Regency HI200 User Manual

Owner's & Installation Manual
HI200
Wood Cast
Insert
Tested by:
918-739b
www.hampton-re.com
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
10/18/11
Thank-you for purchasing a
HAMPTON FIREPLACE PRODUCT.
The pride of workmanship that goes into each of our products will give you years of trouble-free enjoy­ment. Should you have any questions about your product that are not covered in this manual, please contact the HAMPTON DEALER in your area.
Keep those HAMPTON FIRES burning.
SAFETY NOTE: If this Insert is not properly installed, a house re may result. For your safety, follow the installation instructions, contact local building or re ofcials about restrictions and installation inspection requirements in your area.
The authority having jurisdiction (such as municipal building department, re department, re prevention bureau, etc.) should be consulted before installation to determine the need to obtain a permit.
2
HI200 Hampton Wood Cast Insert
TABLE OF CONTENTS
SAFETY LABEL
Copy of Safety Label .....................................................4
DIMENSIONS
Unit Dimensions ............................................................5
Standard Flue Adaptor...................................................5
INSTALLATION
Before Installing Your Insert...........................................7
Chimney Specications .................................................7
Fireplace Specications.................................................7
Masonry And Factory Built Fireplace Clearances .........8
How To Determine Floor Protection Materials ...............8
Installing Your Insert ......................................................9
Installation Into a Factory Built Fireplace..................... 11
Installation Into a Masonry Fireplace ........................... 11
Fan & Cast Faceplate Installation................................12
Brick Flue Bafe & Secondary Air Tube Installation .... 14
Firebrick Assembly ......................................................14
Draft Control ................................................................14
First Fire ......................................................................15
Fan Operation..............................................................15
MAINTENANCE
Door Gasket ................................................................17
Glass Cleaning ............................................................17
Door Removal..............................................................17
Glass Replacement .....................................................17
Handle Replacement ................................................... 18
Latch Adjustment .........................................................18
Annual Maintenance ....................................................20
PARTS LIST
Main Assembly ............................................................21
Cast Faceplate ............................................................22
Firebrick .......................................................................22
WARRANTY
Warranty ...................................................................... 23
OPERATING INSTRUCTIONS
First Fire ......................................................................16
Fan Operation..............................................................16
Ash Disposal................................................................16
Safety Guidelines ........................................................16
Creosote ...................................................................... 16
http://oee.nrcan.gc.ca/residential/personal/retrot-homes/retrot-qualify-grant.cfm
HI200 Hampton Wood Cast Insert
33
Part #: 918-740
Colour: Black on grey, except for selected items which are printed red.
Size: 15.75" W x 2" H (File at 100%)
Mar. 13/08: Approved by ITS.
Mar. 2/10: updated manufacture dates/ITS logo
Apr. 4/11: updated manufacture dates/add 5.5" liner
COMPONENTS REQUIRED FOR INSTALLATION: 5.5" (140mm) or 6" (152MM) STAINLESS STEEL LINER. STANDARD ADAPTOR (171-932) OR
OFFSET ADAPTOR (171-936), FAN (210-911 or 210-915), ELECTRICAL RATING: VOLTS 115, 60 HZ, 0.6 AMPS
OPTIONAL COMPONENT: SCREEN DOOR (846-101)
DO NOT REMOVE BRICKS OR MORTAR IN MASONRY FIREPLACE. FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE OR ELEVATE
FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. OPERATE WITH FEED DOOR CLOSED, OPEN TO FEED FIRE ONLY. REPLACE GLASS ONLY
WITH CERAMIC GLASS (5MM). INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP
MAY OCCUR RAPIDLY. DO NOT OVERFIRE, IF INSERT GLOWS YOU ARE OVER-FIRING.
HOT WHILE IN OPERATION
DO NOT TOUCH. KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.
READ ABOVE INSTRUCTIONS.
CAUTION
UNITED STATES ENVIRONMENTAL PROTECTION
AGENCY CERTIFIED TO COMPLY WITH JULY 1990,
PARTICULATE EMISSION STANDARDS.
2011 2012 2013
DATE OF
MANUFACTURE
SAFETY LABEL
This is a copy of the label that accompanies each HI200 Wood Insert. We have printed a copy of the contents here for your review.
NOTE: Hampton units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
339
MADE IN CANADA
DO NOT REMOVE THIS LABEL
6988 VENTURE ST.
MANUFACTURED BY:
339
DELTA, BC V4G 1H4
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.
Serial #) (Duplicate
LISTED FACTORY BUILT FIREPLACE INSERT
CERTIFIED FOR USE IN CANADA AND U.S.A.
MODEL: HI200
TESTED TO:
ULC S628-M93 / UL 1482-1998 / ULC S627-00 / UL 737-2000 REPORT NO. 632-3198 (SEPT.1993)
INSTALL ONLY ON A NON-COMBUSTIBLE HEARTH RAISED (F) 1.5IN / 38MM
ABOVE AN ADJACENT COMBUSTIBLE FLOOR. COMBUSTIBLE FLOOR MUST
BE PROTECTED BY NON-COMBUSTIBLE MATERIAL EXTENDING
(E) 16 IN / 405MM (US), 18 IN / 457MM (CAN) TO FRONT AND (G) 8 IN / 205MM
TO SIDES FROM FUEL DOOR.
JAN FEB MAR APR MAY JUN JUL AUG SEPT OCT NOV DEC
2011 2012 2013
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (MEASURED FROM INSERT BODY)
FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. OPERATE WITH FEED DOOR CLOSED, OPEN TO FEED FIRE ONLY. REPLACE GLASS ONLY
OFFSET ADAPTOR (171-936), FAN (210-911 or 210-915), ELECTRICAL RATING: VOLTS 115, 60 HZ, 0.6 AMPS
OPTIONAL COMPONENT: SCREEN DOOR (846-101)
DO NOT REMOVE BRICKS OR MORTAR IN MASONRY FIREPLACE. FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE OR ELEVATE
COMPONENTS REQUIRED FOR INSTALLATION: 5.5" (140mm) or 6" (152MM) STAINLESS STEEL LINER. STANDARD ADAPTOR (171-932) OR
IN MASONRY FIREPLACE OR FACTORY BUILT FIREPLACE.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION AND OPERATING INSTRUCTIONS. INSTALL AND USE ONLY
ADJACENT SIDEWALL A) 15in / 380mm
918-740
MANTLE B) 20in / 510mm
TOP FACING C 14in / 355 mm
SIDE FACING D) 7.375in / 185mm
CAUTION
WITH CERAMIC GLASS (5MM). INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP
UNITED STATES ENVIRONMENTAL PROTECTION
MAY OCCUR RAPIDLY. DO NOT OVERFIRE, IF INSERT GLOWS YOU ARE OVER-FIRING.
AGENCY CERTIFIED TO COMPLY WITH JULY 1990,
PARTICULATE EMISSION STANDARDS.
HOT WHILE IN OPERATION
DATE OF
MANUFACTURE
READ ABOVE INSTRUCTIONS.
CLOTHING AND FURNITURE AWAY.
DO NOT TOUCH. KEEP CHILDREN,
CONTACT MAY CAUSE SKIN BURNS.
4
HI200 Hampton Wood Cast Insert
UNIT DIMENSIONS WITH
STANDARD FLUE ADAPTOR
25”
21-1/4”
DIMENSIONS
15-1/16”
6-3/8”
39-13/16”
27-1/4”
9-5/8”
2-7/8”
19”
19-9/16”
to top of Door
STANDARD FLUE ADAPTOR (171-932)
HI200 Hampton Wood Cast Insert
38-5/16”
6" (152mm) Diameter
NOTE:
Before assembling your Insert, use these dimensions to en­sure appropriate clearances will be met (refer to Masonry and Factory Built Fireplace Clearances section).
5
DIMENSIONS
e
UNIT DIMENSIONS WITH
OFFSET FLUE ADAPTOR
25”
21-1/4”
17-11/16”
15-1/16”
6-3/8”
39-13/16”
27-1/4”
38-5/16”
14-1/8”
2-7/8”
19-9/16”
6" (152mm) Diameter
OFFSET FLUE ADAPTOR (171-936)
NOTE:
Before assembling your Insert,
14-1/8” from flue centerline to rear of faceplat
16-15/16” (430mm)
6
use these dimensions to en­sure appropriate clearances will be met (refer to Masonry and Factory Built Fireplace Clearances section).
HI200 Hampton Wood Cast Insert
INSTALLATION
Hampton Inserts are constructed with the high­est quality materials and assembled under strict quality control procedures that ensure years of trouble free and reliable performance.
It is important that you read this manual thor­oughly and fully understand the installation and operating procedures. Failure to follow instruc­tions may result in property damage, bodily injury or even death. The more you understand the way your Hampton Insert operates, the more enjoy­ment you will experience from knowing that your unit is operating at peak performance.
BEFORE INSTALLING
YOUR INSERT
1) Read all instructions before installing and
using your replace insert. Install and use only in accordance with manufacturer’s installation and operating instructions.
2) Check your local building codes - Build­ing Inspection Department. You may require a permit before installing your insert. Be aware that local codes and regulations may override some items in the manual.
WARNING: Careless installation is the
major cause of safety hazard. Check all local building and safety codes before installation of unit.
3) Notify your home insurance company that
you plan to install a replace insert.
4) Your replace insert is heavy and requires two or more people to move it safely. The insert and surrounding structure can be badly damaged by mishandling.
5) If your existing replace damper control will become inaccessible once you have installed your Hampton Insert, you should either remove or secure it in the open posi­tion.
6) Inspect your replace and chimney prior to installing your insert to determine that it is free from cracks, loose mortar or other signs of damage. If repairs are required, they should be completed before installing your insert. Do not remove bricks or mortar from your masonry replace.
7) Do not connect the insert to a chimney ue servicing another appliance or an air distribution duct.
CHIMNEY
SPECIFICATIONS
Before installing, check and clean your chimney system thoroughly. If in doubt about its condi­tion, seek professional advice. Your Hampton Insert is designed for installation into a masonry replace that is constructed in accordance with the requirements of "The Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Ap­pliance", N.F.P.A. 211, the National Building Code of Canada, or the applicable local code requirements.
The appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
Hampton Inserts are designed to use either a
5.5" (140mm) or 6" (152mm) ue.
This insert must be connected to a code-ap­proved masonry chimney or listed factory-built replace chimney with a direct ue connector into the rst chimney liner section. The chimney size should not be less than or more than three times greater than the cross-sectional area of the ue collar.
Requirements for Installing
Solid-fuel Inserts in Factory-built
Fireplaces.
1) The insert must be tested and meet the
requirements of UL 1482 (U.S.) and or ULC S628 (Canada) when tested in a masonry replace built per ULC S628.
2) The factory-built replace must be listed per
UL 127 or ULC S610.
3) Clearances obtained from the masonry re-
place tests are also relevant for installation in factory-built replaces.
4) Installation must include a full height listed
chimney liner type HT requirements (2100 degree F.) per UL 1777 (U.S.) or ULC S635 (Canada). The liner must be securely attached to the insert ue collar and the chimney top.
5) Means must be provided to prevent room
air passage to the chimney cavity of the replace. This may be accomplished by sealing the damper area around the chimney liner, or sealing the replace front.
6) Alteration of the replace in any manner is
not permitted with the following exceptions;
a. external trim pieces which do not affect
the operation of the replace may be removed providing they can be stored on or within the replace for re-assembly if the insert is removed.
b. the chimney damper may be removed to
install the chimney liner.
7) Circulating air chambers (i.e. in a steel re-
place liner or metal heat circulator) shall not be blocked.
8) Means must be provided for removal of the
insert to clean the chimney ue.
9) Inserts that project in front of the replace
must be supplied with appropriate supporting means.
10) Installer must mechanically attach the sup-
plied label to the inside of the rebox of the replace into which the insert is installed.
"WARNING: This replace has been converted for use with a wood insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the replace re-approved by the authority having jurisdiction."
FIREPLACE
SPECIFICATIONS
Your replace opening requires the following minimum sizes:
Height: 19-5/8" (499mm) Width: 25" (635mm) Depth:
(w/ standard ue adaptor) 15-1/16" (383mm) (w/ offset ue adaptor) 17-11/16" (449mm)
Faceplate Dimensions: Height 27-1/4" (692mm) Width 38-5/16" (973mm)
Emissions from burning wood or gas could contain chemicals known to the State of Cali­fornia to cause cancer, birth defects or other reproductive harm.
HI200 Hampton Wood Cast Insert
7
INSTALLATION
MASONRY AND FACTORY BUILT FIREPLACE CLEARANCES
The minimum required clearances to combustible materials when installed into a masonry or factory built replace are listed below.
Adjacent Mantle** Top Side Minimum Minimum Minimum Side Wall (to Top) Facing Facing Hearth Hearth Hearth Side (to Side) (to Top) (to Side) Extension Thickness* Extension A B C D E F G
15" (381mm) 20" (508mm) 14" (356mm) 7-3/8"(187mm) 16" (406mm) [US] 1-1/2" (38mm) 6" (152mm) [US]
18" (457mm) [CAN] 8" (203mm) [CAN]
Side and Top facing is a maximum of 1.5" thick. Floor protection must non-combustible, insulative material with an R value of 1.1 or greater.
* If the hearth extension is ush with the oor (F)
it must extend 19.5" in front of the body face (E).
Note: Hearth Extension Width (G) is meas-
ured from edge of fuel door to side of hearth.
** A non-combustible mantel may be installed
at a lower height if the framing is made of metal studs covered with a non-combustible board.
Thermal oor protection is not required if the unit is raised 3.5" minimum (measured from the bottom of the stove). However, standard ember oor protection is required. It will need to be a non-combustible mate­rial that covers 16" (406 mm) in the US and 18" (450 mm) in Canada to the front of the unit and 8" (200 mm) to the sides.
If the unit is not raised, thermal oor protection required is 18" (450 mm) in the US and Canada.
A
F
Clearance diagram for installations
Please check to ensure that your oor protection and hearth will meet the standards for clear­ance to combustibles. Your hearth extension must be made from a non-combustible material.
B
C
D
G
Floor Protection
E
HOW TO DETERMINE IF ALTERNATE
FLOOR PROTECTION MATERIALS ARE ACCEPTABLE
The specied oor protector should be 3/8" (18mm) thick material with a K - factor of
0.84.
The proposed alternative is 4" (100mm) brick with a C-factor of 1.25 over 1/8" (3mm) mineral board with a K-factor of 0.29.
Step (a):
Use formula above to convert specication
to R-value.
R = 1/k x T = 1/0.84 x .75 = 0.893.
8
Step (b):
Calculate R of proposed system. 4" brick of C = 1.25, therefore Rbrick = 1/C = 1/1.25 = 0.80 1/8" mineral board of k = 0.29, therefore
Rmin.bd. = 1/0.29 x 0.125 = 0.431
Total R = Rbrick + Rmineral board =
0.8 + 0.431 = 1.231.
Step (c):
Compare proposed system R of 1.231 to
specied R of 0.893. Since proposed system R is greater than required, the system is acceptable.
DEFINITIONS
Thermal Conductance:
C = Btu = W (hr)(ft
Thermal Conductivity:
k = (Btu)(inch) = W = Btu (hr)(ft3)(oF) (m)(K) (hr)(ft)(oF)
Thermal Resistance:
R = (ft2)(hr)(oF) = (m2)(K) Btu W
2 )(o
F) (m2))(K)
HI200 Hampton Wood Cast Insert
Loading...
+ 16 hidden pages