Quadra-Fire CASTILE-B series, CASTILE-CSB-B, CASTILE-MBK-B, CASTILE-PMH-B Owner's Manual

R
Owner’s Manual
Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals.
Operation & Care
INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference.
Contact your dealer with questions on installation, operation, or service.
NOTICE: DO NOT DISCARD THIS MANUAL
CASTILE-B PELLET APPLIANCE
MODEL(S):
CASTILE-MBK-B
CASTILE-CSB-B
CAUTION
Check building codes prior to installation.
Installation MUST comply with local, regional, state and national codes and regulations.
Consult local building, re ofcials or authorities having jurisdiction about restrictions, installation inspection, and permits.
WARNING
If the information in these instructions is
not followed exactly, a re could result
causing property damage, personal injury, or death.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
Do not over re - If appliance or chimney connector
glows, you are over ring. Over ring will void your
warranty.
Comply with all minimum clearances to combustibles
as specied. Failure to comply may cause house re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
replace.
Alert children and adults to hazards of high temperatures
High temperatures may ignite clothing or other
ammable materials.
Keep clothing, furniture, draperies and other
ammable materials away.
CAUTION
Tested and approved for wood pellets and shelled corn only. Burning of any other type of fuel voids your warranty.
1 February 11, 20197021-155H
NOTE
To obtain a French translation of this manual, please contact your dealer or visit www.quadrare.com
Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez
www.quadrare.com
CASTILE FREESTANDING
CAUTION: HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN,
CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit only with fuel hopper lid closed. Failure to do so may result in emissions of products of combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do not over fill the hopper.
ATTENTION
:
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS.
Opérez cet appareil uniquement avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
7014-197C
Report / Rapport
061-S77d-6.2
BARCODE LABEL
HF
Serial No. /
N
o
de série:
®
Castile Pellet Stove
Appareil de chauffage solide/de type de boulettes. Accepté dans l’installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour i’usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu’à 814-23-909. OMNI-Test laboratories, Inc. a déterminé que cet appareil se conforme avec la norme de l’Association Canadienne de normalisation (CSA) B415.1 ainsi que le Titre 40 du Code Fédéral de Régulations des États-Unis, partie 60, sous-partie AAA. Accréditations OMNI-Test Laboratories : Le conseil Canadien des Normes (CCN/SCC), l’Institue des Standards Nationaux Américan (ANSI) et l’Agence de Protection Environmental (EPA). Testé à: ASTM E1509-04, ULC S627-00, ULC/ORD-C1482-M1990 Room Heating Pellet Burning Type, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.
N’utiliser aucun autre genre de combustible puissance de Rendement: 38,700 Btu’s/hr. Puissance
l’appereil. Ne pas bloquer l’espace au dessous de l’appareil. DANGER: Risque de décharge électrique. Déconnectez le dil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponsible chez votre fournisseur. Pour allumer, monter la température du thermostat en dessous de la température de oa pièce. Pour des instructions supplémentaires, référez vous au manel du propriétaire. Gardez la porte d’ouverture et la porte des cendres fermées hermétiquement durant l’opération. PRÉVENTION DES FEUZ DE MASON - Installez et utilisez en accord avec les instructions d’installation et d’opération du fabricant. Contactez le bureau de la constuction ou le bureau des incendies au sujet des restrictions et des inspections d’installation dans votre voisinage. Ne pas obstruex l’espace en dessous de l’appareil. AVIS - Pour les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieu de combustion d’air doit être maintenue intacte. Référez vous aux instructions de fabricant et des codes locaux pour les précautions requises pour passer une cheminée à travers un mur ou un plafond combustibles, et les compemsations maximums. Inspectez et nettoyez la cheminée fréquemment. Ne pas connecter cet appareil à une cheminée servant un autre appareil. Utilisez systèm de ventilation “L” ou “P
L” diamètre 76mm ou 102mm.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
Note 1: In residential installations, when using Perts 811-0890, (3” - 3” Top Vent Adapter) and 812-3570 (3” - 6” Offset Adapter), 24 gauge
Note 1: Dans les installations résidentielles. Lorsque les pièces 811-0890, (dessus de l’adapteur 76mm - 76mm) et 812-3570 (dessus de
l’adapteur 76mm - 152mm), un tuyau connecteur de 6” pour mur simple de calibre 24 peut être utilisé.
Note 2: In manufactured home installation, when using Part 811-0890, (3” - 3” Top Vent Adapter) and (3” - 6” Offset Adapter), use listed
Note 2: Pour l‘utilisation dans les maisons prèfabriquées, lorsque les pièces 811-0860, (dessus de l’daptateur d’ventilation 76mm - 76mm)
et 812-3570 (le ressaut de l’adapteur 76m - 152mm), utilisez un tuyau connecteur evregistré pour mur double. Un assemblage d’air extérieur (pièce 811-0872), doit être utilisé pour l’installation dans les maison préfabriquées.
C
C
A
B
“B” is to Cast Top
(“B” du haut)
D
E
“E” is to Cast Top
(“E” du haut)
F
F
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:
A Back Wall to Stove / Mur Arrière du poêle 2” / 51mm B Side Wall to Cast Top / Mur De Côté du haut 6” / 152mm
Corner Installation / Installation du Coin:
C Side Wall / Mur De Côté 2” / 51mm
Vertical 3 in. - 6 in. Adapter Kit (Part #812-3570 Installation / Unassemblage Pour Adapteur 76mm - 152mm (Pièce 812-3570 Pour Installation verticale:
D Back Wall to Flue Pipe / Mur Arrière tuyau rigide 3” / 76mm E Side Wall to Cast Top / Mur De Côté du haut 6” / 152mm
Corner Installation with Vertical Adapter Kit / Installation du coin avec un assemblage d’adapteur verticale:
F Side Wall / Mur De Côté 2” / 51mm
Alcove Installation / Installation de l’alcove:
Min. Alcove Height / Une hauteur minimum de l’alcove: 43” / 1092mm Min. Alcove Side Wall / Une hauteur minimum mur de côté de l’alcove: 6” / 152mm Max. Alcove Depth / La profondeur maximum de l’alcove: 36” / 914mm
G G
I
H*
USA G = 6” / 152mm H* = 2” / 51mm I = 6” / 152mm
Canada G = 203mm H* = 51mm I = 457mm
FLOOR PROTECTION / PROTECTION DU SOL
pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation. Recommended in USA;
Required in Canada.
Floor protection must be non-combustible material, extending beneath heater and to the front/sides/rear as indicated. Measure front distance (I) from the surface of the glass door. *La protection du sol non combustible doit se prolonger sous la conduite de fumée lorsqu’elle est installée avec une ventilation horizontale ou sous l’adaptateur de ventilation supérieure avec une installation verticale. Recommandé aux USA; Obligatoire au Canada. La protection du sol doit être incombustible, s’étendant sous le radiateur et à l’avant / aux côtés / à l’arrière comme indiqué. Mesurer la distance avant (I) à partir de la surface de la porte vitrée.
7021-131_R6
Date of Manufacture / Date de fabrication:
2017 2018 2019 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Manufactured by / Fabriqué par: Hearth and Home Technologies 352 Mountain House Road, Halifax PA 17032
U.S. Environmental Protection Agency
A Method 28 & 5G. Not approved for sale after May 15, 2020
This wood heater needs periodic inspection and repair for proper operation. Consult the owner ’s Manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L’ETIQUETTE
Made in the U.S.A. of US and imported parts. / Fabriqué aux États-Unis-d’Amérique par des pièces d’origine américaine et pièces importées.
Listed solid fuel Room Heater/Pellet Type. Also suitable for Mobile Home Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 841-23-909. OMNI-Test Laboratories, Inc. has determined that this appliance complies with Canadian Standards Association (CSA) B415.1 and Title 40 of the U.S. Code of Federal Regulations, Part 60, SubPart AAA.OMNI-Test Laboratories Accreditations: The Standards Council of Canada, the American National Standards Institute, and the U.S. Environmental Protection Agency. Tested to: ASTME E1509-04, ULC S627-00, ULC/ORD-C1482-M1990 Room Heating Pellet Burning Type, (UM) 84-HUD FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL. Do not use any other type of fuel. Input Rating: 38,700 Btu’s/hr Electrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps. Route power cord away from unit. Do not route cord under or in front of appliance. Do not obstruct the space beneath the heater. DANGER: Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner’s manual. Keep viewing and ash removal doors tightly closed during operation. PREVENT HOUSE FIRES - Install and use only in accordance with manufacturer’s installation and operating instructions. Contact local building or fire officials about restrictions and inspections in your area. WARNING - FOR MOBILE HOMES: Do not install appliance in a sleeping room. An outside combustion air inlet must be provided. The structural integrity of the mobile home floor, ceiling and walls must be maintained. DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE. Use a 3 in o
r 4 in diameter type”L” or “PL” venting system.
and Welcome to the Quadra-Fire Family!
NOTE: Clearances may only be reduced by means approved by
the regulatory authority having jurisdiction
A. Sample of Serial Number / Safety Label
LOCATION: Back of Appliance
Test Lab & Report No.
Model Name
Serial No.
SAMPLE
2 February 11, 20197021-155H
Mfg. Date
CASTILE FREESTANDING
Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
TABLE OF CONTENTS
A. Sample of Serial Number / Safety Label ......... 2
B. Warranty Policy ............................ 4
1 Listing and Code Approvals ..............7
A. Appliance Certication....................... 7
B. BTU & Efciency Specications ............... 7
C. Glass Specications ........................ 8
D. Electrical Rating ........................... 8
E. Mobile Home Approved...................... 8
F. Sleeping Room ............................8
G. California - Prop65 ......................... 8
2 Operating Instructions .......................9
A. Fire Safety ................................ 9
B. Non-Combustible Materials ................... 9
C. Combustible Materials....................... 9
D. Fuel Material and Fuel Storage................ 9
E. Before Your First Fire ...................... 10
F. Filling the Hopper.......................... 10
G. General Operating Information ............... 10
H. Starting Your First Fire ..................... 11
I. Fire Characteristics......................... 11
J. Feed Rate Adjustment Instructions ............ 11
K. Ignition Cycles ............................ 12
L. Restarting the Appliance .................... 12
M. Clear Space ............................. 12
N. Thermostat Controls ....................... 13
O. Thermostat Setup Options .................. 13
P. Thermostat Operation Instructions............. 14
Q. Thermostat Temperature Programs ........... 14
R. Thermostat Other Features.................. 15
S. Thermostat Battery Replacement ............. 16
T. Frequently Asked Questions ................. 17
3 Maintenance and Service ................. 18
A. Quick Reference Maintenance Chart .......... 18
B. General Maintenance and Cleaning ........... 19
C. Soot or Creosote Fire Awareness .............22
D. High Ash Fuel Content Maintenance........... 22
4 Troubleshooting Guide .....................23
5 Service Parts Replacement .............. 26
A. Glass Replacement - Door Assembly ..........26
B. Igniter Replacement ....................... 26
C. Blower Replacement ....................... 27
D. Bafe & Brick Set Removal .................. 28
E. Bafe & Brick Set Installation ................ 29
6 Reference Materials .......................... 30
A. Component Functions ..................... 30
B. Component Locations ...................... 32
C. Service and Maintenance Log................ 33
D. Exploded Drawings ........................ 34
E. Service Parts ............................. 35
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
3February 11, 2019 7021-155H
CASTILE FREESTANDING
Vent Free burners, Vent Free ceramic fiber logs,
Aluminized Burners
B. Warranty Policy
Hearth & Home Technologies
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies, on behalf of its hearth brands (“HHT”), extends the following warranty for HHT gas, wood, pellet and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
WARRANTY PERIOD:
distributor, whichever occurs earlier. However, the warranty shall commence no later than 24 months following the date of product
is produced in the following table.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Pellet Wood Electric Venting Components Covered
1 Year
2 years
3 years
5 years 1 year
6 years 3 years
7 years 3 years
X X X
X X
X X X
X
X
X
X X
X X
xX
X
X
All parts and material except as covered by
Conditions, Exclusions, and Limitations listed
Igniters, auger motors, electronic components, and
glass
Factory-installed blowers
Molded refractory panels
Ignition Modules
Firepots, burnpots, mechanical feeders/auger
assemblies
Castings and Baffles
Catalyst - limitations listed
Manifold tubes, HHT chimney and termination
10 years 1 year
Limited Lifetime
3 years
90 Days
X
X X X
X X X X X
4 February 11, 20197021-155H
Burners, logs and refractory
Firebox and heat exchanger, Grate and Stainless
Steel Burners, FlexBurn® System (engine, inner
cover,access cover and fireback)
All replacement parts beyond warranty period
4021-645J • 08-03-171
CASTILE FREESTANDING
WARRANTY CONDITIONS:
• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.
• This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides.
• Contact your installing dealer for warranty service. If the installing dealer or distributor is unable to provide necessary parts, contact
other than the dealer from whom you originally purchased the product.
• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.
• Limited Catalyst Warranty
o For wood burning products containing a catalyst, the catalyst will be warranted for a six-year period as follows: if the original
o From 37 to 72 months a pro-rated credit will be allowed against a replacement catalyst and labor credit necessary to install
Amount of Time Since Purchase Credit Towards Replacement Cost
0 - 36 Months 100%
37 - 48 Months 30%
49 - 60 Months 20%
61 - 72 Months 10%
o Any replacement catalyst will be warranted under the terms of the catalyst warranty for the remaining term of the original
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
• Repair or replacement of parts that are subject to normal wear and tear during the warranty period are not covered. These parts
• this noise are not covered by this warranty.
4021-645J • 08-03-172
5February 11, 2019 7021-155H
CASTILE FREESTANDING
This warranty is void if:
• There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited
LIMITATIONS OF LIABILITY
have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.
6 February 11, 20197021-155H
4021-645J • 08-03-173
1 Listing and Code Approvals
CASTILE FREESTANDING
A. Appliance Certication
Model
Laboratory OMNI Test Laboratories, Inc.
Report No. 061-S-77d-6.2
Type
Standard
Castile Pellet Appliance
Solid Fuel Room Appliance/Pellet Fuel Burning Type
ASTM E1509-04, ULC S627-00 and ULC/ORD-C1482-M1990 Room
Appliance Pellet Fuel Burning type and
(UM) 84-HUD, Mobile Home Approved.
B. BTU & Efciency Specications
EPA Certication #: 940-14
EPA Certied Emissions: 1.8 grams per hour
*LHV Tested Efciency: N/A
**HHV Tested Efciency: N/A
***EPA BTU Output: 8,500 to 28,200 / hr.
****BTU Input: 11,600 to 38,700 / hr.
Vent Size: 3, 4 or 6 inches, “L” or “PL”
Hopper Capacity: 45 lbs.
Fuel Wood Pellets
* Weighted average LHV efciency using data collected
during EPA emissions test.
**Weighted average HHV efciency using data collected
during EPA emissions test.
***A range of BTU outputs based on EPA Default
Efciency and the burn rates from the low and high EPA
tests.
****Based on the maximum feed rate per hour multiplied
by approximately 8600 BTU’s which is the average BTU’s
from a pound of pellets.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM E1509-04, ULC S627-00, (UM) 84-HUD and ULC/ORD-C-1482.
The Quadra-Fire Castile Pellet Appliance meets the U.S. Environmental Protection Agency’s emission limits for pellet
This pellet appliance needs periodic inspection and repair for proper operation. It is against federal regulations to operate this pellet appliance in a manner inconsistent with operating instructions in this manual.
appliances sold after May 15, 2015.
7February 11, 2019 7021-155H
CASTILE FREESTANDING
C. Glass Specications
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please
contact your dealer for replacement glass.
D. Electrical Rating
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 Amps
E. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home oor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent
Class “L” or “PL” connector pipe.
Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.
F. Sleeping Room
When installed in a sleeping room it is recommended that 3ft of vertical be installed prior to horizontally exiting the
room and a smoke/CO alarm be installed in the bedroom. The size of the room must be at least 50ft³ per 1,000 Btu/hr
stove input, if the stove exceeds the room size, out air must be installed.
G. California - Prop65
WARNING
This product and the fuels used to operate this product (wood), and
the products of combustion of such fuels, can expose you to
chemicals including carbon black, which is known to the State of
California to cause cancer, and carbon monoxide, which is known to
the State of California to cause birth defects or other reproductive
harm. For more information go to: WWW.P65Warnings.ca.gov
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be
voided by, the following actions:
Installation and use of any damaged appliance.
Modication of the appliance.
Installation other than as instructed by Hearth & Home Technologies.
Installation and/or use of any component part not approved by Hearth & Home Technologies.
Operating appliance without fully assembling all components.
Operating appliance without legs attached (if supplied with appliance).
Do NOT Over re - If appliance or chimney connector
glows, you are over ring.
Any such action that may cause a re hazard.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
For assistance or additional information, consult a qualied
installer, service agency or your dealer.
NOTE: Hearth & Home Technologies, manufacturer of this
appliance, reserves the right to alter its products,
their specications and/or price without notice.
8 February 11, 20197021-155H
User Guide
2 Operating Instructions
WARNING
Fire Risk.
Do not operate appliance before reading and understanding operating instructions.
Failure to operate appliance properly may
cause a house re.
Visit www.quadrare.com/shopping-tools/videos to view product and use & care videos.
A. Fire Safety
To provide reasonable re safety, the following should be given serious consideration:
Install at least one smoke detector on each oor of your home.
Install at least one carbon monoxide detector on each
oor of your home.
Locate smoke detector away from the heating appliance and close to the sleeping areas.
Follow the smoke detector manufacturer’s placement and installation instructions and maintain regularly.
Follow the carbon monoxide manufacturer’s placement and installation instructions and maintain regularly.
Conveniently locate a Class A re extinguisher to
contend with small res.
In the event of a hopper re:
Evacuate the house immediately.
Notify re department.
B. Non-Combustible Materials
Material which will not ignite and burn, composed of any
combination of the following:
- Steel
- Plaster
Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace of 750° C.
- Brick
- Iron
- Concrete
- Tile
C. Combustible Materials
Material made of/or surfaced with any of the following
materials:
- Wood
- Compressed Paper
- Plant Fibers Any material that can ignite and burn: ame proofed or not, plastered or non-plastered.
- Plastic
- Plywood/OSB
- Sheet Rock (drywall)
D. Fuel Material and Fuel Storage
Pellet fuel quality can greatly uctuate. This appliance has been designed to burn a wide variety of fuels, giving you the choice to use the fuel that is most economical in your region.
- Glass
- Slate
CASTILE FREESTANDING
Fuel Material
Made from sawdust or wood by-products
Depending on the source material it may have a high or low ash content.
Higher Ash Content Material
Hardwoods with a high mineral content
Fuel that contains bark
Standard grade pellets, high ash pellets, corn and other biomass fuels
Lower Ash Content Material
Most softwoods
Fuels with low mineral content
Most premium grade pellets
Corn
Moisture content must be 15% or less
Corn must be free of debris. Never burn corn straight
from the eld. It will clog the auger mechanism.
Corn with excessive grain dust must be screened by
sifting with 3/16 (4.76mm) inch mesh screening
Do no sue corn that contains additives such as oils or means or has been chemically treated with pesticides. It will void your warranty and destroy the exhaust system.
CAUTION!
Do not burn fuel that contains an additive; (such as
soybean oil).
May cause hopper res
Damage to product may result
Read the ingredients list on the package.
Clinkers
Minerals and other non-combustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated in the re pot.
Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others.
Moisture
Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.
Hearth & Home Technologies strongly recommends only
using Pellet Fuel Institute (PFI) certied fuel.
9February 11, 2019 7021-155H
CASTILE FREESTANDING
Size
Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
Length should be no more that 1-1/2 inches (38mm)
Pellet lengths can vary from lot to lot from the same manufacturer
Due to length variations, the ame height (feed rate) may need adjusting occasionally.
Performance
Higher ash content requires the ash drawer to be emptied more frequently
Hardwoods require more air to burn properly
Premium wood pellets produce the highest heat output.
Burning pellets longer than 1-1/2 inches (38mm) can cause an inconsistent fuel feed rate and/or missed ignitions.
CAUTION
Tested and approved for wood pellets and shelled corn. Burning of any other type of fuel voids your warranty.
Changing to Different Fuel Type
Empty the hopper of the previous fuel
Thoroughly vacuum hopper before lling with the new fuel
The burn rate, BTU content and heat output will all vary depending on the fuel selected.
G. General Operating Information
1. Thermostat Calls For Heat
The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature
and the thermostat is satised, the red call light will go off
and the appliance will shut down.
2. Heat Output Controls
This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will start up at the burn rate for which it is set. If the appliance is set at one of the lower settings, it will run quieter but take longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.
Heat Output Switch
High Med Low
Storage
Wood pellets should be left in their original sealed bag until using to prevent moisture absorption.
Do not store any pellet fuel within the clearance requirements or in an area that would hinder routine cleaning and maintenance.
E. Before Your First Fire
1. First, make sure your appliance has been properly installed and that all safety requirements have been
met. Pay particular attention to the re protection,
venting and thermostat installation instructions.
2. Double check that the ash drawer and rebox are empty!
3. Close the front door.
IMPORTANT DETAIL: The tip of the thermocouple must be in contact with the inside end of the thermocouple cover or missed ignitions can occur.
F. Filling the Hopper
Open the hopper lid by lifting the handle. Fill the hopper
with fuel. Close the hopper lid. The unit will not feed with
the hopper lid open and the re will go out.
Figure 10.1
Reset Button
Reset Button
10 February 11, 20197021-155H
CASTILE FREESTANDING
Thumb Screw
Set Screw
Feed Adjustment Control Rod
Increase
Decrease
Red Call Light is located on top of Junction Box behind the Control Box.
Control
Box
H. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, ll the hopper
with pellets, set the thermostat to its lowest setting. Plug the power cord into nearby outlet.
2. The exhaust blower will stay on for approximately 18 minutes even though the thermostat is not calling for heat. This is normal.
3. L
ocate the heat output control switch mounted on the back of the appliance in the upper right corner (Figure 11.1). Turn it to the “high” setting by pushing the top of the control switch in and then adjust the thermostat to its highest setting. Remove the right side panel and the red call light located to the left of the control box will be on (Figure 10.2 on page 10). This indicates the thermostat is calling for heat.
4. The fuel feed system and the igniter should
5. For your rst re it will be necessary to press the reset
button once approximately 2 minutes after start up and
again in 5 minutes. This will ll the feed system and
allow the appliance to begin dropping pellets. The appliance will continue to run as long as the thermostat is calling for heat.
6. Once the appliance has ignited, let it burn for approximately 15 minutes, then set the thermostat to
the desired room temperature. Adjust the heat output control switch to the desired setting.
NOTE: We recommend the use of a 50-50 blend of corn
and wood pellets. The only change in operation is that the feed rate may require a slight adjustment.
If the appliance is running all of the time, 100% corn will work after the re has been started using
wood pellets.
now
be on.
I. Fire Characteristics
A properly adjusted re with the heat output control switch set on “high” has a short active ame pattern that extends out of the re pot approximately 4 inches (102mm). If the re has tall ames with black tails and seems somewhat
lazy, the feed rate will need to be reduced. This is done by sliding the fuel adjustment control rod down, which will
reduce the feed. If the re is not 4 inches (102mm) tall,
slide the fuel adjustment control rod up to increase the
feed. A medium and low setting will give a shorter ame. The ame will rise and fall somewhat. This is normal.
J. Feed Rate Adjustment Instructions
The feed adjustment control rod is factory set, and should be adequate for most fuels. However, if the flame height is too high or too low, you will need to adjust the feed rate.
Wait until the appliance has been burning for 15 minutes
before making your adjustments and a feed adjustment to take effect.
1. Loosen the set screw 1/4 to 1/2 turn during set-up of appliance. This will allow movement of the feed
adjustment control rod. Do not re-tighten set screw
(Figure 11.2). Loosen the wing nut.
2. Adjust the feed adjustment control rod upward towards
the “+” symbol to increase the feed rate and ame height or down towards the “-” symbol, to decrease the feed rate and ame height.
3. Re-tighten the wing nut.
llow 15 minutes for
Figure 11.1
Figure 11.2
11February 11, 2019 7021-155H
CASTILE FREESTANDING
Red Call Light is located on top of Junction Box behind the Control Box.
Control
Box
K. Ignition Cycles
1. At the beginning of each ignition cycle, it is normal to
see some smoke in the rebox. The smoke will stop once the re starts.
2. The convection blower will automatically turn on after your appliance has been burning for approximately 10 minutes. This blower transfers heat from your appliance into the room, and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down.
3. Occasionally the appliance may run out of fuel and shut itself down. When this happens, the red call light will be on (Figure 12.1). To restart it, ll the hopper and press the reset button (See Figure 10.1, page 10). When you press the reset button the red call light will go out. Release the button and the light will come back
on. You should see a re shortly. If not, follow the
instructions on page 9, of “Starting Your First Fire”.
L. Restarting the Appliance
Restart Process
1. When the unit has run out of fuel and the “empty
hopper” error code illuminates, add pellet fuel to the
hopper.
2. Dump the ashes and clinkers built up in the re pot by pulling the ash dump removal handle out several times. Make sure clinkers have dropped into the ash pan then return the handle to fully closed position.
3. Turn the dial control to OFF and then up to high 2X to prime.
4. After seeing pellets drop then turn to desired setting to reset the appliance control system. The appliance will then being its startup sequence.
Restarting After a Power Failure
1. For an electrical disruption the appliance will start on
its own without need for priming - providing the control
system is asking for heat.
2. The appliance will always go through a normal shutdown sequence before restarting.
M. Clear Space
Mantel:
objects on mantel or hearth. Heat may damage these objects.
Avoid placing candles and other heat-sensitive
Figure 12.1
WARNING
Fire Risk
Do NOT operate appliance:
With appliance door open.
Fire pot oor open.
Cleaning slide plates open.
Do NOT store fuel:
Closer than required clearances to combustibles to appliance
Within space required for loading or ash removal.
CAUTION
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY
CAUSE SKIN BURNS.
NOTICE: Clearances may only be reduced by means
approved by the regulatory authority having jurisdiction.
WARNING
Fire Risk.
Do NOT place combustible objects in front of the
appliance. High temperatures may ignite clothing, furniture or draperies. Maintain a minimum clearance of 3 feet (914mm) in front of appliance.
WARNING
Fire Risk.
Keep combustible materials, gasoline and other
ammable vapors and liquids clear of appliance.
Do NOT store ammable materials in the appliance’s vicinity.
DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS APPLIANCE.
DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.
Keep all such liquids well away from the appliance while it is in use.
Combustible materials may ignite.
12 February 11, 20197021-155H
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