Quadra-Fire EXPLR-I-MBK, EXPLR-I-PDB, EXPLR-I-PFTEXPLR-I-PMH, EXPLR-I-PBK Installation Manual
Page 1
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
WARNING
If the information in these instruc-
Explorer I
Model(s):
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
EXPLR-I-MBK
EXPLR-I-PBK
EXPLR-I-PFT
EXPLR-I-PMH
EXPLR-I-PDB
NOTICE: DO NOT DISCARD THIS MANUAL
Tested and
O-T L
Listed by
C
OMNI-Test Laboratories, Inc.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may over-fi re and generate
poisonous gases (i.e. carbon monoxide).
US
Portland
Oregon USA
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not over-fi re - If heater or chimney con-
nector glows, you are over-fi ring. Over-fi ring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures
• High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
Installation and service of this
appliance should be performed by
quali¿ ed personnel. Hearth & Home
Technologies recommends HHT
Factory Trained or NFI certified
professionals.
1 7062-197B February 8, 2016
NOTE
To obtain a French translation of this manual, please contact
your dealer or visit www.quadrafi re.com
Pour obtenir une traduction française de ce manuel, s’il vous
plaît contacter votre revendeur ou visitez www.quadrafi re.com
Page 2
Explorer I
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
1 Important Safety Information .............3
A. Appliance Certifi cation ........................................................3
B. BTU & Effi ciency Specifi cations..........................................3
C. Mobile Home Approved (USA ONLY) .................................3
D. Glass Specifi cations ...........................................................3
E. Non-Combustible Materials ................................................3
F. Combustible Materials .........................................................3
2 Getting Started ....................................4
A. Design and Installation Considerations ..............................4
B. Fire Safety ..........................................................................4
C. Negative Pressure ..............................................................5
D. Tools And Supplies Needed ................................................5
E. Inspect Appliance and Components ...................................5
F. Install Checklist ...................................................................6
3 Dimensions and Clearances ..............7
A. Appliance Dimensions ........................................................7
B. Clearances to Combustibles ...............................................8
C. Locating Your Appliance & Chimney...................................9
D. Chimney Termination Requirements ..................................9
E. 2-10-3 Rule ...................................................................... 10
4 Chimney Systems .............................11
A. Venting Components .......................................................11
B. Chimney Systems .............................................................11
C. Installing Chimney Components .......................................13
5 Appliance Set-Up ..............................14
A. Hearth Protection Requirements ......................................14
B. Outside Air Kit Installation ................................................15
C. Blower (Optional) ..............................................................16
D. Reversible Flue Collar and Horizontal Flue Heat Shield ..17
6 Mobile Home Installation ..................18
7 Accessory List ..................................19
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
2 7062-197B February 8, 2016
Page 3
1 Important Safety Information
A. Appliance Certifi cation
Model:
Laboratory:
Report No:
Type:
Standard:
The Quadra-Fire Explorer I meets the U.S. Environmental
Protection Agency’s 2015 particulate emission standards.
B. BTU & Effi ciency Specifi cations
EPA Certifi ed Emissions: 2.2 grams per hour
*LHV Tested Effi ciency: 80.1%
**HHV Tested Effi ciency: 74.1%
***EPA BTU Output: 12,100 to 32,000 / hr.
****Peak BTU/Hour Output: 52,400
Recommended Log Length 16 inches
Fuel Orientation: Side to Side
*Weighted average LHV (Low Heating Value) effi ciency using
Douglas Fir dimensional lumber and data collected during EPA
emission test. LHV assumes the moisture is already in a vapor
state so there is no loss in energy to vaporize.
**Weighted average HHV (High Heating Value) effi ciency using
Douglas Fir dimensional lumber and data collected during EPA
emission test. HHV includes the energy required to vaporize the
water in the fuel.
***A range of BTU outputs based on EPA Default Effi ciency and
the burn rates from the low and high EPA tests, using Douglas
Fir dimensional lumber.
****The peak BTU out of the appliance is calculated using the
maximum fi rst hour burn rate from the High EPA Test and the
BTU content of cordwood (8600) times the effi ciency.
C. Mobile Home Approved (USA ONLY)
• This appliance is approved for mobile home installations in the USA when not installed in a sleeping room
and when an outside combustion air inlet is provided.
• The structural integrity of the mobile home fl oor, ceil-
ing, and walls must be maintained.
• The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire.
• Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products, their
specifi cations and/or price without notice.
Explorer I
OMNI Test Laboratories Inc.
0061WS091S
Safety
UL 1482-11 & 737-11; ULC S627-00
Vent Size: 6 inches
Firebox Size: 1.68 cubic feet
Fuel Seasoned Cord Wood
Explorer I
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided
by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Operating appliance without fully assembling all
components.
• Operating appliance without legs attached (if supplied with
it).
• Do NOT Over-fi re - If appliance or chimney connector glows,
you are over-fi ring.
Any such action that may cause a fi re hazard.
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482-07,
(UM) 84-HUD and NFPA211 in the U.S.A. and the ULC S62700 and CAN/CSA-B365 Installation Codes in Canada. NOT
APPROVED FOR MOBILE HOME INSTALLATIONS IN
CANADA!
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed
installer, service agency or your dealer.
Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-fi ring. Evidence of over-fi r-
ing includes, but is not limited to:
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffl e and other interior components
D. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass.
Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
E. Non-Combustible Materials
Material which will not ignite and burn, composed of any
combination of the following:
- Steel - Plaster
- Brick - Iron
- Concrete - Tile
- Glass - Slate
Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace of 750° C.
F. Combustible Materials
Material made of/or surfaced with any of the following materials:
- Wood - Compressed Paper
- Plant Fibers - Plastic
- Plywood/OSB - Sheet Rock (drywall)
Any material that can ignite and burn: fl ame proofed or not,
plastered or un-plastered.
February 8, 2016 7062-197B 3
Page 4
Explorer I
2 Getting Started
Install Guide
A. Design and Installation Considerations
Consideration must be given to:
• Safety
• Convenience
• Traffi c fl ow
• Chimney and chimney connector required
It is a good idea to plan your installation on paper, using exact
measurements for clearances and fl oor protection, before
actually beginning the installation. If you are not using an
existing chimney, place the appliance where there will be a
clear passage for a factory-built listed chimney through the
ceiling and roof.
We recommend that a qualifi ed building inspector and your
insurance company representative review your plans before
and after installation.
If this appliance is in an area where children may be near it is
recommended that you purchase a decorative barrier to go
in front of the appliance.
away while it is operating and do not let anyone operate
this appliance unless they are familiar with the operating
instructions.
Remember to always keep children
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult insurance carrier, local building, fire officials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
WARNING
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with
appliance).
• Do NOT Over-fi re - If appliance or chimney connector glows,
you are over-fi ring.
Any such action that may cause a fi re hazard.
B. Fire Safety
T o provide reasonable fi re safety, the following should be given
serious consideration:
1. Install at least one smoke detector on each fl oor of your
home to ensure your safety. They should be located
away from the heating appliance and close to the sleeping
areas. Follow the smoke detector manufacturer’s
placement and installation instructions, and be sure to
maintain regularly.
2. A conveniently located Class A fire extinguisher to
contend with small fi res resulting from burning embers.
3. A CO detector should be installed in the room with the
appliance.
4. A practiced evacuation plan, consisting of at least two
escape routes.
5. A plan to deal with a chimney fi re as follows:
In the event of a chimney fi re:
a Evacuate the house immediately
b. Notify fi re department.
Asphyxiation Risk.
• DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
May allow fl ue gases to enter the house.
4 7062-197B February 8, 2016
NOTICE: HEARTH & HOME TECHNOLOGIES ASSUMES NO
RESPONSIBILITY FOR THE IMPROPER PERFORMANCE
OF THE APPLIANCE SYSTEM CAUSED BY:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Overdrafting caused by excessive chimney heights
• Ideal performance is with height of chimney between 14-16
feet (4.26-4.88m) measured from the base of the appliance.
Page 5
Explorer I
C. Negative Pressure
WARNING
Asphyxiation Risk.
• Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide.
• Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters
and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools
and building supplies are available:
Reciprocating saw Framing material
Pliers High temp caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits
Plumb line Safety glasses
Level Tape measure
Misc. screws and nails
1/2-3/4 in. length, #6 or #8 self-drilling screws
E. Inspect Appliance and Components
• Remove appliance and components from packaging and
inspect for damage.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing
winds during the heating season
• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams
taped or sealed
• Basement installations should be avoided
WARNING
Fire Risk.
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
February 8, 2016 7062-197B 5
Page 6
Explorer I
F. Install Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.
Customer: __________________________________________________________________________
Date Installed: __________________________________________________________________________
Lot/Address: __________________________________________________________________________
Location of Appliance: ______________________________________________________________
Installer: __________________________________________________________________________
Dealer/ Distributor Phone #: ______________________________________________________________
Serial #: __________________________________________________________________________
Model (Circle one): EXPLR-I-MBK EXPLR-I-PDB EXPLR-I-PBK EXPLR-I-PMH EXPLR-I-PFT
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can lead to a fi re or explosion.
Appliance Install
Verifi ed clearances to combustibles.
Appliance is leveled and connector is secured to appliance.
Hearth extension size/height decided.
Outside air kit installed.
Floor protection requirements have been met.
If appliance is connected to a masonry chimney, it should be cleaned and
inspected by a professional. If installed to a factory built metal chimney, the
chimney must be installed according to the manufacturer’s instructions and
clearances.
YES IF NO, WHY?
Chimney Section 4
Chimney confi guration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney meets recommended height requirements (14-16 feet).
Roof fl ashing installed and sealed.
Terminations installed and sealed.
Clearances Section 3
Combustible materials not installed in non-combustible areas.
Verifi ed all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
Appliance Setup Section 5
All packaging and protective materials removed.
Firebrick, baffl e and ceramic blanket installed correctly.
All labels have been removed from the door.
All packaging materials are removed from inside/under the appliance.
Manual bag and all of its contents are removed from inside/under the appliance
and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your fi le.
• That this checklist remain visible at all times on the appliance until the installation is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
Comments communicated to party responsible by on
(Builder/Gen. Contractor) (Installer) (Date)
6 7062-197B February 8, 2016
Part # 4017-254 • Rev B • 01/29/13
Page 7
3 Dimensions and Clearances
Explorer I
A. Appliance Dimensions
26-7/8”
683mm
27-3/4”
705mm
17-3/4”
451mm
25-9/16”
650mm
10-3/4”
274mm
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
13-7/16”
1/4”
7mm
342mm
3”
77mm
Figure 7.1 Front View
24-7/8”
632mm
21-1/2”
547mm
28-9/16”
726mm
Figure 7.3 Top View
5/16”
12mm
25-1/2”
648mm
28-5/8”
728mm
13-3/8”
340mm
Figure 7.2 Side View with vertical fl ue
February 8, 2016 7062-197B 7
Figure 7.4 Side View with horizontal fl ue
Page 8
Explorer I
B. Clearances to Combustibles
NOTE: A, C and F measurements are to center of fl ue
ABCDEFGH*
Vertical Install Through Ceiling And Alcove
SINGLE WALL PIPE 17 [432] 12-1/2 [318] 24 [607] 11 [279] 7-1/2 [191] 18 [457] 53-1/2
[1359]
DOUBLE WALL PIPE 13-1/2 [343] 9 [229] 23 [584] 10 [254] 3 [77] 13-1/2 [343] 53-1/2
[1359]
*
*
Horizontal Install Through Back Wall
SINGLE & DOUBLE
WALL PIPE
N/A 8 [203] 24 [607] 11 [279] N/A N/A 53-1/2
[1359]
*
90° Elbow Off The Top Of The Appliance, Then Through Back Wall
SINGLE WALL PIPE 17 [432] 12-1/2 [318] 24 [607] 11 [279] N/A N/A 53-1/2
DOUBLE WALL PIPE 12-1/2 [318] 8 [203] 23 [584] 10 [254] N/A N/A 53-1/2
INSTALLATION: ALCOVE - Six inch (6”) [152] diameter listed DOUBLE WALL air insulated connector pipe with UL 103 HT listed factory-built Class
“A” chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.) Maximum depth of Alcove shall be no more than 48”
[1220] with a minimum height of 84” [2134] to top of appliance, and the referenced clearances. Canada must comply with CAN/ULC-S269 M87 for
the 650° factory built chimney
[1359]
[1359]
* Follow Pipe Manufacturer’s clearances
** Acceptable per NFPA 211
HORIZONTAL THROUGH WALL
TOP AND SIDE VIEW
BACKWALL / SIDEWALL
CORNER INSTALLATION
18 [457] **
18 [457]
24”
(610mm)
53-1/2”
(1359mm)
11”
(280mm)
ALCOVE TOP VIEW
C
MANTEL
12” MAX
8”
(204mm)
ALCOVE SIDE VIEW
G
A B
A
F
C
E
D
H*
STOVE TO CEILING
CLEARANCE
G
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having jurisdiction
8 7062-197B February 8, 2016
WARNING
Fire Risk.
• Comply with all minimum clearances to
combustibles as specifi ed.
• Failure to comply may cause house fi re.
Page 9
Explorer I
C. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect performance. As shown in Figure 9.1 the chimney should:
• Install through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fi re.
• Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence and down drafts.
Recommended
Location
Marginal
Location
Location
Not
Recommended
• Consider the appliance location in order to avoid fl oor
and ceiling attic joists and rafters.
•
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your fl ue problem.
Recommended
Location
Location NOT
Recommended
Windward
Outside Air Kit Termination Cap
Multi-level Roofs
Figure 9.1
D. Chimney Termination Requirements
Follow manufacturer’s instructions for clearance, securing
fl ashing and terminating the chimney. Fig. 10.1 & 10.2
• Must have an approved and Listed cap
• Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
• Must be located away from trees or other structures
Leeward
NOTICE: Locating the appliance in a basement or in a
location of considerable air movement can cause intermittent
smoke spillage from appliance. Do not locate appliance near
• Frequently open doors
• Central heat outlets or returns
NOTICE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect
performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
February 8, 2016 7062-197B 9
Page 10
Explorer I
E. 2-10-3 Rule
These are safety requirements and are not meant to assure proper fl ue draft.
This appliance is made with a 6 inch (152mm) diameter chimney connector as the fl ue collar on the appliance.
• Changing the diameter of the chimney can affect draft and cause poor performance.
• It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when there
are other factors that affect fl ue draft.
Less than 10 ft. (305cm)
3 ft. (91cm)
Minimum
Figure 10.1
2 ft. (61cm)
10 ft. (305cm) or more
Wall or Parapet
10 ft. (305cm) To Nearest Roof line
Pitched Roof
3 ft. (91cm) Minimum
3 ft. (91cm) Minimum
2 ft. (61cm)
Less than 10 ft. (305cm)
2 ft. (61cm) Minimum
3 ft. (91cm)
Minimum
Figure 10.2
10 7062-197B February 8, 2016
Flat Roof
Page 11
4 Chimney Systems
Explorer I
A. Venting Components
Chimney Connector:
It is also known as fl ue pipe or appliance pipe. The chimney
connector joins the appliance to the chimney . It must be a 6
inch (152mm) minimum diameter 24 gauge mild steel black
or 26 gauge blued steel, or an approved air-insulated double
wall venting pipe.
Thimble:
A manufactured or site-constructed device installed in
combustible walls through which the chimney connector
passes to the chimney. It is intended to keep the walls
from igniting. Site constructed thimbles must meet NFPA
211 Standards. Prefabricated must be suitable for use with
selected chimney and meet UL103 T ype HT Standards. Follow
instructions provided by the manufacturer for manufactured
thimbles for masonry chimney and prefabricated chimneys.
Chimney:
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements specifi ed
in Section 4B.
ListedTermination Cap
B. Chimney Systems
Prefabricated Metal Chimney
• Must be minimum 6 inch (152mm) diameter (ID) high
temperature chimney listed to UL 103 HT (2100oF) or
ULC S629M.
• Must use components required by the manufacturer
for installation.
• Must maintain clearances required by the manufacturer
for installation.
• Refer to manufacturers instructions for installation.
NOTE: In Canada when using a factory-built chimney it must
be safety listed, Type UL103 HT (2100oF) CLASS “A” or
conforming to CAN/ULC-S629M, STANDARD FOR 650oC
FACTORY-BUILT CHIMNEYS.
Listed Ter m ination Cap
Storm Collar
Flashing
Roof Brace (if required)
Trim Collar on
Inside Wall
Chimney
Connector
Floor
Protector
Wall Support
Thimble
Storm Collar
Flashing
Listed Chimney
Insulated " T "
Listed Chimney
Ceiling Support
Chimney
Connector
Floor
Protector
Figure 11.1 Prefabricated Exterior Chimney
February 8, 2016 7062-197B 11
Figure 11.2 - Prefabricated Interior Chimney
Page 12
Explorer I
Thimble
Site constructed for masonry chimney installation:
Components
• A minimum length of 12 inches [305mm] (longer for
thicker walls) of solid insulated factory-built chimney
length constructed to UL 103 Type HT 6 inch (152mm)
inside diameter. Chimney needs to extend a minimum
of 2 inches (51mm) from the interior wall and a minimum
of 1 inch (25mm) from the exterior wall.
• Wall spacer, trim collar and wall band to fi t solid pack
chimney selected.
• Minimum 8 inch (203mm) diameter clay liner section (if
not already present in chimney) and refractory mortar.
• When jurisdiction requires install approved chimney
liner in masonry chimney.
Air Clearances
• Masonry chimney clearance must meet NFPA 211 minimum requirement of 2 inches (51mm) to sheet metal supports and combustibles.
• Minimum of 1 inch (25mm) clearance around the chimney connector.
• Top of wall opening is a minimum of 13-1/2 inches
(343mm) from ceiling or 4-1/2 inches (114mm) below
minimum clearance specifi ed by chimney connector
manufacturer. NFPA 211 minimum vertical clearance of
18 inches (457mm) from chimney connector and ceiling
or minimum recommended by chimney connector manufacturer. Figure 12.1
Instructions:
1. Open inside wall at proper height for the chimney connector to entry the masonry chimney. Figure 12.1
2. Entry hole to masonry chimney must be lined with an 8
inch (203mm) minimum diameter clay liner, or equivalent, secured with refractory mortar.
3. Construct a 17 inch x 17 inch (432mm x 432mm) outside
dimension frame from 2 x 2 framing lumber to fi t into wall
opening. Inside opening of frame should be no less than
14 inch x 14 inch (356mm x 356mm). Figure 12.1
4. Attach the wall spacer to the chimney side of the frame.
5. Nail the frame into the wall opening. The spacer should
be on the chimney side.
6. Insert the section of the solid insulated chimney into the
outer wall of the masonry chimney.
7. Tightly secure the length of the solid insulated chimney
with the wall band to the masonry chimney.
8. Insert a section of chimney connector into the chimney.
Make sure it does not protrude past the edge of the clay
chimney liner inside the chimney.
9. Seal the end of the chimney connector to the clay liner
with refractory mortar.
Install trim collar around the sold pack chimney section
10.
.
C
L
ceiling
13.5” below ceiling to top
of opening
Wall
or top of opening is a min.of
4.5” below min.clearance
specified by connector mfg.
1.5 2x2 framing stud
2.0 min air clearance
1.0 min air clearance
4.5
1.5”
1.5”
2.0”
2.0”
1.0”
1.0”
C
L
17.0” OD
Center of Hole
14.0” ID
Thimble
Minimum18.0”
NFPA 211
8.0”
Include depth
of hearth pad
Figure 12.1
Solid Pack Chimney with Metal Supports as a Thimble
Fire Clay Flue
Liner
with Airspace
Masonry
Trim Collar
Chimney Section
with 2 inch
(51mm)
Clearance to
Combustibles
Chimney
Connector
for Framing - Spaced
Chimney
Wall Spacer
Wall Band to
Secure Chimney
Section
Wood Studs Used
2 inch (51mm)
clearance from
Masonry Chimney
Figure 12.2
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles between
spacers.
• ALWAYS maintain specifi ed clearances around vent-
ing and spacers.
• Install spacers as specifi ed.
Failure to keep insulation or other material away from vent pipe
may cause fi re.
12 7062-197B February 8, 2016
Page 13
Explorer I
Solid Pack Chimney with Metal Supports as a Thimble
(Cont’d)
Min. Chimney Clearance to
Wall Spacer and
Combustibles - 2 inch (51mm)
Chimney Flue
Liner
Fireclay
Liner or
Equivalent
Masonry Chimney
Constructed to NFPA 211
Figure 13.1
Min. Clearance
2 inch (51mm)
1 inch (25mm) Air
Space to Chimney
Section
Chimney
Connector
Chimney Section
Trim Collar
Wall Band
Wall Spacer
Chimney Height / Rise and Run
This product was designed for and tested on a 6 inch (152mm)
chimney , 14 to 16 feet (420-480cm) high, (includes appliance
height) measured from the base of the appliance. The further
your stack height or diameter varies from this confi guration,
the greater the likelihood it may affect performance.
Chimney height may need to be increased by 2 - 3% per
each 1000 feet above sea level. It is not recommended to
use offsets or elbows at altitudes above 4000 feet above sea
level or when there are other factors that affect fl ue draft.
C. Installing Chimney Components
Chimney Connector
Single wall connector or appliance pipe.
This must be at least 24 gauge mild steel or 26 gauge blue
steel. The sections must be attached to the appliance and
to each other with the crimped (male) end pointing toward
the appliance. All joints, including the connection at the fl ue
collar, should be secured with 3 sheet metal screws. Make
sure to follow the minimum clearances to combustibles.
Where passage through the wall, or partition of combustible
construction is desired in Canada, the installation shall conform to CAN/CSA-B365.
Factory-built listed chimney connector (vented).
A listed connector (vented) must be used when installing
this appliance in a mobile home. The listed connectors must
conform to each other to ensure a proper fi t and seal.
Crimped
End
Towar d
Appliance
Flue Gas
Direction
WARNING
Fire Risk.
Inspection of Chimney:
• Chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch (152mm) UL103 HT.
WARNING
Asphyxiation Risk.
• DO NOT CONNECT THIS Appliance TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
May allow fl ue gases to enter the house.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For
assistance or additional information consult a qualifi ed installer,
service agency or your dealer.
Secure pipe sections with a
minimum of 3 screws
Figure 13.2 Chimney Connector (Appliance Pipe)
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s
Instructions for Proper Installation.
ONLY use connector:
• Within the room, between appliance and ceiling or wall.
Connector shall NOT pass through:
• Attic or roof space
• Closet or similar concealed space
• Floor or ceiling
Maintain minimum clearances to combustibles
February 8, 2016 7062-197B 13
Page 14
Explorer I
51-1/4”
30”
762mm
17-3/4”
451mm
42-1/2”
1080mm
16”
(FRONT DOOR OPENING)
58”
1474mm
34-3/4”
883mm
17-3/4”
451mm
47-1/8”
1197mm
16”
(FRONT DOOR OPENING)
5 Appliance Set-Up
A. Hearth Protection Requirements
FLOOR PROTECTION: Floor protector must be non-combus-
tible material, extending beneath heater and to the front, sides
and rear as indicated. The fl oor must be non-combustible
or otherwise adequately protected from radiant heat given
off by the appliance and from sparks and falling embers. A
layer of thin brick or ceramic tile over a combustible fl oor is
not suffi cient.
I
t is necessary to install a Type II fl oor protector no less than
3/8 inch (9.5mm) thick with a minimum R value of 1.06, a minimum of 16
(203mm) to both sides of the fuel loading door. Open the
door and measure 8 inches (203mm) from the side edge of
the opening in the face of the appliance. *See exception.
inches (406mm) in front of glass, and 8 inches
Firebox Opening
38-1/2”
minimum
In Canada, similar fl oor protection must be provided 18 inches
(457mm) in front and 8 inches (203mm) from the sides and
rear of the appliance. Figure 14.2
*EXCEPTION: Non-combustible floor protections must
extend beneath the fl ue pipe when installed with horizontal
venting and extend 2 inches (51mm) beyond each side. See
Figure 14.2
WARNING
Fire Risk.
Hearth pads must be installed exactly as specifi ed.
High temperatures or hot embers may ignite concealed
combustibles.
Corner hearth pad dimensions
with single wall pipe
Figure 14.1
1232mm
(48-1/2”)
minimum
8”
203mm
(8”)
16” from glass
33”
minimum
1093mm
(43”)
minimum
203mm
(8”)
8”
203mm
(8”)
USA
Must extend 2”
(51mm) beyond
each side of pipe
(shaded area)
Figure 14.3
Corner hearth pad dimensions
with double wall pipe
457mm
(18”)
Figure 14.2
14 7062-197B February 8, 2016
CANADA
Figure 14.4
Page 15
B. Outside Air Kit Installation
Explorer I
A source of air (oxygen) is necessary in order for combustion to take place. Whatever combustion air is consumed
by the fi re must be replaced. Air is replaced via air leakage
around windows and under doors. In homes that have tightly
sealed doors and windows, an outside air source is needed.
An optional Outside Air Kit is avail
able.
Included in OAK-ACC: Termination cap, (2) wire ties, flex
adapter, and fasteners
Items Needed for Installation (not supplied)
• 4 inch fl ex aluminum pipe, or if using alternate material,
then it shall be made from durable, non-combustible,
heat resistant material up to 350oF. Cut the pipe to the
required length for your installation.
• Phillips head screw driver
• Silicone sealant
• Drills and saws necessary for cutting holes through the
wall or fl ooring in your home.
1. Remove all materials from packing box.
2. Using a #2 Phillips screw driver attach the fl ex adapter to
the appliance using 4 screws. Figure 15.1 & 15.2
3. Floor & Rear Installation: Cut a 4 inch (102mm) hole in
outside wall or fl oor to accommodate outside air piping.
Use 4 inch (102mm) aluminum metal fl ex or rigid piping
to directly connect outside air to appliance intake. Use
the supplied termination cap with a rodent screen. Seal
between the wall (or fl oor) and the pipe with silicone to
prevent moisture penetration.
WARNING
Fire Risk. Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, fl oor or ceiling cavity
• Enclosed space such as an attic or garage
• Close proximity to exhaust vents or chimneys
Fumes or odor may result
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent blockage
from:
• Leaves • Snow or ice • Other debris
Block may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensitive individuals.
WARNING
Asphyxiation Risk.
Length of outside air supply duct shall NOT exceed the
length of the vertical height of the exhaust fl ue.
• Fire will not burn properly
• Smoke spillage occurs when door is opened due to air star-
vation
February 8, 2016 7062-197B 15
Figure 15.2 - Rear InstallationFigure 15.1 - Floor Installation
Page 16
Explorer I
C. Blower (Optional)
Tools Required: #2 Phillips head screwdriver
1. Locate bolts supplied with the blower.
2. Align holes in mounting fl ange of blower with bolt holes in
appliance. Blower should be positioned at bottom of rear
outer skin as shown in Figure 16.1
3. Re-insert and tighten bolts, securing blower onto outer
wall of appliance.
4.
Place the bracket containing the snap disc and magnet
under the bottom left rear corner.
See Owner’s Manual for detailed operating instructions
for the blower and snap disc.
CAUTION
Shock Risk.
• Do NOT remove grounding prong from plug.
• Route cord away from appliance.
•
Do NOT route cord under or in front of appliance.
• Plug directly into properly grounded 3 prong receptacle.
Snap Disc
Bracket
MANUAL: Overides
the Snap Disc
AUTO: Fan will turn
ON/OFF Automatically
by the Snap Disc
Controls the Fan
Speed
Figure 16.1
16 7062-197B February 8, 2016
Page 17
D. Reversible Flue Collar and Horizontal Flue
Heat Shield
Tools Required: #2 & #3 Phillips head screwdriver; 1/2"
wrench
The fl ue collar is reversible for either a top or rear venting
installation. The appliance is shipped with the fl ue collar in
the top vent position. (Figure 17.1)
Converting Collar For Rear Vent Installation
And
Installing Required Horizontal Flue Shield
1. Remove fl ue cover from convection shroud (5 Phillips
screws).
2. Remove convection shroud from appliance (4 Phillips
screws).
3. Remove, rotate 180 degrees and install cast fl ue transition
in the horizontal position.
4. Install convection shroud on to the appliance.
5. Rotate 180 degrees and install the fl ue cover (Use second
set of provided holes).
Explorer I
Flue Transition
Convection Shroud
Flue Cover
Figure 17.1
February 8, 2016 7062-197B 17
Figure 17.2
Page 18
Explorer I
6 Mobile Home Installation
Approved for USA Installation only!
You must use a Quadra-Fire Outside Air Kit Part
OAK-ACC for installation in a mobile home.
1. An outside air inlet must be provided for combustion.
2. Appliance must be secured to the mobile home structure
by bolting the legs to the fl oor.
3. Appliance must be grounded with #8 solid copper
grounding wire or equivalent and terminated at each end
with N.E.C. approved grounding device.
4. Appliance must be installed with an approved UL103 HT
ventilated chimney connector, UL103 HT chimney, and
terminal cap with spark arrestor. Never use a single wall
connector (appliance pipe) in a mobile home installation.
Use only double-wall connector pipe, Dura-Vent DVL,
Selkirk metalbestos DS or Security DL double-wall
connector or any listed double-wall connector pipe.
5. Follow the chimney and chimney connector manufacturer’s
instructions when installing the fl ue system for use in a
mobile home.
6. Maintain clearance to combustibles.
7. Floor protection requirements must be followed precisely.
8. Use silicone to create an effective vapor barrier at the
location where the chimney or other component penetrates
to the exterior of the structure.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural integrity.
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
NOTE: Offsets from the vertical, not exceeding 45°, are
allowed per Section 905(a) of the Uniform Mechanical Code
(UMC). Offsets greater than 45° are considered horizontal and
are also allowed, providing the horizontal run does not exceed
75% of the vertical height of the vent. Construction, clearance
and termination must be in compliance with the UMC Table
9C. This installation must also comply with NFPA 211.
NOTE: Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level
for transportation purposes.
9. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
10. If appliance burns poorly while an exhaust blower is on
in home, (i.e., range hood), increase combustion air.
11. Installation shall be in accordance with the Manufacturers
Home & Safety Standard (HUD) CFR 3280, Part 24.
18 7062-197B February 8, 2016
Page 19
7 Accessory List
Blower Assembly BK-ACC
Blower Control Box W/Switch SRV7000-194
Component Pack 7033-051
Magnet Round SRV7000-140
Snap Disc Bracket Assembly 7033-036
Snap Disc, # 1, Convection Blower SRV230-0470
Speed Control Only (Rheostat) 842-0370
Wire Harness (Blower) 7033-262
Blower, Convection Blower Only 812-4900 Y
Outside Air Kit, Floor & Rear OAK-ACC
Outside Air Collar Assembly 7033-039
Outside Air Shield 33271
Firescreen SCR-7062
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR
Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24
Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40
Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40
Washer, 1/4 Sae Pkg of 24 28758/24
Explorer I
ACCESSORIES
Y
Y
Y
Y
Y
FASTENERS
Y
Y
Y
Y
Y
February 8, 2016 7062-197B 19
Page 20
CONTACT INFORMATION
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
Log onto www.quadrafi re.com
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and
maintenance instructions included.
•
Read, understand and
follow these instructions for safe installation and operation.
•
Leave this manual with
party responsible for use
and operation.
DO NOT
DISCARD
We recommend that you record the following pertinent
information for your heating appliance.
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962
or other U.S. and foreign patents pending.
20 7062-197B February 8, 2016
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