Quadra-Fire 7100FP-NL-B, 7100FP-BK-B, 7100FP-GD-B User Manual

O-T L
EPA CERTIFIED WOODBURNING FIREPLACE
Owner’s Manual
Installation and Operation
Model:
7100FP-BK-B 7100FP-GD-B
7100FP-NL-B
7100FP
R
US
Beaverton
Oregon USA
Tested and
O-T
C
OMNI-Test Laboratories, Inc.
CAUTION
DO NOT DISCARD THIS MANUAL
Important operating and maintenance instructions included.
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re - If heater or chimney connec- tor glows, you are overfi ring. Overfi ring will void your warranty.
• Comply with all minimum clearances to com­bustibles as specifi ed. Failure to comply may cause house fi re.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers removed or door open.
• Keep clothing, furniture, draperies and other combustibles away.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies recommends NFI certifi ed profes- sionals, or technicians supervised by an NFI certifi ed professional.
www.quadrafi re.com
433-1390D
WARNING
Fire Risk.
For use with solid wood fuel only. Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
September 7, 2007
y
7100FP EPA Woodburning Fireplace
R
and Welcome to the Quadra-Fire Famil
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fi replaces. And yet we are old- fashioned when it comes to craftsmanship. Each unit is
With warm regards,
___________________________
Alan Trusler
Senior
Vice President
Dealer Channel
t
___________________________
Dan Henry
Vice President
Advanced Technolgies
SAMPLE: CLEARANCE TO COMBUSTIBLES LABEL
LOCATION: on hang tag on right side of fi replace
!
meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quality is more than a word, it’s Quadra­Fire tradition, and we proudly back this tradition with a Lim­ited Lifetime Warranty.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
_________________________
Jason Olmstead Vice President &
General Manager
___________________________
Steve Tate
Quadra-Fire
Brand Manager
Tested and
Listed by
OMNI-Test Laborat ories, Inc.
Report #061-S-41-2
UL 127, ULC-S610-M87
LISTED FIREPLACE, SOLID FUEL TYPE, ALSO SUITABLE FOR MOBILE HOME INSTALLATION. (UM) 84 HUD.
Installand use only in accordancewith manufacturer's installation,venting andoperating instructions.
Anyarea incorporatingwarm orcold airducts shall be enclosedin accordancewith themanufacturer's installation instructions.
Contact Your Local Building Or Fire Officials Or Authority Having Jurisdiction About Restrictions, Installation Inspection And Permits Required In Your Area.
WARNING - For Mobile Homes:
must be provided and unrestricted while unit is in use. The structural integrity of the mobile home floor, ceilingand walls mustbe maintained. The fireplace needs to be properly grounded to the frame of the mobile home.
Components required for installation: HTI SLSeries Pipe or Dura Plus System, Termination Cap, Hearth Extension and required accessory ChimneyAir Kit Part CAK4A.
Do not connect this unit to a chimney serving another appliance.
DANGER: Risk of electrical shock. Disconnect power supply before servicing. Electrical Rating: 115 VAC <3.0 AMPS 60 Hz Do not use grate or elevat e fire. Build wood fire directly on f i rebri c k.
Do not overfire. If heater or chimney connector glows, you are overfiring.
Do not use a fireplace insert or other products not s pec if ied for use with this produc t. WARNING-
TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET OR ANY LOG SET INTO FIREPLACE.
Mustprovide asource ofair toprevent airstarvationfrom combustionwhich couldresult of high levels of carbon monoxide.
Replace glass only with 5mm ceramic available from your dealer. Optional Fire Screen Part Mesh-EPA, may be used ONLY in
Product covered by US Patents 4,766,876; 5, 113,843; 5,341,794 Patent pending
Beaverton
Oregon USA
US
C
TESTED TO:
"For Use with Solid Wood Fuel Only."
Do not install in a sleeping room. An outside combustion air inlet
THIS FIREPLACE HAS NOTBEEN TESTED WITH ANUNVENTED GAS LOGSET OR ANYLOG SET.
U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards.
R
USA
Model:
2007 2008 2009 Jan Feb Mar Apr May June July Aug Sept Oct. Nov. Dec.
Mfg by:
www.quadrafire.com
DO NOT REMOV E THIS LABEL
Made in U.S.A
Serial No / Numéro De Série
007
Minimum Clearances To Combustible Material
Chimney sections at any level require a 2” (51mm) minimum air space clearance between the framing and chimney section.
WITHIN ENCLOSURE AREA
Appliance to backwall 1/2" (13mm) Appliance to sidewall 1" (25mm) Duct boots to framing 0" (0mm)
Top standoffs to header 0" (0mm")
EXPOSED SURFACES
Faceplate to sidewall 16" (406mm) Remote outlet air grills to ceiling 12" (305mm)
MANTEL
Mantel from base of fireplace 60" (1524mm) Maximum mantel depth 12" (305mm)
FLOOR PROTECTION
Combustible flooring 20" (508mm) in front of and 8" (203mm) to either side of the fuel opening must be insulated with non-combustible floor protection with a minimum thickness of 1" (25mm) and ("k" value = 0. 43
In Canada: The hearth extension must be installed accordingto the installation instruct ions.
).
433-1400
Serial Number
Model Name
Test Lab & Report No.
Manufactured Date
Page 2
433-1390D
September 7, 2007
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . .4
B. Mobile Home Approved . . . . . . . . . . . . . . . . . . . .4
C. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . .5
D. BTU & Effi ciency Specifi cations . . . . . . . . . . . . .5
Section 2: Getting Started
A. Design and Installation Considerations . . . . . . . .6
B. Negative Pressure. . . . . . . . . . . . . . . . . . . . . . . .6
C. Typical Fireplace System . . . . . . . . . . . . . . . . . .8
D. Tools and Supplies Needed . . . . . . . . . . . . . . . .9
E. Inspect Fireplace and Components . . . . . . . . . .9
Section 3: Framing and Clearances
A. Selecting Fireplace Location . . . . . . . . . . . . . . .10
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
C. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . .12
D. Electrical Access and Wiring Diagram . . . . . . .13
E. Construct the Chase . . . . . . . . . . . . . . . . . . . . .14
Section 4: Installation of Fireplace
A. Install the Outside Air Kit . . . . . . . . . . . . . . . . . .15
B. Auxiliary Convection Air System . . . . . . . . . . . .17
C. Convection Air Lock . . . . . . . . . . . . . . . . . . . . .18
D. Secure the Fireplace . . . . . . . . . . . . . . . . . . . . .19
Section 5: Chimney Assembly
A. Chimney Requirements. . . . . . . . . . . . . . . . . . .21
B. Chimney Termination Requirements . . . . . . . . .21
C. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . .22
D. Assemble the Chimney Sections . . . . . . . . . . .23
E. Assembling Chimney Sections
for SL-300 Series . . . . . . . . . . . . . . . . . . . . . . .23
F. Install the Ceiling Firestops . . . . . . . . . . . . . . . .24
G. Install the Attic Insulation Shield . . . . . . . . . . . .25
H. Double-check the Chimney Assembly. . . . . . . .25
I. Secure the Chimney . . . . . . . . . . . . . . . . . . . . .25
Section 6: Complete the Enclosure
A. Chimney Termination (2-10-03 Rule) . . . . . . . .26
B. SL-300 Series Ceiling/Roof Thimble . . . . . . . . .28
C. Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
D. Install the Termination Cap . . . . . . . . . . . . . . . .29
Section 7: Accessories
A. Blower Replacement . . . . . . . . . . . . . . . . . . . . .31
B. Baffl e Removal and Installation. . . . . . . . . . . . .32
C. Door and Door Gasket . . . . . . . . . . . . . . . . . . .32
D. Heat Zone Kit . . . . . . . . . . . . . . . . . . . . . . . . . .33
E. Timer Assembly Replacement . . . . . . . . . . . . .36
Section 8: Finishing
A. Hearth Extension. . . . . . . . . . . . . . . . . . . . . . . .38
B. Calculating Alternate Floor Protection . . . . . . . .38
C. Position the Hearth Extension . . . . . . . . . . . . . .41
D. Finishing Material . . . . . . . . . . . . . . . . . . . . . . .41
E. Non-Combustible Facing Material Installation. .42
F. Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Section 9: Operating Instructions
A. General Information . . . . . . . . . . . . . . . . . . . . .44
B. Outside Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
C. Clear Space Near the Fireplace . . . . . . . . . . . .45
D. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
E. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . .45
F. Blower Operation . . . . . . . . . . . . . . . . . . . . . . .46
G. Heat Zone Operation. . . . . . . . . . . . . . . . . . . . .46
H. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
I. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . .48
J. Burning Process . . . . . . . . . . . . . . . . . . . . . . . .49
K. Automatic Combustion Control (ACC) . . . . . . .49
L. Burning Guidelines . . . . . . . . . . . . . . . . . . . . . .50
M. Burn Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
N. Opacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
O. Overfi ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
P. Chimney Fire . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Q. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Section 10: Troubleshooting
A. Understanding Vent Problems . . . . . . . . . . . . .52
B. Draft Problems . . . . . . . . . . . . . . . . . . . . . . . . .52
C. Diagnostics and Problem Solving . . . . . . . . . . .54
Section 11: Maintenance and Servicing the Fireplace
A. General Maintenance . . . . . . . . . . . . . . . . . . . .56
B. Glass Replacement . . . . . . . . . . . . . . . . . . . . . .57
C. Brick Replacement . . . . . . . . . . . . . . . . . . . . . .58
D. Care and Cleaning of Plated Surfaces . . . . . . .59
E. Maintenance Task List . . . . . . . . . . . . . . . . . . . .59
Section 12: Reference Materials
A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . .60
B. Chimney Components. . . . . . . . . . . . . . . . . . . .61
C. Components Diagrams and Schematics . . . . . .63
D. Fireplace Diagram . . . . . . . . . . . . . . . . . . . . . . .64
E. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .65
F. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
G. Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . .67
H. Contact Information . . . . . . . . . . . . . . . . . . . . . .68
September 7, 2007
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7100FP EPA Woodburning Fireplace
1
Listing and Code Approvals
1
R
A. Appliance Certifi cation
Model:
Laboratory: OMNI Test Laboratories, Inc. Report No: Type: Standard: UL127 and ULC-S610-M87 and
This fi replace system has been tested and listed in accordance with UL127 and ULC-S610-M87 standards, and has been listed by OMNI Test Laboratories, Inc., for installation and operation in the United States and Canada as described in this manual. This fi replace has been tested and listed for use with the SL-300 Series chimney (with the the CAK4A Air Kit) and fi replace components listed in Section 12. The Dura-Plus is also an approved venting system manufactured by Dura-Vent Systems.
Check with your local building code agency before you begin your installation to ensure compliance with local codes, including the need for permits and follow-up inspections. Be sure local building codes do not supersede UL specifi cations and always obtain a building permit so that insurance protec­tion benefi ts cannot be unexpectedly cancelled.
7100FP EPA Certifi ed Woodburning Fireplace
061-S-41-2 Wood Fireplace
(UM) 84-HUD, Mobile Home Approved.
2. The fi replace is to be secured to the mobile home structure. Use same holes that attached the fi replace to the pallet to secure it to the fl oor using 1/4 in. x 2 in. (6 mm x 51 mm) lag bolts or equivalent.
3. Unit must be grounded with #8 solid copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.
4.
Refer to Minimum Clearances to Combustibles on pages 11-12 and chimney components on pages 62-63.
5. Floor protections requirements on pages 39-41 must be followed precisely.
6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.
7.
Follow the chimney and chimney connector manufacturer’s instructions when installing the fl ue system for use in a mobile home.
8.
If unit burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air.
NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5 ft (41 1 cm) from ground level for transportation purposes.
B. Mobile Home Approved
This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home fl oor, ceiling, and walls must be maintained. The fi replace must be properly grounded to the frame of the mobile home and use only listed double-wall connector pipe.
Outside Air must be installed in a mobile home installation.
An outside air termination cap is supplied with your 7100 Fireplace for installation in a mobile home. If you use an alternative material it must be designed to prevent material from dropping into the area beneath the mobile home, and to prevent rodents from entering from the outside.
1. An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fi re. Smoke spillage can also set off smoke alarms.
WARNING
Fire Risk.
For use with solid wood fuel only. Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
CAUTION
Maintain structural integrity of mobile home:
• Floor, wall, ceiling and/or roof. Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural integrity.
WARNING
Asphyxiation Risk.
Never install in a sleeping room. Consumes oxygen in the room.
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433-1390D
September 7, 2007
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7100FP EPA Woodburning Fireplace
C. Glass Specifi cations
This fi replace is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
D. BTU & Effi ciency Specifi cations
EPA Certifi ed: Effi ciency: BTU Output
with EPA test fuel: with cord wood:
Heating Capacity: Vent Size: Max Wood Length: Fuel: Shipping Weight:
3.1 grams per hour up to 77%
58,500/ hr. 90,000/hr
up to 3,500 sq ft 6 inches 24 inches Cord Wood 570 lbs
WARNING
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.
Fire Risk
Do not install or operate damaged fi replace.
Do not modify fi replace.
• Installation other than as instructed by Hearth & Home Technologies Inc. is strictly prohibited.
Do not operate the fi replace without fully assembling all components.
Do not over re.
Do not install an unvented gas log set. This replace has not been tested for use with unvented gas log sets.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.
WARNING
Improper installation, adjustment, alteration, ser­vice or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this fi replace. For assistance or addi- tional information consult a qualifi ed installer, service agency or your dealer.
September 7, 2007
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7100FP EPA Woodburning Fireplace
2
Getting Started
2
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A. Design and Installation Considerations
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector , re offi cials or authorities having jurisdiction about restrictions, installation inspection and permits.
When planning a fi replace installation, it is necessary to de- termine the following information before installing:
• Where the fireplace is to be installed. See Sections 3 and 4.
• The vent system confi guration to be used. See Sections 5 and 6.
• Electrical wiring. See Section 3.
• Framing and fi nishing details. See Sections 3, 6 and 8.
• Whether optional accessories are desired. See Section 12.
Draft is the pressure difference needed to vent fi replaces successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney
• Upper level air leaks: recessed lighting, attic hatch opening, duct leaks.
To minimize the effects of negative air pressure, the follow­ing must be considered:
• Install the outside air kit.
• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fi replace.
• Avoid installing the fi replace near doors, walkways or small isolated spaces.
• Recessed lighting should be a “sealed can” design; attic hatches weather stripped or sealed; attic mounted duct work and air handler joints and seams taped or sealed.
Location of the fi replace and chimney will affect performance. As shown in Figure 7.1, on page 7, the chimney should:
• Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.
• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.
WARNING
Asphyxiation Risk
Negative pressure can cause spillage of combustion fumes and soot. Fire needs to draft properly for safe operation.
B. Negative Pressure
Negative pressure results from the imbalance of air avail-
able for the fi replace to operate properly. Causes for this imbalance include:
• Exhaust fans (kitchen, bath, etc.).
• Range hoods.
• Combustion air requirements for furnaces, water heaters and other combustion appliances.
• Clothes dryers.
• Location of return-air vents to furnace or air conditioning.
• Imbalances of the HVAC air handling system.
Offsets can restrict draft so their use should be minimized. Consider the fi replace location relative to fl oor and ceiling and attic joists.
The 7100FP Fireplace requires a minimum fl ue draft of -0.10 inches of water column on High, and -0.04 inches of water column on Low, as measured with a draft meter. Most deal­ers have draft meters available to measure your fl ue draft if you suspect a problem.
If the fi re is diffi cult to start, and smoke spills out of the door, or you fi nd it hard to establish and maintain a moderately high burn rate, then the fl ue draft is too low and corrective measures must be taken.
NOTE: Cold air infi ltration can cause frosting on glass.
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7100FP EPA Woodburning Fireplace
Marginal Location
Location
Not
Recommended
Windward
Figure 7.1 Recommended Chimney Locations
Recommended
Location
Recommended
Location
Location NOT
Recommended
Leeward
Multi-level Roofs
September 7, 2007
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7100FP EPA Woodburning Fireplace
C. Typical Fireplace System
The Quadra-Fire fi replace system consists of the following:
• Fireplace
• Firebrick
• Chimney termination cap
• Chimney system
• Hearth extension
• Outside air
Required components include:
• Chimney Air Kit (with SL 300 Series Pipe)
Optional components include:
• Firescreen
• Lintel Bar
• Heat Zone Kit
• Top Vent Kit
Termination Cap
R
Note: Junction box should be installed during initial setup
to avoid major reconstruction.
NOTE: Illustrations used throughout these instructions refl ect “typical installations” and are for design purposes only. Actual installation may vary slightly due to individual design preferences. However, minimum clearances must be maintained at all times.
The illustrations and diagrams used throughout these instal­lation instructions are not drawn to scale.
Additional lateral support for chimney above roof (or enclosed in chase) if needed
Chimney penetrates roof preferably without affecting roof rafters
Offset/Return (with hanger straps)
Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated
Framing headed off in ceiling joists
Chimney system
Combustible framing/header on top of V-shaped standoffs (spacers)
Factory-built fireplace
Decorative facing and trim
Hearth extension
Storm Collar
Mantel
Non-combustible roof flashing maintains minimum clearance around chimney
Support straps on rafter supports chimney (not shown)
Ceiling firestop on floor of attic
Outside combustion air
Enclosed space above and around fireplace
Outside combustion air
Page 8
Protective metal hearth strip(s)
Figure 8.1 Typical Fireplace System
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September 7, 2007
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7100FP EPA Woodburning Fireplace
D. Tools and Supplies Needed
Before beginning the installation be sure the following tools and building supplies are available:
Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure 1/2-3/4 in. length, #6 or #8 self-drilling screws Misc. screws and nails
CAUTION
• Keep fi replace dry.
• Mold or rust may cause odors.
E. Inspect Fireplace and Components
WARNING
Fire Risk Explosion Risk
Inspect fireplace and components for
damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components Report damaged parts to dealer.
• Carefully remove the fi replace and components from the packaging.
• Doors are shipped on the fi replace.
• Report to your dealer any parts damaged in shipment.
WARNING
Fire Risk.
• Do not operate appliance before reading and understanding operating instructions.
• Failure to operate appliance properly may cause a house fi re.
September 7, 2007
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7100FP EPA Woodburning Fireplace
3
Framing and Clearances
3
R
WARNING
Fire Risk
Provide adequate clearances.
• Around air openings
• To combustibles
• For service access. Locate fi replace away from traffi c areas.
A. Selecting Fireplace Location
Several options are available to you when choosing a loca­tion for your fi replace. This fi replace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 10.1.
Locating the fi replace in a basement, near frequently opened doors, central heat outlets or returns, or other locations of
Note: A minimum 1/2 in. air clearance must be maintained at the
back and 1 in. minimum clearance to the sides of the fi replace assembly.
Chimney sections at any level require a 2 in. minimum air space clearance between the framing and chimney sections.
Note:
Illustrations and photos re ect typical installations and
are FOR DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation/appearance may vary due to individual
design preference.
Hearth & Home Technologies reserves the right to alter its products.
considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the fi re- place when no outside air is used. Outside air must be used for combustion. The 7100FP comes equipped with an out­side air inlet to feed combustion air from outside the home, along with an outside air termination cap. Consideration should be given to these factors before deciding on a loca­tion. See Sections 2 and 10.
Note: In addition to these framing dimensions, also reference the
following sections:
Clearances (Section 3.B.)
Mantel (Section 8.F.)
Fireplace Dimensions (Section 12.A.)
E
F
Model #7100FP
(Dimensions for nished walls)
D
A
In an exterior chase or projecting into a garage
Across a corner
A
C
24 in.
(610mm)
Along a wall
As a room divider
(1219mm)
in. 41-7/8 16 89-1/2 63-5/16 22-7/16 44-3/4 14-1/16 55-15/16 50-7/8
mm 1063 406 2273 1608 570 1137 357 1421 1292
H
A
48 in.
B
G
ABC D E FG H I
I
A
B
B
24 in.
(610mm)
24 in.
(610mm)
Figure 10.1 Fireplace Locations
Page 10
433-1390D
September 7, 2007
B. Clearances
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7100FP EPA Woodburning Fireplace
WARNING
Fire Risk
• Comply with all minimum clearances to combustibles as specifi ed.
• Framing or fi nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of non-combustible materials (i.e., steel studs, concrete board, etc.).
Failure to comply may cause fi re.
0 in. to level
of standoffs
Storm Collar
Roof Flashing
2 in. min.
(attic)
2 in. (51 mm) min.
Ceiling Firestop
2 in. (51 mm) min.
(51 mm)
f)
o
o
r
(
2 in. (51 mm) min.
Insulation
Shield
Ceiling Firestop
(ceiling)
2 in. (51 mm) min.
2 in. (51 mm) min.
Offset/Return with
hanger straps
(ceiling)
2 in. (51 mm) min.
Must have 2 in. (51 mm)
Attic
minimum clearance
to header
September 7, 2007
0 in.
to floor
Figure 11.1 Clearances to Combustible Materials
(except at nailing flanges where it is 1/2 in. [13 mm])
433-1390D
1/2 in. (
1
3 mm
)
of applian
1 in. (25mm) to side of appliance
to back ce
Page 11
7100FP EPA Woodburning Fireplace
Minimum Clearances to Combustibles WITHIN ENCLOSURE AREA:
Appliance to backwall 1/2 in. (13 mm) Appliance to sidewall 1 in. (25 mm) Duct boots to framing 0 in. (0 mm) Top standoffs to header 0 in. (0 mm) Door opening to sidewall 22-7/8 in. (581 mm)
EXPOSED SURFACES
Faceplate to sidewall 16 in. (406 mm) Heat zone air grills to ceiling 12 in. (305 mm)
MANTEL
Combustible and non-combustible mantel minimum height from base of fi replace to underside of mantel 60 in. (1524 mm)
Maximum mantel depth 12 in. (305 mm)
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WARNING
Fire Risk
• Non-combustible mantels installed at a reduced height may GET EXTREMELY HOT during use of the fi replace.
• DO NOT TOUCH or place heat sensitive combustible items on the mantel.
CHIMNEY SECTIONS
Chimney sections at any level require a 2 in. (51 mm) mini­mum air space clearance between the framing and chimney section.
C. Frame the Fireplace
NOTE: Wiring for blowers must be done before framed enclosure is completed. If using a Heat Zone kit, it also must be installed before enclosure is complete.
OPTIONAL FRAMING CONSTRUCTION / REDUCED MANTEL HEIGHT:
Non-combustible mantel material minimum height from base of fi replace to underside of mantel 46 in. (1168mm) when the following enclosure construction materials are used:
Non-combustible framing materials must be used above fi re- place to height of 84 in. (2134mm) from base of fi replace for all construction materials, framing members, sheeting, and all fi nish materials.
Non-Combustible Materials
Materials which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136, Stan­dard Test Method for Behavior of Materials, in a Vertical Tube Furnace at 750°C, shall be considered non-combus­tible materials.
Combustible Materials
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other materials that can ignite and burn, whether fl ame proofed or not, or whether plastered or un-plastered shall be considered combustible materials.
The 7100FP Fireplace will fi t a framed opening height of 45-7/8 in. (1165 mm) tall and width of 42 in. (1067 mm). The nished cavity depth must be no less than 24 in. (610 mm). Framing must extend straight up all the way to the ceiling.
Figure 12.1 shows a typical framing (using 2 x 4 lumber) of the fi replace, assuming combustible materials are used. All required clearances to combustibles around the fi replace must be adhered to. See Figure 1 1.1, on page 11. Any fram­ing across the top of the fi replace must be above the level of the top standoffs. (No recess above standoffs.)
2 in.
(51mm)
12 in.
(305mm)
Position combustible/ non-combustible mantel 60 in.
45-7/8 in.
(1165mm)
(1524mm) from base of the fi replace
Page 12
WARNING
Fire Risk
Hearth & Home Technologies is not respon­sible for discoloration, cracking or other mate­rial failures of fi nishing materials due to heat exposure or smoke.
• Choose fi nishing materials carefully.
433-1390D
24 in.
(610mm)
Figure 12.1 Framing the Fireplace
42 in.
(1067mm)
September 7, 2007
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Suggestions:
1. Insulate chase.
2. Finish chase walls with dry wall 5/8 in. (16mm) Type X face tape.
3. All dimensions are to fi nished walls and ceilings.
Figure 13.1 Sheetrocked Chase
WARNING
Fire Risk
Comply with all minimum clearances speci­ ed.
• A minimum 1/2 in. (13mm) air clearance must be maintained at the back and 1 in. (25mm) to the sides of the fireplace assembly.
• Chimney sections at any level require a 2 in. (51mm) minimum air space clearance between the framing and chimney section.
7100FP EPA Woodburning Fireplace
WARNING
Fire Risk
Do not apply combustible fi nishing materials over any part of the front of this fi replace.
• The metal fi replace face may only be covered with noncombustible materials such as ceramic tile, brick, or stone.
• Do not cover or block any cooling air slots.
The decorative fascia must be removable for future serviceability of the Automatic Combustion Control.
WARNING
Fire Risk
• Maintain clearances.
• Use only non-combustible material below standoffs, material such as cement board is acceptable.
• Framing or fi nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).
D. Electrical Access and Wiring Diagram
NOTE: The manual override switch, rheostat
speed control and cover plate are supplied. You will need to supply: 14-3 wire with ground; 14-2 wire with ground; standard wall mount junction box; wire nuts.
1. Remove junction box cover plate on the bottom right side of the fi replace.
2. Thread the 14-3 with ground wire through the opening with the strain relief on the cover plate.
3. Match colors to wire harness, (red to red, white to white, etc) and secure with wire nuts.
NOTE: Wiring for blowers must be done before framed enclosure is completed. If using a Heat Zone kit, it also must be installed before enclosure is complete.
September 7, 2007
14-3 w/ground
Match colors to wire harness (red to red, white to white, etc) and secure with a wire nut
Power to the Fireplace
Snap Disc bypass switch
Figure 13.2 Fan Wiring Diagram
433-1390D
RED
WHITE
BLACK
Standard wall mount with Junction Box
14-2 w/ground
WIRE NUT
WHITE
GREEN
Incoming Power
BLACK
(110V)
Page 13
7100FP EPA Woodburning Fireplace
E. Construct the Chase
A chase is a vertical boxlike structure built to enclose the fi re- place and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.
In cold climates, it is recommended that the chase be well insulated using batt type insulation between the joists.
Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST be checked.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.
Building codes require false ceiling and ceiling fi restops at each fl oor of the chase or every 10 ft (3048 mm) of clear space to control spread of fi re.
Walls, ceiling, base plate and cantilever fl oor at the fi rst level of the chase should be insulated. See Figure 14.1. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equiv­alent method) for maximum air tightness.
Holes and other openings should be caulked with high tem­perature caulk or stuffed with unfaced fi ber glass insulation.
Round Termination Cap
Storm Collar
Metal Chase Top
Ceiling
Firestop
False Ceiling
Attic
Tabs
Insulation
False Ceiling
Figure 14.1 Chase Assembly
Insulation
Shield
Ceiling
Firestop
Insulation
False Ceiling
Chimney
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Insulation in the
outside walls
of the chase
Materials
a. The chase is constructed using framing materials much
the same as the walls in your home. A variety of siding materials may be used including brick, stone, veneer brick, or standard siding materials.
b. In constructing the chase, several factors must be con-
sidered:
1) Maintain a 2 in. (51 mm) air space around the chim­ney.
2) The chase top must be constructed of non-combus­tible material.
3) In cold climates, a fi restop spacer should be installed in an insulated false ceiling at the 8 ft. (2438 mm) level above the fi replace assembly. This reduces heat loss through the chase.
4) In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 14.1. This will help reduce heat loss from the home around the fi replace.
Three examples of chase applications are shown in Fig­ure 14.2.
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in chase.
3. Chase constructed on roof.
All outside walls should be insulated.
1 2 3
Figure 14.2 Chase Constructions
Page 14
433-1390D
September 7, 2007
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4
Installation of Fireplace
4
CAUTION
Sharp Edges
• Wear protective gloves and safety glasses during installation.
A. Install the Outside Air Kit
This fi replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the fi replace system. See Section 2.
Using an outside air kit must be used for combustion to mini­mize the effects of negative pressure within the structure. We recommend you utilize the shortest duct run to optimize the performance of the outside air kit. The outside air kit inlet should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an installation, a 3 ft (914 mm) height difference must be maintained from the top of the uppermost chimney section to the outside com­bustion air inlet. See Figure 16.1 on page 16.
See Figure 16.2 on page 16 for proper placement of outside air inlet.
The outside air kit is installed on the right hand side of the replace. See Figure 15.1 for handle location/operation.
7100FP EPA Woodburning Fireplace
1.
Cut a 6 in. (152 mm) hole in outside wall to accommodate air piping. The outside air is located on top, auxiliary convection air intake is located on the bottom. See Figure
15.1.
2. Use 6 in. (152 mm) metal fl ex or rigid piping (not supplied) to directly connect outside air to fi replace intake. Insulate the pipe to prevent frost condensation.
3. Use the supplied termination caps.
4. Seal between the wall and the pipe with silicone to prevent moisture penetration and air leaks.
5. Seal between the termination cap and the house with silicone to prevent air infi ltration.
NOTE: A control knob allows you control of the outside air
inlet. Use of outside air for combustion is required to conserve heated air within the structure and to provide make up air to keep the fi replace venting properly.
IMPORTANT!
TURN CLOCKWISE TO “OPEN” POSITION.
OUTSIDE AIR KNOB MUST BE IN THE “OPEN” POSI­TION TO OPERATE FIREPLACE PROPERLY.
MAY BE CLOSED WHEN NOT IN USE TO PREVENT COLD AIR INFILTRATION.
Figure 15.1 Outside Air Installation
September 7, 2007
Open/Close
Knob for
outside air
CLOSED
OUTSIDE AIR
OPEN
Outside Air
intake
Auxiliary
Convection
Air
433-1390D
Termination
Caps supplied
with fireplace
6 in. (152 mm) rigid or flex pipe
(not provided)
Page 15
7100FP EPA Woodburning Fireplace
WARNING
Fire Risk Asphyxiation Risk
Do not draw outside combustion air from:
• Wall, fl oor or ceiling cavity.
• Enclosed space such as an attic or garage.
• Close proximity to exhaust vents or chimneys.
Fumes or odor may result.
CAUTION
Risk of Smoke Spillage
Outside air inlet must be located to prevent blockage from:
• Leaves
• Snow/ice
• Other debris Blockage may cause combustion air starvation.
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Handle Left - Closed Handle Right - Open
Figure 16.2 Locating the Outside Air Control
Attic insulation shield must be used to keep insulation away from chimney.
Ceiling firestop on floor of attic.
Figure 16.1 Outside Air Inlet Locations
3 ft min. from top of uppermost chimney section to air inlet.
Page 16
433-1390D
September 7, 2007
NO
Outlet placed
higher than 3 ft
below the
termination cap
R
NO
Attic space
NO
Garage or
combustible
liquids storage
NO
Use only duct materials specified by manufacturer
7100FP EPA Woodburning Fireplace
Outlet blocked by
snow, leaves, etc.
Figure 17.1 Outside Convection Air Placement
B. Auxiliary Convection Air System
Both the Outside Air and Auxiliary Air kits are installed
on the right hand side of the fi replace.
Auxiliary convection air allows you to use outside air to fl ow over the blowers, where it is heated and then distributed into the room producing positive pressure inside the home. Alternatively , you can also run a 6 in. (152 mm) duct to another location in your home and use as a cold air return within the home.
The auxiliary convection lever allows you to change the replace from a zone heater into a whole house heater.
LEFT: Slide to the left and use the fi replace as a zone heater. This option pulls room air into the bottom grille of the fi replace, heats the air and re-circulates it to the room(s).
RIGHT: house heater for room convection air.
Slide to the right and use the fi replace as a whole
Left = Room Air Right =Auxiliary Air
The auxiliary convection lever is located underneath the front lower panel. See Figure 17.2.
September 7, 2007
433-1390D
Figure 17.2 Auxiliary Convection Air Lever
Page 17
7100FP EPA Woodburning Fireplace
The auxiliary convection lever allows you to choose where the convection air is coming from. You can ei­ther use room air from the same room where the fi re- place is installed (all the way to the left) or from duct work which can be run to another room in the house or to the exterior of the home to use outside air (all the way to the right).
NOTE: If you live in an area that experiences very cold winter months, you will want to pull in room air from your home as opposed to pulling in cold air from the outside of the home. This will eliminate creating a draft of cold outside air infi l- trating your home when your are not using your replace.
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Figure 18.1
C. Convection Air Lock
Auxiliary convection air control is locked. If you are going to use this function for air movement you must remove the lock.
After removing the fascia, remove the one screw and plate to allow the handle to be moved in the full motion right to left. See Figure 18.2.
Discard the plate and screw. Replace fascia.
Convection Lock Bracket
8-32 Screw
Figure 18.2
Page 18
433-1390D
September 7, 2007
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T
7100FP EPA Woodburning Fireplace
D. Secure the Fireplace
• Position the Fireplace
This fi replace may be placed on either a combustible or non-combustible continuous fl at surface. Follow the in- structions for framing in Section 3.C. Slide the fi replace into position. Be sure to provide the minimum 1 in. (25 mm) air clearance at the sides and 1/2 in. (13 mm) at back of the fi replace assembly. See Section 3.B.
CAUTION
Sharp Edges
• Wear protective gloves and safety glasses during installation.
WARNING
Fire Risk!
• Prevent contact with sagging, loose insulation.
• Do NOT install against vapor barriers or exposed insulation.
• Level the Fireplace
Level the fi replace side-to-side and front-to-back. Shim with noncombustible material, such as sheet metal, as necessary. Secure the fi replace (using the pallet mount- ing brackets located on either side of the fi replace) to the subfl oor.
Pallet Mounting
Brackets
Metal strips 2 in. (51mm) under edge of Fireplace and Hearth Extension and 2 in. (51mm) on both side of fireplace opening. Nail or screw metal strips in place.
Figure 19.1 Position the Protective Metal Hearth Strips
1 in. (25mm) Overlap
WARNING
Fire Risk!
• Metal hearth strips MUST be installed. Sparks or embers may ignite fl ooring.
• Place the Protective Metal Hearth Strips
Included with your fi replace you will fi nd two metal hearth strips measuring approximately 23 in. x 4 in. (584 mm x 102 mm). These strips are used to provide added protection where the fi replace and the hearth ex- tension meet.
Slide each metal strip 2 in. (51 mm) under the front edge of the fi replace. The individual pieces must overlap each other by 1 in. (25 mm) minimum in the middle of the fi re- place to provide continuous coverage of the fl oor. See Figure 19.1. These metal strips should extend from the front and sides of the fi replace opening by 2 in. (51 mm). Nail or screw metal strips in place.
Note: When elevating the fireplace above the hearth extension the front of the elevated platform must be protected with a protective metal hearth strip (not included) as shown in Figure 19.2.
op piece must overlap
bottom piece
Raised Platform
2 in.
(51 mm)
Floor
2 in.
(51 mm)
Figure 19.2 Protect the Front of an Elevated Platform
Nail or screw metal strips in place.
1 in. (25 mm) min.
overlap
September 7, 2007
433-1390D
Page 19
7100FP EPA Woodburning Fireplace
5
Chimney Assembly
5
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Chimney must extend beyond combustible roof structure
Maintain minimum height of chimney above roof
Install roof flashing according to minimum requirements
Offsets/returns may not exceed 30° from vertical
Termination Cap
Additional support for tall chimneys
Storm Collar
Maintain minimum clearances to combustibles as specified
Support straps for offsets/ returns must be secured to adequate framing
Ceiling firestops are required where chimney passes through ceiling or floor
Figure 20.1 Typical Chimney System - Guidelines for Chimney System Installation
NOTE:
Chimney performance may vary.
Trees, buildings, roof lines and wind conditions affect
performance.
Chimney height may need adjustment if smoking or overdraft occurs.
Page 20
433-1390D
September 7, 2007
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7100FP EPA Woodburning Fireplace
A. Chimney Requirements
Vertical distances are measured from the base of the fi re- place as shown in Figure 21.1.
Minimum overall straight height 13 ft 3.96 m Minimum height with single offset/
14.5 ft 4.42 m
return Double offset/return minimum height 20 ft 6.1 m Maximum height 50 ft 15.24 m Maximum chimney length between an
20 ft 6.1 m
offset and return Maximum distance between chimney
35 ft 10.67 m
stabilizers Maximum unsupported chimney
6 ft 1.83 m
length between the offset and return Maximum unsupported chimney
35 ft 10.67 m
height above the fi replace Maximum unsupported chimney
6 ft 1.83 m
above roof
Note: A maximum of two pairs of offsets and returns may be used.
WARNING
Fire Risk
• Must maintain 2 in. (51 mm) air clearance to insulation and other combustible materials.
6 ft (1.83 m) max. unsupported chimney above roof
6 ft (1.8 m) max. unsupported run
20 ft (6.10 m) max. pipe between an offset & return
B. Chimney Termination Requirements
To determine the chimney components needed to complete your particular installation, follow the steps below:
• Determine the total vertical height of the fireplace installation. This dimension is measured from the base of the fi replace assembly to the point where the smoke exits the termination cap.
• Subtract the effective height of the fi replace assembly from the overall height of the fi replace installation (measured from the base of the fireplace to the bottom of the termination cap, 13 ft. (4m).
• Refer to Table 21.2 to determine what components must be selected to complete the fi replace installation.
• Determine the number of ceiling fi restops, stabilizers, roof flashing, etc. required to complete the fireplace installation.
Table 21.2
HEIGHT OF CHIMNEY COMPONENTS in. mm Chimney Stabilizer
SL3 4-3/4 121
Firestops Spacers
FS338 0 0 FS339 0 0 FS340 0 0
Offsets/Returns
SL315 (15º) 13-3/8 340 SL330 (30º) 15-1/2 394
Roof Flashing
RF370 0 0 RF371 0 0
Chimney Sections*
SL306 4-3/4 121 SL312 10-3/4 273 SL318 16-3/4 425 SL324 22-3/4 578 SL336 34-3/4 883 SL348 46-3/4 1187
* Dimensions refl ect effective height.
Ceiling firestop
46 in.
(1168 mm)
to top of standoffs
Figure 21.1 Chimney Requirements
14.5 ft (4.42 m) min. height/single offset-return 20 ft. (6.10 m) min. height/double offset-return
September 7, 2007
35 ft (10.7 m)
max. straight
unsupported
chimney height
50 ft (15.24 m) max. height
433-1390D
WARNING
Asphyxiation Risk.
• Do NOT connect this unit to a chimney fl ue servicing another appliance.
• Do NOT connect to any air distribution duct or system.
May allow fl ue gases to enter the house.
Page 21
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