• Important operating and
maintenance instructions included.
EDGE™ 60
NOTICE
•
Read, understand and
follow these instructions for safe installation and operation.
Tested and
Listed by
TuscanStudio
•
Leave this manual with
party responsible for use
and operation.
O-T L
C
DO NOT
DISCARD
US
Portland
Oregon USA
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfi re - If any external part starts to
glow, you are overfi ring. Reduce fl ame height
(feed rate). Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may
cause house fi re.
CAUTION
Tested and approved for wood pellets, shelled fi eld
corn, wheat and black oil sunfl ower seeds. Burning
of any other type of fuel voids your warranty.
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room
as fi replace.
• Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other
fl ammable materials away.
Installation and service of this appliance should
be performed by qualifi ed personnel. Hearth &
Home Technologies recommends NFI certifi ed
professionals, or technicians supervised by an
NFI certifi ed professional.
www.quadrafi re.com
7051-158B
December 6, 2011
EDGE 60 Pellet Fireplace
CAUTION
er, sous certaines conditions,
M1990 Room
E AVEC LES
ÉTAIRE POUR
, partie 60,
es : Le Conseil
s Nationaux
r des instructions
R
Hearth & Home Technologies welcomes you to our tradition of
excellence! In choosing a Quadra-Fire appliance, you have
our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we make
products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts
and fi replaces. And yet we are old-fashioned when it comes to
craftsmanship. Each unit is meticulously fabricated and surfaces
are hand-fi nished for lasting beauty and enjoyment. Our pledge
to quality is completed as each model undergoes a quality control
inspection.
We wish you and your family many years of enjoyment in the
warmth and comfort of your hearth appliance.
Thank you for choosing Quadra-Fire.
LOCATION OF SERIAL NUMBER LABEL: Right Inside Edge of Outer Can (Fig. 2)
Made in U.S.A. of US and
imported parts.
Fabriqué aux
États-Unis-d’Amérique par des
pièces d’origine américaine et
pièces importées.
7051-159C
Tested and
Listed by
OMNI-Test Laboratories, Inc.
O-T L
US
C
Report / Rapport
#061-F-75-6.2
Portland
Oregon USA
Testing Lab & Report No.
Manufactured by:
1445 Highway North, Colville, WA 99114
Fabriqué par
www.quadrafire.com
:
2012
2013
2014
JAN FEB MAR APR MAY JUNE
JULY AUG SEP OCT NOV DEC
EDGE 60 PELLET
FIREPLACE
Manufacture DateSerial Number
R
007007
LOCATION OF CLEARANCE TO COMBUSTIBLES LABEL: Left Hand Panel of Hopper (Fig. 3)
:
SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ
F Floor Protection Hearth Extension From Door Opening 6 in (152mm)
G Floor Protection to the Side of Door Opening 6 in (152mm)
F Portection du plancer agrandissement du foyer à ouverture du port: 6 in (152mm)
G Portection du plancer de côté à ouverture du port: 6 in (152mm)
ALL MATERIAL USED FOR FLOOR PROTECTION MUST BE NON-COMBUSTIBLE
R
Also suitable for Mobile Home
0 in. (0mm)
*
DO NOT REMOVE THIS LABEL
EDGE 60 PELLET FIREPLACE
Appareil de chauffage de combustible solide/de type de boulettes. Accepté dans
l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l
dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.
Testé à: ASTM #1509-04, ULC S628-93, ULC/ORD-C1482Heating. Pellet Burning Type, UM) 84-HUD POUR USAG
BOULETTES DE BOIS. VOIR LE MANUAL DU PROPRI
D’AUTRES OPTIONS DE CARBURANT.
OMNI-Test Laboratories, Inc. a déterminé que cet appareil se conforme avec la
norme de l’Association Canadienne de normalisation (CSA) B415.1 ainsi que
le Titre 40 du Code Fédéral de Régulations des États-Unis
sous-partie AAA. Accréditations OMNI-Test Laboratori
Canadien des Normes (CCN/SCC), l’Institue des Standard
Américain (ANSI) et l’Agence de Protection Environnemental (EPA).
Puissance de Rendement: 52,000 BTU/HR
Puissance Électrique: 115 VAC, 60 Hz, Début 5 Amps, Courir 1.25 Amps,
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise
de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de
5 mm disponible chez votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de la
pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température
du thermostat en dessous de la température de la pièce. Pou
supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture
et la porte des cendres fermées hermétiquement durant l'opération.
I
nstallez et utilisez en accord avec les instructions d'installation et d'opération du
fabricant. Contactez le bureau de la construction ou le bureau des incendies au
sujet des restrictions et des inspections d'installation dans votre voisinage. Ne pas
obstruez l'espace en dessous de l'appareil.
A
VIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher.
Un tuyau extérieur de combustion d'air doit être installé et ne doit pas être obstrué
lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et
des murs de la maison mobile doit être maintenue intacte.
Référez vous aux instructions du fabricant et des codes locaux pour les précautions
requises pour passer une cheminée à travers un mur ou un plafond combustibles,
et les compensations maximums.
Inspectez et nettoyez la cheminée fréquemment.
Domaines de la cheminée incorporant les gaines d'air chaud ou froid doivent être
enfermés en conformité avec les instructions d'installation du fabricant.
Les composants requis pour tout l'installations. Assemblage d'air extérieur, Numéro de
Pièce OAK-3.
Ne pas connecter cet appareil à une cheminée servant un autre appareil.
Utilitsez le syst
ATTENTION: ouvertures d'air de combustion ne doivent pas être obstruées.
ATTENTION: Il est nécessaire que ce foyer ont l'air d'un bon fonctionnement. S'il vous plaît
se référer à des propriétaires mannual pour les conséquences possibles d'une mauvaise
ventilation.
B
A
A
*Voir le fabricant pour les espaces libres des conduits enregistré, 1 inch (25mm) minimum
PRÉVENTION DES FEUX DE MAISON
è
me de ventilation de 3 or 4 inch (76-102mm) de diametre de type “L” ou “PL”.
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES
A Surfaces Mur de arrières 0 in (0mm)
C
B Surfaces Mur de côté 0 in. (0mm)
C Surfaces supérieurs à la boutisse 0 in. (0mm)
D Du conduits des combustibles
E Protection du plancer dessus cheminéel: Ne pas requis
NE PAS ENLEVER L'ÉTIQUETTE
*
7051-148C
'usage
Open Front. Serial Number Label located
on right side inside edge of outer can.
Figure 2 - Serial Number Label
Slide fireplace out on the rails. Clearance
to Combustible Label located on left side of
hopper.
Figure 3 - Clearance to Combustibles
Label
HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN, CLOTHING AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate
this unit only with the fuel hopper lid closed. Failure to do so may result in emissions of products of
combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do not
ATTENTION:
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE
L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet
appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résult
en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
Tested and
Listed by
Listed Solid Fuel Room Heater/Pellet Type.
Installation. This appliance has been tested and listed for use in Manufactured
Homes in accordance with OAR 814-23-9000 through 814-23-909.
Tested to: ASTM E1509-04, ULC S628-93,
ULC/ORD-C1482-M1990 Room Heating Pellet Burning Type, (UM)
84-HUD FOR USE
MANUAL FOR OTHER FUEL OPTIONS.
OMNI-Test Laboratories, Inc. has determined that this appliance
complies with Canadian Standards Association (CSA) B415.1
and Title 40 of the U.S. Code of Federal Regulations, Part 60,
SubPart AAA.OMNI-Test Laboratories Accrediations: The
Standards Council of Canada, the American National Standards
Institute, and the U.S. Environmental Protection Agency.
Input Rating: 52,000 BTU/HR.
Electrical Rating:
DANGER:
Servicing Unit.
Replace glass only with 5mm ceramic available from your dealer.
To start, set thermostat above room temperature, the stove will light
automatically. To shutdown, set thermostat to below room
temperature. For further instruction refer to owner's manual.
Keep viewing & ash removal doors tightly closed during operation.
Install and use only in accordance with manufacturer's installation
and operating instructions. Contact local building or fire officials
about restrictions and inspection in our area.
WARNING: FOR MOBILE HOMES: Do not install appliance in a
sleeping room. An outside combustion air inlet must be provided.
The structural integrity of the mobile home floor, ceiling and walls
must be maintained.
Refer to manufacturer's instructions and local codes for
precautions required for passing chimney through a combustible
wall or ceiling. Inspect and clean vent system frequently in
accordance with manufacturer's instructions.
Areas of the fireplace incorporating warm or cold air ducts shall be
enclosed according to the manufacturer’s installation instructions.
Components required for all installations: Outside Air Kit, Part
Number OAK-3.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER
APPLIANCE.
Use a 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system.
CAUTION: Combustion air openings are not to be obstructed.
CAUTION: It is necessary that this fireplace have air for proper
operation. Please refer to the owners mannual for possible
consequences of improper ventilation.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
A Standoff to Back Wall
B Standoff to Side Walls 0 in (0mm)
C Top Standoff to Header 0 in (0mm)
D Vent Pipe to Combustible
E Floor Protection under Fireplace None Required
* Use Pipe Manufacturer’s Listed Clearances, 1 inch (25mm) Minimum
G
overfill hopper.
Portland
O-T L
Oregon USA
US
C
OMNI-Test Laboratories, Inc.
ONLY WITH PELLETIZED WOOD. SEE OWNER’S
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 AMPS.
Risk of Electric Shock. Disconnect Power Before
PREVENT HOUSE FIRES
F
Page 2
7051-158B
December 6, 2011
R
EDGE 60 Pellet Fireplace
Safety Alert Key:
!
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the fi replace or to property.
K. Battery Back-Up System ...................................12-13
L. Clear Space ......................................................13
Section 3: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures ...........................14
B. Quick Reference Maintenance Chart ................14
C. High Ash Fuel Content Maintenance ................15
D. Accessing Components for Maintenance..........15
E. General Maintenance & Cleaning .....................16-20
Section 4: Troubleshooting for Homeowner
A. Frequently Asked Questions .............................21
B. Wall Control Error Messages ............................22
Installer’s Guide
Section 5: Getting Started
A. Design, Installation & Location
Considerations and Floor Support ....................23
B. Locating Your Thermostat Wall Control ............24
C. Tools & Supplies Needed..................................24
D. Inspect Appliance and Components .................24
E. Checklist to Help Determine Location ...............24
F. Recommended Sequence of Installation ......... 25
G. Items to Verify During Test Burn .......................25
Section 6: Framing & Clearances
A. Recommended Locations ................................26
B. Hearth Extension...............................................26
C. Sealing at Penetration of Building Envelope .....27
D. Frame the Fireplace .........................................27
E. Construct a Chase ............................................28
F. Finishing Material .............................................. 29
G. Door Opening Clearances.................................30-31
H.
I. Non-Combustible Materials ...............................33
J. Combustible Materials....................................... 33
Combustible Mantel & Fuel Loading Clearance
..32
Section 7: Installation of Fireplace
A. Position the Fireplace........................................34
B. Sub-Floor Material & Securing Fireplace ..........34
C. Junction Box and Wiring Diagram ..................... 35
D. Connecting Wall Control to Fireplace................35
E. Thermostat Wall Control Installation .................35
F. Flue Collar Installation.......................................36-37
Section 8: Vent Information
A. Venting Termination Requirements...................38
B. Avoiding Smoke and Odors ..............................39
C. Negative Pressure.............................................40
D. Draft ..................................................................40
E. Chimney & Exhaust Connection .......................41
F. Equivalent Feet of Pipe .....................................41
G. Pipe Selection Chart .........................................42
H. Outside Air Locations & Considerations............43
I. Outside Air Installation ......................................44
J. Vertical, Interior, Typical Installation .................45
K. Through the Wall & Vertical, Exterior ................45
L. Through the Wall ...............................................46
Section 9: Mobile Home Installation .................. 47
Section 10: Appliance Set-Up
A. Log Set Placement ............................................48
B. Front Installation Instruction ..............................49
Section 11: Replacement Parts
A. Glass Replacement ...........................................50
B. Combustion (Exhaust) Blower ..........................50
C. Convection Blower ............................................51
D. Baffl e Removal & Replacement ........................51
Section 12: Troubleshooting for Installers ........52
Section 13: Reference Materials
A. Fireplace Dimensions........................................53
B. Component Functions ....................................... 54-55
C. Component Locations .......................................56
D. Exploded Drawings ...........................................57
E. Service Parts & Accessories .............................58-62
F. Service & Maintenance Log ..............................63
G. Contact Information ........................................... 64
December 6, 2011
7051-158B
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EDGE 60 Pellet Fireplace
R
Page 4
7051-158B
December 6, 2011
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EDGE 60 Pellet Fireplace
December 6, 2011
7051-158B
Page 5
EDGE 60 Pellet Fireplace
R
1
Listing and Code Approvals
A. Appliance Certifi cation
ModelEDGE™ 60 Pellet Fireplace
LaboratoryOMNI Test Laboratories, Inc.
Report No.061-F-75-6.2
TypeSolid Fuel Room Heater/Pellet Type
StandardASTM E1509-04, ULC S627-00 and
ULC/ORD-C1482 Room Heater Pellet
Fuel Burning type and (UM) 84-HUD,
Mobile Home Approved.
FCCComplies with Part 15 of FCC Rules.
Operation is subject to the following
two conditions: (1) this device may not
cause harmful interference, and (2) this
device must accept any interference
received, including interference that
may cause undesired operation.
NOTICE: This installation must conform with local codes.
In the absence of local codes you must comply with the
ASTM E1509-04, ULC S627-00, (UM) 84-HUD and
ULC/ORD-C-1482.
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is used.
The structural integrity of the mobile home fl oor, ceiling, and
walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only Listed pellet vent Class “L”
or “PL” connector pipe.
A Quadra-Fire Outside Air Kit must be installed in a mobile
home installation. You must order the Outside Air Kit separately.
Note: The appliance is also approved for installation
into a shop.
C. Glass Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
*BTU will vary, depending on the type of fuel you use in
your fi replace. Consult your Quadra-Fire dealer for best
results.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency
listing will be voided by the below actions.
DO NOT:
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
• Overfi re
• Install any component not approved by Hearth &
Home Technologies
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed
installer, service agency or your dealer.
NOTICE: Hearth & Home Technologies, manufacturer
of this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.
Quadra-Fire is a registered trademark
of Hearth & Home Technologies.
add approximately 120 lbs
115 VAC, 60 Hz, Start 5 Amps, Run 1.25 Amps
E. Outside Air Kit
Outside Air is required on all installations. You must order
the Outside Air Kit separately.
Page 6
7051-158B
December 6, 2011
R
EDGE 60 Pellet Fireplace
User’s Guide
2
Operating Instructions
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
WARNING! Do not operate appliance before reading and
understanding the operating instructions in both of the
Owner’s and Thermostat Wall Control manuals. Failure to
operate appliance according to operating instructions could cause
fi re or injury.
CAUTION
Use only approved fuel. This unit was tested and
approved for wood pellets, shelled fi eld corn, wheat
and black oil sunfl ower seeds. Burning of any other
type of fuel voids your warranty.
December 6, 2011
7051-158B
Page 7
EDGE 60 Pellet Fireplace
R
A. Fire Safety
To provide reasonable fi re safety, the following should be
given serious consideration:
• Install at least one smoke detector and CO monitor on each
fl oor of your home.
• Locate detectors away from the heating appliance and close
to the sleeping areas.
• Follow the detector’s manufacturer’s placement and
installation instructions and maintain regularly.
• Conveniently locate a Class A fi re extinguisher to contend
with small fi res.
• In the event of a hopper fi re:
• Evacute the house immediately.
• Notify fi re department.
B. Combustible/Non-Combustible Materials
• Combustible Material
Material made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or any material capable
of igniting and burning, whether fl ame-proofed or not,
plastered or unplastered.
• Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
• Non-combustible Sealant Material
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nufl ex 304, GE
RTV106 or GE RTB116 (or equivalent).
C. Fuel Material and Fuel Storage
Pellet fuel quality can greatly fluctuate. The EDGE 60
appliance has been designed to burn a wide variety of fuels,
giving you the choice to use the fuel that is most economical
in your region.
Hearth & Home Techonologies strongly recommends only
using Pellet Fuel Institute (PFI) certifi ed fuel.
Fuel Material
• Made from sawdust or wood by-products
• Shelled fi eld corn & other biomass fuels
• Depending on the source material it may have a high or
low ash content.
Higher Ash Content Material
• Hardwoods with a high mineral content
• Fuel that contains bark
• Standard grade pellets, high ash pellets, corn and other
biomass fuels
Lower Ash Content Material
• Softwoods
• Fuels with low mineral content
• Premium grade pellets
Shelled Field Corn
• Must be 15% or less moisture content.
• Must be clean and free from debris
• Never burn corn straight from the fi eld
• Stalk parts, excessive fi nes and cob remnants, etc. will
clog the auger mechanism
• Corn with excessive grain dust must be screenedby sifting
with 3/16 inch (4.7mm) mesh screening
CAUTION! Do not burn fuel that contains an additive;
(such as soybean oil).
• May cause hopper fi res
• Damage to product may result
Read the ingredients list on the package. If you are buying
corn or wheat the only ingredient that should be listed is
corn or wheat.
WARNING! Risk of Chemical Poisoning!
Do NOT burn treated seed corn
• Chemical pesticides are harmful or fatal if swallowed
• Burning treated seed corn will void your warranty
Clinkers
Minerals and other non-combustible materials such as sand
will turn into a hard, glass-like substance called a clinker when
heated in the fi repot.
Trees from different areas will vary in mineral content. That
is why some fuels produce more clinkers than others.
Moisture
Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance,
robbing heat from your home. Damp pellet fuel can clog the
feed system.
Size
•
Pellets are either 1/4 inch or 5/16 inch (6-8mm) in diameter
• Length should be no more that 1-1/2 inches (38mm)
• Pellet lengths can vary from lot to lot from the same
manufacturer
• Due to length variations, the fl ame height (feed rate) may
need adjusting occasionally. See page 12 for instructions.
Performance
• Higher ash content requires the ash drawer to be emptied
more frequently
• Hardwoods require more air to burn properly
• Set wall control to “Utility Pellet” if the fi repot and ash pan
are fi lling quickly. This will cause the auto-clean system
to empty the fi repot more often.
• Premium wood pellets produce the highest heat output.
• Burning pellets longer than 1-1/2 inches (38mm) can cause
an inconsistent fuel feed rate and/or missed ignitions.
We recommend that you buy fuel in multi-ton lots whenever
possible. However, we do recommend trying various brands
before purchasing multi-ton lots to ensure your satisfaction.
Page 8
7051-158B
December 6, 2011
R
EDGE 60 Pellet Fireplace
CAUTION! Tested and approved for wood pellets, shelled
fi eld corn, wheat and black oil sunfl ower seeds. Burning of
any other type of fuel voids your warranty.
Changing to Different Fuel Type
• Empty the hopper of the previous fuel
•
Thoroughly vacuum hopper before fi lling with the new
fuel
• Select the appropriate setting on the FUEL SELECTION
screen on the thermostat wall control
The burn rate, BTU content and heat output will all vary
depending on the fuel selected.
Storage
• Wood pellets should be left in their original sealed bag
until using to prevent moisture absorption.
• Shelled corn, wheat or sunfl ower seeds should be stored
in a tight container to prevent it from absorbing moisture
from damp or wet fl oors.
• This will also prevent rodents from becoming a problem
• Do not store any pellet fuel within the clearance
requirements or in an area that would hinder routine
cleaning and maintenance.
D. General Operating Information
2. Thermostat Wall Control - Manual Setting
When you select “Manual” on the AUTO/MANUAL screen the
appliance will still automatically turn on and off according to
the temperature setting.
However, you will be able to manually control the heat output
levels. Adjust the heat output levels by using the HEAT
OUTPUT LEVEL screen. Figure 9.2.
Medium
Figure 9.2
3. Auto-Clean Firepot System
Your appliance is equipped with an automatic fi repot cleaning
system that will change the frequency of cleaning based on
the fuel being burned.
The auto-clean system will clean itself immediately on initial
.
plug in. If there is a power outage, as soon as power is
restored it will recycle and clean itself if there is no fi re in the
fi repot.
NOTE: User is responsible for removing the ash from the
ash drawer.
Read and understand the Thermostat
Wall Control manual for detailed operating
instructions. The wall control is an intregal
part of how to operate this appliance.
1. Thermostat Wall Control - Automatic Setting
The appliance is like most modern furnaces; when the
thermostat wall control calls for heat, your appliance will
automatically light and deliver heat.
When the room is up to temperature and the wall control is
satisfi ed the appliance will shut down.
In the automatic setting the heat output level is controlled by
the wall control. Select “Automatic” on the AUTO/MANUAL
screen. Figure 9.1.
Automatic
Manual
Off
Figure 9.1
E. Power Switch
The power switch is located at the bottom right hand corner of
the fi replace. It turns the power on and off to the fi replace.
Before servicing the fi replace this power switch must be in
the off position. When the power switch is OFF there will be
no display on the wall control screen.
Power Switch
Power
Switch
= ON
I
0
= OFF
Figure 9.3
F. Before Your First Fire
• First, make sure your appliance has been properly installed
and that all safety requirements have been met.
• Pay particular attention to the fi re protection, venting and
thermostat wall control installation instructions.
• Double check that the ash pan, hopper and fi rebox are
empty and then close the fi rebox door.
December 6, 2011
NOTICE:
inside end of the thermocouple cover or missed ignitions can
occur.
The tip of thermocouple must be in contact with the
7051-158B
Page 9
EDGE 60 Pellet Fireplace
R
G. Filling the Hopper with Fuel
Check the hopper and make sure it is empty before fi lling
•
with fuel.
• Open the front to expose the hopper door. Pull down on the
hopper door to open and fi ll with fuel. The hopper door can
now serve as a shelf to support the bag of fuel
• Do not over fi ll the hopper. The hopper door must be completely closed to maintain proper vacuum and for the feed
motor to operate. An error ICON will appear on the wall
control if the hopper door is not properly closed.
• Do not leave any part of the fuel bag on the appliance after
fi lling hopper.
NOTICE: RAISED PLATFORM INSTALLATIONS
Consideration must be given for fi lling the hopper with fuel
when determining the height of the raised platform. It must
not be so high that it interferes with the safety of fi lling the
hopper with fuel.
H. Starting Your First Fire
1. Fuel Selection
To start your fi rst fi re, you must:
• Select the appropriate fuel on the FUEL SELECTION screen
on the thermostat wall control to match the fuel you have
chosen to burn.
• If the proper fuel is not selected your appliance will not
operate properly.
• For example, if you have selected wood pellets and you are
burning corn, the appliance may not light, it may go out or
overfeed. Figure 10.1.
NOTE: If you are lighting your appliance for the fi rst time:
• The feed tube will be empty and it can take some time to fi ll
it with fuel before you will see a fi re
• Put a handful of fuel in the fi repot (priming) to speed up the
process. You can also do this when you have run completely out of fuel.
Once your fuel is selected, select the temperature at the desired
setting on the SET COMFORT LEVEL screen. Figure 10.2.
SELECT
3. Automatic or Manual Setting
The automatic setting will control the heat output based on
the comfort level selection. The manual setting allows you to
manually control the heat output settings.
I. Ignition Cycles
The fi replace engine is controlled by the digital thermostat
wall control. The digital display on the wall control will tell
you what your appliance is doing in the upper left corner
(System Status). Figure 10.3.
System Status
READY
12:30 PM
Set at: 73
73
MENU
Figure 10.3
Every time the thermostat calls for heat, the appliance steps
through fi ve cycles:
1Start-Up Cycle4 Shutdown Cycle
2Soft-Start Cycle5 Auto-Clean Cycle
3Heating Cycle
The duration and characteristics of these cycles may be different with each type of fuel selected.
WARNING! RISK OF FIRE!
Do NOT operate appliance:
• With appliance door open
• With fi repot fl oor open
• With ash pan removed
• Without the two slide rail attachment bolts secured to
fi replace
1. Start-Up Cycle
During this cycle:
• Igniter turns on for 90 seconds to heat up the air in the
fi repot
• Combustion blower starts
• Vacuum switch comes on
• Feed motor turns on adding fuel to the fi repot and the
appliance waits for the fi re to start
The duration of start-up depends on the type and quality
of fuel used. It is normal to see some smoke during the
ignition process as moisture evaporates and the fuel lights.
The smoke will stop once the fi re starts.
HEAT OUTPUT
Page 10
Figure 10.2
7051-158B
December 6, 2011
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EDGE 60 Pellet Fireplace
2. Soft Start Cycle (SS-Low / SS-Med)
Once the fi re is lit:
• The appliance moves into the low soft-start cycle as it
continues to build the fi re
• More fuel will be added
• As the fi re builds, the appliance will change to medium
soft-start mode
• The heating cycle begins
3. Heating Cycle ( Auto / Man - L, ML, M, MH, H)
There are two choices in the Automatic / Manual menu of
how your appliance will operate:
Automatic Mode
• The wall control will turn the heat output level up or down
depending on how far the room temperature is from the
desired temperature
• The digital display will read AUTO:M, i.e. automatic-medium level
• As the room temperature approaches the desired temperature, the appliance will turn down to lower settings
• When the home reaches your set temperature, the appliance will go into the shutdown cycle
Manual Mode
• Set the heat output setting from the main screen
• The right bottom button will read HEAT OUTPUT
• You can operate the appliance from any of the 5 levels
• On the lowest level (MAN: L) the appliance will stay on
longer, burn less fuel per hour, and will take longer to
bring the home up to your desired temperature
• On the highest setting (MAN:H) the appliance will burn
more fuel per hour, and bring your home up to temperature more quickly
•
In Manual mode the heat output does not change but
will stay at the setting you chose until the comfort level
is reached (meaning the thermostat has been satisfi ed).
Turn to OFF to stop operation.
5. Auto-Clean Cycle
The fi repot auto-clean system will cycle:
• When the appliance is fi rst plugged in
• When the house reaches temperature and the appliance
shuts down
• At prescribed intervals, depending on the type of fuel selected
• When starting up after an electrical interruption
If your appliance is running and the auto-clean cycle is initiated, the appliance will revert to shutdown cycle.
• The fl oor of the fi repot will open and dump the ash into
the ash pan
• It takes approximately 2 minutes to complete the autoclean cycle
• The fl oor will then shut, and if the thermostat is still calling for heat, the fi re will start again
• During this auto-clean cycle, the convection blower may
continue to run. The combustion blower will continue to
run.
Additional Screen Messages:
READY It is telling you that the home is up to temperature
and doesn’t need any heat.
- - - - - The screen will show 5 dashes when the wall
control and the control board are NOT communicating with
each other. Check that the wiring on the thermostat is properly connected.
MAINTENANCE BURN This indicates the appliance is
operating on battery backup, prior to the auto-clean. The
maintenance burn will keep the system from shutting down
as the appliance will not automatically re-light in battery
back-up mode.
OFF The AUTO/MANUAL SETTING screen has been set
to OFF. Set the appliance to OFF when performing periodic
maintenance to prevent an unexpected startup.
BLANK SCREEN The ON/OFF switch may in OFF position. Turn to ON position.
4. Shutdown Cycle
Once your home has reached your set temperature:
• Appliance will stop feeding fuel and allow the fi re to diminish
• Convection blower will continue to run until the appliance
cools to appropriate temperature
• Appliance will begin the auto-clean cycle
December 6, 2011
7051-158B
CAUTION
Tested and approved for wood pellets, shelled fi eld
corn, wheat and black oil sunfl ower seeds. Burning
of any other type of fuel voids your warranty.
Page 11
EDGE 60 Pellet Fireplace
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J. Fire Characteristics and Flame Height
(Feed Rate) Adjustment
A properly adjusted fi re will have an active fl ame pattern
and the fl ame will rise and fall somewhat. This is normal.
• On HIGH setting, the fl ame will extend approximately
203mm out of the fi repot. If it is not 203mm tall, increase the fl ame height.
• On MEDIUM or LOW setting the fl ame will be shorter.
• Reduce the fl ame height if the fi re has tall fl ames with
black tails and seems somewhat lazy. This may also
indicate that the fi repot and/or heat exchanger needs
to be cleaned. Refer to Section 3 for Maintenance and
Cleaning Instructions.
Adjusting the Flame Height (Feed Rate)
• Set your appliance to “MANUAL” mode on the wall
control.
• Set the heat output level to HIGH.
• Adjust the fl ame height using the “FLAME HEIGHT
ADJUST” screen on the wall control. Figure 12.1.
Figure 12.1
K. Battery Back-up System (Optional)
CAUTION!
• Hook up to battery terminals BEFORE you plug battery
into appliance.
• Damage to internal electronic components may occur.
The appliance has been designed to operate on an optional
battery back-up system.
If you have frequent power outages in your region, hook
the appliance up to a 12 volt battery and it will automatically
switch to battery power in the event of a power failure. The
12 volt power cord, sold as a separate accessory, does not
charge the battery.
WARNING! Risk of Injury!
• Do not operate in the battery back-up mode with the
appliance pulled out on the slide rails.
• Blowers may continue to run and would be exposed to
human contact.
Instructions to Hook Up to Battery Back-Up
Open Front to expose battery plug on bottom left side of
fi replace. Plug in the battery. Figure 12.2. Be sure the bolts
securing the unit in place are installed and secured.
Left Side
Firebox Door
Battery Plug In
Ash Door
Figure 12.2
Operating on Battery Back-Up
• A battery icon appears on your wall control to let you
know you are now operating on battery power. Figure
12.3
• The fi re must be manually lit as the appliance will no
longer automatically light. Follow the instructions in the
Wall Control Manual.
• Use only approved fi re starting gel to start the fi re.
• The high burn rate is no longer available on battery
back-up.
• Each level drops down one level, i.e the high burn be-
comes medium-high burn and so on.
• If the battery charge falls below 10 volt it can no longer
sustain the appliance operation and the appliance will
shut down. You must disconnect and reconnect the battery to start it up again.
Recommended Battery
• 12 volt deep cycle battery, (i.e., marine or RV type).
• A 12 volt battery cable is available through your local
dealer.
13 Volts
12 Volts11 Volts
Battery
Below
10 Volts
Figure 12.3
Page 12
7051-158B
December 6, 2011
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K. Battery Back-up System (Cont’d)
Wall Control Display
The wall control will display the battery icon when operating in
the battery back-up mode. Figure 13.1.
“Maint Burn” will display when
the thermostat has reached the
set room temperature and will
run on low until it reaches its
auto-clean cycle time.
EDGE 60 Pellet Fireplace
MAINT BURN
12:30 PM
Set at: 73
73
MENU
Battery icon.
Figure 13.1
L. Clear Space
WARNING! RISK OF FIRE! Do NOT place combustible
objects in front of the appliance. High temperatures may
ignite clothing, furniture or draperies. Maintain a minimum
clearance of 3ft in front of appliance.
Mantel:
objects on mantel or hearth. Heat may damage these
objects.
Avoid placing candles and other heat-sensitive
HEAT OUTPUT
NOTICE: Clearances may only be reduced by means ap-
proved by the regulatory authority having jurisdiction.
WARNING! RISK OF FIRE! Keep combustible materials,
gasoline and other fl ammable vapors and liquids clear of
appliance.
• Do NOT store fl ammable materials in the appliance’s
vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fl uid or similar liquids to start or “freshen up” a fi re
in this heater.
Keep all such liquids well away from the heater while it is in
use as combustible materials may ignite.
December 6, 2011
7051-158B
Page 13
EDGE 60 Pellet Fireplace
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3
Maintaining & Servicing Your Appliance
A. Proper Shutdown Procedure
• Set wall control to OFF on AUTOMATIC / MANUAL SETTING screen. Figure 14.1.
• Wall control screen will scroll through the following messages after setting to OFF.
• Shutdown
• Auto-Clean
• Off
Approximately 45 minutes after setting the wall control to
OFF, the appliance should be cool enough to touch. If so,
now you can turn the power switch to OFF and pull the
appliance foward on the rails.
There is an interlock switch next to the power switch that as
you slide the appliance out it will ensure the auto-clean system
and the auger will not run, but the blowers will operate.
After servicing, restart with the AUTO/MANUAL SETTINGS
screen. Figure 14.1.
B. Quick Reference Maintenance Chart
Before Servicing Your Appliance
CAUTION! SHOCK AND SMOKE HAZARD!
• Proper Shutdown Procedure must be followed.
• Smoke spillage into room can occur if appliance is not
cool before turning off power switch.
• Risk of shock if appliance is not turned off before servicing appliance.
Automatic
Manual
Off
Figure 14.1
Follow the detailed instructions found in this
section for each step listed in the chart below.
Cleaning or Inspection
FrequencyDaily Weekly Every 2
MonthlyYearly
Weeks
Ash Pan - Burning Wood PelletsEvery 5 bags of fuelORX
Ash Pan - Burning Alternate FuelsEvery 1 bag of fuelORX
Ash Removal from FireboxMore frequently depending on the
fuel type or ash build-up
Auto-Clean InspectionMore frequently depending on the
fuel type
Blower, Combustion (Exhaust)More frequently depending on the
fuel type
Blower, ConvectionMore frequently depending on the
operating environment
Door Latch InspectionPrior to heating seasonORX
Firebox - Prepare for Non-Burn Season At end of heating seasonORX
Firepot - Burning Softwood PelletsEvery 5 bagsORX
Firepot - Burning Hardwood PelletsEvery 3 bagsORX
Firepot - Burning Alternate FuelsEvery 1 bagORX
GlassWhen clear view of fi repot
becomes obscured
Heat Exchanger & Drop TubeEvery 1 ton of fuelORX
HopperEvery 1 ton of fuel or when chang-
ing fuel types
Venting SystemMore frequently depending on the
fuel type
ORX
ORX
OR X
OR X
ORX
ORX
ORX
Page 14
NOTICE: These are recommendations. Clean more frequently if you encounter heavy
build-up of ash at the recommended interval or you see soot coming from the
vent. Not properly cleaning your appliance on a regular basis will void your warranty.
7051-158B
December 6, 2011
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EDGE 60 Pellet Fireplace
C. High Ash Fuel Content Maintenance
• Frequency: When the ash build-up exceeds the half
way point in the fi repot
• By: Homeowner
If the ash build-up exceeds the half way point in the fi repot
before it automatically cleans, then the fi repot is not being
cleaned often enough.
Another symptom is if clinkers are adhering to the sides of
the fi repot.
Double check the wall control to ensure the proper setting
has been selected for the fuel you are burning. If that is correct, change the setting to “Utility Pellet”.
NOTE: You will need to empty the ash pan more frequently if using the “Utility Pellet” setting.
WARNING! Risk of Fire and Smoke!
• High ash fuels or lack of maintenance can cause fi repot to
overfi ll. Follow proper shutdown procedure if ash buildup
exceeds half way point in fi repot.
• Failure to do so could result in smoking, sooting and possible hopper fi res.
Pull fireplace toward you until
fully extended
Slide Rails
Figure 15.3
Attachment brackets shown in open position.
Fireplace is not secure and can roll forward
on the rails. Also the exhaust gaskets are
not sealed properly and combustion leakage
will occur.
Pellets Back-Up
in Feed Tube
Firepot Overfills
Ash Build-Up in Firebox
Figure 15.1
D. Accessing Components for Maintenance
Follow the proper shutdown procedure found on page 14.
1.
2. Remove the Front. Lay it on a soft surface to prevent
scratching.
3. Remove both bolts located on each lower side of the fi replace with a Phillips head screwdriver or socket wrench
and set aside. Figure 15.2.
4. Pull the fi replace towards you until fully extended. Figure
15.3.
One bolt located on each side of fireplace
Figure 15.2
Brackets separated
Figure 15.4
Attachment brackets are tightly fastened to one another so
fireplace is secure and will not roll forward on the rails. It also
ensures the exhaust gaskets are sealed properly to prevent
combustion leakage.
Figure 15.5
5. Components are now exposed for service.
6. Slide the fi replace back into the outer can. Re-attach the
bolts ensuring that the attachment brackets are securely
fastened. This will prevent the fi replace from unexpectedly sliding out on the rail system. Figures 15.4 and
15.5.
7. Double check the bolts and brackets are correctly
positioned to ensure the exhaust gaskets are properly sealed to prevent combustion leakage.
December 6, 2011
7051-158B
Page 15
EDGE 60 Pellet Fireplace
E. General Maintenance and Cleaning
1. Auto-Clean System Inspection & Cleaning
• Frequency: Monthly or every ton (aprx. 50 bags) or
more frequently depending on the type of fuel
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool and the power switch is in the OFF
position.
b. Open the Front and fi rebox door. Inspect the auto-clean
springs: (See item #33 on Figure C on page 57 for the
location of the springs).
• Inspect for any degradation or deformation
• As the springs heat up and cool down they can lose
tension
• If there is a gap showing above the fi repot bottom,
approximately 1/16 inch (1.59mm) or more, it means
the springs have lost their tension
• Lost tension can not keep the fl oor in the proper
position causing ignition problems and fuel falling
into the ash pan.
• Call your dealer to replace the springs.
c. Inspect the holes in the fi repot fl oor for any debris.
• The holes must be kept clear.
• Burning corn will cause the holes to fi ll with particles
and will need to be removed.
d. How often the fi repot cleans itself depends on:
• The type of fuel you selected on the thermostat wall
control
• How long the apliance burns before satisfying set point
on the the wall control.
• Burning biomass fuels may require a more thorough
cleaning during the burn season.
e. Excessive clinkers will eventually jam the auto-clean
system and generate an error message on the wall
control.
R
2. Cleaning Ash Pan
• Frequency: Wood Pellets: Weekly or every 3-5 bags
Alternate Fuel: Daily or every 1 bag
• By: Homeowner
a Locate the ash pan underneath the fi repot.
b. Slide the ash pan straight out.
c. Empty into a non-combustible container and re-install ash
pan.
d. When replacing ash pan push it back until it catches on
the 2 side latches.
e. Clinkers fi lling the ash pan will have to be cleaned out
more often than ash. See Disposal of Ashes.
3. Disposal of Ashes
• Frequency: As needed
• By: Homeowner
a. Ashes should be placed in a metal container with a tight-
fi tting lid.
b. The closed container of ashes should be placed on a
non-combustible fl oor or on the ground, well away from
all combustible materials, pending fi nal disposal.
c. If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have been thoroughly cooled.
WARNING! RISK OF FIRE! Keep combustible materials,
gasoline and other fl ammable vapors and liquids clear of
appliance.
• Do NOT store fl ammable materials in the appliance’s
vicinity.
• Never use gasoline, gasoline-type lantern fuel, kerosene
charcoal lighter fl uid or similar liquids to start or “freshen
up” a fi re in this heater.
Keep all such liquids well away from the heater while it is in
use as combustible materials may ignite.
WARNING! RISK OF FIRE!
Do NOT store fuel:
• Closer than required clearances to combustibles to appliance.
• Within space required for loading or ash removal.
Figure 16.1
Page 16
7051-158B
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is
undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door
removed, cracked, broken or scratched.
December 6, 2011
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4. Cleaning Heat Exchanger, Drop Tube & Exhaust
• Frequency: Monthly or every 1 ton of fuel (aprx. 50
bags).
• By: Homeowner
NOTE:
There are heavy duty vacuum cleaners specifi cally
designed for solid fuel appliance cleaning.
WARNING! Hopper Fire Risk!
For trouble free use of your pellet appliance you must perform cleaning as called for in these instructions. Not doing
so will result in:
• Poor operating performance
• Smoke spillage into the home
• Overheating of components
Not properly cleaning your appliance on a regular basis will
void your warranty.
Tools Needed: A Shop Vac and generic micro cleaning
kit; fl at head and Phillips screwdriver; 11/32 Nut-driver or
wrench.
EDGE 60 Pellet Fireplace
Figure 17.2
3.
Assemble the crevice tool from the micro cleaning kit
to attach to a Shop Vac. Figure 17.3.
Shop Vac* Example
Micro Cleaning Kit*
Example
* Can be purchased at your local hardware store.
1. It is necessary to remove the baffl e to gain access to the
heat exchanger. Follow instructions for baffl e removal
on page 50.
2. Vacuum the ash from the heat exchanger with an
upholstery brush to remove the majority of the ash. Be
sure to vacuum the back of the baffl e also. Inspect the
drop tube and remove any residue build-up in the drop
tube. Figure 17.1.
Figure 17.3
4.
U
se the crevice tool to fi nish cleaning the heat exchanger
fi ns. It is critical that the 2 exhaust exits at the back of the
fi rebox fl oor (left and right) be thoroughly cleaned. Figure
17.4. There are several ways this can done.
a. Use the crevice tool.
b. Attach a hose 1/2 inch (12.7mm) in diameter and
approximately 2 feet (607mm) in length to your vacuum
hose.
c. Use a bottle brush and push the ash down to the
bottom. Remove the combustion (exhaust) blower
and then vacuum out the ash.
Figures 18.1 and 18.2
on page 18.
Figure 17.1 - Example of a dirty heat exchanger
December 6, 2011
7051-158B
2 exhaust exits (left and right side) must
be thoroughly cleaned. Each exit is
approximately 4 inches wide, 1 inch
across and 3 inches deep.
Figure 17.4
Page 17
EDGE 60 Pellet Fireplace
R
Cleaning Heat Exchanger, Drop Tube & Exhaust (Cont’d)
5. The combustion blower must be removed to clean
the exhaust path. Follow the instructions on page 49
however you do not need to disconnect the wires.
a Vacuum out the exhaust area. Figure 18.2. You
may need to replace the gasket at this time also.
See Parts List for part number.
Use a brush to clean out the exhaust transition
b.
path.
5. Cleaning Firepot with Firepot Clean-Out Tool
• Frequency:
Softwood Pellets: Weekly or every 5 bags
Hardwood Pellets: Weekly or every 3 bags
Alternate Fuel: Daily or every 1 bag
• By: Homeowner
a. Be sure the wall control screen says OFF, the appliance
is allowed to cool and the power switch is in the OFF
position.
b. It may be necessary to use your fi repot clean-out tool
to chip away material that has built up on the sides of
the fi repot and to push out any clinkers.
• Larger clinkers may have to be removed from the
top of the fi repot.
•
• If the clinker adheres to the sides of the fi repot, you
c. After power is restored, the auto-clean system will
d. The firepot floor plate must be fully closed when
Corn clinkers can be especially diffi cult to break up
will need to manually clean the fi repot.
recycle and then clean itself.
fi nished.
.
Figure 18.1
Figure 18.2
Vacuum out the exhaust area.
Clinker
Figure 18.3 - Large Clinker
6. Ash Removal from Firebox
• Frequency: Weekly or more frequently depending on
ash build-up
• By: Homeowner
Be sure the wall control screen says OFF, the appliance
is allowed to cool and power switch is in the OFF
position.
There must not be any hot ashes in the fi rebox during
cleaning.
Frequent cleaning of the ash in the fi rebox with a vacuum
cleaner will help slow down the build-up of ash in the
exhaust blower and vent system.
Page 18
7051-158B
December 6, 2011
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