Quadra-Fire 839-1340, 839-1320, 839-1290, 844-4120 User Manual

R
T
Quartet Front
• Important operating and maintenance instructions included.
TOPAZ
DIRECT VENT ROOM HEATER
Owner’s Manual
Model:
839-1290 839-1320 839-1340 844-4120
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
ested and
Listed by
C
OMNI- Test Laboratories, Inc.
Solitaire Front
DO NOT
DISCARD
US
Beaverton
Oregon USA
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home T echnologies suggests NFI certifi ed or factory-trained professionals, or technicians super­vised by an NFI certifi ed professional.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during oper­ation and cool down.
• Keep children away.
• CAREFULL Y SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas tter.
See Table of Contents for additional Commonwealth of Mas­sachusetts requirements.
This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer's instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation
in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
www.quadrafi re.com
7009-113E
January 3, 2007
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fi replaces. And yet we are old-fash- ioned when it comes to craftsmanship. Each appliance is
With warm regards,
meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra­Fire tradition, and we proudly back this tradition with a Lim­ited Lifetime Warranty.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
___________________________
Alan Trusler
Senior
Vice President
Dealer Channel
APPROVED FOR CANADA AND USA TO: ANSI Z21.88a-2000 / CSA 2.33a-M-00 Vented Gas Fireplace Heaters, and applicable sections of UL307b Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles, CAN/CGA 2.17-M91 “Gas Fired Appliances for use at High Altitudes.” This appliance is manufactured for operation with Natural Gas. For conversion to propane using manufacturer’s conversion kit and instructions included with appliances. This vented gas fireplace heater is not for use with air filters. This appliance may be installed in a bedroom or bedsitting room; in Canada remote thermostat installation is required.
For use with Natural Gas For use with Propane 0-2000’ 0-2000’ Input Rate on “HI” (BTU/Hr) 39,500 38,000 Input Rate on “LO” (BTU/Hr) 26,500 30,500 Main Burner Orifice .125 .073 Minimum Inlet Pressure (Inches W.C.) 4.5” 11” Maximum Inlet Pressure (Inches W.C.) 7.0” 14” Manifold Pressure on “HI” (Inches W.C.) 3.5” 10”
Efficiency up to 85% 85% AFUE 74.75% 76.40% This appliance equipped for altitudes 0-2000’ (0-610m) in USA; and in Canada for altitudes of 0-4500’ (0-1370m). In USA for Altitudes above 2000’, the vent configuration, orifice, or combination of both may need to be changed. See Owner’s Manual for information on making these changes. This appliance must be installed in accordance with local codes, if any (and Commonwealth of Massachusetts approved); if none, follow the National Fuel Gas Code. ANSI Z223.1 or Canadian Installation Codes, CAN/CGA-B149. Install and use only in accordance with manufacturer’s installation and operating instructions. with local building codes by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.) This appliance must be installed in accordance with the current Standard CAN/CSA Z240 MH or with Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installation Standard. WARNING: Do not operate the appliance until all sections have been assembled and installed in accordance with the manufacturer's instructions.
t
Report No. / Rapport Numéro
061-S-24-5
VENTED GAS APPLIANCE NOT FOR USE WITH SOLID FUEL VENTED GAS
FAN TYPE VENTED CIRCULATOR Blower Electrical Rating115 V., 1.5 Amps, 60 Hz, 150 Watts
___________________________
Dan Henry
Vice President
Advanced Technolgies
_________________________
Jason Olmstead Vice President &
General Manager
___________________________
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: HANGING ON A CHAIN ON BACK OF APPLIANCE
MODEL / MODÈLE: TOPAZ
VENTED GAS FIREPLACE HEATER FOURNAISE
AU GAZ AVEC VENTILATION. NOT FOR USE
WITH SOLID FUEL / NE PAS UTILISER AVEC LE
COMBUSTIBLE SOLIDE.
SERIAL NO.
007
1445 North HIghway
Colville, WA 99114
www.quadrafire.com
NOTE: Have the gas supply line installed in accordance
Serial Number
Barcode
Model Name
Test Lab & Report No.
SAMPLE
Steve Tate
Quadra-Fire
Brand Manager
Page 2
2005 2006 2007 Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecJan
DO NOT REMOVE THIS LABEL
Date of Manufacture / Date du Manufacturier
Made in U.S.A.
Quadra-Fire · Topaz · 7009-113E
Manufactured Date
January 3, 2007
- TABLE OF CONTENTS -
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Glass Specifi cations ............................4
C. BTU Specifi cations ..............................4
D. High Altitude Installations ....................4
E. Non-Combustible Materials .................4
F. Combustible Materials ........................4
G. Requirements for the
Commonwealth of Massachusetts ......5
Section 2: Getting Started
A. Design & Installation
Considerations ....................................6
B. Tools and Supplies Needed................6
C. Inspect Appliance & Components .......6
Section 3: Appliance Location & Clearances
A. Selecting Appliance Location..............7
B. Clearances to Combustibles ...............7
Section 4: Termination Locations
A. Vent Termination Minimum
Clearances..........................................8
Section 7: Electrical Information
A. Recommendation for Wire ..................27
B. Connecting to the Appliance ...............27
C.
Section 8: Appliance Setup
A. Remove Shipping Materials ................29
B. Top to Rear Vent Conversion .............29
D. Accessories .........................................30
E. Front Installation .................................31
F. Brick Installation ..................................31
G. Positioning the Logs ............................32
H. Mineral Wool .......................................33
I. Glass Door Assembly Replacement ...34
J. Blower Installation ...............................34
K. Damper Adjustment ............................36
L. Shutter Adjustment .............................36
Section 9: Operating Instructions
A. Before Lighting Appliance ...................37
B. Controls ...............................................37
C. Lighting Appliance ...............................38
D. After Appliance is Lit ...........................39
E. Frequently Asked Questions ...............39
Standing Pilot Ignition System Wiring
C. Leg Leveling System ...........................30
..27
Section 5: Vent Information
A. Venting Components ..........................10
B. Use of Elbows .....................................10
C. Measuring Standards ..........................10
D. How to Use the Vent Graph ................11
E. Venting Guidelines ..............................11
F. Horizontal Termination ........................12
G. Vertical Termination ............................15
Section 6: Gas Information
A. Fuel Conversions ................................23
B. Gas Pressures ....................................25
C. Gas Connection.. ................................26
Section 10: Troubleshooting ...............................40
Section 11: Maintaining & Servicing Appliance
A. Maintenance Tasks .............................43
Section 12: Reference Materials
A. Appliance Dimension Diagram ...........44
B. Vent Components Diagram ................45
C. Vent Components List ........................46
D. Service Parts List ................................47
E. Accessories ........................................51
F. Warranty Policy ...................................52
G. Contact Information ............................56
January 3, 2007
Quadra-Fire · Topaz · 7009-113E
Page 3
1
Listing and Code Approvals
A. Appliance Certifi cation
MODEL: LABORATORY:
TYPE: STANDARD:
The product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recre­ational Vehicles” and "Gas Fired Appliances for use at High Altitudes".
Manufactured Home or Mobile Home installation may occur only after the home is site located and must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
Topaz OMNI Test Laboratories, Inc.
061-S-24-5 Direct Vent Gas Heater
ANSI Z21.88a-2000 UL307bּCAN/CBA 2.17-M91
ּCSA 2.33a-M00ּ
C. BTU Specifi cations
Model
(US or Canada)
Topaz (NG)
Topaz (LP)
* Thermal effi ciency maximum pipe with blower on. ** Canada minimum pipe.
Maximum Input BTU
39,500 26,500 .125 85 63 38,000 30,500 .073 85 64
Minimum
Input
BTU
Orifi ce
Size
*Effi ciency
Up T o
**P.4
%
D. High Altitude Installations
Omni-T est Laboratories listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with the local gas utility.
When installed, the appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
B. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
E. Non-Combustible Materials
Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical T ube Furnace at 750°C, shall be considered non-combustible materials.
F. Combustible Materials
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other materials that can ignite and burn, whether flame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
Page 4
Quadra-Fire · Topaz · 7009-113E
January 3, 2007
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
G. Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equip­ment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back­up may be installed on the next adjacent fl oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa­tion unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a) 1 through 4:
The equipment listed in Chapter 10 entitled “Equipment
• Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas fueled
• equipment installed in a room or structure separated from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas fueled equipment provides a vent­ing system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
Detailed instructions for the installation of the venting sys­tem design or the venting system components; and
A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall hor­izontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es “special vent- ing systems”, the following requirements shall be satisfi ed by the manufacturer:
The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
The “special venting system” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all vent­ing instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appli­ance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
January 3, 2007
Page 5Quadra-Fire · Topaz · 7009-113E
Getting Started
2
A
. Design & Installation Considerations
Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
C. Inspect Appliance & Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
Carefully remove the appliance and components from
the packaging.
When planning an installation, it is necessary to determine the following information before installing:
Where the appliance is to be installed.
The vent system confi guration to be used.
Gas supply piping.
Electrical wiring.
Whether optional accessories - devices such as a blower,
thermostat or remote control - are desired.
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available. Note: Not all
tools will apply to every installation.
Remove cast door and glass door, and set aside on pro-
tective surface. See page 34.
Remove log set and component pack from rebox.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Reciprocating saw Pliers Hammer Phillips Screwdriver Flat Blade Screwdriver Plumb Line Level Manometer Tape Measure
Page 6
Variable Speed Drill/Driver Wrench Set Framing Square Framing Material Hi temp caulking material Voltmeter Gloves Safety Glasses Non-corrosive Leak Check Solution
or combustible gas detector
Quadra-Fire · Topaz · 7009-113E
January 3, 2007
3
Appliance Location and Clearances
NOTE:
· Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
· Illustrations/diagrams are not drawn to scale.
· Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).
B. Clearances
F
D
G
B
E
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
WARNING
Fire Risk.
Locate and install appliance to all clearance specifi cations in manual.
C
A
A
A
Figure 3.1
It is permissable to place the appliance on carpet.
A
Model ABCDEFG
Topaz
Inches
Millimeters
6-1/2 6 1 54 36 40 23
165 152 25 1372 914 1016 584
CAUTION
Some carpet materials may be sensitive to radiant heat from the appliance causing discoloration or odor.
NOTE: Flooring beneath appliance may reach 90 degrees plus room ambient temperature. Check with flooring manufacturer for maximum temperature allowed on flooring surfaces.
C
WARNING
Fire Risk. Odor Risk. Tipping Risk
• Install appliance on a stable, level platform/ oor strong enough to support appliance without tipping.
• USE wood fl ooring, ceramic tile, brick hearth or high pressure laminate fl ooring applied directly over the sub-fl ooring material.
January 3, 2007
Page 7Quadra-Fire · Topaz · 7009-113E
4
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles
as specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances.)
Figure 4.1 Termination Clearances
Gas or Wood
18 in.
(457mm)
Termination
Gas
Termination
24 in. (610mm)
(minimum) to
Perpendicular
Wall (Gas Only)
HORIZONTAL
OVERHANG
2 FT. MIN.
TERMINATION
CAP
Roof Pitch H (Min.) Ft.
Flat to 6/12 .........................................................1.0*
Over 6/12 to 7/12........................................................1.25*
Over 7/12 to 8/12 ............................................... 1.5*
Over 8/12 to 9/12 ............................................... 2.0*
Over 9/12 to 10/12 ............................................. 2.5*
Over 10/12 to 11/12 ...........................................3.25
Over 11/12 to 12/12 ........................................... 4.0
Over 12/12 to 14/12 ........................................... 5.0
Over 14/12 to 16/12 ........................................... 6.0
Over 16/12 to 18/12 ........................................... 7.0
Over 18/12 to 20/12 ........................................... 7.5
Over 20/12 to 21/12 ........................................... 8.0
* 3 foot minimum in snow regions
Figure 4.3 Minimum Height from Roof to Lowest Discharge
Opening
2 FT.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
VERTICAL
WA LL
IS X/12
Figure 4.3 speci es minimum vent heights for various
pitched roofs.
A
Gas Termination
A 6 in. (152mm)
Figure 4.2 Multiple Vertical Termination
Wood & Fuel Oil Termination
20 in. (508mm)
Page 8
Quadra-Fire · Topaz · 7009-113E
January 3, 2007
(See Note 2)
(S Note 2)
v
= VENT TERMINAL
V
A = 12 inches ............. clearances above grade, veran-
(See Note 1)
X
= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED
da, porch, deck or balcony
B = 12 inches ............ clearances to window or door
that may be opened, or to per­manently closed window .(Glass)
D* = 18 inches ............. vertical clearance to unventilat-
ed soffit or to ventilated soffit lo­cated above the terminal
*30 inches............ for vinyl clad soffits and below
electrical service
F = 9 inches .............. clearance to outside corner
G = 6 inches ............... clearance to inside corner
H = 3 ft. (Canada) ...... not to be installed above a gas
meter/regulatorassemblywithin3
feet (90cm) horizontally from the
center-lineof the regulator I
= 3 ft. ................
.......
clearance to gas service regula-
tor vent outlet J = 9 inches (U.S.A.)
12 inches (Canada)clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
v
v
v
K = 3 ft.(U.S.A.)
L** = 7 ft.......................... clearance above paved
M*** = 18 inches .............. clearance under veranda,
6 ft. (Canada) ......... clearance to a mechanical
(powered) air supply inlet
(See Note 1)
sidewalkor apaved driveway locatedonpublic property
porch,deck, balcony orover­hang
42 inches .............. vinyl
S = 6 inches ................. clearance from sides of
(See Note 3)
electrical service
T = 12 inches................ clearance above electrical
(See Note 3)
service
Alcove Applications
N = 6 inches ................. non-vinyl sidewalls
P = 8 ft.
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
12 inches ............... vinyl sidewalls
Q
MIN
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4caps 12feet 1/2xQ
Q
= # termination caps x 3 R
MIN
=(2/#terminationcaps)xQ
MAX
R
MAX
ACTUA L
ACTUA L
ACTUA L
ACTUA L
ACTUAL
_
_
_
_
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between twosingle family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
NOTE 1: Onprivate propertywhere terminationis less than7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap is suggested. (See vents components pages.)
NOTE 2: Terminati on ina n alcovespace(spaces only openon one side and vinyl or non-vinyl siding and soffits. 1. There must be at least 3 feet minimum between termination caps. 2. All mechanicalair intakes within 10 feet of a termination cap must be a minimum of 3 feet below the terminationcap. 3. All gravity airintakes within 3 feetof atermination cap must be a minimum of 1 foot below the termination cap.
NOTE 3: Location of thevent terminationmust not interferewith access to the electrical service.
an overhang)are permittedwith thedimensions specified for
without
Figure 4.4
January 3, 2007
NOTE: Local codes o r regulations may require different clearances.
NOTE: Termination caps may be hot. Consider their proximity to doors or other traffic areas.
WARNING: In the U.S.: Vent system termination is NOT permitted in screened porches. You must follow side wall, overhang and ground clearances as slated in the instructions.
In Canada: Ventsystem termination is NOT permittedin screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow side wall, overhangand ground clearances as stated in the instructions.
Quadra-Fire assumes no responsibility for the improper perfor­mance of the appliance when the venting system does not meet these requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PRO­TECTOR KIT BE INSTALLED (part #VPK-DV).
Page 9Quadra-Fire · Topaz · 7009-113E
5
Vent Information
A. Venting Components
In order to comply with applicable codes and product warranties, use only following venting components:
• Hearth & Home Technologies (HHT)
• Security Chimney's Secure Vent Chimney System
• Selkirk Metalbestos
• AmeriVent
• Simpson Dura-Vent (SDV)
DO NOT USE FIELD-FABRICATED VENTING
COMPONENTS. Refer to the venting manufacturer’s
instructions.
This product is approved to be vented either horizontally, through the side wall or vertically through the roof. You may vent through a Class A or masonry chimney if an approved adapter is used.
This appliance is a direct vent heater. All combustion air must come directly from the outside of the building. The vent pipe for this unit consists of an inner and an outer pipe. The inner pipe carries the appliance exhaust out of the system, and the outer pipe brings fresh combustion air into the appliance.
A round support box/wall thimble or heat shield is required when the venting passes through a combus­tible wall.
A support box or ceiling fi restop is required when the venting passes through a ceiling.
Roof fl ashing and a storm collar are required when vent- ing passes through the roof.
Follow instructions provided with the venting for instal­lation of these items.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these specifi cations.
• Appliance performance will suffer if specifi cations are not followed.
Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect. (See Figure
5.1.) Two 45° elbows may be used in place of one 90° elbow. On
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm) horizontal run and 8-1/2 in. (216mm) vertical run. A length of straight pipe is allowed between two elbows. (See Figure
5.1.)
Vertical
12 in.
8-1/2 in.
8-1/2 in.
Horizontal
Figure 5.1
Page 10
WARNING
Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney
ue serving a separate solid-fuel or gas burning appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance. May impair safe operation of this appliance or
other appliances connected to the fl ue.
Quadra-Fire · Topaz · 7009-113E
C. Measuring Standards
Vertical and horizontal measurements were made using the following standards.
Pipe measurements are from center line to center line.
Horizontal terminations are measured to the outside of the mounting surface (fl ange of termination cap). See Figure 4.1 on page 8.
Vertical terminations are measured to the top of the last pipe before termination cap.
Horizontal pipe installed level with 1/4 in. rise.
January 3, 2007
D. How to Use the Vent Graph E. Venting Guidelines
1. Measure the vertical distance from the center line of the flue pipe to the center of the 90° elbow. On the graph below, draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run.
EXAMPLE 1: If the vertical dimension from the center line of the fl ue vent to the center of the 90° elbow is 7 ft. (2m), the horizontal run to the outer wall fl ange must not exceed 16 ft. (5m).
EXAMPLE 2: If the vertical dimension from the center line of the fl ue vent is 21ft. (6m), the horizontal run to the outer wall fl ange must not exceed 12 ft. 10 in. (4m).
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent pipe and each 45° elbow is equivalent to 1ft. (305mm) of vent pipe, and must be subtracted from the vent pipe run. A single horizontal to vertical 90° elbow is already calculated into the allowable 20 ft. (6m) run. Each additional 90° elbow reduces the maximum horizontal distance by 3 ft. (914mm).
EXAMPLE: The use of 3 elbows would reduce the allowable horizontal run to 9 ft. (3 -1 = 2 elbows x 3 ft. = 6 ft.; 20 ft. max. - 6 ft. = 14 ft. max.).
NOTES
The maximum horizontal vent run is 20 ft. (6m) when the vertical vent rise is 10 ft. (3m). The minimum horizontal vent run is 6 in. (152mm) Horizontal sections require a 1/4 in. (6mm) rise for every 12 in. (305mm) of horizontal travel. Exterior Vent Diameter = 6-5/8 in. (168mm); Inner Vent Diameter = 4 in. (102mm). Horizontal sections require noncombustible support every 3 ft. (914mm), e.g. wall straps. For any vertical termination a minimum of 6 ft. (2m) vertical must be used.
EXCEPTIONS FOR HORIZONTAL INSTALLATIONS: *When installing the Topaz in a rear vent configuration with no vertical rise, a Snorkel Kit must be used. *The maximum horizontal vent run is 3 ft. (914mm). *The maximum horizontal vent run with a 45° elbow is 2 ft. (609mm). *The minimum horizontal vent run is 6 in. (152mm).
INDIVIDUAL INSTALLATIONS MAY VARY. PERCENTAGE CLOSED BASED ON FULL RANGE OF DAMPER TRAVEL.
NOTE: If your installation falls within the gray-shaded area on graph, see information on VERTICAL DAMPER ADJUSTMENT in Section 8.
*In the Commonwealth of Massachusetts, the word damper shall be replaced with the words flue restrictor.
40 ft. (12m)
Maximum Vertical
VERTICAL DISTANCE
FROM APPLIANCE TO
90° ELBOW
6 in. (152mm) Minimum
Vertical Termination
C
For rear vent or top of
L
appliance for top vent
Figure 5.2
Example 2
Example 1
40' 39' 38' 37' 36' 35'
34'
32'
30'
28'
Damper position
26'
more CLOSED in
24'
22' 20'
18' 16'
14'
12
'
10'
8' 6'
4' 2'
this area
Damper position
more OPEN in
this area
No damper in this area
2' 4' 6 ' 8' 10' 12' 14' 15' 16' 17' 18' 19' 20'
3 ft. (914mm) Maximum Horizontal run with no
C
L
vertical pipe and with 1/4 in (6mm) rise per foot.
Must use Snorkel cap.
6 in. (152mm) Minimum starter pipe
January 3, 2007
Page 11Quadra-Fire · Topaz · 7009-113E
F. Horizontal Termination
Up & Out Installations for Top Vent
Type A -
90 DEGREE ELBOW
Configurations
WARNING
Fire Hazard. Exhaust Fume Risk. Impaired Performance of Appliance.
WALL THIMBLE
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
PIPE LENGTH
PIPE LENGTH
WALL THIMBLE COVER
HHW2 ­Recommended for optimum performance.
On horizontal terminations use Hearth & Home T echnologies Part #HHW2, or like components.
Type B -
Rear Installations for Use with Rear Vent Kit
SNORKLE KIT
WALL THIMBLE COVER
15-5/8 in. (397mm)
C
21 in. (533mm)
Step 2.
Direct vent pipe is designed with a locking connection. To connect the venting system to the appliance flue outlet, a twist-lock adapter is built into the appliance at the factory. Wall thickness may vary. Remember to include wall thickness in minimum clearances when figuring venting lengths for your installation needs.
Note: Female ends of direct vent pipe/elbows are designed to slide straight onto the male ends of adjacent pipes by orienting the pipe indentations so they match and slide into the entry slots on the male ends, see Figure 5.4. Push the pipe sections completely together, then twist-lock one section clockwise approximately one-quarter turn, until the two sections are fully locked. The female locking lugs may not be visible from the outside. They may be located by examining the inside of the female ends.
Female Locking Lugs
PIPE LENGTH
WALL THIMBLE
WALL STRAP 14 in. (356mm) Wide
(See Section 12 for conversion kit and venting components.) This is the only venting configuration that requires the use of the rear vent derating orifice that comes with the rear vent kit. NOTE: A Snorkel Kit is
required.
Figure 5.3
Step 1.
Determine the desired location of the appliance. Check to ensure that wall studs or roof rafters are not in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance.
Male Locking Lugs
Figure 5.4
WARNING
Fire Risk. Explosion Risk. Combustion Fume Risk. Use vent run supports per installation instructions. Connect vent sections per installation instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below connection point to appliance.
• Maintain specifi ed slope (if required).
Improper support may allow vent to sag or separate.
Page 12
Quadra-Fire · Topaz · 7009-113E
January 3, 2007
Step 3.
For installations using a round support box/wall thimble (check pipe manufacturer's instructions), mark the wall for a 10 in. x 10 in. (254mm x 254mm) square hole. The center of the square hole should line up with the center line of the horizontal pipe, as shown in Figure 5.5. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of noncombustible material, i.e. masonry block or concrete, a 7 in. (178mm) diameter hole is acceptable.
Rear Vent
CENTER OF HOLE
CENTER LINE
WALL THIMBLE
CENTER LINE
Top Vent
CENTER OF HOLE
CENTER LINE
NOTE:
(1) Installation requires a minimum of 6 in. (152mm)
horizontal run of vent with a 1/4 in. (6mm) rise run towards the termination. Each 1 ft. (305mm) of horizontal venting must include a 1/4 in. (6mm) rise. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a house or structure fire.
(2) The location of the horizontal vent termination on an
exterior wall must meet all local and national building codes, and must not be easily blocked or obstructed, see Figure 4.4 on page 9.
(3) For installations requiring a vertical rise on the exterior
of the building, the HHT RHVK snorkel kit (Part #844-
8921) is available with a 14 in. (356mm) and a 36 in. (914mm) tall snorkel termination cap. Follow the same installation procedures as used for standard horizontal terminations. If the snorkel termination must be installed below grade (i.e. basement application), proper drainage must be provided to prevent water from entering the snorkel termination. Do not backfill around snorkel termination.
Step 4.
Position the horizontal termination cap in the center of the 10 in. x 10 in. (254mm x 254mm) square hole and run a bead of non-hardening mastic around its outside edges, so as to make a seal between it and the wall, attach termination cap to the exterior wall with the four wood screws provided. The arrow on the vent cap should be pointing up (Figure 5.6).
CENTER LINE
WALL THIMBLE
45° Elbow in Corner Installation
Wall Thimble
45° Elbow
When installing the Sapphire in a rear vent configuration with no vertical rise: a Snorkel Kit must be used, and a derating orifice must be installed. The appropriate orifice is supplied with the Rear Vent Kit.
14 in. (356mm) Pipe Length
Max. Wall Depth 10 in. (254mm)
1 in. (25mm) clearance from appliance corner to combustible wall
1 in. (25mm) clearance from appliance corner to combustible wall
WOOD SCREW
PART HHW2 PART 841-0670 (Preferred)
WALL THIMBLE
Figure 5.6
NOTES:
(1) The four wood screws provided should be replaced
with appropriate fasteners for stucco, brick, concrete, or other types of sidings.
(2) Termination cap HHW2 (Part #841-0670) is highly
recommended on a building with vinyl siding, as the vinyl siding standoff is built in. The pilot hole will be 2 in. (51mm) closer to the bottom of the square than the top. Using a framing square, draw a 14 in. x 14 in. (356mm x 356mm) square around the pilot hole in the siding. See Figure 5.7 on the next page.
Figure 5.5
January 3, 2007
Page 13Quadra-Fire · Topaz · 7009-113E
8 in.
(203mm)
7 in.
(178mm)
7 in.
(178mm)
6 in.
(152mm)
the vent pipe. Use the two sheet metal screws provided to connect the strips to the pipe section (Figure 5.9).
1/4 in. (6mm)
FOLD STRAP HERE
SHEET METAL SCREW
Figure 5.7
(NOTE: If you are installing termination cap HHW2, the
pipe will be off center on flashing). Ensure that proper clearances to combustible materials are maintained. If you are using an approved termination cap other than HHW2 (part #841-0670) on a building with vinyl siding, a vinyl siding standoff should be installed between the termination cap and the exterior wall (Figure 5.8). Follow manufacturer’s instructions for attaching the vinyl siding standoff to the horizontal termination cap. The vinyl siding standoff prevents excessive heat from possibly melting the vinyl siding material. The vent terminal cap shall not be recessed into a wall or siding. Remove siding from the area where the standoff will be located.
VINYL SIDING
APPLY SEALANT TO ALL FOUR SIDES
SCREWS
BOLT HORIZONTALTOP TO VINYL STANDOFF
WALL THIMBLE
Figure 5.9
WALL THIMBLE COVER/CEILING FIRESTOP AS REQUIRED BY LOCAL JURISDICTION
STRAP
Note: The attachment from the vent pipe to the vent termination cap must be sealed with silicone. Termination caps shall not be recessed into a wall or siding.
WARNING
Fire Hazard. Exhaust Fume Risk. Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
WARNING
Do NOT connect a pipe section to a termination cap without using the telescoping fl ue section found on the termination cap.
WALL THIMBLE COVER
WALL THIMBLE
Figure 5.8
SCREWS
VINYL SIDING STANDOFF WITH SIDING BENEATH REMOVED
Step 5. Place the wall thimble cover over the pipe assembly and slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the vent termination cap assembly. It is important that the vent pipe extend into the vent termination cap a sufficient distance so as to result in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the connection between the vent pipe and the vent termination cap by attaching the two sheet metal strips extending from the vent termination cap assembly into the outer wall of
Page 14
Quadra-Fire · Topaz · 7009-113E
WARNING
Burn Risk.
Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.
January 3, 2007
G. Vertical Termination
1. Direct Vent Pipe
STORM
COLLAR
VERTICAL
TERMINATION
CAP
FLASHING
FIRESTOP
SUPPORT
BOX
PIPE
LENGTH
Figure 5.10
Step 1.
Check the installation instructions for required 1 in. (25mm) clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. See page 16, Figure
5.16. Check the instructions below for maximum vertical rise of the venting system, and any maximum horizontal offset limitations. All offsets must fall within the set parameters of the vent graph (Figure 5.2) located on page 11.
40 ft.
MAXIMUM
Figure 5.11
Step 2.
S
et the gas appliance in its desired location. Drop a plumb bob down from the ceiling to the position of the appliance flue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, and mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to relocate the appliance, or to offset, as shown in Figure 5.12 to avoid cutting loadbearing members. When location is determined, drill small hole.
NOTE: Maximum vertical rise allowable is 40 ft. (12m) Figure 5.11).
NOTE: Maximum number of 45° elbows permitted for a vertical installation is eight, provided their installation does not decrease maximum allowable horizontal run (as specified by vent graph, on page 11).
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci-
ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
January 3, 2007
PLUMBER'S TAPE CONNECTED TO WALL STRAP
WALL STRAP
TWO 45 DEGREE ELBOWS
Figure 5.12
Page 15Quadra-Fire · Topaz · 7009-113E
Step 3.
To install the round support box/wall thimble cover in a flat ceiling, cut a 10 in. (254mm) square hole in the ceiling, centered on the hole drilled in Step 2. Frame the hole as shown in Figure 5.13.
CEILING JOISTS
FRAMING
ROUND CEILING SUPPORT BOX/WALL THIMBLE COVER
1-1/2 in. (38mm) LONG WOOD SCREWS
Figure 5.13
Step 4.
Assemble the desired lengths of pipe and elbows necessary to reach from the appliance up through the round support box. Ensure that all pipe and elbow connections are in their fully twist-locked position. Assemble as instructed.
Step 5.
Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles, as specified. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box/wall thimble up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roofline. The galvanized finish is desirable above the roofline, due to its higher corrosion resistance.
NOTE:
(1) If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft. (914mm) to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose,
Figure 5.12, page 15.
SHINGLES OVERLAP ON TOP EDGE OF FLASHING
CAP AND STORM COLLAR NOT SHOWN FOR CLARITY
Figure 5.14
Step 7.
Continue to assemble pipe sections until the height of the vent (before adding the termination cap) meets the minimum code requirements as outlined in the current CAN/CGA-B149 Installation Codes (in Canada), the National Fuel Gas Code NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that for steep roof pitches, the vent height must be increased. See Roof Pitch Table (Figure 4.3, on page 8). In high wind conditions, nearby trees adjoining rooflines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases increasing the vent height or switching to the high wind termination cap may solve this problem.
Step 8.
Slip the storm collar over the pipe, and push it down to the top of the flashing (Figure 5.15). Use non-hardening sealant above and below the joint between the storm collar and the pipe.
OPTIONAL HIGH WIND TERMINATION CAP
SECURE FLASHING WITH
NON-HARDENING SEALANT
AND ROOFING NAILS
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the flow of flue gases and intake air.
Step 6.
Slip the flashing over the pipe section(s) protruding through the roof. Secure the base of the flashing to the roof with roofing nails. Ensure the roofing material overlaps the top edge of the flashing as shown in Figure 5.14. Verify that the chimney is the required height above the roof. See roof pitch table, Figure 4.3, on page 8.
Page 16
Quadra-Fire · Topaz · 7009-113E
Figure 5.15
January 3, 2007
Step 9.
Twist-lock the vent cap and seal. Note: For multi-story vertical installations, a ceiling firestop
is required at the second floor, and any subsequent floors (Figure 5.16). The opening should be framed to 10 in. x 10 in. (254mm x 254mm) inside dimensions, in the same manner as shown in Figure 5.13.
NAILS
CEILING FIRES TOP
MIN. 1 in. (25mm) CLEARANCE
MIN. 1 in. (25mm) CLEARANCE
MIN. 1 in. (25mm) CLEARANCE
Figure 5.16
MIN. 1 in. (25mm) CLEARANCE
WARNING
Fire Risk. Explosion Risk.
• Any occupied areas above the first floor, including closets and storage spaces, which the vertical vent passed through must be enclosed. The enclosure may be framed and sheetrocked with standard construction materials; however, refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure. Do not fill any of the required air space with insulation.
January 3, 2007
Page 17Quadra-Fire · Topaz · 7009-113E
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