:

Check that the gas valve is fully opened

Check the gas supply pressure

Check the ionisation/ignition electrode

Check the earthing

Check the wiring on the ionisation/ignition

electrode.

E04.12 False flame False flame detected before burner

start

False flame signal:

The burner remains very hot: Set the O Ionisation current measured but no flame

should be present: check the ionisation/ignition electrode Faulty gas valve: replace the gas valve Faulty ignition transformer: replace the ignition transformer

E04.13 Fan Fan speed has exceeded normal

operating range

Fan fault:

Bad connection: check the wiring and connec tors. Fan operates when it should not be operating: check for excessive chimney draught Faulty fan: replace the fan

E04.17 GasValve Driver Err. The driver for the gas valve is

broken

Gas valve unit fault:

Bad connection: check the wiring and connec tors Faulty gas valve unit: Replace the gas valve unit

E04.23 Internal Error Gas Valve Control internal locking Restart the boiler

Replace the CU-GH

10 Troubleshooting

10.2

Error memory

The control panel includes an error memory in which the last 32 errors are stored. Details of the error are stored with the error codes. Included are the status, sub-status, flow temperature, return temperature, fan rotation speed and the ionisation current.

For more information, see Additional documentation, page 10

11 Technical specifications

62 7684359 - v.06 - 10012019

11 Technical specifications

11.1 Homologations

11.1.1 Certifications

Tab.46 Certifications

CE identification number PIN 0063CS3928

Class NOx

(1)

Type of flue gas connection

(1) EN 15502–1 (2) When installing a boiler with connection type B

boiler is lowered to

, B

23P

C13, C33, C53, C63, C

IP20.

(2)

, B33, the IP rating of the

23P

Gas council numbers

Tab.47 Gas Council number

Quinta Ace 30 45 55 65 90 115

Gas Council number xxxx xxxx xxxx xxxx xxxx xxxx

11.1.2 Unit categories

Tab.48 Unit categories

Country Category Gas type Connection pressure (mbar)

Great Britain II

2H3B/P

2H3P

G20 (H gas) G31 (propane)

20 37-50

11.1.3 Directives

In addition to the legal requirements and guidelines, the supplementary guidelines in this manual must also be followed.

Supplements or subsequent regulations and guidelines that are valid at the time of installation shall apply to all regulations and guidelines specified in this manual.

11.1.4 Factory test

Before leaving the factory, each boiler is optimally set and tested for:

Electrical safety. Adjustment of (O2/CO2).

Water tightness. Gas tightness. Parameter setting.

11.2 Dimensions and connections

AD-4100113-01

500

100

130

191

365

191

500

750

7684359 - v.06 - 10012019 63

Fig.47 Dimensions

11 Technical specifications

Tab.49 Connections

Symbol Connection Quinta Ace

Flue gas outlet Ø 80 mm Ø 80 mm Ø 100 mm Ø 100 mm Ø 100 mm Ø 100 mm

Air supply Ø 125 mm Ø 125 mm Ø 150 mm Ø 150 mm Ø 150 mm Ø 150 mm

Siphon 25 mm 25 mm 25 mm 25 mm 25 mm 25 mm

CH flow 1 ¼" male

thread

CH return 1 ¼" male

thread

Gas ¾" male thread ¾" male thread ¾" male thread ¾" male thread ¾" male thread ¾" male thread

Quinta Ace

1 ¼" male

thread

1 ¼" male

thread

Quinta Ace

1 ¼" male

thread

1 ¼" male

thread

Quinta Ace

1 ¼" male

thread

1 ¼" male

thread

Quinta Ace

1 ¼" male

thread

1 ¼" male

thread

Quinta Ace

115

1 ¼" male

thread

1 ¼" male

thread

AD-3001177-01

GN/

2 31

X32

1 32

X33

2 31

13 X31

N L

24V, 50Hz

4 132

1 3 42

GN/ YW

1 2

2 3

X114

X111

4 2 3 1

X115

1 2 4 5

2 3 6 8 7 10

13 15

GN/ YW

X41

1 2 3

2 3

1 2

GN/ YW

153

3 4

X21

GN/ YW

1 23

X22

3 4 1 1

GN/ YW

3 1

2 3

X81

2 1 3

1 3 2

1 2 3

1 2

BKBK

11 2

X102

4 7 5 8 6 9 123

X105

1 2 3 4

X104

X101

1 2

X112

321

X133

54321

X132

CB-03

7 81 2 3 4 5 6

R-Bus Tout

BL RL

1 3 4 52 1 3 4 52 6

1 32 54 1 32 54

321

X134

321

X135

6 7 8 9 10 11

X03

X136 X131

X4 L-Bus

9 10

Tdhw

1 3

X11

X13

X10

X14

X11

X6X5

18 19

X12

X13

X10

X1151

11 Technical specifications

64 7684359 - v.06 - 10012019

11.3 Electrical diagram

Fig.48 Electrical diagram

Power supply

On/off switch

Power supply for SCB-xx control PCBs

Power supply for IF-01 control PCB

Interior lighting

Display

11 Technical specifications

7684359 - v.06 - 10012019 65

Connection points for additional SCB-xx control PCBs

Service connection

L-Bus connection for SCB-xx control PCBs

Fan supply

Standard CB-03 control PCB

CU-GH08 control unit

Ignition transformer

Ionisation/ignition electrode

Combined gas valve unit

Connection to CB-08 PCB (for 24 V or 230 V threeway valve)

Power supply for pump

Return sensor (NTC 10 kΩ/25°C)

Flow sensor (NTC 10 kΩ/25°C)

11.4

Technical data

Connection point for flue gas sensor (PTC <20Ω/ 25°C)

Connection point for air pressure differential switch

Fan control

Pressure sensor

Control for PWM pump

Storage information (CSU)

Black

Blue

Brown

Green

Grey

Red

White

Yellow

Tab.50 General

Quinta Ace 30 45 55 65 90 115

Nominal output (Pn) Central heating operation (80/60°C)

Nominal output (Pn) Central heating operation (50/30°C)

Nominal load (Qnh) Central heating operation (Hi)

Nominal load (Qnh) Central heating operation (Hs)

Full load central heating efficien

minmax

(1)

minmax

(1)

minmax

(1)

minmax

(1)

kW 8.0 - 29.8

29.8

kW 9.1 - 30.9

30.9

kW 8.2 - 30.0

30.0

kW 9.1 - 33.3

33.3

8.0 - 40.8

40.8

9.1 - 42.4

42.4

8.2 - 41.2

41.2

9.1 - 45.7

45.7

11.1 -

55.3

12.3 -

58.6

11.3 -

56.5

12.5 -

62.7

12.0 -

61.5

13.5 -

65.0

12.2 -

62.0

13.6 -

68.8

14.1 -

84.2

15.8 -

89.5

14.6 -

86.0

16.2 -

95.5

18.9 -

103.9

21.2 -

109.7

19.6 -

107.0

21.9 -

118.8

% 99.4 99.1 97.8 99.2 97.9 97.1

cy (Pn) (Hi) (80°C/60°C)

Full load central heating efficien

% 97.5 97.2 97.8 98.3 97.9 97.1

cy (Pa) (Hi) (80°C/60°C)

Full load central heating efficien

% 102.9 102.9 103.8 104.6 104.1 102.5

cy (Hi) (50°C/30°C)

Central heating efficiency under

% 97.5 97.2 97.8 98.3 96.6 96.5 part load (Hi) (Return temperature 60 °C)

Part load central heating efficien

% 110.4 110.6 108.7 110.4 108.1 108.0 cy (Pn) (Hi) (Return temperature 30 °C)

Part load central heating efficien

% 108.5 108.4 108.7 108.9 108.1 108.0 cy (Pn) (Hi) (Return temperature 30 °C)

Full load central heating efficien

% 89.5 89.2 88.1 89.3 88.2 87.4 cy (Pn) (Hs) (80/60°C)

Full load central heating efficien

% 87.8 87.5 88.1 88.5 88.2 87.4 cy (Pa) Hs) (80/60°C)

Full load central heating efficien

% 92.7 92.7 93.5 94.2 93.7 92.3 cy (Hs) (50/30°C)

Heating efficiency under part

% 87.8 87.5 88.1 88.5 88.2 87.4 load (Hs) (Return temperature 60 °C)

11 Technical specifications

66 7684359 - v.06 - 10012019

Quinta Ace 30 45 55 65 90 115

Central heating efficiency under

% 99.4 99.6 97.9 99.4 97.3 97.3 partial load (Pn) (Hs) (Return temperature 30 °C)

Central heating efficiency under

% 97.7 97.6 97.9 98.1 97.3 97.3 partial load (Pa) (Hs) (Return temperature 30 °C)

(1) Factory setting

Tab.51 Gas and flue gas data

Quinta Ace 30 45 55 65 90 115

Gas inlet pressure G20 (H gas) min-max mbar 17 - 25 17 - 25 17 - 25 17 - 25 17 - 25 17 - 25

Gas inlet pressure G31 (pro

min-max mbar 37 - 50 37 - 50 37 - 50 37 - 50 37 - 50 37 - 50

pane)

Gas consumption G20 (H gas)

Gas consumption G31 (pro

(1)

pane)

Gas resistance between boiler

min-max

m3/h

max mbar 0.5 1.0 2.0 2.0 2.5 3.0

0.9 - 3.2 0.9 - 4.4 1.2 - 6.0 1.3 - 6.6 1.5 - 9.1 2.1 - 11.3

0.4 - 1.2 0.4 - 1.7 0.5 - 2.3 0.5 - 2.5 0.9 - 3.5 0.9 - 4.4

(1)

connection point and measure ment point on the gas valve unit (measured with G20)

NOx annual emission G20 (BREEAM EN15502)

mg/kW

33 33 36 36 29 33

Flue gas quantity min-max kg/h 14 - 50 14 - 69 19 - 93 21 - 104 28 - 138 36 - 178

Flue gas temperature min-max °C 30 - 65 30 - 67 30 - 68 30 - 68 30 - 68 30 - 72

Maximum counter pressure Pa 70 150 120 100 160 220

Central heating chimney efficien

% 99.4 99.1 97.8 99.2 97.9 97.1 cy (Hi) (80/60°C) at 20°C amb.

Central heating chimney losses

% 0.6 0.9 2.2 0.8 2.1 2.9 (Hi) (80/60°C) at 20°C amb.

(1) Gas consumption based on lower heating value under standard conditions: T=288.15 K, p=1013.25 mbar. Gag 30.33; G25 29.25; G31

88.00 MJ/m3

Tab.52 Central heating circuit data

Quinta Ace 30 45 55 65 90 115

Water content l 4.3 4.3 6.4 6.4 9.4 9.4

Water operating pressure min bar 0.8 0.8 0.8 0.8 0.8 0.8

Water operating pressure (PMS) max bar 4.0 4.0 4.0 4.0 4.0 4.0

Water temperature max °C 110.0 110.0 110.0 110.0 110.0 110.0

Operating temperature max °C 90.0 90.0 90.0 90.0 90.0 90.0

Hydraulic resistance (ΔT=20K) mbar 70 114 130 163 153 250

Casing-related losses ΔT 30°C

ΔT 50°C

W 101

201

101 201

110 232

123 254

Tab.53 Electrical data

Quinta Ace 30 45 55 65 90 115

Supply voltage VAC 230 230 230 230 230 230

Power consumption - Full load central heating

(1)

Power consumption - Part load central heating (30%)

(1)

Power consumption - Minimal load central heating

(1)

max W 40 75 100 89 114 182

min W 20 22 42 29 30 36

min W 19 20 38 26 26 32

11 Technical specifications

7684359 - v.06 - 10012019 67

Quinta Ace 30 45 55 65 90 115

Power consumption - Stand-by

(1)

(Psb)

max W 6 6 7 7 7 6

Electrical protection index IP X4D X4D X4D X4D X4D X4D

Fuses (slow) Main

A 2.5 2.5 2.5 2.5 2.5 2.5 CUGH08

(1) without pump

Tab.54 Other data

Quinta Ace 30 45 55 65 90 115

Total weight including packaging kg 60.5 60.5 66.5 66.5 76.5 76.5

Minimum mounting weight

(1)

Average acoustic level at a dis

kg 50 50 56 56 65.2 65.2

dB(A) 38.3 45.1 46.7 46.7 51.6 51.1

tance of one metre from the boil er

(1) Without front panel.

Tab.55 Technical parameters

Quinta Ace 30 45 55 65 90 115

Condensing boiler Yes Yes Yes Yes Yes Yes

Low-temperature boiler

(1)

No No No No No No

B1 boiler No No No No No No

Cogeneration space heater No No No No No No

Combination heater No No No No No No

Rated heat output

Useful heat output at nominal

Prated P

kW 30 41 55 62 84 104

kW 29.8 40.8 55.3 61.5 84.2 103.9

heat output and high tempera ture operation

Useful heat output at 30% of

(2)

kW 9.9 13.7 18.4 20.5 27.9 34.7

rated heat output and low tem perature regime

Seasonal space heating energy

(1)

% 94 94 92 94 - -

efficiency

Useful efficiency at rated heat

% 89.6 89.3 88.1 89.4 88.2 87.5

output and high temperature

(2)

regime

Useful efficiency at 30% of rat

% 99.5 99.6 97.9 99.5 97.4 97.3

ed heat output and low tem perature regime

(1)

Auxiliary electricity consumption

Full load

Part load

Standby mode

elmax elmin P

kW 0.040 0.075 0.100 0.100 0.124 0.184

kW 0.020 0.020 0.042 0.029 0.030 0.036

kW 0.006 0.006 0.007 0.007 0.007 0.006

Other items

Standby heat loss

Ignition burner power con

stby

ign

kW 0.101 0.101 0.110 0.110 0.123 0.123

kW - - - - - -

sumption

Annual energy consumption

Sound power level, indoors

Emissions of nitrogen oxides NO

GJ 91 125 173 188 - -

dB 46 53 55 55 60 59

mg/kW

42 42 48 48 53 41

(1) Low temperature means 30 °C for condensing boilers, 37 °C for low temperature boilers and 50 °C (at heater inlet) for other heating

appliances.

(2) High temperature operation means 60 °C return temperature at heater inlet and 80 °C feed temperature at heater outlet.

11 Technical specifications

68 7684359 - v.06 - 10012019

See The back cover for contact details.

AAA

12 Appendix

7684359 - v.06 - 10012019 69

12 Appendix

12.1 ErP information

12.1.1 Product fiche

Tab.56 Product fiche

Remeha–Quinta Ace 30 45 55 65 90 115

Seasonal space heating energy efficiency class

Rated heat output

(Prated or Psup)

Seasonal space heating energy efficiency % 94 94 92 94 - -

Annual energy consumption GJ 91 125 173 188 - -

Sound power level LWA indoors dB 46 53 55 55 60 59

(1) For CH boilers and boilers over 70 kW, no ErP information needs to be provided.

(1)

kW 30 41 55 62 84 104

See For specific precautions about assembling, installing and maintaining: Safety, page 5

(1)

AD-3000743-01

‘I’

%( - ‘I’ ) x 0.1 = ±

%(‘III’ x + ‘IV’ x ) x 0.9 x ( /100) x = +

(1)

A* = 0.95, A = 0.91, B = 0.86, C = 0.83, D - G = 0.81

%( - ‘I’ ) x ‘II’ = +

%0.5 x 0.5 x = -

<30%

G F E D C B A A

+++

%+ (50 x ‘II’) =

from ﬁ che of solar device

Solar contribution AND Supplementary heat pump

Solar contribution

The energy efﬁ ciency of the package of products provided for in this ﬁ che may not correspond to its actual energy efﬁ ciency once installed in a building, as this efﬁ ciency is inﬂ uenced by further factors such as heat loss in the distribution system and the dimensioning of the products in relation to building size and characteristics.

Boiler and supplementary heat pump installed with low temperature heat emitters at 35°C ?

Seasonal space heating energy efﬁ ciency class of package

Seasonal space heating energy efﬁ ciency of package

Seasonal space heating energy efﬁ ciency (in %)

Supplementary heat pump

Tank rating

Collector efﬁ ciency (in %)

Tank volume (in m³) Collector size (in m²)

Seasonal space heating energy efﬁ ciency (in %)

Supplementary boiler

Class I = 1%, Class II = 2%, Class III = 1.5%, Class IV = 2%, Class V = 3%, Class VI = 4%, Class VII = 3.5%, Class VIII = 5%

Temperature control

Seasonal space heating energy efﬁ ciency of boiler

(1) If tank rating is above A, use 0.95

select smaller value

from ﬁ che of heat pump

from ﬁ che of boiler

from ﬁ che of temperature control

12 Appendix

70 7684359 - v.06 - 10012019

12.1.2 Package sheet

Fig.49 Package sheet for boilers indicating the space heating energy efficiency of the package

I The value of the seasonal space heating energy efficiency of the

MW-3000179-03

7684359 - v.06 - 10012019 71

preferential space heater, expressed in %.

II The factor for weighting the heat output of preferential and

supplementary heaters of a package as set out in the following table.

III The value of the mathematical expression: 294/(11 · Prated),

whereby ‘Prated’ is related to the preferential space heater.

IV The value of the mathematical expression 115/(11 · Prated),

whereby ‘Prated’ is related to the preferential space heater.

Tab.57 Weighting of boilers

Psup / (Prated + Psup)

(1)(2)

II, package without hot water storage tank II, package with hot water storage tank

0 0 0

0.1 0.3 0.37

0.2 0.55 0.70

0.3 0.75 0.85

0.4 0.85 0.94

0.5 0.95 0.98

0.6 0.98 1.00

≥ 0.7 1.00 1.00

(1) The intermediate values are calculated by linear interpolation between the two adjacent values. (2) Prated is related to the preferential space heater or combination heater.

12 Appendix

12.2 Disposal

Fig.50

12.3

EC declaration of conformity

12.2.1 Disposal and recycling

Caution Only qualified professionals are permitted to remove and dispose of the boiler, in accordance with local and national regulations.

If you need to remove the boiler, proceed as follows:

1. Switch off the boiler.

2. Cut the power supply to the boiler.

3. Close the main gas valve.

4. Close the water mains.

5. Close the gas valve on the boiler.

6. Drain the installation.

7. Remove the air/flue gas pipes.

8. Disconnect all pipes.

9. Dismantle the boiler.

The unit complies with the standard type described in the EC declaration of conformity. It has been manufactured and commissioned in accordance with European directives.

The original declaration of conformity is available from the manufacturer.

AD-4000062-01

12 Appendix

72 7684359 - v.06 - 10012019

12.4 Optional electrical connections

12.4.1 Electronics extension box for extension PCBs

Fig.51 Open housing for extension PCBs

If there is no space in the boiler’s instrument box to install an (optional) extension PCB, install the PCB in the electronics extension box This is available as an accessory.

1. Unclip the housing cover.

2. Remove the cover.

3. Install the extension PCB in accordance with the instructions supplied.

12 Appendix

7684359 - v.06 - 10012019 73

12 Appendix

74 7684359 - v.06 - 10012019

All technical and technological information contained in these technical instructions, as well as any drawings and technical descriptions supplied, remain our property and shall not be multiplied without our prior consent in writing. Subject to alterations.

Reme ha C ommercial UK

Innovatio ns H ouse 3 Oakland s Bu siness Centre Oaklands Pa rk RG41 2FD Wo ki ngham

T +44 (0)118 978 3434

F +44 (0)118 978 6977

E boilers@remeha.co.uk

7684359 - v.06 - 10012019

7684359

REMEHA Quinta Ace 30, Quinta Ace 45, Quinta Ace 115, Quinta Ace 55, Quinta Ace 65 Installation And User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

1.1 General safety instructions

1 Safety

1.2 Recommendations

1.3 Liabilities

1.3.1 Manufacturer's liability

Installer's liability

1.3.3 User's liability

2 About this manual

2.1 General

Additional documentation

Symbols used

2.3.1 Symbols used in the manual

3 Description of the product

General description

3.2 Main components

3.2.1 Circulating pump

4 Before installation

4.1 Installation regulations

Choice of the location

4.2.1 Type plate

4.2.2 Location of the boiler

4.3 Ventilation

4.4 Requirements for CH water connections

Requirements for condensate drain line

Requirements for gas connection

4.7 Requirements for the electrical connections

4.8 Requirements for the flue gas outlet system

4.8.1 Classification

4.8.2 Material

4.8.3 Dimensions of flue gas outlet pipe

4.8.4 Length of the air and flue gas pipes

Room-sealed model (C13, C33, C63, C93)

Connection in different pressure areas (C53)

Reduction table

4.8.5 Additional guidelines

Installation

Condensation

Water quality and water treatment

4.10 Water flow in process heat

Increasing standard ΔT setting

5 Installation

5.1 Positioning the boiler

5.2 Rinsing the system

5.3 Connecting the heating circuit

5.4 Connecting the condensate discharge pipe

5.5 Gas connection

Air supply/flue gas outlet connections

5.6.1 Connecting the flue gas outlet and air supply

5.7 Electrical connections

5.7.1 Control unit

5.7.2 Access to the connectors

5.7.3 Connection options for the standard PCB

General

Connecting modulating thermostat

Connecting the on/off thermostat

Frost protection combined with on/off thermostat

Frost protection combined with outside sensor

Connecting an outside sensor

Outside sensor data

Setting the heating curve

Blocking input

Release input

Connecting the calorifier sensor/thermostat

Domestic hot water sensor data

Connecting the PWM pump

Connecting the standard pump

Additional control PCBs

Connection options for the extension PCB IF-01

Connecting the status relay (Nc)

Connection (OTm)

Analogue input (0-10 V)

Analogue output (0–10 V)

6 Before commissioning

6.1 Control panel description

6.1.1 Description of the components