Regency IG34-ULPG, IG34-NG, IG34-LPG User Manual

Owners & Installation
IG34 GAS INBUILT
LISTINGS AND CODE APPROVALS These gas appliances have been tested in
accordance with AS4553, NZS 5262 and have been certifi ed by the Australian Gas Association for installation and operation as described in these Installation and Operating Instructions.
Your unit should be serviced annually by an authorised service person.
Models: IG34-NG IG34-LPG IG34-ULPG
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE
REFERENCE
WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional in­formation consult an authorised installer, service agency or the gas supplier.
FOR YOUR SAFETY Do not store or use gasoline or other fl am- mable vapours and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorised installer, service agency or the gas supplier.
FOR YOUR SAFETY What to do if you smell gas: Do not try to light any appli-
ance
Do not touch any electri-
cal switch: do not use any phone in your building.
Immediately call your gas
supplier from a neighbour's phone. Follow the gas sup­plier's instructions.
If you cannot reach your
gas supplier, call the fi re department.
918-793a
04/28/09
REGENCY
GAS INBUILT FIREPLACE
TO THE NEW OWNER
Congratulations! Y ou are the owner of a state-of-the-art Gas Inbuilt Fireplace by FPI. The Regency Gas Fireplace Series of appliances has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The model IG34 of this series has been approved by Australian Gas Association for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace.
UNIT DIMENSIONS
2
Regency IG34 Gas Inbuilt Fireplace
TABLE OF CONTENTS
DATA BADGE
Copy of Data Badge .....................................................4
INSTALLATION
Important Message ........................................................5
For Your Safety ..............................................................5
Before You Start ............................................................5
Installation Checklist ......................................................5
Materials Required ........................................................5
Minimum Fireplace Dimensions ....................................6
Clearances To Combustibles .........................................6
Gas Connection ............................................................6
Flueing ...........................................................................6
Flue Liner Installation ....................................................7
Gas Pipe Pressure Testing ............................................7
Installation in masonry or zero clearance chimney........8
Aeration Settings ...........................................................9
Conversion Kit #486-968 for NG to LPG Model ..........10
Conversion Kit #486-967 for NG to ULPG...................12
Optional Stainless steel inner panel install ..................14
Log set installation .......................................................15
Glass Door installation.................................................18
Standard Flush Door ...................................................18
Optional Flush Trim .........................................................
Faceplate & Optional plinth trim Assembly ..................19
Faceplate and door frame Installation .........................20
Thermodisc installation ................................................21
Final Check..................................................................22
Wiring standard ...........................................................22
Operating Instructions ................................................23
Lighting Instructions.....................................................23
Shutdown Instructions .................................................23
First Fire ......................................................................23
Remote Control ..........................................................23
Summary of Controls ..................................................23
Fan Operation..............................................................23
Copy Of Lighting Instruction Plate ...............................24
Normal Operating Sounds Of Gas Appliances ............24
Resetting the unit.........................................................24
MAINTENANCE
Door Glass ..................................................................25
Replacement ...............................................................25
Glass Gasket ...............................................................25
Fan Maintenance .........................................................26
Valve assembly replacement .......................................27
PARTS LIST
Electronic Components Parts List ...............................28
Main Assembly ............................................................29
Faceplate Assembly ....................................................30
WARRANTY
Warranty ......................................................................31
Regency IG34 Gas Inbuilt Fireplace
3
DATA BADGE
This is a copy of the label that accompanies each Regency IG34 Gas Inbuilt fi replace. We have printed a copy of the contents here for your review.
DATA BADGE NOTE: Regency units are constantly being improved.
Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Regency Gas Fireplace
Model
Gas Type NG LPG ULPG
Model
Gas Consumption 31.7 . 30.6 26.4
Manifold Pressure 0.87
Injector Size 1x 1x#52 1x#53
AGA Approval 7469
Code AS4553 NZS 5262
Electrical: 240VAC 50Hz 1.0 amp
918-794
IG34-NG IG34-LPG IG34-ULPG
mj mj. mj.
kPa kPa kPa
37
#
2.51 2.51
2.64mm 1.61mm 1.51mm
N2134
Distributed by:
Western Australia:
Eastern Australia:
accordance with installation instructions provided
Serial Number
Air Group Australia
28 Division St
Welshpool WA 6106
Fireplace Products
Australia Pty. Ltd.
21-23 South Link Blvd.
Dandenong, VIC 3175
To be installed by an authorised person in
with the appliance.
347
(Australia Only)
4
Regency IG34 Gas Inbuilt Fireplace
INSTALLATION
IMPORTANT MESSAGE
The Regency Gas Inbuilt must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst.
Note: Failure to follow these instructions
could cause a malfunction of the heater which could result in death, serious bodily injury, and/or prop­erty damage. Failure to follow these instructions may also void your fi re insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combus­tion. Always provide adequate combustion and ventilation air. Follow instructions and information in the current AS5601, NZS 5262 or local codes. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation.
MATERIALS REQUIRED
A 240 Volt AC power cord is hooked up to the unit. Plug 3 wire cord into a suitable receptacle. Do not cut the ground terminal off under any circumstances.
When connected with 240 volts, the appliance must be electrically grounded in accordance with local codes.
This unit is polarity sensitive and will not operate if polarity is incorrect.
BEFORE YOU ST ART
Installation is to be carried out ONLY by an authorised person.
1) The appliance shall be installed in accord-
ance with the manufacturer's installation instructions, local gas fi tting regulations, municipal building codes, water supply regulations, electrical wiring regulations, with AS5601. (AGA gas installation code) NZS 5262(New Zealand)
2) Installation and repair should be done ONLY by an authorised person.
3) The appliance should be inspected before
use and at least annually by an authorised service person. More frequent cleaning may be required due to excessive lint from carpet­ing, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean and free from excessive lint from carpeting.
4) See general construction and assembly instructions. This appliance may only be in­stalled in a fl ued, non-combustible fi replace. The appliance and fl ue should be enclosed when installed or passing through a living area, where children may come in contact with it.
5) Always connect this space heater to a chim­ney and fl ue to the outside of the building envelope. Never fl ue to another room. Make sure that the fl ue is properly sized and is of adequate height to provide the proper draft.
6) Inspect the fl ueing system annually for blockage and any signs of deterioration.
7) Any safety glass removed for servicing must be replaced prior to operating the ap­pliance.
INSTALLATION
CHECKLIST
Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.
The FPI Gas Inbuilt is installed as listed.
1) Check all clearances to combustibles, (Refer to sections "Minimum Fireplace Dimensions and Clearances to Combustibles)
2) Make the gas connection. (Refer to section "Gas Connection")
3) Install the 3" (76.2mm) fl ue liner to the sliding connector plate. (Refer to section "Flue Liner Installation.")
4) Slide the unit half way into the replace.
5) Pull the vent connector plate through the
tapered brackets and fasten to the front plate. Refer to section "Flue Liner Installation.")
6) Slide the unit fully into the replace.
7) Test gas pressure (Refer to section "Gas
Pipe Pressure Testing"). Check aeration system (Refer to section "Gas Insert Aeration System").
8) Install standard and optional features. Refer to the following sections:
a. Log Set b. Faceplate & Door Trim c. Inner Stainless Panels
9) Final check: Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the
correct fi ring rate.
WARNING:
Suitable for installation into a masonry replace only.
Regency IG34 Gas Inbuilt Fireplace
8) T o prevent injury , do not allow anyone who is unfamiliar with the operation to use the replace.
9) Installer must mechanically attach the sup­plied label to the inside of the fi rebox of the replace into which the gas fi replace insert is installed.
"WARNING: This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."
b) Adjusting the primary air and restrictor
settings, if required, to ensure that the ame does not carbon.
NOTE:
TO BE INSTALLED ON A
NON- COMBUSTIBLE FLOOR.
5
INSTALLATION
MINIMUM FIREPLACE
DIMENSIONS
The minimum fi replace dimensions for the Regency gas space heater are shown in the following diagrams:
CLEARANCES TO
COMBUSTIBLES
Minimum Clearances to Combustibles
From Unit Sides A 10" / 255mm Ceiling B 47.5" / 1205mm Mantel C 13" / 330mm
Max. Mantle Depth E 12" / 305mm
(see Dia. 2)
Min. Alcove Width F 48" / 1220 mm Max. Alcove Depth G 36" / 915 mm
*No hearth required.
Mantel Clearances
Note: A non-combustible mantel may be
installed at a lower height if the fram­ing is made of metal studs covered with a non-combustible board.
GAS CONNECTION
GAS CONNECTION WARNING: Only persons licensed to work
with gas piping may make the
necessary gas connections
to this appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean the masonry fi replace.
2) The appliance is provided with an opening on the right hand side of the control compartment. The 9.5mm (3/8") fl exible gas hose provided needs to be brought in from behind this opening. Ensure all gas connections are tight.
3) Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
FLUEING
THE APPLIANCE MUST NOT
BE CONNECTED TO A
CHIMNEY FLUE SERVING A
SEPARATE SOLID FUEL
BURNING APPLIANCE AND
MUST BE TERMINATED TO
THE OUTDOORS.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. The fl ue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart below for minimum distances from roof. Periodically check that the vent is unrestricted.
Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the exible liner as straight as possible, avoid unnecessary bending.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
Part # Description
948-305 76mm Flex - 10.6m 46dva-gk Simpson Duravent Adaptor 46dva-vch Simpson Vertical high wind cap
C
L
6
Note: When installing the fl ueing, identify
the fl ues.
Mark one exhaust and one intake as
indicated on the top of the unit.
Gas Inlet
Regency IG34 Gas Inbuilt Fireplace
INSTALLATION
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
FLUE LINER
INSTALLATION
1) Cut the ex liner as required.
2) Mark the end of one liner to indicate
Inlet.
3) Connect the other end of the above liner to
the inlet side of the termination adaptor, seal connection with high temperature silicone. Secure with gear clamp.
4) Connect the 2nd liner to the exhaust side of the adaptor, seal connection with high temperature silicone. Secure with gear clamp.
Be careful not to damage thermal insula-
tion when sliding on vent connector plate.
This could cause blockage.
9) Connect the 2nd liner to the exhaust collar marked with an "E", seal connection with high temperature silicone. Secure with gear clamp.
4) Seal and or check the pilot outlet (# 8)
5) The pressure check should be carried out
with the unit burning and the setting should be within the limits specifi ed on the safety label.
6) When fi nished reading manometer, turn off the gas valve, disconnect the hose and tighten the screw (clockwise) with a 1/8"
at screwdriver. Screw should be snug, but do not over tighten.
S.I.T. Valve Description
1) On-Off Solenoid Valve EV1
2) On-Off Solenoid Valve EV2
3) Inlet Pressure Test Point
4) Outlet Pressure Test Point
5) Connection for Pressure Regulator/
Combustion Chamber Compensation
6) Pressure Regulator for Minimum and Maximum Outlet Pressure
7) Gas Outlet Pressure Electric Modulator
8) Pilot Outlet
9) Main Gas Outlet
10) Side Outlet
5) Install ashing.
6) Insert both liners into chimney, passing
through the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the inlet
collar of the vent connector plate marked with an "I", seal connection with high temperature silicone. Secure with gear clamp.
Install to AS5601 (Australia) / NZS 5262 (New Zealand)
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 3.45 kPa (14" w.c.).
The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.
Note: To properly check gas pressure,
both inlet and manifold pressures should be checked using the valve pressure ports on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosen the "IN" (# 3) and/or "OUT" (# 4) pressure tap(s), turning counterclockwise with a 1/8" wide fl at screwdriver.
3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" (8mm) ID hose.
Regency IG34 Gas Inbuilt Fireplace
7
INSTALLATION
INSTALLATION IN MASONRY OR ZERO CLEARANCE CHIMNEY
1) Measure and record dimensions to determine total
Flex Liner length requirements (see instructions below for details).
2) Carefully feed the liner down the chimney (masonry or zero clearance) and out through the damper. One person should feed the liner through the chimney, and another person should pull the liner from the bottom.
3) After carefully feeding the Flex Liner down the chim­ney to the bottom, form and angle to line up the Flex Liner with the vent opening on the appliance. Important: Do not let the Flex Liner sag below the level at which it will connect to the appliance or connector. This could allow hot gas to become trapped and poten­tially become a fi re hazard. The Flex Liner path should always be sloped up toward the Termination Cap.
4) Temporarily secure the Flex Liner at the top of the chimney. Be sure to leave 2-3 inches of fl ex above the existing chimney to allow for connection to the Termina­tion Kit (Baseplate and Adaptor).
Flex Liners
51-76mm
Existing Chimney
Note: If you are planning to extend the height of the chimney using Direct Vent GS Pipe, please refer to the Direct Vent Installation Instructions for information con­cerning the proper procedure and restrictions of Direct Vent Pipe. Also, consult the appliance manufacturer for any height restrictions of the chimney.
9) Connect the Co-Linear Flex to the two outlets on the top of the appliance using four sheet metal screws each. See the appliance manufacturer's instructions for de­tails. Make sure the Flex Liners do not sag behind the appliance. Finally, move the appliance into its appropri­ate place. Mount the Adaptor to the Baseplate using sheet metal screws.
5) Repeat Steps 1-4 for second length of Flex Liner.
6) At the top of the chimney, slide the Baseplate over
the tow ends of the Flex Liner and secure it to the sur­rounding masonry using masonry anchor bolts. Before installing the baseplate, run a bead of non-hardening seal and between the Baseplate and the masonry to prevent moisture from entering the chimney. Note: Verify that there is suffi cient room to mount the Baseplate on to the masonry. You must have a level surface in order to install the Baseplate properly.
7) Attach the Flex Liner ends at the top of the chimney to the Co-Linear to Co-Axial Adaptor. Use four sheet metal screws to connect each Flex Liner run to the Adaptor.
8) Twist lock the Vertical Termination Cap to the Adap­tor.
8
Regency IG34 Gas Inbuilt Fireplace
System Data
IG34
IG34-NG: For 0 to 610 meters altitude IG34-LPG: For 0 to 610 meters altitude IG34-ULPG: For 0 to 610 meters altitude
Burner Inlet Orifi ce Sizes: NG LPG ULPG Burner #37 #52 #53
Max. Input
NG 31.7 mj LPG 30.6 mj ULPG 26.4 mj
Min. Input NG 21.1 mj LPG 25.1 mj ULPG 20.9 mj
Supply Pressure NG 1.13 kPa LPG 2.75 kPa ULPG 2.75 kPa
INSTALLATION
Manifold Pressure HIGH LOW
NG 0.87 kPa 0.4kPa LPG 2.51 kPa 1.6kPa ULPG 2.51 kPa 1.6kPa
Electrical: 240 V. 50Hz. Circulation: High/Off/LO speed fan, 150/89 CFM. Log Set: Ceramic fi ber, 7 per set.
Aeration Setting
NG 13mm open LPG 13mm open ULPG 13mm open
AERATION SETTINGS
The burner aeration is factory set but may need adjusting due to either the local gas supply, air supply or altitude. This adjustment is performed by the installer. (Close the aeration for a more yellow fl ame, or open it to make the fl ame bluer). NG: 13mm open LPG: 13mm open ULPG: 13mm open
Note: Any damage due to carboning resulting from improperly setting the aeration and restrictor setting controls is NOT covered
under warranty.
Regency IG34 Gas Inbuilt Fireplace
9
INSTALLATION
Conversion Kit #486-968 for NG to LPG Model
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
onversion Kit 486-968 Contains:
9) Pull out the pilot hood by hand.
12) Replace the yellow "NG" label with
the red "ULPG" label.
ty. Part # Description 1 904-345 Burner Orifi ce #51 1 918-273 Red "LPG" label 1 918-272 Label "Converted to LPG" 1 910-037 LPG Pilot Injector 1 918-823 Instruction Sheet
) Shut off the gas supply and unplug
the power cord.
) Remove the glass door, logs and
lava rock.
) Remove the rear log tray by remov-
ing the 2 screws. (Log tray must be rotated to clear the burner.)
) Remove the grate.
) Remove the burner and ensure the
aeration setting is 13 mm open.
) Remove burner orifi ce with a 1/2"
wrench and discard. Use a wrench to hold on to the elbow behind the orifi ce.
Pilot
Hood
Pilot
Hood
removed
Pilot
Orifi ce
10) Remove the pilot orifi ce with the
allen key.
13) Carefully pull out the control box.
NOTE: The control box is held in
place with velcro.
14) Remove the heat shield from the
control box by removing the 2
screws.
15) Remove the control box cover by
undoing the 3 screws.
Manoeuvre through antenna.
Antenna
Control Box
Cover
16) Remove the jumper using a plier.
Burner
) Reinstall new burner orifi ce LPG
stamped #51 and tighten.
) Apply the conversion label "This
unit has been converted to ULPG" over top of the serial number decal.
Note: Aeration settings do not need
to be adjusted.
10
11) Put in the new LPG orifi ce with the
allen key. Then put back the pilot hood.
Jumper Location
Jumper
17) Reverse steps 13, 12, 11, 6, 5, 4, 3
& 2.
Regency IG34 Gas Inbuilt Fireplace
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