Page 1
R
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
If the information in these instructions is
EXPLORER III APAC WOOD FIRE
APPLIANCE
AUTOMATIC COMBUSTION
CONTROL (ACC)
MODEL:
EXPIII-MBK-APAC
• Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
• Do not over re - If appliance or chimney connector
glows, you are over ring. Over ring will void
your warranty.
• Comply with all minimum clearances to combustibles
as specied. Failure to comply may cause house re.
not followed exactly, a re could result
causing property damage, personal injury,
or death.
WARNING
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass and appliance will cause burns.
• Do not touch glass until it is cooled
• Use leather gloves when reloading fuel
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room
as appliance.
• Alert children and adults to hazards of
high temperatures
• High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other
ammable materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may over re and generate
poisonous gases (i.e. carbon monoxide).
1 7060-801A April 26, 2019
Page 2
Explorer III AU Wood Appliance
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the appliance or to property.
Safety Alert Key:
TABLE OF CONTENTS
1 Important Safety Information ............. 3
A. Appliance Certication....................... 3
B. BTU & Efciency Specications ............... 3
C. Glass Specications ........................ 4
D. Non-Combustible Materials................... 4
E. Combustible Materials....................... 4
2 Getting Started .................................... 5
A. Design and Installation Considerations .......... 5
B. Fire Safety ................................ 5
C. Negative Pressure.......................... 5
D. Tools And Supplies Needed .................. 6
E. Inspection of Appliance and Components........ 6
F. Removal of Appliance from Shipping Materials .... 6
G. Install Checklist ............................ 7
3 Dimensions and Clearances .............. 8
A. Appliance Dimensions ....................... 8
B. Hearth Protection Requirements ............... 9
C. Firebox Installation ......................... 9
D. Clearances to Combustibles ................. 10
4 Chimney Systems ............................. 11
A. Locating Your Appliance & Chimney ........... 11
B. Minimum Height of Flue System Exit .......... 12
C. Chimney Termination Requirements ........... 13
D. General Flue System Instructions ............. 14
E. Chimney Height / Rise and Run .............. 14
F. Installing Chimney Components .............. 14
G. Proper Draft ............................. 14
H. 6” - 8” - 10” Freestanding Triple Skin System .... 15
I. Tested Flue Systems........................ 16
J. Un-Tested Flue Systems .................... 17
5 Appliance Set-Up ..............................18
A. Outside Air Kit Installation ..................18
6 AS/NZS 2918:2018 General Notes ...19
7 Reference Materials .......................... 20
A. Service and Maintenance Log................ 20
B. Accessories .............................. 23
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
2 7060-801A April 26, 2019
Page 3
Explorer III AU Wood Appliance
1 Important Safety Information
A. Appliance Certication B. BTU & Efciency Specications
Model: Explorer II AU Wood Appliance
Laboratory: Australian Solid Fuel Testing (ASFT)
Report No: ASFT19001
Report Test
Date:
Type: Hardwood less than 25% dry basis
Standard: AS/NZS 2918:2018
10 January, 2019
Report Test Date: 20 December, 2018
Efciency Burning
Hardwood (AS/NZS 4012)
Average Particulate
Emission Factor Burning
Hardwood (AS/NZS 4013)
Maximum Average
Heat Output Burning
Recommended Wood
Report No: ASFT18014
Standard: AS/NZS 4012:4013 (2014)
Overall Average
63%
1.1 g/kg
11.8kW
Hardwood
Wetbacks are NOT an
Wetback
Vent Size: 6 inches
Firebox Size: 3.00 cubic feet
Length:
Fuel Orientation: Side-to-Side
Approved Fuel
approved option and must
be tted.
18 inches
Hardwood only with a
Moisture content less than
25% (dry basis)
NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their
specications and/or price without notice.
The Quadra-Fire Explorer III Australian Wood Appliance is Hardwood Certied. Particulate Emissions equaling 1.1 g/kg
with a space heating efciency of 63%.
This wood appliance needs periodic inspection and repair for proper operation.
37060-801AApril 26, 2019
Page 4
Explorer III AU Wood Appliance
C. Glass Specications
This appliance is equipped with 5mm ceramic glass.
Replace glass only with 5mm ceramic glass. Please
contact your dealer for replacement glass.
D. Non-Combustible Materials
Material which will not ignite and burn, composed of any
combination of the following:
- Steel
- Plaster
- Brick
- Iron
- Concrete
- Tile
- Glass
- Slate
E. Combustible Materials
Material made of/or surfaced with any of the following
materials:
- Wood
- Compressed Paper
- Plant Fibers
- Plastic
- Plywood/OSB
- Sheet Rock (drywall)
Any material that can ignite and burn: ame proofed or not,
plastered or non-plastered.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modication of the appliance.
• Installation other than as instructed by Hearth &
Home Technologies.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
• Operating appliance without fully assembling
all components.
• Operating appliance without legs attached (if
supplied with unit).
• Do NOT Over re - If appliance or chimney connector
glows, you are over ring.
Any such action that may cause a re hazard.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualied
installer, service agency or your dealer.
Hearth & Home Technologies WILL NOT warranty
appliances that exhibit evidence of over-ring. Evidence
of over-ring includes, but is not limited to:
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated bafe and other interior components
NOTE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter
its products, their specications and/or price
without notice.
4 7060-801A April 26, 2019
Page 5
2 Getting Started
Explorer III AU Wood Appliance
Install Guide
A. Design and Installation Considerations
Consideration must be given to:
• Safety
• Convenience
• Trafc ow
• Chimney and chimney connector required
It is a good idea to plan your installation on paper, using
exact measurements for clearances and oor protection,
before actually beginning the installation. If you are not
using an existing chimney, place the appliance where there
will be a clear passage for a factory-built listed chimney
through the ceiling and roof.
We recommend that a qualied building inspector and
your insurance company representative review your plans
before and after installation.
If this appliance is in an area where children may be near
it is recommended that you purchase a decorative barrier
to go in front of the appliance. Remember to always keep
children away while it is operating and do not let anyone
operate this appliance unless they are familiar with these
operating instructions.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult insurance carrier, local building, re ofcials
or authorities having jurisdiction about restrictions,
installation inspection, and permits.
WARNING
Asphyxiation Risk.
• Do NOT connect this appliance to a
chimney ue servicing another appliance.
• Do NOT connect to any air distribution
duct or system.
May allow ue gases to enter the house.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of
the appliance system caused by:
• Inadequate draft due to environmental conditions
• Down drafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Over drafting caused by excessive chimney heights
• Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
B. Fire Safety
To provide reasonable re safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each oor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2. A conveniently located Class A re extinguisher to
contend with small res resulting from burning embers.
3. A CO detector should be installed in the room with
the appliance.
4. A practiced evacuation plan, consisting of at least two
escape routes.
5. A plan to deal with a chimney re as follows:
6. In the event of a chimney re:
a. Evacuate the house immediately
b. Notify re department.
C. Negative Pressure
WARNING
Asphyxiation Risk.
• Negative pressure can cause spillage
of combustion fumes, soot and carbon
monoxide.
• Appliance needs to draft properly for
safety.
Negative pressure results from the imbalance of air
available for the appliance to operate properly. It can be
strongest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water
appliances and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or
air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
57060-801AApril 26, 2019
Page 6
Explorer III AU Wood Appliance
To minimize the effects of negative air pressure:
• Install optional outside air kit with the intake facing
prevailing winds during the heating season
• Ensure adequate outdoor air for all combustion
appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are
not located in the immediate vicinity of the appliance
• Avoid installing the appliance near doors, walkways or
small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and
seams taped or sealed
• Basement installations should be avoided
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
E. Inspection of Appliance and Components
• Remove appliance and components from packaging
and inspect for damage.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benet.
F. Removal of Appliance from Shipping
Materials
1. Remove box and 2x4 structural boards being careful
not to damage product.
2. Using a Phillips screw driver, remove and discard the
4 screws and ash pan retention bracket from front of
appliance (Figure 6.1).
3. Remove ash pan and set aside (Figure 6.1).
4. Remove and discard the pallet attach bracket
(Figure 6.1).
5. Using a 3/8 socket or open end wrench, remove two
bolts on back side as shown (Figure 6.2).
6. Slide appliance forward off of pallet support brackets.
7. Replace ash pan (Figure 6.1).
• Installation and use of any damaged appliance.
• Modication of the appliance.
• Installation other than as instructed by Hearth &
Home Technologies.
• Installation and/or use of any component part not
approved by Hearth & Home Technologies.
• Operating appliance without fully assembling
all components.
• Operating appliance without legs attached (if
supplied with appliance).
• Do NOT Over re - If appliance or chimney connector
glows, you are over ring.
Any such action that may cause a re hazard.
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools
and building supplies are available:
- Reciprocating saw
- Pliers
- Hammer
- Phillips screwdriver
- Flat blade screwdriver
- Plumb line
- Level
- Misc. screws and nails
- Framing material
- High temp caulking material
- Gloves
- Framing square
- Electric drill and bits
- Safety glasses
- Tape measure
- 7/16 socket or wrench
- 1/2-3/4 in. length, #6 or #8 self-drilling screws
Screws
x4
Figure 6.1
Figure 6.2
Pallet
Attach
Ash pan
Ash Pan
Retention Bracket
Bracket
Bolts
x2
WARNING
Fire Risk.
Inspect appliance and components for
damage. Damaged parts may impair
safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
6 7060-801A April 26, 2019
Page 7
Explorer III AU Wood Appliance
G. Install Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation manual.
Customer:
Date Installed:
Lot / Address:
Location of Appliance:
Installer:
Dealer / Distributor Phone #:
Serial #:
Model:
_________________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________
___________________________________________________________________________________
____________________________________________________________________________________
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can lead to a fire or explosion.
Appliance Install
Verified clearances to combustibles.
Appliance is leveled and connector is secured to appliance.
Hearth extension size/height decided.
Outside air kit installed.
Floor protection requirements have been met.
If appliance is connected to a masonry chimney, it should be cleaned and
inspected by a professional. If installed to a factory built metal chimney, the
chimney must be installed according to the manufacturer’s instructions and
clearances.
YES IF NO, WHY?
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
Chimney
Chimney configuration complies with diagrams.
Chimney installed, locked and secured in place with proper clearance.
Chimney meets recommended height requirements (14-16 feet).
Roof flashing installed and sealed.
Terminations installed and sealed.
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
Clearances
Combustible materials not installed in non-combustible areas.
Verified all clearances meet installation manual requirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extension installed per manual requirements.
______________________________________
______________________________________
______________________________________
______________________________________
Appliance Setup
All packaging and protective materials removed.
Firebrick, baffle and ceramic blanket installed correctly.
All labels have been removed from the door.
All packaging materials are removed from inside/under the appliance.
Manual bag and all of its contents are removed from inside/under the appliance
and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographing the installation and copying this checklist for your file.
• That this checklist remain visible at all times on the appliance until the installtion is complete.
Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:
Comments communicated to party responsible ____________________________ by _____________________ on ___________
(Builder / Gen. Contractor) (Installer) (Date)
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
77060-801AApril 26, 2019
Page 8
Explorer III AU Wood Appliance
16-7/8 (429mm)
31-3/8
(797mm)
25-3/8 (645mm)
28 (711
mm)
28-5/8
(727mm)
24-1/8 (613mm)
Center
of Flue
33-1/8
(841mm)
Top of
Flue
28-1/4 (718mm)
31-3/8
(797mm)
13
(330mm)
20 (508mm)
30-1/8 (765mm)
15-1/4 (387mm)
2-1/4
(70mm)
3/8
(10mm)
3 Dimensions and Clearances
A. Appliance Dimensions
Figure 8.1 - Front View
NOTE: Flue Collar size is 152mm inside diameter (ID)
Figure 8.2 - Top View
Figure 8.2 - Side View Figure 8.4 - Side View
8 7060-801A April 26, 2019
Page 9
Explorer III AU Wood Appliance
B. Hearth Protection Requirements
Quadra-re Explorer III ACC requires a minimum 960mm
x 885mm x 6mm thick oor protector (compressed board)
should be used under and in front of the appliance base
when installing the appliance; see AS/NZS 2918:2018.
The oor protector should extend 320mm in front of the
appliance door and be placed centrally in the 885mm width.
The Thermal resistivity of the oor protector is 0.08m².K/W
for 6mm thick sheets.
NOTE
• The minimum Floor Protector sizes are
specied in the clearance chart, see
Figures 10.1 and 109.2 on page 10.
• A Floor Protector can include ceramic tiles with
grouted joints xed directly onto a wooden oor
or a sheet of toughened glass, panel steel or any
other non combustible material laid directly onto a
wooden oor.
• If installed directly onto a concrete slab, the concrete
slab can be considered as the oor protector,but
must maintain the minimum measurement listed.
WARNING
C. Firebox Installation
1. If a separate oor protector is being used position
now. Place the rebox on the oor protector
to suit the minimum installation clearances
(Figures 10.1 and 10.2 on page 10).
2. Systemically restrain the rebox and the oor protector
to the oor.
3. Fit 2mm x 6mm xings suitable for the oor material.
DO NOT over tighten.
4. Fit timber trim pedestal edging to front and back of
base (optional).
Fire Risk.
Hearth pads must be installed exactly as
specied. High temperatures or hot embers
may ignite concealed combustibles.
WARNING
Fire Risk.
• Comply with all minimum clearances to
combustibles as specied.
• Failure to comply may cause house re.
97060-801AApril 26, 2019
Page 10
Explorer III AU Wood Appliance
A
I
B
REAR WALL
FF
J
J
G
G
L
L
K
K
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS in Millimeters
Note: A, C, and F Dimensions are to the center of the flue collar
Explorer III AU Wood Appliance
INSTALLATION
352 250 787 400 57 175 885 1179 310
DOUBLE WALL PIPE
A B C D E F G H
729 1355
I J
1473
K L
D. Clearances to Combustibles
C
E
D
H
Figure 10.1
G
Figure 10.2
Figure 10.3
10 7060-801A April 26, 2019
Page 11
4 Chimney Systems
Recommended
Location
Marginal
Location
Location
Not
Recommended
Recommended
Location
Location NOT
Recommended
Multi-level Roofs
Windward
Leeward
Outside Air Kit Termination Cap
Explorer III AU Wood Appliance
A. Locating Your Appliance & Chimney
Location of the appliance and chimney will affect
performance. As shown in Figure 11.1 the chimney should:
• Install through the warm space enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die down of the re.
• Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence and down drafts.
• Consider the appliance location in order to avoid oor
and ceiling attic joists and rafters.
• Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your ue problem.
Figure 11.1
117060-801AApril 26, 2019
Page 12
Explorer III AU Wood Appliance
B. Minimum Height of Flue System Exit
Figure 12.1
3000mm
or less
3000mm
increase as necessary until nothing
within 3000mm of fluetop
any nearby structure
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions
affect performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
NOTICE:
more than 3000mm
600mm
minimum
3000mm
increase from
1000mm minimum
until clear within
3000mm of flue top
NOTICE:
Locating the appliance in a basement or in a location
of considerable air movement can cause intermittent
smoke spillage from appliance. Do not locate
appliance near
• Frequently open doors
• Central heat outlets or returns
12 7060-801A April 26, 2019
Page 13
Explorer III AU Wood Appliance
C. Chimney Termination Requirements
• Flue pipe installed crimp/narrow end down
• Outer casings installed crimped/narrow end up (Critical
when exposed above the roof).
• Inner casings:
- Direction not critical
• Flue pipes:
- Seal all joints including rebox spigot.
- Fix with a minimum of 3 stainless steel rivets
• Flue pipe spacers:
- Afx to ue pipe
• Flue system termination point:
- Refer to AS/NZS 2918:2018, see Figure 15.2 on
page 15.
• Flue pipe shall extend not less than 4.6m above top of
the oor protector as per AS/NZS 2918:2018.
• Facade or chase systems:
- Same rule applies as above.
• Roof penetration and ashing method refer to NZ
Building Code E2 (From 01/07/05).
NOTE: These instructions apply to 150mm diameter ue
pipe systems as tested to AS/NZS 2918:2018
1. Either locate the appliance in position or by measuring
at the ceiling mark the ue pipe center position. Check
that the outer casing is unobstructed through the attic
space or roof area.
2. Spike the center with a nail. Transfer this position to the
next surface above. Plumb bob/laser.
3. Cut out the ceiling penetration hole – square or
rectangle – short axis equals outer casing diameter
plus 50mm, long axis as required. See Tested Flue
System on page 14 and Un-Tested Flue System on
page 15. Perform the same at the roof penetration.
4. Frame out the hole with minimum 75mm x 50mm
timber or as required for roong material. Minimum
requirement at roof penetration see NZ Building Code
E2 Acceptable Solution (from 01/07/05).
5. Install the outer casing so that:
i. Lower end is ush with the underside of the ceiling
material and
ii. With the addition of metal “L” brackets, afx to the
outer casing at 90 degrees secure the outer casing
centrally to the ceiling and roof nogs. Alternatively
substitute the “L” brackets for 25mm thick non heat
sensitive packers. Secure the outer casing through
the packers with horizontal xings to the nogs.
Refer to the General Flue System Instructions on
page 13 for termination height. The option of outer
casing slips to be taken into account.
6. Flash the outer casing to the roof material with the
appropriate approved ashing.
7. If using an outer/inner casing combination, now install
the inner casing ensuring it extends a minimum 200mm
above the high side of the roof penetration. If not using
a combination see ‘11’ below.
8. Refer to steps 1 and 2 under Firebox Installation on
page 8.
9. Prepare the ceiling plate and place upside down over
the ue spigot.
10. Install the ue pipes by preferred method – either up
or down the outer casing. Afx each length per the
notes in General Instructions (above). Extend the ue
pipe above the outer casing to suit the casing cover/
cowl assembly.
11. If the inner casing has not been installed, install now.
Refer to step 7 on page 12 for minimum height.
12. Install the cowl assembly, i.e. Top spacer, casing cover
and cowl.
13. Position and secure the ceiling plate with the screws
and spacers.
14. Wipe the ue pipe to remove nger marks.
15. Refer to step 3 under Firebox Installation on page 8.
16. If ue offset is required, refer to AS/NZS 2918:2018
WARNING
Asphyxiation Risk.
• DO NOT CONNECT THIS Appliance
TO A CHIMNEY FLUE SERVICING
ANOTHER APPLIANCE.
• DO NOT CONNECT TO ANY AIR
DISTRIBUTION DUCT OR SYSTEM.
May allow ue gases to enter the house.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to the owner’s information manual provided with
this appliance. For assistance or additional information
consult a qualied installer, service agency or
your dealer.
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s
Instructions for Proper Installation.
ONLY use connector:
• Within the room, between appliance and
ceiling or wall.
• Connector shall NOT pass through:
• Attic or roof space
• Closet or similar concealed space
• Floor or ceiling
Maintain minimum clearances to combustibles
137060-801AApril 26, 2019
Page 14
Explorer III AU Wood Appliance
LINER CONNECTOR
FLUE
GAS
DIRECTION
CRIMPED
END
TOWARDS
STOVE
D. General Flue System Instructions
1. Unpack the Flue Mounted Shield, detach the three
brackets and familiarize yourself with the illustrations.
2. Using a sharp knife or razor blade, carefully cut through
the plastic lm on the “inside face” where it meets the
outer shield (refer sketch). Cut along the full length of
the Flue Mounted Shield on both side, then peel off
and fully remove the plastic lm from the stainless steel
inner shield.
3. Peel back and fully remove the plastic lm from the
outer shield.
4. Fit the top bracket to the Flue Mounted Shield as
illustrated ensuring the rear mid section of the bracket
ts “outside” while the two outer sections of the bracket
t “inside”.
5. Fit the appropriate lower bracket to your wood re.
Lower Bracket “5B suitable for all other wood res
without an inner rear heat shield. On certain model
wood res without a raised ue spigot it will be
necessary to cut off both the lower outer legs from the
bracket “5B” leaving the entral tongue to locate inside
the ue outlet only.
Two tabs are provided and if folded back at 90 degrees
the bracket and Flue Mounted Shield will mount lower
onto the appliance.
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
• ALWAYS maintain specied clearances
around venting and spacers.
• install spacers as specied.
Failure to keep insulation or other material
away from vent pipe may cause re.
F. Installing Chimney Components
Chimney Connector
Single wall connector or appliance pipe:
This must be at least 24 gauge mild steel or 26 gauge blue
steel. The sections must be attached to the appliance and
to each other with the crimped (male) end pointing toward
the appliance. All joints, including the connection at the ue
collar, should be secured with 3 sheet metal screws. Make
sure to follow the minimum clearances to combustibles.
Factory-built listed chimney connector (vented):
The listed connectors must conform to each other to ensure
a proper t and seal.
The Flue Mounted Shield then locates into the two
notches provided n bracket “5B” as illustrated.
6. Once the Flue Mounted Shield is tted in position onto
either of the two lower mounting brackets, check to
ensure a large gap is not present between the top of
the wood re and the base of the Flue Mounted Shield,
as this may result in a hot spot on the rear wall directly
behind the ue outlet. If your wood re has a lift off
top grill the Flue Mounted Shield should be raised
sufciently to enable the top grill to be removed.
7. Using the already punched holes in the two tabs
provided on the top bracket as guides, drill into the ue
pipe and secure the top bracket to the ue pipe with
two stainless steel rivets (not supplied).
E. Chimney Height / Rise and Run
This product was designed for and tested on a 152mm
chimney, 427-488cm high, (includes appliance height)
measured from the base of the appliance. The further your
stack height or diameter varies from this conguration, the
greater the likelihood it may affect performance.
Chimney height may need to be increased by 2 - 3% per
each 305 meters above sea level. It is not recommended
to use offsets or elbows at altitudes above 1219 meters
above sea level or when there are other factors that affect
ue draft.
Figure 14.1 - Chimney Connector (Appliance Pipe)
G. Proper Draft
To be sure that your Quadra-Fire insert burns properly, the
chimney draft (static pressure) should be approximately
-2.54mm water column (W.C.) during a high burn and
-1.016mm W.C. during a low burn, measured 152mm
above the top of the insert after one hour of operation at
each burn setting.
14 7060-801A April 26, 2019
Page 15
H. 6” - 8” - 10” Freestanding Triple Skin System
Freestanding Triple Skin
Explorer III AU Wood Appliance
Cowl
8-1/4” Inner Case
10-1/4” Inner Case
DEKTITE FlASHING
(Supplied by Installer)
Flue Kit Perforated
6” - 8” - 10” System
QTY DESCRIPTION
6” Stainless Steel Inner Flue 915mm
4
Long
7-3/4” Painted Perforated 915mm
1
Long
7-3/4” Painted Perforated 915mm
1
Long with in-tabs
8” Galvanized Inner Flue Casing
2
915mm Long
10” Galvanized Notched Outer Flue
1
Casing 915mm Long
10” Galvanized Outer Flue Casing
1
915mm Long
Cowl
1
Ceiling Ring
1
75 x 25 Angles 915mm Long
2
Installation Guide
1
6” Active Flue
8” Inner Case
10-1/4” Outer Case
Angle bracket
Ceiling Ring
8” Painted Perforated
915mm Long
6” Active Flue
Crimped end up on
dec out case
8” Painted Perforated
915mm Long
with inside tabs
Notched
End
Down
Inside
Tabs
Down To
Centrally
Locate
Pipes
CARTON SPECIFICATIONS
Height
Width
Length
Weight
WILDCAT INDUSTRIES
35 Marconi Drive, Dandenong South VIC 3175
PH: 03 9706 5544
ABN 84 112 862 718
www.wildcatindustries.com.au
MUST ONLY BE INSTALLED BY AN AUTHORIZED PERSON IN COMPLIANCE WITH AS 2918
460mm
460mm
1150mm
32kg
Crimped end down
on active fl ue
Freestanding 10 Triple Skin Instruction page
157060-801AApril 26, 2019
Page 16
Explorer III AU Wood Appliance
I. Tested Flue Systems
25
, as per AS/NZS 2918:2001
ADD Cowl
Casing Cover
Spider Bracket
Approved Flashing
Roof Line
Inner Casing 200mm
above roof line
Outer Casing
Inner Casing
Internal Swage
oversized casing cover
is necessary
Non combustible material
Hebel block or 12mm
Promina board or similar
under the flashing
25 25
25 25
minimum 25mm gap
between flue pipe casing &
combustible material
12
12.5
V
ented
Ceiling Plate
Flue Pipe
C
L
C L
Floor
Protector
Figure 16.1
16 7060-801A April 26, 2019
Page 17
Explorer III AU Wood Appliance
J. Un-Tested Flue Systems
AS/NZS2918:2001
Un-tested flue with sloped ceiling
penetration greater than 30° from
horizontal
A = 25mm
4.6.3(b)
Fig 4.6 = downward distance of
casing and 3 x ø flue distance of
the ceiling plate
, as per AS/NZS 2918:2001, 4.6.3(b)
Batten
3 x Ø flue pipe
A
150
ADD Cowl
Casing Cover
Spider Bracket
Approved Flashing
Ceiling Plate
Ceiling
Figure 17.1
AS/NZS2918:2001
Un-tested flue with sloped ceiling
penetration greater than 30° from
horizontal
A = 25mm
4.6.3(b)
Fig 4.6 = 3 x ø flue from active flue
to heat sensitive surface
Batten
flue pipe
A
Ø
ADD Cowl
Casing Cover
Spider Bracket
Approved Flashing
A
Ceiling Plate
Figure 17.2
Ceiling
flue pipe
Ø
177060-801AApril 26, 2019
Page 18
Explorer III AU Wood Appliance
Flex Line
Wire Tie
Wire Tie
Flex Adapter
Termination
Cap
For Floor Installations Remove
Circular “Knock-Out”
in Base of Pedestal.
Cover
Plate
Rope to Seal
Pedestal
5 Appliance Set-Up
A. Outside Air Kit Installation
A source of air (oxygen) is necessary in order for
combustion to take place. Whatever combustion air is
consumed by the re must be replaced. Air is replaced via
air leakage around windows and under doors. In homes
that have tightly sealed doors and windows, an outside air
source is needed. An optional Outside Air Kit is available.
Included in OAK-ACC:
Termination cap, (2) wire ties, ex adapter, and fasteners
Included in SRV7033-041:
Cover plate and sealing rope (see Floor Installation
Alternative below, Figure 18.2)
Items Needed for Installation (not supplied)
- 102mm ex aluminum pipe, or if using alternate
material, then it shall be made from durable,
non-combustible, heat resistant material up to
350°F. Cut the pipe to the required length for
your installation.
- Phillips head screw driver
- Silicone sealant
- Drills and saws necessary for cutting holes through
the wall or ooring in your home.
1. Remove all materials from packing box.
2. Using a #2 Phillips screw driver attach the ex adapter
to the appliance using 4 screws (Figure 18.1)
3. For oor installations, remove circular” knock-out” in the
base of the pedestal.
4. Floor & Rear Installation:
Cut a 102mm hole in outside wall or oor to
accommodate outside air piping. Use 102mm
aluminum metal ex or rigid piping to directly connect
outside air to appliance intake. Use the supplied
termination cap with a rodent screen. Seal between
the wall (or oor) and the pipe with silicone to prevent
moisture penetration.
5. Floor Installation Alternative:
In some instances you may not be able to install the
ex pipe as show in Figure 18.1. If that is the case, you
will need to order SRV7033-041 which includes a cover
plate and sealing rope as shown in Figure 18.2. The
goal is to seal the pedestal so no room air can leak into
the pedestal or for cold air inltration.
WARNING
Fire Risk. Asphyxiation Risk.
Do not draw outside combustion air from:
• Wall, oor or ceiling cavity
• Enclosed space such as an attic
or garage
• Close proximity to exhaust vents
or chimneys
Fumes or odor may result
WARNING
Asphyxiation Risk.
Outside air inlet must be located to prevent
blockage from:
• Leaves
• Snow or ice
• Other debris
Block may cause combustion air starvation.
Smoke spillage may set off alarms or irritate
sensitive individuals.
WARNING
Asphyxiation Risk.
Length of outside air supply duct shall NOT
exceed the length of the vertical height of the
exhaust ue.
• Fire will not burn properly
• Smoke spillage occurs when door is
opened due to air starvation
Figure 18.1 - Floor & Rear Installation
18 7060-801A April 26, 2019
Figure 18.2
Page 19
Explorer III AU Wood Appliance
6 AS/NZS 2918:2018 General Notes
WARNINGS
WARNING: THE APPLIANCE AND FLUE SYSTEM SHALL BE INSTALLED IN
ACCORDANCE WITH AS/NZS 2918 AND THE APPROPRIATE REQUIREMENTS OF THE
RELEVANT BUILDING CODE OR CODES.
WARNING: APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD
SHALL COMPLY WITH THE REQUIREMENTS OF AS/NZS 4013 WHERE REQUIRED BY
THE REGULATORY AUTHORITY, I.E. THE APPLIANCE SHALL BE IDENTIFIABLE BY A
COMPLIANCE PLATE WITH THE MARKING ‘TESTED TO AS/NZS 4013’.
ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN
WRITING BY THE TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE
APPROVAL GRANTED FOR COMPLIANCE WITH AS/NZS 4013.
CAUTION: MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM
DIFFERENT SOURCES OR MODIFYING THE DIMENSIONAL SPECIFICATION OF
COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH ACTION
IS CONSIDERED, THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST
INSTANCE.
CAUTION: CRACKED AND BROKEN COMPONENTS, e.g. GLASS PANELS OR
CERAMIC TILES, MAY RENDER THE INSTALLATION UNSAFE.
WARNING: ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN
APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED AS
BREACHING AS/NZS 4013.
WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR
REKINDLE THE FIRE.
WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF
THIS APPLIANCE WHEN ITS OPERATING.
WARNING: DO NOT STORE FUEL WITHIN HEATER INSTALLATION CLEARANCES.
WARNING: FOR OPTIMUM PERFORMANCE FUEL MUST BE LOADED SO THE LOGS
LAY “FRONT TO REAR” IN PREFERENCE TO LAYING ACROSS THE WIDTH OF THE
FIREBOX. SPACES SHOULD BE LEFT BETWEEN THE LOGS TO ENABLE OXYGEN TO
GET TO AS MUCH OF THE SURFACE OF THE FUEL AS POSSIBLE.
CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL
TIMES IN ACCORDANCE WITH THESE INSTRUCTIONS.
CAUTION: THE USE OF SOME TYPES OF PRESERVATIVE-TREATED WOOD AS A
FUEL CAN BE HAZARDOUS.
197060-801AApril 26, 2019
Page 20
Explorer III AU Wood Appliance
7 Reference Materials
A. Service and Maintenance Log
Date of Service Performed By Description of Service
20 7060-801A April 26, 2019
Page 21
Explorer III AU Wood Appliance
Date of Service Performed By Description of Service
217060-801AApril 26, 2019
Page 22
Explorer III AU Wood Appliance
Date of Service Performed By Description of Service
22 7060-801A April 26, 2019
Page 23
Service Parts
EXPIII-MBK-APAC
Beginning Manufacturing Date: June 2019
Ending Manufacturing Date: Active
R
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
Hearth and Home Technologies does not sell directly to consumers. Provide
model number and serial number when requesting service parts from your dealer or distributor.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
35 Pivot Tube Assemblies Qty 2 req SRV7060-018
36 Rear Bae Plate SRV7060-201
37 Bae Board Rear SRV7060-213
38 Top Load Handle Hanger SRV7060-262
Component Pack Matte Black SRV7060-060
Leveling Assembly 7000-000
Paint Touch-Up Matte Black 3-42-19905
B. Accessories
R
Service Parts
Explorer III AU Wood Appliance
EXPIII-MBK-APAC
Beginning Manufacturing Date: June 2019
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or
distributor.
model number and serial number when requesting service parts from your dealer or distributor.
ITEM DESCRIPTION COMMENTS PART NUMBER
Hearth and Home Technologies does not sell directly to consumers. Provide
ACCESSORIES
Outside Air Kit, Floor & Rear OAK-ACC
Outside Air Collar Assembly 7033-039
Outside Air Shield SRV33271
FASTENERS
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR
Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24
Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40
Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40
Washer, 1/4 Sae Pkg of 24 28758/24
Stocked
at Depot
Y
Y
Y
Y
Y
Y
237060-801AApril 26, 2019
Page 24
CONTACT INFORMATION
Hearth & Home Technologies
352 Mountain House Road
Halifax, PA 17032
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
log onto www.quadrafi re.com
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating
and maintenance
instructions
included.
• Read, understand
and follow these
instructions for
safe installation
and operation.
• Leave this
manual with party
responsible for
use and operation
of this appliance.
We recommend that you record the following pertinent
information for your heating appliance.
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer Phone: 1( ) -
Notes:
DO NOT
DISCARD
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962
or other U.S. and foreign patents pending.
24 7060-801A April 26, 2019
Loading...