Ransburg A12455-XXXXXXXX User Manual
Evolver SE
Robotic Atomizer
PRODUCT MANUAL
AA-09-01.1
SUPERSEDES
AA-09-01
MODEL: A12455-XXXXXXXX
IMPORTANT: Before using this equipment,
carefully read SAFETY PRECAUTIONS, starting on
page 1, and all instructions in this manual. Keep
this Service Manual for future reference.
CONTENTS
Section 1: SAFETY 5-9
Safety Precautions
Hazards / Safeguards
Section 2: INTRODUCTION 10-12
Evolver SE
Specifications
Features
Evolver SE Applicator Selection Guide
Section 3: INSTALLATION 13-18
Overview
High Voltage Cable and Tubing (installation)
High Voltage Cable and Tubing (removal)
Changing Gun Head Angle
Paint Mate Robot
Non-Hollow Wrist / Hollow Wrist Conversion
Ransburg REA-III / Evolver SE Conversion Bracket
Evolver SE to 80120 Power Supply Connections
Evolver SE to 80100 Power Supply Connections
Evolver SE to Voltage Master-2 Power Supply Connections
Section 4: OPERATION 19-22
Overview
General Guidelines
Gun Controls
Section 5: MAINTENANCE 23-59
Overview
Routine Maintenance Schedule
Applicator Cleaning
Service Overview
Proper Tools
AA-09-01.1 : Evolver SE
Spray Head Assembly (removal)
Spray Head Disassembly
Spray Head Reassembly
Spray Head Assembly (installation)
Section 6: APPENDIX 60-77
Tool Center Point Drawings
Evolver SE Complete Assembly Parts Identification
Spray Head Assembly Parts Identification
Manifold Assembly Parts Identification
High Voltage Cable Selection Part Identification
Recommended Spare Parts
Repair Kits / Lubricants and Sealers
Troubleshooting Guide
Warranty Policies
AA-09-01.1 : Evolver SE
Section 1: SAFETY
Before operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the
technical and safety literature for your Ransburg products. This manual contains information that is important for you to
know and understand.
This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you
recognize this information, we use the following symbols:
CAUTION - states information that tells
how to prevent damage to equipment
or how to avoid a situation that might
cause minor injury.
WARNING - states information to alert
you to a situation that might cause serious injury if instructions are not followed.
• The user MUST read and be familiar with the Safety Section in this manual and the Ransburg safety
literature therein identified.
WARNING
While this manual lists standard specifications and service
procedures, some minor deviations may be found between
the literature and your equipment. Differences in local codes
and plant requirements, material delivery requirements, etc.,
make such variations inevitable. Compare this manual with
your system installation drawings and appropriate Ransburg
equipment manuals to reconcile such differences.
Careful study and continued use of this manual will provide a
better understanding of the equipment and process, resulting
in more efficient operation, longer trouble-free service and
faster, easier troubleshooting. If you do not have the manuals and safety literature for your Ransburg system, contact
your local Ransburg representative or Ransburg.
• This manual MUST be read and thoroughly understood by ALL personnel who operate , clean or
maintain this equipment! Special care should be taken to ensure that the WARNINGS and safety
requirements for operating and servicing the equipment are followed. The user should be aware of
and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY
STANDARD, 2009 EDITION, prior to installing, operating, and/or servicing this equipment.
• The hazards shown on the following pages may occur during normal use of this equipment. Please
read the hazard chart beginning on page 6.
AA-09-01.1 : Evolver SE
AREA HAZARD SAFEGUARDS
Spray Area Fire Hazard
Improper or inadequate operation and
maintenance procedures will cause a fire
hazard.
Protection against inadvertent arcing that is
capable of causing fire or explosion is lost if
any safety interlocks are disabled during
operation. Frequent power supply shutdown indicates a problem in the system
requiring correction.
Follow These Guidelines
Fire extinguishing equipment must be present in the
spray area and test periodically.
Spray areas must be kept clean to prevent the accumulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be
turned off prior to cleaning, flushing or maintenance.
When using solvents for cleaning:
•
Those used for equipment flushing should have
flash points equal to or higher than those of the
coating material.
•
Those used for general cleaning must have flash
points at least 50 C (90F) above ambient temperature. It is the end users responsibility to insure this
condition is met.
Spray booth ventilation must be kept at the rates required by NFPA 33, 2009 Edition, OSHA and local
codes. Ventilation must be maintained during cleaning
operations using flammable or combustible solvents.
Electrostatic arcing must be prevented.
Non-factory replacement parts or unauthorized equipment modifications may cause fire or injury.
If used, a key switch bypass is intended for use only
during setup operations. Production should never be
done with safety interlocks disabled.
Never use equipment for use in waterborne installations to spray solvent based materials.
AA-09-01.1 : Evolver SE
AREA HAZARD SAFEGUARDS
Spray Area Explosion
Improper or inadequate operation and
maintenance procedures may cause an
explosion.
Protection against inadvertent arcing that is
capable of causing fire or explosion is lost if
any safety interlocks are disabled during
operation. Frequent power supply shutdown indicates a problem in the system
requiring correction.
Follow These Guidelines
Electrostatic arcing MUST be prevented.
All electrical equipment must be located outside Class I
or II, Division 1 or 2 hazardous areas, in accordance
with NFPA 33, 2009 Edition.
Test only in areas free of flammable or combustible
materials.
The current overload sensitivity (if equipped) MUST be
set as described in corresponding section of the equipment manual. Protection against inadvertent arcing
that is capable of causing fire or explosion is lost if the
current overload sensitivity is not properly set. Frequent power shutdown indicates a problem with the
system which requires correction.
Always turn the control panel off prior to flushing, cleaning, or working on spray system equipment.
Ensure that the control panel is interlocked with the
ventilation system and conveyor in accordance with
NFPA 33, 2009 Edition.
Have fire extinguishing equipment readily available and
tested periodically.
Spray Area Follow These Guidelines
Explosion - Incompatible Materials
Halogenated hydrocarbon solvents for example: methylene chloride and 1,1,1,Trichloroethane are not chemically compatible with the aluminum that might be used in
many system components. The chemical
reaction caused by these solvents reacting
with aluminum can become violent and lead
to an equipment explosion.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators, triggering valves, etc. Halogenated hydrocarbon solvents
must never be used with aluminum equipment during
spraying, flushing, or cleaning. Read the label or data
sheet for the material you intend to spray. If in doubt
as to whether or not a coating or cleaning material is
compatible, contact your coating supplier. Any other
type of solvent may be used with aluminum equipment.
AA-09-01.1 : Evolver SE
AREA HAZARD SAFEGUARDS
Spray Area / High Volt-
age Equipment
Electrical Equipment Follow These Guidelines
There is a high voltage device that can induce an electrical charge on ungrounded
objects which is capable of igniting coating
materials.
Inadequate grounding will cause a spark
hazard. A spark can ignite many coating
materials and cause a fire or explosion.
High voltage equipment is utilized. Arcing
in areas of flammable or combustible materials may occur. Personnel are exposed to
high voltage during operation and maintenance.
Protection against inadvertent arcing that
may cause a fire or explosion is lost if safety
circuits are disabled during operation.
Frequent power supply shutdown indicates
a problem in the system which requires
correction.
Electrical Discharge
Electrical Discharge
Follow These Guidelines
Parts being sprayed must be supported on conveyors
or hangers and be grounded. The resistance between
the part and ground must not exceed 1 mega ohm.
All electrically conductive objects in the spray area, with
the exception of those objects required by the process
to be at high voltage, must be grounded.
Any person working in the spray area must be grounded.
Unless specifically approved for use in hazardous locations, the power supply and other electrical control
equipment must NOT be used in Class I, Division 1 or 2
locations.
All electrical equipment must be located outside Class I
or II, Division 1 or 2 hazardous areas. Refer to NFPA
33, 2009 Edition.
Turn the power supply OFF before working on the
equipment.
Test only in areas free of flammable or combustible
material.
Testing may require high voltage to be on, but only as
instructed.
An electrical arc can ignite coating materials
and cause a fire or explosion.
AA-09-01.1 : Evolver SE
Production should never be done with the safety circuits disabled.
Before turning the high voltage on, make sure no objects are within the sparking distance.
AREA HAZARD SAFEGUARDS
Toxic Substances Mechanical Hazard
Robot Work Area Mechanical Hazard
Certain material may be harmful if inhaled,
or if there is contact with the skin.
Improper use or maintenance can lead to
hazardous conditions, particularly from unexpected robot manipulator movement.
Follow These Guidelines
Follow the requirements of the Material Safety Data
Sheet supplied by the coating manufacturer.
Adequate exhaust must be provided to keep the air free
of accumulations of toxic materials.
Use a mask or respirator whenever there is a chance of
inhaling sprayed materials. The mask must be compatible with the material being sprayed and its concentration. Equipment must be as prescribed by an industrial
hygienist or safety expert, and be NIOSH approved.
Follow These Guidelines
Applicator adjustments or maintenance should be done
after the robot is taken out of service. Do not adjust or
repair the applicator if the robot is operating or standing
ready to start.
Refer to robot operating instructions for the procedures
to take a robot out of service.
Follow all OSHA Lockout / Tagout procedures when
performing any maintenance.
All Areas Follow These Guidelines
Improper / Inadequate Training
Improper operation or maintenance may
create a hazard.
Personnel must be properly trained in the
use of this equipment.
Personnel must be given training in accordance with
the requirements of NFPA 33, 2009 Edition.
Instructions and safety precautions must understood
prior to using this equipment.
Comply with appropriate codes governing ventilation,
fire protection, operation maintenance, and housekeeping. OSHA references are sections 1910.94 and
1910.107. Also refer to NFPA 33, 2009 Edition and
your insurance company requirements.
AA-09-01.1 : Evolver SE
Section 2: INTRODUCTION
The Evolver SE is an automatic robot mounted spray applicator capable of spraying solvent borne or waterborne coatings electrostatically or non-electrostatically. It incorporates a unique 1/3 turn quick disconnect spray head. The spray
head and valve manifold contain fluid and air passages. All fluid passages contain stainless steel and/or plastic fittings,
compatible with halogenated hydrocarbon solvents.
SPECIFICATIONS - Environmental / Physical
Robot / Mounting Compatibility:
Operating Voltage:
85 kV maximum with 9050, 9040 or Voltage Master power supply.
Operating Temperature Range:
Weight:
SE with gun, manifold, dump block and bracket = 3.60 lbs (1.64 kg) max.
Length:
Paint Flow Rate:
(depending on viscosity and configuration)
Trigger Response Time:
220 msec. CLOSED
SE with gun, manifold and bracket = 3.35 lbs (1.52 kg) max.
Dependent on configuration (see configuration drawings)
Variable to 500 cc/min.
150 msec. OPEN
All non-hollow and hollow wrist robots, Paint Mate, reciprocator and stationary stands.
55 0F (12.8 °C) to 131 0F (55 °C)
Operating Air Pressures:
Atomizing Air: 100 psig max. (6.9 bar)
Fan Air: 100 psig max. (6.9 bar)
Trigger Air: 70 psig min. - 100 psig max. (4.8 - 6.9 bar)
Dump Pilot: 70 psig min. - 100 psig max. (4.8 - 6.9 bar)
Operating Fluid Pressure: 100 psig max. (6.9 bar)
Tubing Requirements:
Atomizing Air: 5/16" (8mm) OD Nylon
Fan Air: 5/16" (8mm) OD Nylon
Trigger Air: 5/32" (4mm) OD Nylon
Dump Pilot: 5/32" (4mm) OD Nylon
Fluid (PTFE): 5/16" (8mm) non-shielded
Fluid (optional): 3/8" OD shielded (for waterborne or highly conductive materials)
Dump (PTFE): 5/16" (8mm)
Robot Wrist Movement:
Axis 6 limit to 430°
AA-09-01.1 : Evolver SE
FEATURES
The features of the Evolver SE applicator includes:
Quick disconnect spray head.
High quality Ransburg air cap and fluid nozzle.
Dual start, dual pitch air cap retaining ring.
Bleed or non-bleed option.
Internal fan and atomization air control valve, with a mechanically timed trigger sequence.
Adaptable to any robot mounting configuration.
Adjustable angle spray head.
Dump valve version available.
AA-09-01.1 : Evolver SE
EVOLVER SE - APPLICATOR SELECTION GUIDE
Table G POWER SUPPLY
APP.
0
1 80100-211
2
3
4 80143-"S" 80112-00 76791-12 9060 POWER SUPPLY- CHINA- OIL FILLED EXTERNAL CASCADE- PNUEMATICS MODULE 0 0
5 80143-"R" NONE
6
7
8
"Q"
PNEUMATICS MODULE REMOTE MANIFOLD DESCRIPTION
---- ---- ---- ----
80100-213
80143-"R"
80143-"S"
80143-"V"
80143-"X"
---- ----
---- ----
80112-00 76791-12 9060 POWER SUPPLY- DOMESTIC - OIL FILLED EXTERNAL CASCADE- PNUEMATIC MODULE 0 0
----
NONE
NONE
NONE
----
----
----
9060 POWER SUPPLY - DOMESTIC- 110/120 VOLT- INTERNAL CASCADE
9060 POWER SUPPLY- CHINA- 220/240 VOLT- INTERNAL CASCADE
9060 POWER SUPPLY ONLY- DOMESTIC- OIL FILLED EXTERNAL CASCADE 0 0
9060 POWER SUPPLY ONLY- CHINA OIL FILLED EXTERNAL CASCADE 0 0
9060 POWER SUPPLY- US 10" RACK OIL FILLED CASCADE
9060 POWER SUPPLY - CHINA 10" RACK OIL FILLED CASCADE
"T" "U"
0 0
1 1
1 1
0 0
0 0
AA-09-01.1 : Evolver SE
Section 3: INSTALLATION
This information is intended ONLY to indicate the general installation parameters of this product and, where applicable,
its working relationship to other Ransburg system components in typical use.
Each installation is unique and should be directed by an authorized Ransburg representative or conducted using the
Ransburg installation drawings provided for your particular installation.
High Voltage Cable and Tubing (installation)
1. Connect the high voltage cable to the body assembly by first
adding a small amount of dielectric grease (NOT petroleum
jelly) to the banana plug end. Fully insert cable until it bottoms out in the plug receptacle. Once fully inserted, place
the red collet lock behind the collet to secure the cable in
place. Gently pull the cable to ensure it is locked securely.
2. Insert the 5/16" (8mm) or optional 3/8" PTFE paint line into
the compression fitting and tighten securely. Use two
wrenches to prevent fitting from turning. Gently pull on the
tubing to ensure it is secure.
3. Install the 5/16" (8mm) fan and atomization air tubing into
the collet style fittings. Make sure to push the tubing past
the o-ring. Gently pull on the tubing to ensure it is secure.
4. Install the 5/32" (4mm) trigger pilot tubing into the collet
style fitting. Make sure to push the tubing past the o-ring.
Gently pull on the tubing to ensure it is secure.
5. If equipped with dump valve: Install the 5/16" (8mm) dump
line (PTFE) into the compression fitting on the dump block
body. Use two wrenches to prevent fitting from turning.
Gently pull on the tubing to ensure it is secure. Install the
5/32" (4mm) dump pilot tubing into the collet style fitting.
Make sure to push the tubing past the o-ring. Gently pull on
the tubing to ensure it is secure.
AA-09-01.1 : Evolver SE
INSTALLATION (continued)
High Voltage Cable and Tubing (removal)
**Ensure high voltage is turned OFF and pressure in ALL air and
fluid lines are at ZERO.
1. High voltage cable: Remove red retaining clip. Push down
on the collet and then pull cable straight out.
2. Air tubing (all): Push down on collet and pull straight out.
3. Fluid tubing (all): Use two wrenches to prevent the fitting
from turning. Loosen nut and ferrule and remove by hand.
Changing Gun Head Angle
1. To change the angle of the gun head, the shoulder screws
need to be removed.
2. Align the threaded holes to the gun head angle position
desired.
3. Install shoulder screws at tighten to a final torque of 15 lbs/
in (1.69 Nm).
Paint Mate Robot
1. Typical tubing bundle management consists of wrapping entire bundle with spiral wrap.
2. Start at approximately 18 inches behind the applicator.
3. Wrap every 2-3 ft.
4. Route tubing through the center arm open area.
5. Secure a strain relief (surgical tubing) from the main support arm and attach to the tubing.
6. Allow at least 2-3 ft. of slack in tubing at the applicator.
7. Tubing on wrist rotation should be held to a maximum rotation of 430°.
8. Cycle program slowly to check for any pinch or catch points.
AA-09-01.1 : Evolver SE
INSTALLATION (continued)
Non-Hollow Wrist / Hollow Wrist Conversion
Conversion from a non-hollow wrist robot configuration to a hollow wrist
robot can be easily done by removing the screws indicated in the above
drawing and simply lifting out the center piece.
Ransburg REA-III / Evolver SE Conversion Bracket
With the optional conversion bracket (see below), the Evolver SE can be
a direct replacement for the Ransburg REA-III gun.
AA-09-01.1 : Evolver SE
INSTALLATION (continued)
Evolver SE to 80120 Power Supply Connections
The below drawing shows the connections between the Evolver SE and the 80120 power supply.
AA-09-01.1 : Evolver SE
INSTALLATION (continued)
Evolver SE to 80100 Power Supply Connections
The below drawing shows the connections between the Evolver SE and the 80100 power supply.
AA-09-01.1 : Evolver SE
INSTALLATION (continued)
N O T E S
AA-09-01.1 : Evolver SE
Section 4: OPERATION
• Operators must be fully trained in safe operation of electrostatic equipment. Operators must read all
instructions and safety precautions prior to using this equipment (see NFPA-33).
• Electrical discharge of a high electrical capacitance fluid/paint system can cause fire or explosion with
some materials. If arcing occurs when a specific coating material is used, turn the system OFF and
verify that the fluid in non-flammable. In these conditions, the system is capable of releasing sufficient electrical and thermal energy to cause ignition of specific hazardous materials in the air.
As with any spray finishing system, operation of the Evolver SE involves properly setting the operating parameters to obtain the best finish quality for the coating material being sprayed while maintaining correct operation
and reliability of the equipment used. Adjustments to operating parameters, which cover spraying, cleaning,
and ON/OFF control, include the following:
• Coating Materials
• Fluid Flow Rate Control
WARNING
• Fluid Valve / Trigger Control
• Atomization Air (paint atomization control)
• Fan Air (pattern control)
• Electrostatic Voltage
• Target Distance
AA-09-01.1 : Evolver SE
GENERAL GUIDELINES
Paint Viscosity: The applicator is capable of atomizing paint of most any desired viscosity, however it is recommended
to keep the material viscosity as low as possible. This allows spraying at lower fan and atomization air pressures which
result in less overspray and higher transfer efficiency.
WARNING
• Most paints and solvents are toxic to a certain degree and flammable or combustible. Use them only
in a well ventilated atmosphere. Use protective equipment as required in the Material Safety Data
Sheet (MSDS) supplied with the substance.
Fluid Flow Rate: Fluid flow is adjusted through the robot PLC by varying the pilot pressure to an exterior fluid regulator.
Fluid pressures from the circulating system may exceed the maximum fluid pressure rating of the Evolver SE applicator.
Because of these high fluid pressures, a manual step-down fluid regulator must be used.
Target Distance: The distance between the applicator tip and the article being painted should be 10-14 inches (0.25-
0.36 meters) when using high voltage. Excessive distance will reduce transfer efficiency and cause wrap back (paint
particles being deposited on the applicator body or the robot arm). At close distances the voltage at the tip of the applicator will be reduced, which decreases the charging effect of the applicator.
WARNING
• If target distance is less than 8 inches (0.20 meters), an arc could occur.
Electrostatic Voltage: Under no load conditions, the maximum voltage limit for the Evolver SE applicator is 85 kV.
Some painting operations may require different voltage settings to obtain optimum transfer efficiencies. If Faraday cage
areas (narrow or recessed areas) are predominant on the item being painted, a lower voltage setting would aid in coating
these areas. When not spraying, it is recommended to set back voltage 30-40 kV or OFF between target parts. Sometimes, depending on the target carrier spacing, higher setback voltages may be required.
AA-09-01.1 : Evolver SE
EVOLVER SE GUN CONTROLS (Fluid Valve / Trigger)
Trigger and Dump: The fluid valves in the Evolver SE are actuated by an air signal. The air pressure must exceed 70
psi (4.8 bar) to assure proper actuation of the valve. Applying air to the valve actuator turns on the fluid flow for the
valve.
The paint trigger valve controls the paint flow to the applicator. When actuated, paint flows through the valve to the fluid
tube and into the spray head.
The dump valve controls the paint flow through the dump line. When actuated, paint flow is directed to the dump return
line. This provides a method of rapidly removing paint from the incoming line for cleaning and/or color change. Normally
the dump valve is not actuated at the same time as the paint valve since the paint valve is intended to cause the fluid to
flow to the applicator head at the set input pressure.
EVOLVER SE GUN CONTROLS (Air)
Atomization (A) / Fan Air (F): The atomization and fan air are turned on by the trigger line and are controlled by an
internal air valve located in the applicator head. During normal operation with the applicator triggered off, there is a slight
bleed of air through the atomization port. This helps keep the passage clean.
Atomizing Air: Adjustments are made through the robot PLC or a manually adjustable air regulator. The lowest air
pressure required to break up the paint should be used. Lower atomizing air pressures result in less overspray and increased transfer efficiency.
Fan Air: Adjusting the fan air increases or decreases the size of the spray pattern. Increasing pressure increases pattern size. Pattern adjustment should be made to suit the size and shape of the object being painted. This adjustment is
made through the robot PLC or a manually adjustable air regulator.
HVLP Spray: The Evolver SE HVLP models, when properly set-up, are designed to provide maximum transfer efficiency by limiting air cap pressures to 10 psi (0.7 bar). In the U.S., this complies with rules issued by SCAQMD and other air
quality authorities.
NOTE - For HVLP operation (max. 10psi, 0.7 bar cap pressure), DO NOT exceed the air inlet pressure, which was
read at the gun base before tubing manifolds, given as follows:
PSI (Bar) CAP #
42 (2.9) 48-1
42 (2.9) 481-1
Air cap pressures (Atomization & Fan) should be set using an air cap test kit. This provides a consistent measurement, so initial settings may be duplicated at any time.
AA-09-01.1 : Evolver SE
EVOLVER SE GUN CONTROLS (Mechanically Timed Trigger)
The mechanically timed trigger of the Evolver SE ensures that the atomization and fan air are ON before paint flows out
of the applicator (see diagram below). The helps prevent the gun from spitting paint from lack of atomization or fan air.
AA-09-01.1 : Evolver SE
Section 5: MAINTENANCE
Good maintenance is essential to safe and productive operation. Schedules should be established by the user, based
on the following general information and observations of the initial production requirements.
The Ransburg maintenance and safety information should be made available to each operator.
Normal fire protection measures are necessary, including proper storage of paints and solvents and the proper disposal
of waste. Ready access to appropriate fire extinguishing equipment is required. For details, consult the appropriate
NFPA safety information, your local fire codes, local painting equipment standards, OSHA requirements, as well as your
insurance carrier's information.
• Unexpected robot movement can be hazardous. Do not adjust or repair the spray applicator when the
robot is operating or waiting to start. The robot must be locked out and tagged out per OSHA.
• Do not adjust or repair the spray applicator when the power supply is ON. Turn OFF the power supply
and follow OSHA lockout / tagout procedures.
• Solvents used for equipment flushing must have flash points equal to or greater than the flash point rating of the coating material. Solvents used for general cleaning must have flash point ratings higher than
100 °F (37.8 °C). Refer to the "Solvent Selection Guide" in the Appendix section.
WARNING
• Never remove spray applicator head from assembly while it is under pressure.
ROUTINE MAINTENANCE SCHEDULE
Follow these maintenance steps to extend the life of the applicator and ensure efficient operation:
Several Times Daily
1. Inspect the fluid nozzle and electrode wire for paint accumulation. Clean as frequently as necessary. (See "Procedures" in the
"Maintenance" section.)
1 2
Daily (or at Shift Start)
1. Inspect work holders for accumulated coating materials (remove such accumulations if present). Using a Megger, measure the resistance of the work holder to ground (should be less than 1 Mega Ohm).
2. Check that the nozzle assembly is clean and undamaged.
AA-09-01.1 : Evolver SE
ROUTINE MAINTENANCE SCHEDULE (continued)
Shut Down (or at Shift End)
1. Flush the lines and allow the solvent to remain in the lines. (See "Procedures" in the "Maintenance" section.)
2. Wipe the applicator and robot wrist with a cloth and a suitable, clean non-polar solvent.
Weekly
1. Check the entire system for damage, leaks and paint accumulation.
2. Clean the atomizer assembly.
APPLICATOR CLEANING
Cleaning
1. Flush the paint supply line and the applicator paint passages using a solvent which is compatible with the material being sprayed.
Continue to flush until all traces of paint are gone.
2. Turn off the solvent supply, actuate paint push out air at the color changer and trigger the applicator. Allow all of the fluid to drain
from the spray applicator fluid passages.
3. Clean the exterior surfaces of the spray applicator with a solvent soaked rag.
4. Remove end cap. Removing the end cap releases tension on all internal spray head components. Remove needle spring and valve
spring, which are loose after removing the piston cap.
1 2
1 2 3
AA-09-01.1 : Evolver SE
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