Mode d'emploi
Station de récupération à double piston
Istruzioni per l'uso
Unità di recupero a due pistoni
Manual de instrucciones
Estación de recuperación de dos pistones
Instructi on Manual ENVIRO-DUO English
OPERATING INSTRUCTIONS
ENVIR O-DUO
Table of Contents
1. General Information……………… …………………1…
2. Safety………………………………………………………3
2.1 Personnel Qualifications…………………………3
2.2 Special Hazards……………………………………4
2.3 Labels / Safety Markings…………………………7
3. Technical Specifications………………………………8
4. Parts Description…………………………………………9
5. Instruction of Operation Panel………………………10
6. Electrical Diagram……………………………………11
7. Operation………………………… ……………………12
8. Recovery Method………………………………………15
9. Self-Purge Method…………………………………… 17
10. Liquid Push / Pull Mode………………………………18
11. FAQ and Trouble Shooting……………………………20
12. Maintenance……………………………………………22
13. Service……………………………………………………23
14. Recycling…………………………………………………23
English Ins truction Manual ENVIRO-DUO
1. General Information
Thank y ou for purcha sing the EN VIRO-DUO Refr igerant
Recovery Machine!
ENV I RO-DU O co m bine s an inn o v ativ e r efr iger ant ga s
comp ression s ystem with a ru gged, mould ed case that is
designed to offer maximum protection from damage during
transit and normal handling.
With normal use and with care as prescribed in this Manual,
your ENVIRO-DUO will give you yea rs of trouble-free
operation.
Safety First!
When found on the machine, this international symbol
is intended to alert the user to the prese nce of impor tant
operating, safety and maintenance (servicing) instructions
in this Manual. As used in the Manual, it is draw
your attention to critical items.
It is important to read this entire Manual and be familiar with
its contents before using the machin e!
The ENVIRO-DUO is a Recovery Machine for a broad range
of ref rigerants. Recovering refrigerants into a separa te
storage cylinder involves a proces s of gas compression,
resulting in high pressures within the machine, the connecting
hoses and the storage cylinder. High-pressure systems must
always be treated with care and respect to prevent careless
accidents.
intended to
1
Instructi on Manual ENVIRO-DUO English
Product Saf ety:
The ENVIRO- DUO has been designed to me et the
requirements of the Stan dard for Refrigerant Re covery
Machines, ARI and certification.
If an approved cylinder with overfill is not available always
use an approved scale to monitor the cylinders capacity.
Additionally, approved refrigerant hoses must be used which
have shut-off devices within 300 mm of the ends to reduce
the likelihood of refrigerant leakage to the atmosphere when
changing cyli nders or setups.
Responsib ility:
A qualified technician who has been properly trained in the
care and use of such equipment and in the recovery process
itself must only operate the ENVIRO- DUO.
The operating instructions are part of the prod uct and
must be store d in close proximity to the E NVIRO-DUO
where they should be readily accessi ble to qualified
personnel at all times.
The qualified personnel must have carefully read and
understood the operating instructions prior to operating
the d evice.
The manufacturer shall not be liable for any damage
whatsoever arising through improper use, failure to comply
with these operating instructions, assignment of inadequately
qualified personnel, or unauthorised modification of the
ENVIRO-DUO.
The General Terms and Conditions as set out in the sales
documentation shall apply.
Subject to te chnical modificatio ns.
2
English Ins truction Manual ENVIRO-DUO
Key to symbols
WARNING!
… indicates a potentially hazardous situation that
could result in serious injury or death if not avoided.
DANGER!
… in dicates el ectrical hazard. F ailure to comply
with these safety instructions may result in serious
injury or death.
2. Safety
WARNING!
Before setup and operation of the device, ensure
that it is not damaged in any way. Failure to comply
could result in serious physical injury and/or material
damage.
DANGER!
Risk of death by electrocution.
2.1 Personnel Qualifications
WARNING!
Risk of injury through use by unqualified personnel!
Improper handling of the device can lead to serious
personal and ma terial damage.
3
Instructi on Manual ENVIRO-DUO English
The activities de scribed in these operating in structions
should only be ca rried out by skilled pe rsonnel in
possession of the qualifications o utlined below.
Keep unqualified personnel away from hazardous areas.
Skilled per sonnel
Skilled personnel are workers who, through their specialist
training and operational knowledge of the recovery machine,
are capable of carrying out the described work and
independ ently identifying p otential hazards.
ONLY QUALIFIED SERVICE PERSONNEL SHOULD
OPERATE THIS UNIT. MOST STATES AN D
COUNTRIES, MAY REQUIR E THE USER TO BE
LICENSED. PLEASE CHECK WITH YOUR LOCAL
GOVERNMEN T AGENCY.
2.2 Special Hazards
Before starting the Equipment assu re that it is
well grounded .
Risk of serious injury and death!
While using th e electrical wire, the wire mus t be
well connected and grounded.
Risk of serious injury and death!
Only a qualified electrician should perform wire
connection according to the t echnical stan dard
and circuit diagram.
Risk of serious injury and death!
4
English Ins truction Manual ENVIRO-DUO
Be sure the power is off before exam ining or
repairing the recovery unit. Risk of s erious
injury and death!
Use only authorized refi llable refrigerant tanks.
The Unit r equires the use of recovery tanks with
a minimum working p re ssure of 40 bar (580psi).
Do not overfill the recovery tank. Tan k is full at
80% capacity. There should be enough space for
liquid expans ion.
Overfilling of the tank may cause a viol ent
explosion.
A charging scale is required to prevent overfilling.
It is compulsory to wear safety goggles, and protective
gloves while working with re frigerants to protect
skin and eyes from refrigerant gas and liquid. Avoid
any contact with caustic gas or liquid.
Risk of serious injury!
Be sure that any room where work is being
conducted is thoroughly ventilat ed.
When using an ext ension cord, t he cord should
be a minimum of 1.5 mm (15 awg) and no longer
2
than 7.5 m. Otherwise Voltage may drop and damage
the compressor! The cable must be completely
unrolled.
5
Instructi on Manual ENVIRO-DUO English
Input pressure of the unit should not exce ed 26
bar (377 psi).
Only keep unit in a horizontal position, otherwise
unexpected vibrations, noise or a brasions may
occur.
Avoid exposing the equipmment to the sun or rain.
USE CAUTION WHEN OPERATION OUTDOORS.
Be certain that the power cord, the cylinder overfill
safety cord and th e unit itself are n ot plac ed in
water or other potentially dangerous locations.
While the EN VIRO-DUO is very safe to op erate,
using in environments such as hard rain or sand
and dust storms must be avoided.
FLAMMABLE ENVIRONMENTS ARE
DANGEROUS
when any machine is used because motors and
switches can generate sparks. This equipment should
be used in locations with mechan ical ventilation
providing at least four air changes per hour, or the
equipment should be located at least 50 cm above
the floor.
DO NOT US E THIS EQUIPMEN T IN THE
VICINITY OF SPILLED OR OPEN CONTAINERS
OF GASOLINE OR ANY OTHER FLAMMABLE
6
English Ins truction Manual ENVIRO-DUO
Do not block the ventilation opening o f the unit.
If the overlo ad protector pops, repo sition it after
5 minutes.
INTA KE PORT
INL ET FILTER I NCL. O- RING
FILT ER THRED AD APTER
10
English Ins truction Manual ENVIRO-DUO
6. Electrical Diagram
11
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Graphics
Code
XS
SA
FR
M1
SR
C1
C2
ST
TC
HP
LP
OFP
d1,d3
d2
SC
SB
CTR
K1
Description
Power Outlet
Power Switches
Overload Protection Device
Compressor Motor
Centrifugal Switch
Start Capacitor
Running Capac itor
Motor Thermal Protectors
Electronic Transformer
High Pressure Switch
Low Pressure Switch
80% O.F.P. Switch
Red Indicator
Green Indicator
Option Switch
Start Butto n
Control Module
Relay
Remarks
Instructi on Manual ENVIRO-DUO English
7. Operation
1.
Do not mix diffe rent refrigeran ts together i n one tank,
otherwise they cannot be separated o r used.
2.
The switch should be at“Position 0”before operation. All
the valves m ust be closed, the input and output fittings
should be covered with protective caps when the unit is
not in operation. Air humidity is harmful to the recovery
result and will shorten the life span of t he unit.
3.
A filter drier should always be used and should be replaced
frequently. Each type of refrigerant must have its own
filter. For the sake of ensuring the proper operationof the
unit, please use the filter specified by our company.
High quality filter drier will bring h igh quality services.
4.
Special caution is needed when recovering from a burnt
system. In th is case two dry filters are r equired.
5.
The unit has an Internal High Pressure Shut-Off Switch.
If the pressure inside the system is above 38.5 bar, th e
compressor will automatically sh ut off the power.
To restart the compressor, please lower the internal pressure,
then push on the start button to restart the compressor.
When High Pressure Protection is initiated, please find out
the cause and deal with it before restar ting the unit.
Cause of High Pressure Protection an d Trouble Shooting:
a.
The input value o f the refrigerant tank is c losed — open
the valve to solve the problem.
12
English Ins truction Manual ENVIRO-DUO
b.
The connecting hose between the reco very unit and
refrigerant tank is stuck — close all the valves and replace
the connecting hose.
c.
The temperature of the refrigerant t ank is too high,
therefore, pressure s is too high — give it some time to
cool down and the pressure will come back t o normal.
d.
The unit has an I nternal Lo w Pressure Shut-Off Swit ch
and delay circuit. If the pressure inside the system is below
-2.5 ~ -6.8 psi for 20 seconds, the unit will auto-matically
shut off and the Green Alarm Light wi ll switch on.
When the unit completes recovery and purge oper-ation,
there is no pressure in the intake port. Therefore the unit
can only run for 20 seconds after restar t.
When the input pressure is above 0.8 bar (11 psi), the
unit will run continuously.
e.
This unit can be used together with a overfill level sensor.
Please connect the recovery uni t and the tank with the
80% O.F.P. Cable (Item 1 in the PARTS DIAGRAM).
If the liquid refrigerant reaches 80% capacity of the tank,
the recovery unit will auto matically shut off and the Red
Alarm Light wil l s witch on (80% O.F.P. ALARM). Before
restart please replace tank.
f.
If the refr igerant tank has no f loat level sensor, pl ease
take the 80% O.F.P Cable off. Otherwise the recov ery
unit can not start. In this case, an electric scale is required
to monitor the recovered refrigera nt amount.
13
Instructi on Manual ENVIRO-DUO English
g.
In order to gain maxim um recovery s peed, a hose with
inner diameter bigger than 4 mm and shorter than 1.5 m
is recommended.
h.
While recovering large amounts of li quid, use the
Push/Pull Mode.
I.
After recove ring, make sure there is no r efrigerant left
in the unit. Read the Pu rge Operation careful ly. Liquid
refrigerant remaining in the unit may be expanded and
damage the components.
j.
If the unit is to be stored or not used for any length of time,
we recommend that it be comple tely evacuated of any
residual refrigerant and purged wi th dry nitrogen.
k.
A connection hose with check valve is recommended, it
can prevent refrigerant loss.
l.
The intake port is equipped with filte r screen;
please wash it frequently to keep it cle an.
m.
If it is difficult to start the unit, please turn the Sw itch
two rounds to balance the inte rnal pressure and make
it easier to start the unit.
n.
The Low Pressure Gauge shows the press ure of the
intake port of the compress or and the High Pressure
Gauge shows the pressure of the outlet p ort.
o.
After Using, please turn the knob to "0" p osition.
14
English Ins truction Manual ENVIRO-DUO
8. Recovery Method
1.
Turn the Switch to posit ion "1".
2.
Correctly and firmly connect the hos es.
(See Connection Drawing)
3.
Connect the unit to the ri ght po wer su pply (as shown
on the Name Plate), tur n the p ower on to start the uni t.
4.
Push the START button to turn on the unit.
Mani fold
gaug e set
Outp ut
Vapo r valve
80% O .F.P.
floa t cable
Liqu id valv e
Tank
HVAC Sy stem
Vapo r
Liqu id
5.
Open the valve of the refrigerant tank .
6.
Open the liquid valve on the manifold ga uge.
7.
Slowly turn the Switch to position "2" for faster recovery.
Inpu t
Filt er
Sca le
15
Instructi on Manual ENVIRO-DUO English
Notice:
a.
If liquid impacting occurs i n the compressor when at
position “2”, pl ease turn the knob to pos ition “star t”
slowly. The reading of low pressure gauge will decrease
until the impacting stops, but the pressure should be
above“0”, because the intake port cannot intake when
the pressure is “0”.
If it is difficult to start or restart after power off , please
turn the knob to pos ition “START”, then turn on the
power and hit the RESET button.
b.
If the knob is turned to position “1” and the unit it running,
a stable recovery of liquid refrigerant can o ccur, but
at a lower recovery rate. If liquid impacting o ccurs in
the co mpressor whe n at posi tion “1”, slowly turn the
knob clockwise to position “start”. The reading of low
pressure gauge will decrease until the impacting stops.
The pressure should be above “0”, because it cannot
intake if the pressure is “0”.
8.
When liquid recovery is finished, tu rn the Switch to
position "2" for faster recovery.
9.
The unit will automatically stop when recovery is finished,
please start the Purge operation now.
16
English Ins truction Manual ENVIRO-DUO
9. Self-Purge Method
1.
①Do not turn off the power when the "co mplete" light
turns green and unit stops running, pl ease hit the reset
button first, then turn the switch to po sition "3" to start
purge.
② If the ultimate vacu um meets your request but the
unit is still running, please turn the swit ch to position
"3" to start pu rge directly.
2.
When the required vacuum is reached, p urging ends.
a.
Close the valve on the refrigerant tan k.
b.
Close the check valves on the connecti ng hoses.
c.
Close the liqui d valve and gas valve on th e manifold
gauge.
d.
Close the connecting valve between the refrigeration
system and the manifold valve.
e.
Turn the power off, and disconnect all th e external
hoses.
f.
Cap the intake port and the outlet port.
17
Instructi on Manual ENVIRO-DUO English
WARNING!
After each use the unit must be purged, to m ake
sure there is no refrigerant left in the u nit.
Remaining liquid refrigerant may expand and
damage the components.
10. Liquid Push / Pull Mode
When recove ring more than 10 kgs of liqu id
refrigerant, Push/Pull is recomm ended.
WARNING!
An electric scale needs to be used together with
the recovery unit to monitor the recover process.
Once the siphon is started, it can overfill the recovery
tank even if the tank is equipped with a float lev el
sensor. The siphon can continue even if the machine
is t urned off. You must m anually close the valves
on the tank and the unit to prevent overfilling.
1.
Turn the Switch to posit ion "1".
2.
Correctly and firmly connect the hos es
(See Connection Diagram).
3.
Turn the power on and hit th e start button.
4.
Open the gas valve and liquid valve of the r efrigerant
tank.
5.
Turn the Switch to posit ion "2" to start Push/Pull Mode
operation recovery.
18
English Ins truction Manual ENVIRO-DUO
80% O .F.P.
floa t cable
HVAC Sy stem
Filt er
Outp ut
Vapo r
Liqu id
Inpu t
Vapo r valve
Liqu id valv e
Tank
Sca le
6.
When the reading on the electr ic scale is not changing
or changing very slowly, it means that the liquid recovery
is finished, it's time f or gas recovery. (The hoses
to be re-connected and please follow the Purge Operation
to purge the gas refrigerant.)
7.
Close the gas valve on the refrigerant tank and then turn
the power off.
8.
Close all the valves and disconnect all the external hoses.
Connect the hoses according to the Recovery Operation
to do the gas refrigerant recovery.
9.
PURGE
WARNING!
When the reading on th e electric scal e shows
that the refrigerant in the tank reaches 80%
capacity, please turn the po wer off and close
the valves on the tank.
19
need
Instructi on Manual ENVIRO-DUO English
11. FAQ and Trouble Shooting
Fault
Fan is not
revolving
Compressor
doesn't work
Compressor
can't start
(blocked)
Compressor
starts but
stops within
a few
minutes
CauseSolution
Mechanical da mage
1. Shut off by High
Pressure
Protectio n, red
light ON
2. Low Pressure
Protectio n, green
light ON (rec overy
not finishe d)
3. 80% O.F.P cable
not well co nnected
1. External pressure
is too high
2. Motor fail ure or
other compo nent
damage
1. High Pressure
Protectio n caused
by mis-operation
shuts the uni t off,
ie: Outlet va lve
closed, ref rigerant
tank valve cl oesd
1. Replace the fan
2. Factory se rvice is
needed
1. Lower the pressure
of the unit
2. Check to see if the
hoses are well
connected
3. Check the
connectio n
4. Turn the switch two
rounds and stop at
position “1”
1. Turn the Switch
two rounds and
point to posi tion "1",
and then rest art
2. Factory se rvice is
needed
1. Read carefully the
Operation M anual
and follow th e
instructi ons while
operating
20
English Ins truction Manual ENVIRO-DUO
Fault
Compressor
starts but
stops within
a few
minutes
Low
recovery
speed
Not enough
vacuum
21
CauseSolution
2. Motor Over load
Protectio n shuts
the motor off
3. 80% Over Filling
Protectio n, red
light ON
4. Recovery finished,
green light ON
5. Overload during
liquid recovery
process, li ght
flashes on an d off
6. Circuit breaker
shuts off
1. The pr essure of
the refrige rant
tank is too hig h
2. Piston ring on the
compresso r is
damaged
1. Hose connection
loosened
2. Leakage of the
unit
2. Give the mot or
some time to re start
3. Follow the purge
Operation t o do the
Purging
4. Turn the Switch two
rounds and point to
position "1", and
then restar t the unit
5. Turn the switch two
rounds and stop at
position “1” while
recovering liquid
refrigera nt
6. Cool the circuit
breaker down and
restart aft er 5
minutes
1. Cooling the tank
down can help to
bring down the
pressure
2. Factory se rvice is
needed
1. Tighten the
connecting hoses
2. Factory se rvice is
needed
Instructi on Manual ENVIRO-DUO English
12. Maintenance
1.
Your ENVIRO-DUO will provide many seasons of reliable
service if it is properly maintained. The actual maintenance
requirements are minimal but impor tant.
2.
Keep the unit cle an by wiping it down with a damp cloth
to remove dirt, oils, etc. prior to stor age for the day.
Standard household detergent or isopropyl alcohol may
be used if the unit is particularly dirt y; in all cases,
exercisecare to prevent liquids from entering the unit.
Gasoline and other solvents are to be avoided as they
can damage the ENVIRO-DUO's plastic enclosure and
they are hazardous.
3.
Clean inlet particle filter regularly. Discard internal filter
screen if it is heavily contami nated and replac e with a
new screen. Replace screen as per sketch for efficiency.
4.
Ensure that the Inlet and Discharge ports are protected
and kept clean by replacing the plastic caps after every
use. For best results, keep a FILTER permanently
connected to the INLET port and ch ange it regularly.
5.
Change HOSES periodically as they develop leaks and
a build-up of contamina nts over time. Change hoses at
least once per season.
6.
When performance declines it is likely that the compressor
seals require replacing. This is normal with use and may
occur after a year or two or more often, depending upon
the conditions th at are prevalent during there covery
operations. Co ntact your Wholesaler for assis tance in
selecting the proper maintenance k it.
22
English Ins truction Manual ENVIRO-DUO
13. Service
DO NOT CHANGE any of the original components as the
safety of the machine could be compromised. All service
work must be perform ed at a R EFCO approved facility
in o rder to maintain the safety rating and the Warranty,
if applicable.
14. Recycling
For disposal, please bring your reco very machine to an
offic ial recycling locatio n.
11. Häufig gestellte Fragen und Problemlösungen …… 23
12. Unterhalt …………………………………………………26
13. Service ……………………………………………………27
14. Recycling …………………………………………………27
………………………………19
Deutsch Bed ienungsanleitung EN VIRO-DUO
1.Allgemeines
Viele n Dank für den Erwerb des ENV IRO-DUO
Kältemittelabsauggeräts!
ENVIRO-DUO kombinie rt innovative Absaugtechno logie
mit einem ergonomischen, robusten Design für maximalen
Schutz bei Transport und Gebrauch.
Be i o rdn ung sge mäs sem Ge bra uch u nd ric hti ger Pf leg e
en tspre chend der Be die nungs anlei tung, könn en Sie Ihr
EN VIRO- DUO Ab saugg erä t jahre lang störu ngsfr ei
ei nsetz en.
Sicherheit geht vor!
Die ses in ter nati ona le Sym bol , d as auf de m Gerä t
vorzufinden ist, weist den Benutzer auf wichtige Betriebs-,
Sicherheits- und Wartung sanweisungen hin, die in dieser
Bedienungsanleitung zu finden sind. Wenn dieses Symbol
in der Anleitun g ver wen det wir d, we ist e s auf k ritische
As pekt e hin.
Bitte lesen Sie diese Anleitung vor Verwendung des Geräts
vollständig du rch und machen Sie sich mit allen Inhalten
vertraut!
ENVIRO-DUO ist ein Absa uggerät, das für zahlreiche
Kältemittel eingesetzt we rden kann. Das Ab saugen von
Kältemitteln in ei nen separate n Zylinder erfolgt du rch
Gasverdichtung, wodurch ein hohe r Druck im Gerät, in
den Verbindungssc hläuchen und im separaten Zylinder
entsteht. Hochdr ucksysteme müssen stets vorsicht ig
behandelt werden, um Unfä lle durch Unachtsamkeit zu
vermeiden.
1
Bedienungsa nleitung ENVIRO-D UO Deutsch
Produktsi cherheit:
ENVIRO-DUO wurde so konzipiert, dass die Anforderungen
der Norm für Kältemittelabsauggeräte, , erfülltARI und
werden.
Ve rw e n d e n S i e immer e in e zugel a s s e n e Wa ag e zu r
Überwa c h ung der Zy l inder f ü llme n g e, sofe r n k e in
zugelassener Zylinder mit Überfüllsicherung zur Verfügung
steht. Darüber hi nau s müss en die K ält emi ttelsch läu che
mi t m ehr al s 300 mm Länge mit ei ner Absp err sich eru ng
ve rse hen se in, u m b ei Zylinderwechse l o der
Aufbauver än d e r ung d i e Wa hrsche i n lichk e it e ines
Kältemittelaustritts in die Atmosphäre z u verringern.
Haftung:
Da s E NVI RO- DUO Absa ugg erä t d arf nur dur ch
au sge bildetes Fac hperson al verwen det werden, d as mit
der Pflege und de m G ebra u ch des Ge r äts un d m i t d em
Absaugprozess ver traut ist .
Die Betriebsanleitung ist Produk tbestandteil und muss
in unmi ttelb arer Nähe des E NVIRO -DUO für das
Fachpersonal jederzeit zugängl ich aufbewahrt werden .
Das Fachpersonal muss die Betriebsanleitung vor Beginn
alle r Arbeite n sorgfä ltig durch gelesen und versta nden
haben.
Die Haft ung des Herstel lers erlischt bei Schäden durch
bestimmungswidrige Verwendung, Nichtbeachten dieser
Betriebsanleitung, Einsatz ungenügend qualif izierten
Fachpersonals sowie eigenmächtig en Veränderungen
am ENVIRO-DUO.
2
Deutsch Bed ienungsanleitung EN VIRO-DUO
Es gelten die Allgemeinen Geschäftsbedingungen, w ie
sie in den Verkauf sunterlagen darge legt sind.
Technische Verän derungen vorbehalten.
Symbolerklärung
WARNUNG!
… weist a uf ein e mög licherweise gef ähr lic he
Si tua tio n h in, die zum Tod ode r z u schweren
Verl etz ung en führen k ann , w enn sie nic ht
ge mie den wi rd.
GEFAHR!
… kennzeichnet Gefährdung durch el ektrischen
Strom. Bei Nichtbeachtung der Sicherheitshinweise
besteht die Gefahr schwerer oder töd licher
Verletzungen .
2. Sicherheit
WARNUNG!
Vor Einrichtung und Betrieb sichers tellen, dass
das Gerät keine Schäden aufweist. Be i
Nichtbeachten können schwere
Körperverletzungen und/oder Sa chschäden
auftreten.
GEFAHR!
Lebensgefah r durch elektrische n Strom.
3
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