How it Works
Ransburg
Loading...
A11918-XXX
User Manual
96 pgs1.95 Mb0

Ransburg A11918-XXX User Manual

EVOLEVOL
ARCHIVE
EVOL
EVOLEVOL
VER 202VER 202
VER 202
VER 202VER 202
TMTM
TM
TMTM
SOL SOL
SOL
SOL SOL
SERVICE MANUAL AA-07-01AA-07-01
AA-07-01
AA-07-01AA-07-01 June - 2007
VENTBORNE
ROBOTIC AROBOTIC A
ROBOTIC A
ROBOTIC AROBOTIC A
TT
OMIZERSOMIZERS
T
OMIZERS
TT
OMIZERSOMIZERS
MODEL: A1MODEL: A1
MODEL: A1
MODEL: A1MODEL: A1
1918-XXX1918-XXX
1918-XXX
1918-XXX1918-XXX
IMPORIMPOR
IMPOR
IMPORIMPOR fully read SAFETY PRECAUTIONS, starting onfully read SAFETY PRECAUTIONS, starting on
fully read SAFETY PRECAUTIONS, starting on
fully read SAFETY PRECAUTIONS, starting onfully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keeppage 1, and all instructions in this manual. Keep
page 1, and all instructions in this manual. Keep
page 1, and all instructions in this manual. Keeppage 1, and all instructions in this manual. Keep this Service Manual for future reference.this Service Manual for future reference.
this Service Manual for future reference.
this Service Manual for future reference.this Service Manual for future reference.
TT
ANTANT
T
ANT
TT
ANTANT
WithWith
With
WithWith
TT
echnologyechnology
T
echnology
TT
echnologyechnology
: Before using this equipment, care-: Before using this equipment, care-
: Before using this equipment, care-
: Before using this equipment, care-: Before using this equipment, care-
Service Manual Price: Service Manual Price:
Service Manual Price: €
Service Manual Price: Service Manual Price:
40.00 (Euro)40.00 (Euro)
40.00 (Euro)
40.00 (Euro)40.00 (Euro)
$50.00 (U.S.)$50.00 (U.S.)
$50.00 (U.S.)
$50.00 (U.S.)$50.00 (U.S.)
DD
ARCHIVE
RAFTRAFT
D
RAFT
DD
RAFTRAFT
AA-07-01
CONTENTSCONTENTS
ARCHIVE

CONTENTS

CONTENTSCONTENTS
SAFETY:SAFETY:
SAFETY:
SAFETY:SAFETY:
Evolver 202 Robotic Atomizers - Contents
PAGEPAGE
PAGE
PAGEPAGE 1-41-4
1-4
1-41-4
SAFETY PRECAUTIONS.............................................................................................................
HAZARDS / SAFEGUARDS.........................................................................................................
INTRODUCTION:INTRODUCTION:
INTRODUCTION:
INTRODUCTION:INTRODUCTION:
ITW RANSBURG ELECTROSTATIC PROCESS......................................................................
EVOLVER 202 SOLVENTBORNE SPRAY APPLICATORS....................................................
SPECIFICATIONS.......................................................................................................................
EVOLVER 202 APPLICATOR ASSEMBLY................................................................................
EVOLVER 202 TUBING BUNDLE ASSEMBLY (ENGLISH).....................................................
EVOLVER 202 TUBING BUNDLE ASSEMBLY (METRIC).......................................................
EVOLVER 202 SOLVENTBORNE ROBOTIC ATOMIZER APPLICATORS............................
FEATURES..................................................................................................................................
A11918-XXX EVOLVER SPRAY APPLICATOR ASSEMBLY..................................................
TOOL CENTER-POINT COMPARISONS TABLE.....................................................................
INSTALLATION:INSTALLATION:
INSTALLATION:
INSTALLATION:INSTALLATION:
EVOLVER 202 ROBOTIC ATOMIZER INSTALLATION............................................................
POWER SUPPLY ASSEMBLY...................................................................................................
LOW VOLTAGE CABLE CONNECTIONS.................................................................................
EVOLVER SPRAY APPLICATOR AIR AND FLUID LAYOUT..................................................
APPLICATOR AND MANIFOLD ASSEMBLY............................................................................
LOW VOLTAGE CABLE INSTALLATIONS................................................................................
SIGNAL IDENTIFICATION TABLES (ENGLISH/METRIC).......................................................
APPLICATOR AND MANIFOLD ASSEMBLY / PARTS LIST....................................................
SPRAY / BELL APPLICATOR TRIGGERING............................................................................
CONVERSION SCHEMATIC......................................................................................................
1 2-4
5-145-14
5-14
5-145-14
5 5-6 7 8 9 10 11 12 13 14
15-2215-22
15-22
15-2215-22
15 15 16 17 18 18-19 20 21 22 22
OPERATION:OPERATION:
OPERATION:
OPERATION:OPERATION:
SPRAY APPLICATOR CONTROLS...........................................................................................
HVLP SPRAY...............................................................................................................................
FLUID VALVE CONTROLS.........................................................................................................
DUAL PURGE SPRAYING.........................................................................................................
MAINTENANCE:MAINTENANCE:
MAINTENANCE:
MAINTENANCE:MAINTENANCE:
ROUTINE MAINTENANCE SCHEDULE.....................................................................................
PROCEDURES.............................................................................................................................
SPRAY HEAD REMOVAL / ASSEMBLY / PARTS LIST..........................................................
SERVICE......................................................................................................................................
SPRAY HEAD ASSEMBLY..........................................................................................................
79138 EVOLVER APPLICATOR HEAD ASSEMBLY / PARTS LIST........................................
(Continued On Next Page)(Continued On Next Page)
(Continued On Next Page)
(Continued On Next Page)(Continued On Next Page)
AA-07-01
23-2623-26
23-26
23-2623-26
23 23 23 24-26
27-5227-52
27-52
27-5227-52
27-28 28-29 31-32 33 33-35 37-38
Evolver 202 Robotic Atomizers- Contents
ARCHIVE
MAINTENANCE (Cont.):MAINTENANCE (Cont.):
MAINTENANCE (Cont.):
MAINTENANCE (Cont.):MAINTENANCE (Cont.):
REMOVING SPRAY APPLICATOR FROM THE
REAR MANIFOLD ASSEMBLY...................................................................................................
EVOLVER 202 60° SINGLE HEAD APPLICATOR
ASSEMBLY / PARTS LIST...........................................................................................................
MOUNTING BLOCK, SHROUD HALVES AND RETAINING
RING REMOVAL / PARTS LIST..................................................................................................
DISASSEMBLY OF INTERMEDIATE APPLICATOR
HOUSING / PARTS LIST.............................................................................................................
LOW VOLTAGE CABLE REMOVAL / PARTS LIST...................................................................
79103-00 DUAL PURGE VALVE MANIFOLD
DISASSEMBLY / PARTS LIST.....................................................................................................
79103-01 SINGLE PURGE VALVE MANIFOLD
DISASSEMBLY / PARTS LIST.....................................................................................................
REGULATOR VALVE MANIFOLD ASSEMBLY.........................................................................
A10745 FLUID REGULATOR ASSEMBLY / PARTS LIST.........................................................
TROUBLESHOOTING GUIDE....................................................................................................
PAGEPAGE
PAGE
PAGEPAGE
27-5227-52
27-52
27-5227-52
39
40
41
43-44 45-46
47
47 48 49 50-52
PARTS IDENTIFICATION:PARTS IDENTIFICATION:
PARTS IDENTIFICATION:
PARTS IDENTIFICATION:PARTS IDENTIFICATION:
A11918 SPRAY APPLICATOR ASSEMBLY / PARTS LIST......................................................
79138-01 SPRAY HEAD ASSEMBLY / PARTS LIST.................................................................
79179-00 SINGLE HEAD 60° / PARTS LIST...............................................................................
79243-00 DUAL HEAD 60° / PARTS LIST...................................................................................
79180-00 SINGLE HEAD 90° / PARTS LIST...............................................................................
79224-00 DUAL HEAD 90° / PARTS LIST...................................................................................
A11917 MANIFOLD ASSEMBLY / PARTS LIST.........................................................................
79105-01 REAR PLATE ASSEMBLY (UN-REGULATED VERSION) /
PARTS LIST..................................................................................................................................
A10747-00 REAR PLATE ASSEMBLY (REGULATOR VERSION) /
PARTS LIST..................................................................................................................................
REAR PLATE / BREAK-AWAY ASSEMBLY (SINGLE PAINT
WITH REGULATOR MANIFOLD ASSEMBLY ONLY) / PARTS LIST.......................................
79106-XXXXXXX TUBING BUNDLE ASSEMBLY (ENGLISH) / PARTS LIST..........................
A10892-XXXXXXX TUBING BUNDLE ASSEMBLY (METRIC) / PARTS LIST.........................
A10406 OR LECU5004 MICROPAK CONTROL UNIT...............................................................
ACCESSORIES AND SERVICE KITS........................................................................................
REPAIR KITS................................................................................................................................
SERVICE PARTS.........................................................................................................................
LUBRICANTS AND SEALERS....................................................................................................
RECOMMENDED SPARE PARTS.............................................................................................
53-8853-88
53-88
53-8853-88
53-54 55-57 58 58 59 59 61-63
64
65
66 67-72 73-78 79 79-81 82-83 84 84 85-87
WARRANTY POLICIES:WARRANTY POLICIES:
WARRANTY POLICIES:
WARRANTY POLICIES:WARRANTY POLICIES:
LIMITED WARRANTY..................................................................................................................
8989
89
8989
89
AA-07-01
Evolver 202 Robotic Atomizers - Contents
ARCHIVE
AA-07-01
Evolver 202 Robotic Atomizers - Safety
ARCHIVE
SAFETYSAFETY

SAFETY

SAFETYSAFETY
SAFETY PRECAUTIONSSAFETY PRECAUTIONS
SAFETY PRECAUTIONS
SAFETY PRECAUTIONSSAFETY PRECAUTIONS
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
Before operating, maintaining or servicing any ITW Ransburg electrostatic coating system, read and understand all of the technical and safety literature for your ITW Ransburg products. This manual contains information that is important for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recog­nize this information, we use the following sym­bols. Please pay particular attention to these sections.
A WARNING!A WARNING!
A WARNING!
A WARNING!A WARNING! situation that might cause serious injury if in-situation that might cause serious injury if in-
situation that might cause serious injury if in-
situation that might cause serious injury if in-situation that might cause serious injury if in­structions are not followed.structions are not followed.
structions are not followed.
structions are not followed.structions are not followed.
A CAUTION! states information that tells how toA CAUTION! states information that tells how to
A CAUTION! states information that tells how to
A CAUTION! states information that tells how toA CAUTION! states information that tells how to prevent damage to equipment or how to avoid aprevent damage to equipment or how to avoid a
prevent damage to equipment or how to avoid a
prevent damage to equipment or how to avoid aprevent damage to equipment or how to avoid a situation that might cause minor injury.situation that might cause minor injury.
situation that might cause minor injury.
situation that might cause minor injury.situation that might cause minor injury.
A NOTE is information relevant to the procedureA NOTE is information relevant to the procedure
A NOTE is information relevant to the procedure
A NOTE is information relevant to the procedureA NOTE is information relevant to the procedure in progress.in progress.
in progress.
in progress.in progress.
While this manual lists standard specifications and service procedures, some minor deviations may be found between this literature and your equipment. Differences in local codes and plant requirements, material delivery requirements, etc., make such variations inevitable. Compare this manual with your system installation drawings and appropriate Ransburg equipment manuals to rec­oncile such differences.
states information to alert you to astates information to alert you to a
states information to alert you to a
states information to alert you to astates information to alert you to a
> The user
the Safety Section in this manual and the ITW Ransburg safety literature therein iden­tified.
> This manual
oughly understood by operate, clean or maintain this equipment! Special care should be taken to ensure that
WARNINGSWARNINGS
the
WARNINGS and safety requirements
WARNINGSWARNINGS for operating and servicing the equipment are followed. The user should be aware of and adhere to codes and ordinances as well as SAFETY STANDARD or applicableSAFETY STANDARD or applicable
SAFETY STANDARD or applicable
SAFETY STANDARD or applicableSAFETY STANDARD or applicable country safety standards country safety standards
country safety standards prior to install-
country safety standards country safety standards ing, operating, and/or servicing this equip­ment.
MUSTMUST
MUST read and be familiar with
MUSTMUST
MUSTMUST
MUST be read and thor-
MUSTMUST
ALLALL
ALL personnel who
ALLALL
ALLALL
ALL local building and fire
ALLALL
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
NFPA-33NFPA-33
NFPA-33
NFPA-33NFPA-33
> The hazards shown on the following page
may occur during the normal use of this equipment. Please read the hazard chart beginning on page 2.
Careful study and continued use of this manual will provide a better understanding of the equipment and process, resulting in more efficient operation, longer trouble-free service and faster, easier troubleshooting. If you do not have the manuals and safety literature for your ITW Ransburg sys­tem, contact your local ITW Ransburg representa­tive or ITW Ransburg.
11
1
11
AA-07-01
Evolver 202 Robotic Atomizers - Safety
ARCHIVE
AREAAREA
AREA
AREAAREA
Tells where hazards
may occur.
Spray AreaSpray Area
Spray Area
Spray AreaSpray Area
HAZARDHAZARD
HAZARD
HAZARDHAZARD
Tells what the hazard is.
Fire Hazard
Improper or inadequate oper­ation and maintenance proced­ures will cause a fire hazard.
Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during operation. Frequent power supply shut­down indicates a problem in the system requiring correc­tion.
SAFEGUARDSSAFEGUARDS
SAFEGUARDS
SAFEGUARDSSAFEGUARDS
Tells how to avoid the hazard.
Fire extinguishing equipment must be present in the spray area and tested periodically.
Spray areas must be kept clean to prevent the accu­mulation of combustible residues.
Smoking must never be allowed in the spray area.
The high voltage supplied to the atomizer must be turned off prior to cleaning, flushing or maintenance.
When using solvents for cleaning:
Those used for equipment flushing should have flash points equal to or higher than those of the coating material.
Those used for general cleaning must have flash points above 100°F (37.8°C).
Spray booth ventilation must be kept at the rates required by local and/or country codes. In addition, ventilation must be maintained during cleaning opera­tions using flammable or combustible solvents.
General Use andGeneral Use and
General Use and
General Use andGeneral Use and MaintenanceMaintenance
Maintenance
MaintenanceMaintenance
Improper operation or mainte­nance may create a hazard.
Personnel must be properly trained in the use of this equip­ment.
Electrostatic arcing must be prevented.
Test only in areas free of combustible material.
Testing may require high voltage to be on, but only as instructed.
Non-factory replacement parts or unauthorized equip­ment modifications may cause fire or injury.
If used, the key switch bypass is intended for use only during set-up operations. Production should never be done with safety interlocks disabled.
The paint process and equipment should be set up and operated in accordance with local and/or country safety codes.
Personnel must be given training in accordance with the requirements of NFPA-33.
Instructions and safety precautions must be read and understood prior to using this equipment.
Comply with appropriate local, state, and national codes governing ventilation, fire protection, operation maintenance, and housekeeping. Reference OSHA, NFPA-33, and your insurance company requirements.
AA-07-01
22
2
22
Evolver 202 Robotic Atomizers - Safety
ARCHIVE
AREAAREA
AREA
AREAAREA
Tells where hazards
may occur.
HAZARDHAZARD
HAZARD
HAZARDHAZARD
Tells what the hazard is.
SAFEGUARDSSAFEGUARDS
SAFEGUARDS
SAFEGUARDSSAFEGUARDS
Tells how to avoid the hazard.
Toxic SubstancesToxic Substances
Toxic Substances
Toxic SubstancesToxic Substances
Explosion Hazard/Explosion Hazard/
Explosion Hazard/
Explosion Hazard/Explosion Hazard/ IncompatibleIncompatible
Incompatible
IncompatibleIncompatible MaterialsMaterials
Materials
MaterialsMaterials
Certain material may be harmful if inhaled, or if there is contact with the skin.
Halogenated hydrocarbon solvents for example: methylene chloride and 1,1,1,-Trichlor-oethane are not chemically compatible with the aluminum that might be used in many system components. The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion.
Follow the requirements of the Material Safety Data Sheet supplied by coating material manufacturer.
Adequate exhaust must be provided to keep the air free of accumulations of toxic materials.
Use a mask or respirator whenever there is a chance of inhaling sprayed materials. The mask must be compatible with the material being sprayed and its concentration. Equipment must be as prescribed by an industrial hygienist or safety expert, and be NIOSH approved.
Aluminum is widely used in other spray application equipment - such as material pumps, regulators, triggering valves, etc. Halogenated hydrocarbon solvents must never be used with aluminum equip­ment during spraying, flushing, or cleaning. Read the label or data sheet for the material you intend to spray. If in doubt as to whether or not a coating or cleaning material is compatible, contact your mate­rial supplier. Any other type of solvent may be used with aluminum equipment.
ElectricalElectrical
Electrical
ElectricalElectrical EquipmentEquipment
Equipment
EquipmentEquipment
High voltage equipment is utilized. Arcing in areas of flammable or combustible materials may occur. Personnel are exposed to high voltage during operation and main­tenance.
Protection against inadvertent arc­ing that may cause a fire or explo­sion is lost if safety circuits are disabled during operation.
Frequent power supply shutdown indicates a problem in the system which requires correction.
An electrical arc can ignite coating materials and cause a fire or ex­plosion.
The power supply, optional remote control cabinet, and all other electrical equipment must be located outside Class I or II, Division 1 and 2 hazardous areas. Refer to applicable code for specific area and/ or country.
Turn the power supply OFF before working on the equipment.
Test only in areas free of flammable or combustible material.
Testing may require high voltage to be on, but only as instructed.
Production should never be done with the safety circuits disabled.
Before turning the high voltage on, make sure no objects are within the sparking distance.
33
3
33
AA-07-01
Evolver 202 Robotic Atomizers - Safety
ARCHIVE
AREAAREA
AREA
AREAAREA
Tells where hazards
may occur.
Robot Work AreaRobot Work Area
Robot Work Area
Robot Work AreaRobot Work Area
-General Use and-General Use and
-General Use and
-General Use and-General Use and MaintenanceMaintenance
Maintenance
MaintenanceMaintenance
Personnel SafetyPersonnel Safety
Personnel Safety
Personnel SafetyPersonnel Safety
HAZARDHAZARD
HAZARD
HAZARDHAZARD
Tells what the hazard is.
Improper use or maintenance can lead to hazardous conditions, par­ticularly from unexpected robot manipulator movement.
Skin puncturing by sharp electrode. Take precautions to see that flesh is not punctured
SAFEGUARDSSAFEGUARDS
SAFEGUARDS
SAFEGUARDSSAFEGUARDS
Tells how to avoid the hazard.
Applicator adjustments or maintenance should be done after the robot is taken out of service. Do not adjust or repair the applicator if the robot is operating or standing ready to start.
Refer to robot operating instructions for the proce­dures to take the robot out of service.
by sharp electrode.
AA-07-01
44
4
44
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
INTRODUCTIONINTRODUCTION

INTRODUCTION

INTRODUCTIONINTRODUCTION
THE ITW RANSBURGTHE ITW RANSBURG
THE ITW RANSBURG
THE ITW RANSBURGTHE ITW RANSBURG ELECTROSTELECTROST
ELECTROST
ELECTROSTELECTROST PROCESSPROCESS
PROCESS
PROCESSPROCESS
This process is a method for electrostatically applying coatings to objects. A power supply produces a high voltage charge which is supplied to the applicator, creating an electrostatic field between the applicator and the target object. The target is electrostatically grounded through its support which may be either stationary or moving.
A regulated fluid system delivers coating material to the applicator, where it is atomized forming a spray mist. There, under the influence of the electrostatic field, the atomized coating becomes electrostatically charged. The charged particles are attracted to and deposited on the grounded target object. The forces between the charged particles and the target are sufficient to turn overspray around and deposit it on the back surface of the target. Therefore, a higher percentage of the spray is deposited.
AA
TICTIC
A
TIC
AA
TICTIC
EVOLEVOL
EVOL
EVOLEVOL
SOLSOL
SOL
SOLSOL APPLICAAPPLICA
APPLICA
APPLICAAPPLICA
The will allow for the use of spray applicators or bell applicators with minimal required down-time during the switching process. This system can also operate as a spray applicator system only that later can be upgraded to allow for bell applicators to be used. Lastly, this system can allow a user currently possessing an RMA-202 bell system to use spray applicators as well, with minimal conver­sion required. The Evolver 202 solventborne applicator line and dual-headed 100 kV automatic electrostatic applicators. Developed for use on robots, the Evolver 202 spray applicator incorporates a unique 1/3 turn quick-disconnect spray head and a two piece bolt together manifold cover, providing the user an efficient tool for the electrostatic application of coatings.
The Evolver 202 spray applicator also has the ability to color change while spraying with no voltage draw down, a true dual purge function (depending on the unit purchased).
VER 202™VER 202™
VER 202™
VER 202™VER 202™
VENTBORNE SPRAVENTBORNE SPRA
VENTBORNE SPRA
VENTBORNE SPRAVENTBORNE SPRA
TT
ORSORS
T
ORS
TT
ORSORS
Evolver 202 Spray Applicators SystemEvolver 202 Spray Applicators System
Evolver 202 Spray Applicators System
Evolver 202 Spray Applicators SystemEvolver 202 Spray Applicators System
consists of both 60° and 90° single
YY
Y
YY
55
5
55
There are two single head models of the Evolver 202 applicator (see Figure 1). Each model differs in the applicator to axis orientation of the spray head. These models are:
A11918-0XX 60° Single Head A11918-1XX 90° Single Head
Two dual-head versions of the Evolver 202 appli­cator are also available (see Figure 1). The dual headed applicators are primarily used where high volume fluid delivery is required. The dual headed applicator is available in two different configura­tions as follows:
A11918-2XX 60° Dual Head A11918-3XX 90° Dual Head
AA-07-01
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
The Evolver 202 spray applicator system con­sists of four major components:
1. Quick-Disconnect Spray Head
2. Gun Head Mounting Block Assembly
3. Valve Manifold Assembly (Includes the High Voltage Cascade with a Quick-Disconnect Ring)
4. Rear Tubing Manifold Assembly (both English and Metric)
The spray head(s) and valve manifold contain the fluid, air, and high voltage passages. All fluid passages contain stainless steel and/or nylon fittings, compatible with halogenated hydrocarbon solvents. The robot manifold incorporates stain­less steel fluid connections.
The high voltage cascade is entirely encapsulated with a solvent resistant epoxy. This cascade generates voltages up to 100 kV fed by a low voltage cable.
NOTESNOTES
NOTES
NOTESNOTES
There are three sources for the high voltage supply to the Evolver 202 applicators:
• MicroPak™ Control Unit (LECU5004) (for non-FM installations)
• Stand-alone control/power supply unit
(A10406) (for FM installations)
• MicroPak (for FM installations)
The MicroPak Power Supply Control unit provides a low voltage signal through the robot manifold to the spray applicator. The high voltage cascade located within the applicator converts the low voltage DC signal to a high voltage electrostatic output.
TM
Control Unit (LECU5004-31)
AA-07-01
66
6
66
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
SPECIFICASPECIFICA
SPECIFICA
SPECIFICASPECIFICA
Environmental/PhysicalEnvironmental/Physical
Environmental/Physical
Environmental/PhysicalEnvironmental/Physical
Robot/Mounting Compatibility:Robot/Mounting Compatibility:
Robot/Mounting Compatibility:
Robot/Mounting Compatibility:Robot/Mounting Compatibility:
All hollow wrist robots
Applicator Control Unit:Applicator Control Unit:
Applicator Control Unit:
Applicator Control Unit:Applicator Control Unit:
MicroPak Control Unit - LECU5004-31
Stand-Alone Control Unit - A10406
Operating Temperature Range:Operating Temperature Range:
Operating Temperature Range:
Operating Temperature Range:Operating Temperature Range:
55°F (12.8°C) - 131°F (55°C)
WeightWeight
Weight
WeightWeight
Single-Headed:Single-Headed:
Single-Headed:
Single-Headed:Single-Headed:
6060
60°
6060 9090
90° 10.56 lbs. (4.79 Kg)
9090
Dual-Headed:Dual-Headed:
Dual-Headed:
Dual-Headed:Dual-Headed:
6060
60°
6060 9090
90° 12.61 lbs. (5.72 Kg)
9090
Manifold:Manifold:
Manifold:
Manifold:Manifold:
A11919-XXA11919-XX
A11919-XX
A11919-XXA11919-XX
LengthLength
Length
LengthLength
Single-Headed:Single-Headed:
Single-Headed:
Single-Headed:Single-Headed:
6060
60°
6060 9090
90° 12.6 in. (32.0cm)
9090
Dual-Headed:Dual-Headed:
Dual-Headed:
Dual-Headed:Dual-Headed:
6060
60° 14.7 in. (37.3cm)
6060 9090
90° 11.3 in. (28.7cm)
9090
Tubing Manifolds (English):Tubing Manifolds (English):
Tubing Manifolds (English):
Tubing Manifolds (English):Tubing Manifolds (English):
79106-0XXXXXX79106-0XXXXXX
79106-0XXXXXX
79106-0XXXXXX79106-0XXXXXX
79106-1XXXXXX79106-1XXXXXX
79106-1XXXXXX 15 ft.
79106-1XXXXXX79106-1XXXXXX 79106-2XXXXXX79106-2XXXXXX
79106-2XXXXXX 30 ft.
79106-2XXXXXX79106-2XXXXXX
Tubing Manifolds (Metric):Tubing Manifolds (Metric):
Tubing Manifolds (Metric):
Tubing Manifolds (Metric):Tubing Manifolds (Metric):
A10892-0XXXXXXA10892-0XXXXXX
A10892-0XXXXXX
A10892-0XXXXXXA10892-0XXXXXX
A10892-1XXXXXXA10892-1XXXXXX
A10892-1XXXXXX 4 1/2m (15 ft.)
A10892-1XXXXXXA10892-1XXXXXX A10892-2XXXXXXA10892-2XXXXXX
A10892-2XXXXXX 9m (30 ft.)
A10892-2XXXXXXA10892-2XXXXXX
TIONSTIONS
TIONS
TIONSTIONS
10.87 lbs. (4.93 Kg)
12.76 lbs. (5.79 Kg)
8.67 lbs. (3.93 Kg) (No tubing or cable)
15.4 in. (39.1cm)
Air Tubing not included
Air Tubing not included
Electrical RequirementsElectrical Requirements
Electrical Requirements
Electrical RequirementsElectrical Requirements
Output Voltage:Output Voltage:
Output Voltage: 30-100 kV
Output Voltage:Output Voltage:
Output Range:Output Range:
Output Range:
Output Range:Output Range:
Paint Flow Rate: Paint Flow Rate:
Paint Flow Rate: Variable to 1500 cc/min.
Paint Flow Rate: Paint Flow Rate:
(Depending on viscosity & configuration)
Trigger ResponseTrigger Response
Trigger Response
Trigger ResponseTrigger Response Time:Time:
Time:
Time:Time:
Operating Air PressuresOperating Air Pressures
Operating Air Pressures
Operating Air PressuresOperating Air Pressures
Atomizing Air:Atomizing Air:
Atomizing Air: 100 psig
Atomizing Air:Atomizing Air:
Fan Air:Fan Air:
Fan Air: 100 psig
Fan Air:Fan Air:
Trigger Pilot: Trigger Pilot:
Trigger Pilot: 70 psig min./100 psig
Trigger Pilot: Trigger Pilot:
(4.8 - 6.9 bar) max.
Regulator Pilot:Regulator Pilot:
Regulator Pilot: 0 psig min./100 psig
Regulator Pilot:Regulator Pilot:
(0 - 6.9 bar) max.
Dump Pilot:Dump Pilot:
Dump Pilot: 70 psig min./
Dump Pilot:Dump Pilot:
100 psig max. (4.8 - 6.9 bar)
Operating FluidOperating Fluid
Operating Fluid
Operating FluidOperating Fluid Pressure:Pressure:
Pressure: 200 psig
Pressure:Pressure:
(13.8 bar) max. 100 psig
(6.9 bar) max.
Regulated (with
on-board regulator)
RR
obot Manifold Tubing Requirementsobot Manifold Tubing Requirements
R
obot Manifold Tubing Requirements
RR
obot Manifold Tubing Requirementsobot Manifold Tubing Requirements
Tubing BundleTubing Bundle
Tubing Bundle
Tubing BundleTubing Bundle
EnglishEnglish
English
EnglishEnglish
Atomizing AirAtomizing Air
Atomizing Air
Atomizing AirAtomizing Air Fan AirFan Air
Fan Air
Fan AirFan Air Trigger AirTrigger Air
Trigger Air
Trigger AirTrigger Air Regulator PilotRegulator Pilot
Regulator Pilot
Regulator PilotRegulator Pilot Dump PilotDump Pilot
Dump Pilot
Dump PilotDump Pilot
3/8" OD Nylon 3/8" OD Nylon 1/4" OD Nylon
5/32" OD Nylon
3/8" OD Nylon
0-85 μA
191ms Open 206ms Closed
(6.9 bar) max.
(6.9 bar) max.
Tubing BundleTubing Bundle
Tubing Bundle
Tubing BundleTubing Bundle
MetricMetric
Metric
MetricMetric
10mm OD Nylon 8mm OD Nylon 4mm OD Nylon
5/32" OD Nylon
10mm OD Nylon
77
7
77
Fluid:Fluid:
Fluid:
Fluid:Fluid: Teflon Teflon
Teflon
Teflon Teflon
Dump:Dump:
Dump:
Dump:Dump: Teflon Teflon
Teflon
Teflon Teflon
1/4", 3/8", or
5/16" OD
(Non-Shielded)
1/4" ID
6mm, 8mm, or
10mm OD
(Non-Shielded)
8mm ID
AA-07-01
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
EVOLEVOL
EVOL
EVOLEVOL
Head ConfigurationHead Configuration
Head Configuration
Head ConfigurationHead Configuration 0 = 60° Single Head 1 = 90° Single Head 2 = 60° Dual Head 3 = 90° Dual Head
Body StyleBody Style
Body Style
Body StyleBody Style 0 = Single Purge / No Regulator /
1 = Dual Purge / No Regulator /
2 = Single Purge / With Regulator 3 = Single Purge / No Regulator /
4 = Dual Purge / No Regulator /
5 = Single Purge / No Regulator /
6 = Dual Purge / No Regulator /
VER 202 APPLICAVER 202 APPLICA
VER 202 APPLICA
VER 202 APPLICAVER 202 APPLICA
A11918 - A B C A11918 - A B C
A11918 - A B C
A11918 - A B C A11918 - A B C
For Highly Conductive Materials (Base/Clear)
For Highly Conductive Materials (Base/Clear)
For Conductive Materials (Base/Clear)
For Conductive Materials (Base/Clear)
For Highly Resistive Materials (Clear Coat)
For Highly Resistive Material (Clear Coat)
TT
OR ASSEMBLOR ASSEMBL
T
OR ASSEMBL
TT
OR ASSEMBLOR ASSEMBL
YY
Y
YY
Atomization TechnologyAtomization Technology
Atomization Technology
Atomization TechnologyAtomization Technology 0 = Conventional Spray 1 = HVLP Spray
AA-07-01
88
8
88
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
EVOLEVOL
EVOL
EVOLEVOL
Tubing Bundle LengthTubing Bundle Length
Tubing Bundle Length
Tubing Bundle LengthTubing Bundle Length 0 = Air Tubing (Not Included) 1 = 15 Ft. Long Tubing Assembly 2 = 30 Ft. Long Tubing Assembly
Low Voltage Cable LengthLow Voltage Cable Length
Low Voltage Cable Length
Low Voltage Cable LengthLow Voltage Cable Length 00 = No Cable 01 = 25 Ft. Low Voltage, Non-Junction 02 = 40 Ft. Low Voltage, Non-Junction 03 = 50 Ft. Low Voltage, Non-Junction 04 = 75 Ft. Low Voltage, Non-Junction 05 = 100 Ft. Low Voltage, Non-Junction 06 = 15 Ft. Robot to JB / 15 Ft. JB to MicroPak 07 = 15 Ft. Robot to JB / 40 Ft. JB to MicroPak 08 = 15 Ft. Robot to JB / 60 Ft. JB to MicroPak 09 = 15 Ft. Robot to JB / 75 Ft. JB to MicroPak 10 = 25 Ft. Robot to JB / 25 Ft. JB to MicroPak 11 = 25 Ft. Robot to JB / 50 Ft. JB to MicroPak 12 = 25 Ft. Robot to JB / 75 Ft. JB to MicroPak 13 = 40 Ft. Robot to JB / 15 Ft. JB to MicroPak 14 = 40 Ft. Robot to JB / 25 Ft. JB to MicroPak 15 = 40 Ft. Robot to JB / 40 Ft. JB to MicroPak 16 = 40 Ft. Robot to JB / 60 Ft. JB to MicroPak 31 = 25 Ft. Low Voltage, Non-Junction, Evolver
MicroPak
32 = 50 Ft. Low Voltage, Non-Junction,
Evolver MicroPak
33 = 75 Ft. Low Voltage, Non-Junction,
Evolver MicroPak
34 = 100 Ft. Low Voltage, Non-Junction,
Evolver MicroPak 35 = 15 Ft. Robot to JB / 15 Ft. JB to Evolver MicroPak 36 = 15 Ft. Robot to JB / 40 Ft. JB to Evolver MicroPak 37 = 15 Ft. Robot to JB / 60 Ft. JB to Evolver MicroPak 38 = 15 Ft. Robot to JB / 75 Ft. JB to Evolver MicroPak 39 = 25 Ft. Robot to JB / 25 Ft. JB to Evolver MicroPak 40 = 25 Ft. Robot to JB / 50 Ft. JB to Evolver MicroPak 41 = 25 Ft. Robot to JB / 75 Ft. JB to Evolver MicroPak
VER 202 TUBING BUNDLE ASSEMBLVER 202 TUBING BUNDLE ASSEMBL
VER 202 TUBING BUNDLE ASSEMBL
VER 202 TUBING BUNDLE ASSEMBLVER 202 TUBING BUNDLE ASSEMBL
79106 - A BB C D E F 79106 - A BB C D E F
79106 - A BB C D E F
79106 - A BB C D E F 79106 - A BB C D E F
YY
(ENGLISH) (ENGLISH)
Y
(ENGLISH)
YY
(ENGLISH) (ENGLISH)
Part #2 Supply Line - Dump Line #2Part #2 Supply Line - Dump Line #2
Part #2 Supply Line - Dump Line #2
Part #2 Supply Line - Dump Line #2Part #2 Supply Line - Dump Line #2 0 = None 1 = Paint Line, 1/4" OD X .170" ID, PFA Teflon
- Dump Line, 3/8" OD X .250" ID, PFA Teflon
2 = Paint Line, 3/8" OD X .250" ID, PFA Teflon
- Dump Line, 3/8" OD X .250" ID, PFA Teflon
3 = Paint Line, 5/16" OD X .188" ID, PFA
Teflon - Dump Line, 3/8" OD X .250" ID, PFA Teflon
Paint #1, Dump Line #1Paint #1, Dump Line #1
Paint #1, Dump Line #1
Paint #1, Dump Line #1Paint #1, Dump Line #1 1 = Paint Line, 1/4" OD X .170" ID, PFA Teflon
- Dump Line, 3/8" OD X .250" ID, PFA Teflon
2 = Paint Line, 3/8" OD X .250" ID, PFA Teflon
- Dump Line, 3/8" OD X .250" ID, PFA Teflon
3 = Paint Line, 5/16" OD X .188" ID, PFA
Teflon - Dump Line, 3/8" OD X .250" ID, PFA Teflon
Robot AdapterRobot Adapter
Robot Adapter
Robot AdapterRobot Adapter 0 = Adapter (Not Included) 1 = Adapter (Fanuc) 2 = Adapter (ABB) 3 = Adapter (Fanuc-P200) 4 = Adapter (KAWASAKI-KE610L) 5 = Adapter (MOTOMAN-PX2850) 6 = Adapter (MOTOMAN-PX2900) 7 = Adapter (B & M LZ2000)
Fiber Optic Cable LengthFiber Optic Cable Length
Fiber Optic Cable Length
Fiber Optic Cable LengthFiber Optic Cable Length 0 = Fiber Optic Cable Not Included 1 = 15 Ft. Long Fiber Optic Cable 2 = 25 Ft. Long Fiber Optic Cable 3 = 50 Ft. Long Fiber Optic Cable 4 = 75 Ft. Long Fiber Optic Cable 5 = 100 Ft. Long Fiber Optic Cable 6 = 40 Ft. Long Fiber Optic Cable
99
9
99
AA-07-01
EVOLEVOL
ARCHIVE
EVOL
EVOLEVOL
Tubing Bundle LengthTubing Bundle Length
Tubing Bundle Length
Tubing Bundle LengthTubing Bundle Length 0 = Air Tubing (Not Included) 1 = 4 /12m (15 Ft.) Long Tubing Assembly 2 = 9m (30 Ft.) Long Tubing Assembly
Low Voltage Cable LengthLow Voltage Cable Length
Low Voltage Cable Length
Low Voltage Cable LengthLow Voltage Cable Length 0 0 = No Cable 01 = 25 Ft. Low Voltage, Non-Junction 02 = 40 Ft. Low Voltage, Non-Junction 03 = 50 Ft. Low Voltage, Non-Junction 04 = 75 Ft. Low Voltage, Non-Junction 05 = 100 Ft. Low Voltage, Non-Junction 06 = 15 Ft. Robot to JB / 15 Ft. JB to MicroPak 07 = 15 Ft. Robot to JB / 40 Ft. JB to MicroPak 08 = 15 Ft. Robot to JB / 60 Ft. JB to MicroPak 09 = 15 Ft. Robot to JB / 75 Ft. JB to MicroPak 10 = 25 Ft. Robot to JB / 25 Ft. JB to MicroPak 11 = 25 Ft. Robot to JB / 50 Ft. JB to MicroPak 12 = 25 Ft. Robot to JB / 75 Ft. JB to MicroPak 13 = 40 Ft. Robot to JB / 15 Ft. JB to MicroPak 14 = 40 Ft. Robot to JB / 25 Ft. JB to MicroPak 15 = 40 Ft. Robot to JB / 40 Ft. JB to MicroPak 16 = 40 Ft. Robot to JB / 60 Ft. JB to MicroPak 31 = 25 Ft. Low Voltage, Non-Junction,
32 = 50 Ft. Low Voltage, Non-Junction,
33 = 75 Ft. Low Voltage, Non-Junction,
34 = 100 Ft. Low Voltage, Non-Junction,
35 = 15 Ft. Robot to JB /
36 = 15 Ft. Robot to JB /
37 = 15 Ft. Robot to JB /
38 = 15 Ft. Robot to JB /
39 = 25 Ft. Robot to JB /
40 = 25 Ft. Robot to JB /
41 = 25 Ft. Robot to JB /
VER 202 TUBING BUNDLE ASSEMBLVER 202 TUBING BUNDLE ASSEMBL
VER 202 TUBING BUNDLE ASSEMBL
VER 202 TUBING BUNDLE ASSEMBLVER 202 TUBING BUNDLE ASSEMBL
A10892 - A BB C D E F A10892 - A BB C D E F
A10892 - A BB C D E F
A10892 - A BB C D E F A10892 - A BB C D E F
Evolver MicroPak
Evolver MicroPak
Evolver MicroPak
Evolver MicroPak
15 Ft. JB to Evolver MicroPak
40 Ft. JB to Evolver MicroPak
60 Ft. JB to Evolver MicroPak
75 Ft. JB to Evolver MicroPak
25 Ft. JB to Evolver MicroPak
50 Ft. JB to Evolver MicroPak
75 Ft. JB to Evolver MicroPak
Evolver 202 Robotic Atomizers - Introduction
NOTESNOTES
NOTES
NOTESNOTES
Part #2 Supply Line - Dump Line #2Part #2 Supply Line - Dump Line #2
Part #2 Supply Line - Dump Line #2
Part #2 Supply Line - Dump Line #2Part #2 Supply Line - Dump Line #2 0 = None 1 = Paint Line, 6mm OD X 4mm ID, PFA Teflon /
2 = Paint Line, 8mm OD X 6mm ID, PFA Teflon /
3 = Paint Line, 10mm OD X 8mm ID, PFA Teflon /
Paint #1, Dump Line #1Paint #1, Dump Line #1
Paint #1, Dump Line #1
Paint #1, Dump Line #1Paint #1, Dump Line #1 1 = Paint Line, 6mm OD X 4mm ID, PFA Teflon /
2 = Paint Line, 8mm OD X 6mm ID, PFA Teflon /
3 = Paint Line, 10mm OD X 8mm ID, PFA Teflon /
Robot AdapterRobot Adapter
Robot Adapter
Robot AdapterRobot Adapter 0 = Adapter (Not Included) 1 = Adapter (Fanuc) 2 = Adapter (ABB) 3 = Adapter (Fanuc-P200) 4 = Adapter (KAWASAKI-KE610L) 5 = Adapter (MOTOMAN-PX2850) 6 = Adapter (MOTOMAN-PX2900) 7 = Adapter (B & M LZ2000)
Fiber Optic Cable LengthFiber Optic Cable Length
Fiber Optic Cable Length
Fiber Optic Cable LengthFiber Optic Cable Length 0 = Fiber Optic Cable Not Included 1 = 15 Ft. Long Fiber Optic Cable 2 = 25 Ft. Long Fiber Optic Cable 3 = 50 Ft. Long Fiber Optic Cable 4 = 75 Ft. Long Fiber Optic Cable 5 = 100 Ft. Long Fiber Optic Cable 6 = 40 Ft. Long Fiber Optic Cable
YY
(METRIC) (METRIC)
Y
(METRIC)
YY
(METRIC) (METRIC)
Dump Line, 10mm OD X 8mm ID, PFA Teflon
Dump Line, 10mm OD X 8mm ID, PFA Teflon
Dump Line, 10mm OD X 8mm ID, PFA Teflon
Dump Line, 10mm OD X .8mm ID, PFA Teflon
Dump Line, 10mm OD X 8mm ID, PFA Teflon
Dump Line, 10mm OD X 8mm ID, PFA Teflon
AA-07-01
1010
10
1010
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
SPRAY HEAD
ASSY.
VALVE MANIFOLD
ASSY.
SPRAY HEAD
ASSY.
MOUNTING BLOCK ASSY.
A11918-3XX 90° DUAL HEAD
MOUNTING BLOCK ASSY.
SPRAY HEAD
ASSY.
MOUNTING BLOCK ASSY.
VALVE MANIFOLD
A11918-2XX 60° DUAL HEAD
SPRAY HEAD
MOUNTING BLOCK ASSY.
ASSY.
ASSY.
VALVE MANIFOLD
ASSY.
A11918-1XX 90° SINGLE HEAD
79106-XXXXXXX REAR MANIFOLD TUBING ASSY. - ENGLIGH A10892-XXXXXXX REAR MANIFOLD TUBING ASSY. - METRIC
Figure 1: Evolver 202 Solventborne Robotic Atomizer ApplicatorsFigure 1: Evolver 202 Solventborne Robotic Atomizer Applicators
Figure 1: Evolver 202 Solventborne Robotic Atomizer Applicators
Figure 1: Evolver 202 Solventborne Robotic Atomizer ApplicatorsFigure 1: Evolver 202 Solventborne Robotic Atomizer Applicators
VALVE MANIFOLD
A11918-0XX 60° SINGLE HEAD
ASSY.
1111
11
1111
AA-07-01
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
FEAFEA
FEA
FEAFEA
TURESTURES
TURES
TURESTURES
The features of the Evolver 202 Series Applicators include:
! Quick disconnect spray head
! High quality ITW Ransburg air cap and fluid
nozzle
! Dual fluid supply passages
! Dual fluid dump valves are located adjacent
to the fluid passages
! Single purge with integrated fluid regulator
option
ROBOT SPACER PLATE
ROBOT MANIFOLD QUICK
DISCONNECT RING
! Field proven high voltage system
! Dual start, dual pitch air cap retaining ring
! Quick disconnect robot mount plate
! Quick color change capability with
integrated solvent valve
! Clean interior design with split shroud
! Internal fan and atomization air control valve,
with a mechanically timed trigger sequence
! Color coded air and trigger actuation lines
! Quick Change to a RMA-202 bell applicator
ROBOT SPACER PLATE
ROBOT MANIFOLD QUICK
DISCONNECT RING
-0XX
A11918
60° SINGLE HEAD
MOUNTED ON ROBOT
Figure 2: Typical Robotic Applicator MountingFigure 2: Typical Robotic Applicator Mounting
Figure 2: Typical Robotic Applicator Mounting
Figure 2: Typical Robotic Applicator MountingFigure 2: Typical Robotic Applicator Mounting
-1XX
A11918
90° SINGLE HEAD
MOUNTED ON ROBOT
AA-07-01
1212
12
1212
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
TT
ool Center-Pointool Center-Point
T
ool Center-Point
TT
A1A1
1918-XXX EVOL1918-XXX EVOL
A1
1918-XXX EVOL
A1A1
1918-XXX EVOL1918-XXX EVOL
SPRASPRA
SPRA
SPRASPRA ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
YY
APPLICA APPLICA
Y
APPLICA
YY
APPLICA APPLICA
YY
Y
YY
VERVER
VER
VERVER
TT
OROR
T
OR
TT
OROR
The spray applicator assembly is designed to connect to hollow wrist robots. A low voltage control cable is supplied with the tubing bundle to connect the cascade to the MicroPak power supply.
ROBOT ADAPTER AND MOUNTING PLATE
6 [152.4]
ool Center-Pointool Center-Point
Figure 3 shows the tool center-point information for the four applicators. For dual head applicators, the tool center-point is based upon the convergence point. For the single head applicators it is based upon a 10" target distance. The Tool Center-Point Comparisons Table compares the tool center­points of several automatic spray applicators.
ROBOT ADAPTER AND MOUNTING PLATE
1
[287.0]
11
4
1
14
[363.1]
4
ROBOT ADAPTER AND MOUNTING PLATE
23
20
1
[511.4]
8
1
[587.5]
8
DUAL HEAD 90°
DUAL HEAD 60°
1
[285.6]
11
4
CONVERGENCE POINT
5
5
[143.3]
8
1
11
[291.8]
2
5
[245.8]
9
8
CONVERGENCE POINT
Figure 3: Tool Center-PointFigure 3: Tool Center-Point
Figure 3: Tool Center-Point
Figure 3: Tool Center-PointFigure 3: Tool Center-Point
15
1
[386.5]
4
12
1
15
2
SINGLE HEAD 90°
ROBOT ADAPTER AND MOUNTING PLATE
SINGLE HEAD 60°
1
[318.8]
2
[394.5]
20
3
[595.2]
23
8
3
[518.4]
8
10 [254.0]
TARGET DISTANCE
10 [254.0]
TARGET DISTANCE
1313
13
1313
AA-07-01
Evolver 202 Robotic Atomizers - Introduction
ARCHIVE
TOOL CENTER-POINT COMPARISONS TABLE
Single 90° Single 60°
EFM X Y EFM X Y
76482-02 - Single 90° 13.0 14.0 76480-02 - Single 60° 19.9 11.5
EMF X Y EMF X Y
EMF-504 - Single 90° 13.0 14.0 EMF-502 - Single 60° 17.4 11.6
EVOLVER 202 X Y EVOLVER 202 X Y
Single 90° Applicator Only 12.5 15.3 Single 60° Applicator Only 20.4 11.5 Single 90° Applicator, Robot
Plate, Robot Adapter
15.5 15.3
Single 60° Applicator, Robot Plate, Robot Adapter
23.4 11.5
EVOLVER X Y EVOLVER X Y
Single 90°
13.3 15.4 Single 60° 21.2 11.8
Dual 90° Dual 60°
EFM X Y EFM X Y
76482-02 - Dual 90° 11.1 15.5 76482-02 - Dual 60° 19.6 15.1
EMF X Y EMF X Y
EMFD-504 - Dual 90° 11.3 15.4 EMFD-502 - Dual 60° 19.6 15.1
EVOLVER 202 X Y EVOLVER 202 X Y
Dual 90° Applicator Only 11.3 17.3 Dual 60° Applicator Only 20.1 15.3 Dual 90° Applicator, Robot
Plate, Robot Adapter
14.3 17.3
Dual 60° Applicator, Robot Plate, Robot Adapter
23.1 15.3
EVOLVER X Y EVOLVER X Y
Dual 90° 12.1 17.6 Dual 60° 21.8 17.6
AA-07-01
1414
14
1414
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
INSTINST
INST
INSTINST
EVOLEVOL
EVOL
EVOLEVOL AA
TT
OMIZER INSTOMIZER INST
A
T
OMIZER INST
AA
TT
OMIZER INSTOMIZER INST
This information is intended general installation parameters of this product and, where applicable, its working relationship to other ITW Ransburg system components in typi­cal use. Each installation is unique and should be directed by an authorized ITW Ransburg repre­sentative or conducted from the ITW Ransburg installation drawings provided for your particular installation.
POWER SUPPLPOWER SUPPL
POWER SUPPL
POWER SUPPLPOWER SUPPL ASSEMBLASSEMBL
ASSEMBL
ASSEMBLASSEMBL
Refer to the most current Power Supply Unit manuals for complete information regarding power supply installation.
ALLAALLA
ALLA
ALLAALLA
VER 202 ROBOTICVER 202 ROBOTIC
VER 202 ROBOTIC
VER 202 ROBOTICVER 202 ROBOTIC
TIONTION
TION
TIONTION
YY
Y
YY
ALLAALLA
ALLA
ALLAALLA
ONLYONLY
ONLY to indicate the
ONLYONLY
YY
Y
YY
TIONTION
TION
TIONTION
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
> The power supply
HAZARDOUSHAZARDOUS
the
HAZARDOUS area (Reference OSHA,
HAZARDOUSHAZARDOUS NFPA-33, and your insurance company re­quirements.)
> User should be aware of, and adhere to, all
local fire codes and ordinances.
> The user
disconnect between the power source and the power supply which complies with appropriate codes.
> Fluid supply must be grounded per NFPA-
33.
MUSTMUST
MUST provide a properly fused
MUSTMUST
MUSTMUST
MUST be located outside
MUSTMUST
• MicroPak Control Unit (LECU5004) (for non-FM installations)
• Stand-alone control/power supply unit
(A10406) (for FM installations)
• MicroPak Control Unit (LECU5004-31) (for FM installations)
1515
15
1515
AA-07-01
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
BARE (DRAIN)
BARE (DRAIN)
BLACK
GREEN
WHITE
RED
N/C
J3
BLUE
GRAY
YELLOW
ORANGE
N/C
N/C
N/C
N/C
N/C
N/C
3/4" BRAID CABLE EARTH GROUND
HV GND. BUS
MICROPAK
3
J2
2
1
FACT. GND
+24 VDC
J10
24 VRET 3
J6
1
2
+24 VDC
24 VRET
2
1
AA-07-01
Figure 4: Low Voltage Cable ConnectionsFigure 4: Low Voltage Cable Connections
Figure 4: Low Voltage Cable Connections
Figure 4: Low Voltage Cable ConnectionsFigure 4: Low Voltage Cable Connections
1616
16
1616
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
(IF USED)
TRIGGER SOLENOID
SUPPLIED BY OTHERS
IF A CAP CLEANER IS USED IT MUST BE
VENTED TO ATMOSPHERE WITHOUT PRESSURE
IF USING A CAP CLEANER THE
DIRECTLY INTO THE AIR CAP.
SOLVENT/AIR SHOULD NOT BE SPRAYED
BUILD UP.
PAINT SUPPLY 1
DUMP
AREA TO REDUCE ROTATION STRESS.
LEAVE TUBING SLACK IN THE WRIST AND ELBOW
SOLVENT SUPPLY
LUBRICATE THE TUBING BUNDLE
EXCESSIVELY TO EASE INSTALLATION
WITH THE ITW EQUIPMENT PURCHASE.
FOR REFERENCE ONLY AND IS NOT INCLUDED
THE ROBOT IS SHOWN
SOLVENT INBOUND
PAINT 1 INBOUND
AND EXTEND TUBING LIFE.
DUMP LINE OUT
(ORANGE)
(GRAY)
(GREEN)
L.V. CABLE
(BLUE)
SEAL AIR/FAN AIR
SHAPING AIR/ATOMIZ ATION AIR
PAINT 1 TRIGGER VALVE SIGNAL
ANALOG SIGNAL AND
TRANSDUCER REQUIRED
(BLUE)
(NATURAL)
(YELLOW)
(MAIN AIR IF EXTERNAL TRIGGER USED)
(USED FOR DUAL PURGE AND REGULATED APP L I C ATIONS)
BEARING AIR/PAINT TRIGGER
SOLVENT VALVE TRIGGER SIGNAL
PAINT 1 DUMP VALVE TRIGGER SIGNAL
PAINT 2 TRIGGER/PEGULATOR PILOT
CONTROL PANEL
CONTROLS BY OTHERS
1717
17
1717
INSIDE ENCLOSURE
ATTACH TO ISOLATED H.V. GND (FOR MICROPAK)
3/4" HV GND BRAID (DEARBORN #91234 OR EQUIVALANT)
Figure 5: Evolver Spray Applicator Air and Fluid LayoutFigure 5: Evolver Spray Applicator Air and Fluid Layout
Figure 5: Evolver Spray Applicator Air and Fluid Layout
Figure 5: Evolver Spray Applicator Air and Fluid LayoutFigure 5: Evolver Spray Applicator Air and Fluid Layout
120VAC
GROUND
AC NEUTRAL
BUILDING STEEL/GROUND ROD
ATTACH TO PANEL
AA-07-01
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
APPLICAAPPLICA
APPLICA
APPLICAAPPLICA MANIFOLD ASSEMBLMANIFOLD ASSEMBL
MANIFOLD ASSEMBL
MANIFOLD ASSEMBLMANIFOLD ASSEMBL
(See Figures 4, 5, and 6)(See Figures 4, 5, and 6)
(See Figures 4, 5, and 6)
(See Figures 4, 5, and 6)(See Figures 4, 5, and 6)
The tubing, hose, and low voltage cable come bundled from the factory. Pull the bundle through the robot spacer plate and robot wrist carefully to prevent any cuts on the cable or hoses. Use the six (6) socket head cap screws (76566-24C) included with the rear manifold tubing assembly to attach the rear manifold assembly (79106 or A10892) to the robot spacer plate (see Table 1).
Connect each signal line as required per "Signal Identification Tables (English and Metric) Tubing Bundles" in the "Installation" section.
Robot Spacer PlateRobot Spacer Plate
Robot Spacer Plate
Robot Spacer PlateRobot Spacer Plate
The robot spacer plate is included with the robot manifold assembly to increase life of the tubing bundle. The extra spacing it provides increases the bend radius of the tubes and decreases the hose or cable stress at the connector.
TT
OR ANDOR AND
T
OR AND
TT
OR ANDOR AND
YY
Y
YY
LOW VOLLOW VOL
LOW VOL
LOW VOLLOW VOL INSTINST
INST
INSTINST
For installations utilizing the LECU5004-XX MicroPak power supply, connect the low voltage cable (79008-XX) from the robot manifold assembly to the LECU5004-XX MicroPak controller or junction box. If connecting to a junction box, use a junction cable (77062-XX) to make the connection from the junction box to the LECU5004-XX MicroPak. Make connections as shown in Figure
4.
For installations utilizing the A10406-XX Evolver MicroPak power supply, connect the low voltage cable (A11353-XX or A11356-XX) from the robot manifold assembly or junction box to the receptacle on the rear of the A10406-XX power supply. To maintain FM Approval, this cable must be secured to the stress relief bar on the rear of the power supply. (See A10406-XX Evolver MicroPak Power Supply manual for further information on connecting the low voltage cable.)
ALLAALLA
ALLA
ALLAALLA
TT
AGE CABLEAGE CABLE
T
AGE CABLE
TT
AGE CABLEAGE CABLE
TIONSTIONS
TIONS
TIONSTIONS
There is only one way the spacer plate may be assembled to the mounting plate. The spacer plate has an alignment pin that may only engage in one hole position in the robot mount plate. This provides the final position to top dead center of the robot.
Six robot spacer plates shown in Table 1 are available for this product.
TT
ABLE 1 - SPABLE 1 - SP
T
ABLE 1 - SP
TT
ABLE 1 - SPABLE 1 - SP
Part # Part #
Part #
Part # Part #
79107-00 ABB Robots 78983-00 Fanuc P155, 145 Robots 79131-00 Fanuc P200 Robot A10847-00 Adapter (Kawasaki-KE610L) A10848-00 Adapter (Motoman-PX2850) A10849-00 Adapter (Motoman-PX2900) A10851-00 Adapter (B & M-LZ2000)
Description Description
Description
Description Description
ACER PLAACER PLA
ACER PLA
ACER PLAACER PLA
TESTES
TES
TESTES
NOTENOTE
NOTE
NOTENOTE
> If the length of the fan or atomization
air lines exceeds 30 ft. (10m), the lines must be upsized to 1/2" ID (12mm for metric).
NOTENOTE
NOTE
NOTENOTE
> For the dipswitch settings for the
Evolver 202, reference the current MicroPak service manual.
NOTENOTE
NOTE
NOTENOTE
> Leave 12-24 inches (.30m-.61m) of
extra length on all lines to prevent ex­treme tension being applied to these lines during robot movement. This increases tubing bundle life.
AA-07-01
1818
18
1818
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
C A U T I O NC A U T I O N
C A U T I O N
!!
!
!!
> Do not exceed 100' combined length of the
low voltage cables.
> Install and route the hoses and cable so that
they are excess of 120 cable bends are (15cm) radius and are not subjected to more than 360 with these parameters could cause equipment malfunctions that might create CONDITIONS!CONDITIONS!
CONDITIONS!
CONDITIONS!CONDITIONS!
C A U T I O NC A U T I O N
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
NOTNOT
NOT exposed to temperatures in
NOTNOT
° F. Ensure that all hose and
NOT LESS THANNOT LESS THAN
NOT LESS THAN a 6 inch
NOT LESS THANNOT LESS THAN
° of torsional twist. Failure to comply
HAZARDOUSHAZARDOUS
HAZARDOUS
HAZARDOUSHAZARDOUS
NOTESNOTES
NOTES
NOTESNOTES
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
> If a non-explosion proof junction box/termi-
nal strip is used, it must be located outside the hazardous area.
1919
19
1919
AA-07-01
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
SIGNALSIGNAL
SIGNAL
SIGNALSIGNAL
Abbr.Abbr.
Abbr.
Abbr.Abbr.
B.A/P.T Bearing Air (Paint Trigger) Yellow Nylon 1/4" OD X .170" ID B.A Bearing Air Return Yellow Nylon 1/4" OD X .170" ID BRK Brake Air Orange Nylon 1/4" OD X .170" ID DL1 Dump Line #1 Natural Teflon 3/8" OD X 1/4" ID DL2 Dump Line #2 Natural Teflon 3/8" OD X 1/4" ID F.O. Fiber Optic Cable Natural Polyethylene 1/4" OD (Jacket) LV Low Voltage Cable Black N/A N/A P1.IN Paint #1 In Natural Teflon P1T Paint #1 Trigger Green Nylon 5/32" OD X .106" ID P1D Paint #1 Dump Silver Nylon 5/32" OD X .106" ID P2.IN Paint #2 In Natural Teflon P2T Paint #2 Trigger Natural Nylon 5/32" OD X .106" ID P2D Paint #2 Dump Black Nylon 5/32" OD X .106" ID S.A/A.A Shaping Air (Atomizer Air) Gray Nylon 3/8" OD X .275" ID S.IN Solvent In Natural Teflon 1/4" OD X .125" ID SL.A/F.A Seal Air (Fan Air) Blue Nylon 3/8" OD X .275" ID ST Solvent Trigger Signal Blue Nylon 5/32" OD X .106" ID T.A Turbine Air Green Nylon 3/8" OD X .275" ID
IDENTIFICA IDENTIFICA
IDENTIFICA
IDENTIFICA IDENTIFICA
DescriptionDescription
Description
DescriptionDescription
TION TTION T
TION T
TION TTION T
ColorColor
Color
ColorColor
ABLE (ENGLISH)ABLE (ENGLISH)
ABLE (ENGLISH)
ABLE (ENGLISH)ABLE (ENGLISH)
Tubing MaterialTubing Material
Tubing Material
Tubing MaterialTubing Material
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
See Tubing Bundle Assy. Chart
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
See Tubing Bundle Assy. Chart
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
Tubing SizeTubing Size
Tubing Size
Tubing SizeTubing Size
SIGNALSIGNAL
SIGNAL
SIGNALSIGNAL
Abbr.Abbr.
Abbr.
Abbr.Abbr.
B.A/P.T Bearing Air (Paint Trigger) Yellow Nylon 6mm OD X 4mm ID B.A Bearing Air Return Yellow Nylon 4mm OD X 2mm ID BRK Brake Air Orange Nylon 6mm OD X 4mm ID DL1 Dump Line #1 Natural Teflon 10mm OD X 8mm ID F.O. Fiber Optic Cable Natural Polyethylene 1/4" OD (jacket) LV Low Voltage Cable Black N/A N/A P1.IN Paint #1 In Natural Teflon P1T Paint #1 Trigger Green Nylon 5/32" OD X .106" ID P1D Paint #1 Dump Silver Nylon 5/32" OD X .106" ID P2.IN Paint #2 In Natural Teflon P2T Paint #2 Trigger Natural Nylon 5/32" OD X .106" ID P2D Paint #2 Dump Black Nylon 5/32" OD X .106" ID S.A/A.A Shaping Air (Atomizer Air) Silver Nylon 10mm OD X 8mm ID S.IN Solvent In Natural Teflon 6mm OD X 4mm ID SL.A/F.A Seal Air (Fan Air) Blue Nylon 8mm OD X 6mm ID ST Solvent Trigger Signal Blue Nylon 5/32" OD X .106" ID T.A Turbine Air Green Nylon 10mm OD X 8mm ID DL2 Dump Line #2 Natural Teflon 10mm OD X 8mm ID
IDENTIFICA IDENTIFICA
IDENTIFICA
IDENTIFICA IDENTIFICA
DescriptionDescription
Description
DescriptionDescription
TION TTION T
TION T
TION TTION T
ColorColor
Color
ColorColor
ABLE (METRIC)ABLE (METRIC)
ABLE (METRIC)
ABLE (METRIC)ABLE (METRIC)
Tubing MaterialTubing Material
Tubing Material
Tubing MaterialTubing Material
Tubing SizeTubing Size
Tubing Size
Tubing SizeTubing Size
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
See Tubing Bundle Assy. Chart
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
See Tubing Bundle Assy. Chart
See Tubing Bundle Assy. ChartSee Tubing Bundle Assy. Chart
AA-07-01
2020
20
2020
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
APPLICAAPPLICA
APPLICA
APPLICAAPPLICA
Item #Item #
Item #
Item #Item #
2121
21
2121
1 A11918-XXX Evolver 202 Spray Applicator Assembly 1 2 76566-32C Socket Head Cap Screws, 1/4-20 X 1" Long 6 3 79106-XXXXXXX Rear Manifold Tubing Assembly (English) 1
4
TT
T
TT
Part #Part #
Part #
Part #Part #
A10892-XXXXXXX Rear Manifold Tubing Assembly (Metric) See Table 1See Table 1
See Table 1 Spacer Plates 1
See Table 1See Table 1
Figure 6: Applicator and Manifold AssemblyFigure 6: Applicator and Manifold Assembly
Figure 6: Applicator and Manifold Assembly
Figure 6: Applicator and Manifold AssemblyFigure 6: Applicator and Manifold Assembly
OR AND MANIFOLDOR AND MANIFOLD
OR AND MANIFOLD
OR AND MANIFOLDOR AND MANIFOLD
DescriptionDescription
Description
DescriptionDescription
ASSEMBL ASSEMBL
ASSEMBL
ASSEMBL ASSEMBL
YY
Y
YY
- P- P
- P
- P- P
ARAR
TS LISTTS LIST
AR
TS LIST
ARAR
TS LISTTS LIST
(Figure 6) (Figure 6)
(Figure 6)
(Figure 6) (Figure 6)
QtyQty
Qty
QtyQty
AA-07-01
Evolver 202 Robotic Atomizers - Installation
ARCHIVE
SPRASPRA
SPRA
SPRASPRA APPLICAAPPLICA
APPLICA
APPLICAAPPLICA TRIGGERINGTRIGGERING
TRIGGERING
TRIGGERINGTRIGGERING
If you are currently using an RMA-202 bell applicator system and want to add the Evolver 202 spray applicator system to spray using the same tubing bundle, a simple conversion must be made in order to allow for switching between spray and bell applicators. Figure 7 shows the recommended system that should be placed in the bearing air line between the main air input and the robot manifold plate. It is suggested that this circuit be placed on the robot arm. This system should also be used when the user is implementing the Evolver 202 spray applicator system and plans to use RMA­202 bell applicators as well.
YY
/ BELL / BELL
Y
/ BELL
YY
/ BELL / BELL
TT
OROR
T
OR
TT
OROR
In Figure 7, the trigger solenoid must be an electronically activated, normally closed valve with exhaust, or a 3-way valve, with 100 psi max., 24VDC. Typically this solenoid already exists in the robot arm and can be used in this circuit. The spray applicator trigger/bearing air select valve must be a pneumatically activated, normally open solenoid. A suggested solenoid is ITW P/N 11678-
01. An additional solenoid must be used to activate the P1T (Paint 1 Trigger) or P2T (Paint 2 Trigger) valves. If any of these solenoids are located inside a hazardous area, they must be explosion proof.
SPRAY APPLICATOR SIDE
TRIGGER
SOLENOID
BEARING AIR LINE
SPRAY APPLICATOR TRIGGER/ BEARING AIR SELECT
BELL APPLICATOR SIDE
MAIN AIR LINE
AA-07-01
Figure 7: Conversion SchematicFigure 7: Conversion Schematic
Figure 7: Conversion Schematic
Figure 7: Conversion SchematicFigure 7: Conversion Schematic
2222
22
2222
Evolver 202 Robotic Atomizers - Operation
ARCHIVE
OPERAOPERA
OPERA
OPERAOPERA
SPRASPRA
SPRA
SPRASPRA CONTROLSCONTROLS
CONTROLS
CONTROLSCONTROLS
Atomization Air (SA/AA) /Atomization Air (SA/AA) /
Atomization Air (SA/AA) /
Atomization Air (SA/AA) /Atomization Air (SA/AA) / Fan Air (SL.A/FFan Air (SL.A/F
Fan Air (SL.A/F
Fan Air (SL.A/FFan Air (SL.A/F
The atomization and fan air are turned on by the trigger line and are controlled by an internal air valve located in the applicator head. During nor­mal operation with applicator triggered off, there is a slight bleed of air through the atomization port.
Atomizing AirAtomizing Air
Atomizing Air
Atomizing AirAtomizing Air
Adjustments are made through the robot PLC or a manually adjustable air regulator. The lowest air pressure required to break up the paint should be used. Lower atomizing air pressures result in less overspray and increased transfer efficiency.
Fan AirFan Air
Fan Air
Fan AirFan Air
Adjusting the fan air increases or decreases the size of the spray pattern. Increasing pressure increases pattern size. Pattern adjustment should be made to suit the size and shape of the object being painted. This adjustment is made through the robot PLC or a manually adjustable air regula­tor.
Air cap atomization and fan pressures should be set and recorded using an air cap test kit. This provides a consistent measurement, so initial settings may be duplicated at any time. (See "Accessories" in the "Parts Identification" sec­tion.)
HVLPHVLP
HVLP
HVLPHVLP
The Evolver 202 HVLP models, when properly set-up, are designed to provide maximum transfer efficiency by limiting air cap pressures to 10 psi (0.7 bar) (in the U.S., this complies with rules issued by SCAQMD and other air quality authorities). Air cap pressures should be measured with an optional air cap test kit. (See "Accessories" in the "Parts Identification" section.)
YY
Y
YY
SPRA SPRA
SPRA
SPRA SPRA
TIONTION
TION
TIONTION
APPLICA APPLICA
APPLICA
APPLICA APPLICA
.A).A)
.A)
.A).A)
YY
Y
YY
TT
T
TT
OROR
OR
OROR
NOTENOTE
NOTE
NOTENOTE
> For HVLP operation (max. 10 psi, 0.7
bar cap pressure), air inlet pressure, which was read at the gun base before the tubing manifolds, given as follows:
PSIPSI
PSI
PSIPSI 42 (2.9) 48-1 42 (2.9) 481-1
FLUID VFLUID V
FLUID V
FLUID VFLUID V
TT
riggerrigger
T
rigger
TT
riggerrigger
(S(S
ee ee
ee
ee ee
FF
F
FF
(S
(S(S
The fluid valves in the Evolver 202 are actuated by an air signal. The air pressure must exceed 70 psi (4.8 bar) to assure proper actuation of the valve. Applying air to the valve actuator turns on the fluid flow for that valve.
The paint valve controls the paint flow to the applicator. When actuated, paint flows through the valve to the coiled fluid tube and into the spray head.
The dump valve controls the paint flow through the dump line. When actuated, paint flow is directed to the dump return line. This provides a method of rapidly removing paint from the incoming line for cleaning and/or color change. Normally, the dump valve is not actuated at the same time as the paint valve since the paint valve is intended to cause the fluid to flow to the applicator head at the prescribed input pressure.
The solvent valve controls the flow of cleaning solvent to the applicator. When actuated, solvent flows through the fluid tube and into the spray head. The solvent valve is not triggered at the same time as the paint trigger valve to prevent solvent from flowing backward into the paint line.
ALAL
AL
ALAL
, Dump, and Solvent, Dump, and Solvent
, Dump, and Solvent
, Dump, and Solvent, Dump, and Solvent
igureigure
igure
igureigure
8) 8)
8)
8) 8)
DO NOTDO NOT
DO NOT exceed the
DO NOTDO NOT
(Bar)(Bar)
(Bar)
(Bar)(Bar)
VE CONTROLSVE CONTROLS
VE CONTROLS
VE CONTROLSVE CONTROLS
CAP #CAP #
CAP #
CAP #CAP #
2323
23
2323
AA-07-01
DUALDUAL
ARCHIVE
DUAL
DUALDUAL
The Evolver 202 applicator system has optional dual purge capability. This means the applicator can continue to spray paint, at voltage, while side "B" or "Paint 2" is being flushed or cleaned. The solvent valve opens and cleans from the coiled fluid tube and up through the head and out the nozzle. A second color is then loaded through the "B" side. Side "A" is then color changed through the "A" side feed lines to the applicator and valve ports, while the waste from side "A" is exited through the dump lines. To operate in the dual purge mode, systems or ITW MCV2 Dual Purge must besystems or ITW MCV2 Dual Purge must be
systems or ITW MCV2 Dual Purge must be
systems or ITW MCV2 Dual Purge must besystems or ITW MCV2 Dual Purge must be installed.installed.
installed.
installed.installed.
When the target part is finished and a color change is desired, ensure voltage is turned off.
> Failure to turn voltage OFF during color
change sequence when solvent is flowing through the fluid nozzle, could cause a fire or explosion.
PURGE SPRA PURGE SPRA
PURGE SPRA
PURGE SPRA PURGE SPRA
two (2) separate color valvetwo (2) separate color valve
two (2) separate color valve
two (2) separate color valvetwo (2) separate color valve
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
YINGYING
YING
YINGYING
Evolver 202 Robotic Atomizers - Operation
Fluid Flow RateFluid Flow Rate
Fluid Flow Rate
Fluid Flow RateFluid Flow Rate
Fluid flow is adjusted through the robot PLC by varying the pilot pressure to either an exterior or the on-board fluid regulator within the spray appli­cator. Fluid pressures from the circulating system may exceed the maximum fluid pressure rating of the Evolver 202 applicator. Because of these high fluid pressures, a manual step-down fluid regula­tor must be used.
Applicator TApplicator T
Applicator T
Applicator TApplicator T
The Evolver applicators require a minimum of 70 psig trigger control air pressure to ensure proper operation of the applicator piston.
Electrostatic VElectrostatic V
Electrostatic V
Electrostatic VElectrostatic V
Under no load conditions, the maximum voltage limit for these spray applicators is 100 kV. Some painting operations may require different voltage settings to obtain optimum transfer efficiencies. If Faraday cage areas are predominant on the item being painted, a lower voltage setting would aid in coating these areas.
When not spraying, it is recommended to set back voltage to 30-40 kV or off between target parts.
rigger Control Airrigger Control Air
rigger Control Air
rigger Control Airrigger Control Air
oltageoltage
oltage
oltageoltage
When the cleaning cycle with solvent is complete, an air purge for several seconds is recommended to clean and dry the ID of the dump line hose.
Paint VPaint V
Paint V
Paint VPaint V
The applicator is capable of atomizing paint of most any desired viscosity. It is recommended to keep the material viscosity as low as possible. This allows spraying at lower fan and atomization air pressures which result in less overspray and higher transfer efficiency.
> Most paints and solvents, including those
listed in "Polar & Non-Polar Solvents Chart" in the "Maintenance" section, are toxic to a cer­tain degree and flammable or combustible. Use them only in a well ventilated atmosphere. Use protective equipment as required in the Material Safety Data Sheet supplied with the substance.
iscosityiscosity
iscosity
iscosityiscosity
W A R N I N GW A R N I N G
W A R N I N G
W A R N I N GW A R N I N G
!!
!
!!
NOTENOTE
NOTE
NOTENOTE
> If a 0 kV command is sent to the
MicroPak, a feedback fault will occur.
Sometimes, depending upon target carrier spac­ing, higher setback voltages may be required. The ramp-up time for the HP-404 cascade (0-100 kV) is approximately 3 seconds.
The MicroPak voltage ramp-down works at a rate of 33 kV/sec.
AA-07-01
2424
24
2424
Loading...
+ 67 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use