Raymarine ST290 User Manual

Section 6: Installation
Contents
Chapter 1: Preparing for Installation .......................................................6-1-1
1.1 Introduction ........................................................................... 6-1-1
1.2 Planning the installation ........................................................ 6-1-6
EMC Installation Guidelines ................................................. 6-1-6
Suppression Ferrites ........................................................ 6-1-7
Data ProcessingUnit ............................................................. 6-1-7
USB considerations ......................................................... 6-1-8
Transducer Pods ..................................................................... 6-1-8
Instruments &keypads .......................................................... 6-1-9
Wind, Speed &Depth transducers ........................................6-1-11
Cable lengths ...................................................................6-1-11
Wind ................................................................................6-1-11
Speed andDepth ............................................................ 6-1-12
Further information ............................................................. 6-1-14
1.3 SeaTALK
1.4 Systemstructures ................................................................. 6-1-15
Preliminary information ...................................................... 6-1-15
Cables .................................................................................. 6-1-16
Power supply ....................................................................... 6-1-16
1.5 Typicalsystems .................................................................... 6-1-17
Chapter 2: Installation Procedures ........................................................... 6-2-1
2.1 Introduction ........................................................................... 6-2-1
Important ............................................................................... 6-2-1
Sequence ofoperations .......................................................... 6-2-1
2.2 RunningSeaTalk & SeaTALK
Cable routingpractices .......................................................... 6-2-2
Identifying cables .................................................................. 6-2-2
Procedure ............................................................................... 6-2-3
2.3 Cable preparation ................................................................... 6-2-5
General connections .............................................................. 6-2-5
Connections tospring retention connectors ........................... 6-2-6
2
requirements ...................................................... 6-1-14
Protection ....................................................................... 6-1-16
2
cables .................................. 6-2-2
Pods .................................................................................. 6-2-4
System power................................................................... 6-2-5
ST290 Instrument System Owner’s Handbook
ii Section 6: Installation
2.4 FittingData Processing Unit .................................................. 6-2-7
Connections toDPU .............................................................. 6-2-8
SeaTalk& SeaTALK
2
...................................................... 6-2-8
Miscellaneous .................................................................. 6-2-9
NMEA data .................................................................... 6-2-10
Securing cablesand replacing cover .................................... 6-2-11
2.5 Fitting Speed, Depth & Wind transducers ........................... 6-2-11
Speed &Depth ..................................................................... 6-2-11
Running transducer cable ............................................... 6-2-11
Windtransducer ................................................................... 6-2-12
Assembling Wind Vane .................................................. 6-2-12
Fitting transducer ........................................................... 6-2-13
Running transducer cable ............................................... 6-2-14
2.6 Fittingtransducer Pods ........................................................ 6-2-15
Connecting Pods .................................................................. 6-2-17
Identifying connections ................................................. 6-2-17
Replacing Podcover ............................................................ 6-2-19
2.7 Fittinginstruments & keypads ............................................. 6-2-19
General requirements ........................................................... 6-2-19
Pilot Keypad .................................................................. 6-2-19
Mounting options ................................................................. 6-2-19
Instrument & keypad seals ................................................... 6-2-20
Procedures ........................................................................... 6-2-20
Flush mounting .............................................................. 6-2-20
Surface mounting ........................................................... 6-2-23
Connecting instruments & keypads ..................................... 6-2-25
Made-up cables .............................................................. 6-2-25
UnterminatedSeaTALK
2
cable ..................................... 6-2-25
Unused connectors ............................................................... 6-2-27
2.8 Makingpower connections .................................................. 6-2-27
Requirements ....................................................................... 6-2-27
Power supplycapacity ................................................... 6-2-27
Grounding the system .................................................... 6-2-27
Procedures ........................................................................... 6-2-29
Connecting to a system which includes
a Raymarineautopilot .................................................... 6-2-29
Connecting to asystem without
a Raymarineautopilot .................................................... 6-2-29
2.9 PreparingST290 for use ...................................................... 6-2-30
Initial checks ........................................................................ 6-2-30
Setup requirements .............................................................. 6-2-31
EMC Conformance .............................................................. 6-2-31
ST290 Instrument System Owner’s Handbook
Chapter 1: Preparing for Installation
1.1 Introduction
This chapter provides information to assistin planning the installation of an ST290system. As different ST290systems will comprise different product combinations, theitems packed with eachproduct are shown in the following illustrations. ASystem Pack T22071 containing allthe items provided in E22055,E22057, E22067 and E22069, is also available.
Graphic Instrument Part No. E22057 - pack items
6-1-1
Graphic Instrument
Digital Instrument
Sun Cover
Digital Instrument
Clamp
Stud (4 off)
Thumb-nut (4 off)
SeaTALK
Plug to Plug
s
Digital Instrument
Surface Mount Seal
2
Cable, 400 mm,
Digital Instrument
Edge Seal
Quick Reference Guide,
Part No. 86073-1
Grounding cable, 2 meters
D6020-1
D6018-2
ST290 Instrument System Owner’s Handbook
6-1-2 Section 6: Installation
Depth Pod, Part No. E22067 - pack items
Depth Tranducer Pod
No. 6 x 3/4 inch pan-head
self-tapping screw (3 off)
SeaTalk Cable Plug, 400 mm
Speed Pod, Part No. E22069 - pack items
Speed Tranducer Pod
SeaTalk Cable Plug, 400 mm
Wind Transducer & Pod, Part No. E22068 - pack items
Anemometer Head
Wind vane head
Wind Transducer Pod
Junction box
SeaTalk Cable Plug, 400 mm
Allen key
D6021-1
No. 6 x 3/4 inch pan-head
self-tapping screw (3 off)
D6022-1
Long Arm Mast
Head Transducer
SeaTALK2 Cable, 400 mm,
Plug to Plug
ST60, 50 metre Mount Assembly
M5 x 50,
countersunk screws (2 off)
No 6 x 3/4 inch pan-head self-tapping screw (3 off)
ST290 Instrument System Owner’s Handbook
D6029-2
Chapter 1: Preparing for Installation 6-1-3
Data Instrument Part No. E22056 - pack items
Data Instrument
Digital Instrument
Clamp
Digital Instrument
Surface Mount Seal
Stud (4 off)
Thumb-nut (4 off)
2
Cable, 400 mm,
Digital Instrument
Sun Cover
SeaTALK
Plug to Plug
Analog Wind Instrument, Part No. E22059 - pack items
Wind
Analog Instrument
Analog
Instrument Clamp
SeaTalk Cable
Analog
Surface Mount
Seal
Stud (2 off)
Edge Seal
Thumb-nut (2 off)
Quick Reference Guide,
Part No. 86073-1
Analog
Digital Instrument
Edge Seal
D6019-1
Analog
Instrument
Sun Cover
D6025-1
ST290 Instrument System Owner’s Handbook
6-1-4 Section 6: Installation
Analog Close Hauled Wind Instrument, Part No. E22061 - pack items
Close Hauled Wind
Analog Instrument
Analog
Instrument Clamp
SeaTalk Cable
Analog
Surface Mount
Seal
Stud (2 off)
Analog
Edge Seal
Thumb-nut (2 off)
Analog
Instrument
Sun Cover
Analog Compass Instrument, Part No. E22060 - pack items
Compass
Analog Instrument
Analog
Instrument Clamp
SeaTalk Cable
Analog
Surface Mount
Seal
Stud (2 off)
Analog
Edge Seal
Thumb-nut (2 off)
Analog Instrument Sun Cover
Analog Rudder Angle Indicator Instrument, Part No. E22062 - pack items
D6026-1
D6027-1
Rudder Angle
Analog Instrument
Analog
Instrument Clamp
SeaTalk Cable
Analog
Surface Mount
Seal
Stud (2 off)
Analog
Edge Seal
Thumb-nut (2 off)
Instrument Sun Cover
ST290 Instrument System Owner’s Handbook
Analog
D6028-1
Chapter 1: Preparing for Installation 6-1-5
Remote Plus Keypad, Part No. E22065 - pack items
Stud (2 off)
Thumb-nut (2 off)
Remote Plus
Keypad
Keypad
Clamp
Keypad
Seals
Remote Keypad, Part No. E22063 - pack items
Remote Keypad
Keypad
Clamp
Keypad
Seals
Pilot Keypad, Part No. E12094 - pack items
Pilot
Keypad
Keypad
Clamp
Keypad
Seals
MOB Keypad, Part No. E22064 - pack items
Keypad
Sun Cover
Keypad
Sun Cover
Keypad
Sun Cover
SeaTalk Cable
D6023-1
Stud (2 off)
Thumb-nut (2 off)
SeaTalk Cable
D6024-1
Stud (2 off)
Thumb-nut (2 off)
SeaTalk Cable
D6031-1
Stud (2 off)
MOB
Keypad
Keypad
Clamp
Keypad
Seals
ST290 Instrument System Owner’s Handbook
Keypad
Sun Cover
Thumb-nut (2 off)
SeaTalk Cable
D6030-1
6-1-6 Section 6: Installation
1.2 Planning the installation
EMC Installation Guidelines
All Raymarineequipment and accessories are designed to the best industry standards foruse in the recreational marineenvironment.
Their design and manufacture conforms to the appropriate Electromagnetic Compatibility (EMC) standards,but correctinstallation is required to ensure that performance is not compromised. Although every effort has beentaken to ensure that they will performunder all conditions, it isimportant to understand what factors could affect the operation of theproduct.
The guidelines given here describe the conditions foroptimum EMC performance, but it isrecognized that itmay notbe possible to meet allof these conditions in allsituations. To ensure the bestpossible conditions for EMC performance within the constraints imposed by any location, always ensure themaximum separationpossible betweendifferent items of electricalequipment.
For optimumEMC performance, it isrecommended that wherever possible:
Raymarine equipment and cablesconnected to it are:
At least 3 ft (1 m)from any equipment transmitting or cables car­rying radio signals e.g. VHF radios, cables and antennas.In the case ofSSB radios, the distance should be increased to 7 ft (2 m).
More than 7ft (2 m)from the path ofa radar beam.A radar beam can normally beassumed to spread 20degrees above and below the radiating element.
The equipment is supplied from a separate battery from that used for engine start. Voltage drops below10 V, and startermotor transients, can causethe equipmentto reset. This willnot damage the equip­ment,but maycause theloss ofsomeinformationand may changethe operating mode.
Raymarine specified cables are used.Cutting and rejoining these cables cancompromise EMC performance and must be avoided unless doing sois detailed in the installation manual.
If a suppression ferrite isattached to a cable, thisferrite shouldnot be removed. Ifthe ferriteneeds tobe removed duringinstallation it must be reassembled in the same position.
ST290 Instrument System Owner’s Handbook
Chapter 1: Preparing for Installation 6-1-7
Suppression Ferrites
The following illustration shows typicalcable suppressionferrites used with Raymarine equipment. Always usethe ferrites supplied by Raymarine.
D3548-2
Connections to Other Equipment
Ifyour Raymarineequipmentis tobeconnected tootherequipment using a cablenot suppliedby Raymarine, a suppressionferrite MUSTalways be attachedto the cable near tothe Raymarine unit.
Data Processing Unit
5.9 in (150 mm) 1.53 in
Figure 1-1: DPU dimensions
ST290 Instrument System Owner’s Handbook
(39 mm)
5.12 in (130 mm)
D5536-1
6-1-8 Section 6: Installation
CAUTION:
The DPUis not waterproof and somust be installed in adry location.
The DPU must be positioned below decks in adry location where:
It is protected againstphysical damage.
It is at least 9 in (230 mm) froma compass.
It isat least 20 in (500 mm) from radioreceiving equipment.
There isreasonable access forinstallation and servicing.
Transducer Pods
4.61 in (117 mm)
2.6 in (66 mm)
1.42 in (36 mm)
D5537-1
Figure 1-2: Transducer Pod dimensions
CAUTION:
The transducer Pods arenot waterproofand somust be installed ina dry location.
Each transducer Pod mustbe positioned below decksin a dry location where:
It is protected againstphysical damage.
It is at least 9 in (230 mm) froma compass.
It isat least 20 in (500 mm) from radioreceiving equipment.
There isreasonable access forinstallation and servicing.
ST290 Instrument System Owner’s Handbook
Chapter 1: Preparing for Installation 6-1-9
Instruments & keypads
Templates to facilitate instrument and keypad installation are providedin Section 11 ofthis handbook.
The necessary mounting surface thickness for the different instrument and keypadtypes, are summarized inTable 1- 1 .
Table 1-1: Mounting surface thickness
Mounting surface
Product
Digital instruments
Analog instruments
Keypads
The maximumthicknesses given in Table 1- 1 apply when using the standard fixing studssupplied withyour ST290 product. Ifyou want to install an ST290 product in amounting surface thicker than the maximum quoted thickness,use an M4 studx 0.7 mm pitch, of the appropriate length.
Minimum thickness Maximum thickness
1
/
inch (3 mm)
8
1
/
inch (3 mm)
8
1
/
inch (3 mm)
8
1 inch (25 mm)
3
/
inch (20 mm)
4
3
/
inch (20 mm)
4
6.7 in (170 mm)
Figure 1-3: Digital instrument dimensions
ST290 Instrument System Owner’s Handbook
4.9 in (124 mm )
0.3 in
(7.65 mm)
1.38 in (35 mm)
minimum clearance
1.6 in
(39.5 mm)
1.0 in
(25.1 mm)
D5534-1
6-1-10 Section 6: Installation
1.38 in (35 mm)
minimum clearance
4.9 in (124 mm)
0.3 in
4.9 in (124 mm)
(7.65 mm)
1.33 in
(33.75 mm)
1.0 in
(25.1 mm)
D5535-1
Figure 1-4: Analog instrument dimensions
1.38 in (35 mm)
minimum clearance
4.88 in (124 mm)
3.1 in (78.5 mm) 1.61 in (41 mm)
diameter
2.2 in (56.5 mm)
0.8 in (20 mm)
D5539-1
Figure 1-5: Keypad dimensions
CAUTION:
The presence of moisture at therear ofan instrumentor keypad could causedamage either by entering the instrument through the breathing holeor by cominginto contact withthe electrical connectors.
Each ST290instrument and keypad canbe fitted either above or below deck, provided:
The rearof each product isprotected from water.
Instruments are easilyread by the helmsman.
Keypads are easily operable.
Each product isprotected against physical damage.
Each product isat least 9 in (230 mm)from a compass.
ST290 Instrument System Owner’s Handbook
Chapter 1: Preparing for Installation 6-1-11
Each product is at least 20 in(500 mm) from radio receiving equip­ment.
There isreasonable rear access for installation and servicing.
Wind, Speed & Depth transducers
Cable lengths
The Wind, Speed and Depth transducer types connect toSeaTALK2via an associatedPod. The transducers are suppliedwith fittedcables, as follows:
Wind:164 ft (50 m)
Depth/Speed: 45 ft (13.7 m)
Wind
The Wind transducer is suppliedwith a junction boxand a set ofspade terminals. The intendedlocation for the windtransducer must:
Be as high as possible and awayfrom any equipment whichmay shield the transduceror otherwise disturb theair flow.
Allow reasonableaccess for installationand servicing.
Provide a horizontalmounting surface. If a surface (e.g. masttop) is otherwise suitable butnot horizontal,make up a suitablewedged packing pieceto provide the necessary horizontal surface.
12.2 in (310 mm)
2.5 in (63.5 mm)
1.25 in
(31.75 mm)
Figure 1-6: Wind Transducer dimensions
ST290 Instrument System Owner’s Handbook
15.2 in (386 mm)
33.5 in (850 mm)
D5602-1
6-1-12 Section 6: Installation
Speed and Depth
A wide range of through-hull Speed and Depth transducers are available, suitable for GRP, steeland aluminum hulled vessels (see T abl e 1-2 ). Please consult your Raymarine dealer foradvice on the mostappropriate transducer type foryour vessel.
Table 1-2: Summary of transducer types
Hull material Speed transducer Depth transducer
GRP M78712 Through hull plastic M78713 Through hull plastic or
M78718 Retractable through hull.
Steel M78712 Through hull plastic M78713 Through hull plastic or
M78718 Retractable through hull.
Aluminium M78712 Through hull plastic M78713 Through hull plastic or
M78718 Retractable through hull.
Wood M78716 Through hull bronze M78714 Through hull bronze
Depth
2.94 in. (75 mm) diameter
2.0 in. (51 mm) diameter
2.94 in. (75 mm) diameter
0.19 in. (5 mm)
3.50 in. (89 mm)
Speed
2.94 in. (75 mm) diameter
2.0 in. (51 mm) diameter
2.94 in. (75 mm) diameter
0.57 in.
(14 mm)
3.95 in.
D5662-1
Figure 1-7: Typical plastic through hull transducer dimensions
(100 mm)
Siting
Speed andDepth transducers should besited within theclear water flow areas indicatedby the shadedareas in Figur e 1-8 .
ST290 Instrument System Owner’s Handbook
Chapter 1: Preparing for Installation 6-1-13
Sailing vessel Planing power vessel Displacement power vessel
D5514-1
Figure 1-8: Speed & Depth Transducer siting
Each transducershould also:
Be ahead of the propellersby at least 10% of thewater line length.
Be at least 6 in (150 mm)away from thekeel (ideally aheadof the keel if asailing yacht).
Be as near as possibleto the centreline of thevessel.
Be clear of other through-hull fittings or projections.
Have sufficient clearance inside the hull toenable the nut tobe fitted.
Have 4 in (100 mm) of space aboveit, to allow forwithdrawal.
In additionto the above requirements, the depth transducer must be mounted within 10° of the vertical, forward,aft and athwart ships.
Figure 1-9: Depth Transducer maximum angle
ST290 Instrument System Owner’s Handbook
D4350-4
6-1-14 Section 6: Installation
Further information
For advice or further information regarding the installation of any ST290 product, please contactthe Raymarine Product Support Department or your localRaymarine dealer.Technical Supportinformation ingiven in Section 5 of thishandbook.
1.3 SeaTALK2 requirements
Each SeaTALK2product is labelledwith a Load EquivalencyNumber (LEN), to indicatehow much power it consumes (seeTable 1-3 ).
Table 1-3: Load Equivalence Numbers
Product LEN
Digital instrument 6
DPU 5
Tra ns du ce r P od s 1
In order toachieve optimumperformance, always observe the following guidelines when installing SeaTALK
2
cables:
Aterminator plug isrequired AT EACHEND ofthe mainSeaTALK
cable run(see Figure 1-10 ).
Terminator in empty socket
Terminator
5-way
connector
block
D5545-2
A
Data
Processing
Unit
Figure 1-10: SeaTALK
B
D
2
dimensions
SPUR
C
5-way
connector
block
E
RF ground
ST290 Instrument System Owner’s Handbook
2
Chapter 1: Preparing for Installation 6-1-15
The total length of the SeaTALK2main cable run must be no more than 655 ft(200 m). The main cable run isdefined as thetotal length of cablebetween the twoterminators. For example,in Figure 1-10 , thelength ofthe main cable run isthe sum of distances A+B+C+D+E.
Where itis impractical to connect a productin a daisy-chained man­ner,a connectorblock and spur cable can beused. Where thismethod is used, thelength of the spurcable must not exceed 3 ft (1 m).
The sum ofthe LENs of allindividual products in a SeaTALK
2
sys­tem must notexceed 100. If this value exceeds100 in the system you are planning, contact the Raymarine Technical Support Department or your local Raymarine Dealer foradvice.
1.4 System structures
Preliminary information
Before running cables, referto T able 1-4 ,to determine which bustype (SeaTalkor SeaTALK
2
) isrequired for each productyou intend
installing. A summary of the variousST290 componentsand their associated bus connections is shownin T able 1 -4 .
Table 1-4: Bus allocations
Component Bus connections
DPU
Digital instruments (Graphic & Data)
Transducer Pods (all types)
Analog instruments (all types) SeaTalk Keypads (all types) SeaTalk
2
SeaTALK and USB ports are also available.
SeaTALK
SeaTALK2
and SeaTalk. NMEA 2000, NMEA 0183
2
Spend some time determining the best positions for the instruments and transducers, such that theconditions describedunder Plannin g the installation are satisfied. If youare planning toutilize the NMEA0183, NMEA2000 or USBinterfaces, for other products (e.g. GPS), youmust also take this into account whenpositioning your ST290 products.
In an ST290 system the Data Processing Unit (DPU) controls the operationof thesystem, and connects to theother system componentsvia SeaTalkand SeaTALK
2
buses. The Digitalinstruments andthe
ST290 Instrument System Owner’s Handbook
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