Quadra-Fire CASTILE-GAS-PMH, CASTILE-GAS-CSB, CASTILE-GAS-MBK, 7023-111E User Manual
CASTILE GAS STOVE
O-T L
DIRECT VENT ROOM HEATER
Owner’s Manual
Installation and Operation
Model:
CASTILE-GAS-MBK
CASTILE-GAS-PMH
CASTILE-GAS-CSB
CASTILE-GAS-CWL
R
Tested and
Listed by
OMNI-Test Laboratories, Inc.
O-T
C
US
Portland
Oregon USA
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and
maintenance instructions
included.
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
• Read, understand and
follow these instructions
for safe installation and
operation.
DO NOT
DISCARD
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in the same room
as appliance
• Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other
combustibles away.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas
fi tter.
See Table of Contents for additional Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory-trained
professionals, or technicians supervised by an NFI
certifi ed professional.
www.quadrafi re.com
This appliance may be installed as an OEM installation in manufactured
home (USA only) or mobile home and must be installed in accordance with
the manufacturer's instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
7023-111E
July 29, 2008
and Welcome to the Quadra-Fire Family!
SAMPLE
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability,
and performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
our stoves, inserts and fi replaces. And yet we are old-fashioned when it comes to craftsmanship. Each appliance is
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: HANGING ON A CHAIN ON BACK OF APPLIANCE
MODEL / MODÈLE: CASTILE GAS STOVE
Portland
US
Report No. / Rapport Numéro
061-S-64-5
APPROVED FOR CANADA AND USA TO:
ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heaters, and
applicable sections of UL307b Gas Burning Heating Appliances for Manufactured
Homes and Recreational Vehicles, CAN/CGA 2.17-M91 “Gas Fired Appliances
for use at High Altitudes.” This appliance is manufactured for operation with
Natural Gas.
For conversion to propane Manufacturer’s Part #LPK-MB and instructions must
be used. This appliance may be installed in a bedroom or bedsitting room; in
Canada remote thermostat installation is required.
F
AN TYPE VENTED CIRCULATOR / VENTILATEUR CIRCULATOIRE
Optional Blower Kit #BK-GAS
120Vac, 60Hz., 12 Amperes or less (ou moins)
Route power cord away from unit. /
power cord under or over stove. /
0-2000 FT’ 0-2000FT
Input Rate on “HI” (BTU/Hr) 31,000 30,000 Puissance Évaluée à “HI” (BTU/Hr)
Input Rate on “LO” (BTU/Hr) 22,000 23,000 Puissance Évaluée à “LO” (BTU/Hr)
Maximum Output (BTU/Hr)** 20,943 21,519 Puissance Maximum (BTU/Hr**
Main Burner Orifice .106 .063 Orifice du Brûleur Principal
Minimum Inlet Pressure
Maximum Inlet Pressure
anifold Pressure on
“HI” (Inches W.C.)
M
**Max Venting, Blower On **Ventilation Maximum, Ventilateur Allumé
This appliance equipped only for altitudes 0-2000’ (0-610m) in USA; and in Canada for altitudes of 0-4500’ (0-1370m). In USA for Altitudes above 2000’, the vent configuration,
orifice, or combination of both may need to be changed. See Owner’s Manual for information on making these changes.
Cet appareil est équipé pour les altitudes de 0-2000’ (0-610m) aux États-Unis; et au Canada pour les altitudes de 0-4500’ (0-1370m). Pour les altitudes au dessus de 2000’ aux
États-Unis, la configuration du ventilateur, son orifice ou les deux peuvent possiblement avoir à être changé. Voyez le manuel du propriétaire pour les informations sur ces
changements.
This appliance must be installed in accordance with local codes, if any (and Commonwealth of Massachusetts approved); if none, follow the National Fuel Gas Code. ANSI Z223.1
or Canadian Installation Codes, CAN/CGA-B149. Install and use only in accordance with manufacturer’s installation and operating instructions.
in accordance with local building codes by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts, installation must be performed by
a licensed plumber or gas fitter.)
Cet appareil doit être installé en accord avec les codes locaux, s’il-y-a lieu (et approuvé par dans la République de Massachusetts); sinon lisez ANSI Z223.1/CAN 1-B149. Installez
et utilisez en accords avec les instructions d’installation et d’opération du manufacturier.
locaux. L'installation doit être effectuée par un technicien qualifeé et/ou muni d'une licence de manière à respecter les règlements municipaux. (Dans la République de Massachusetts,
l'installation doit être effectuée par un plombier ou un installateur d'appareils à gaz agrée.)
VENTED GAS FIREPLACE HEATER
NOT FOR USE WITH SOLID FUEL
FOURNAISE AU GAZ AVEC VENTILATION
NE PAS UTILISER AVEC LE COMBUSTIBLE SOLIDE
/
Le Souifleur Optionel Kit #BK-GAS
Éloignez le fil électrique de l'appareil.
Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.
(Inches W.C.)
(Inches W.C.)
Do not route
For use with Natural Gas
Usage Au Gaz Naturel
4.5” 11” Pression Minimum de la Valve (pouces W.C.)
7.0” 14” Pression Maximum de la Valve (pouces W.C.)
3.5” 10” Pression du Collecteur d’ Échappement à “HI” (pouces W.C.)
Serial No / Numéro du
007
APPROUVÉ POUR LE CANADA ET LES ÉTATS-UNIS:
ANSI Z21.88b-2003 / CSA 2.33b-2003 Fournaises au Gaz avec Ventilation,
et les sections applicable de UL 307b Appareils de Chauffage Au Gaz pour
les Maisons Mobiles et les Véhicules Motorisés, CAN/CGA 2.17-M91 “Gas
Fired Appliances for use at High Altitudes”. Cet appareil est manufacturé
pour l’opération avec le Gaz Naturel. Pour une conversion au gaz propane
les pièces du Manufacturier #LPK-MB et ses instructions doivent être utilisées.
Cet appareil peut être utilisé dans une chambre à coucher ou salle de séjour;
au Canada, l’installation d’un thermostat à distance est exigée.
Thermal Efficiency / Efficacité thermique*
81.43% NG (blower on / avec ventilateur allumé)
82.75% LP (blower on / avec ventilateur allumé)
* With Maximum horizontal length. / Avec longueur horizontale maximum.
P.4.1-02 Canada Minimum pipe (P.4.1-02 Le canada tuyau minimum) 57.33% NG / 56.41% LP
For use with Propane
Usage Au Gaz Propane
REMARQUE: Le conduit gaz doit être installé conformément aux codes de construction
meticulously fabricated and gold and nickel surfaces are
hand-fi nished for lasting beauty and enjoyment. Our pledge
to quality is completed as each model undergoes a quality
control inspection. From design, to fabrication, to shipping:
Our guarantee of quality is more than a word, it’s QuadraFire tradition, and we proudly back this tradition with a Limited Lifetime Warranty.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
1445 North HIghway
Colville, WA 99114
www.quadrafire.com
Serial Number
Barcode
Model Name
Test Lab & Report No.
NOTE: Have the gas supply line installed
Page 2
MINIMUM CLEARANCES TO COMBUSTIBLES / ESPACE MINIMUM AUX COMBUSTIBLES
Minimum clearances required from combustible construction for all appliance surfaces.
Espaces minimum exigés de la construction combustible aux surfaces de l’appareil.
F
A
B
A
A. Side of stove top to side wall 8-1/2 in. (216mm) D
B. Back of stove to back wall (air shield) 1/4 in. (6mm)
C. Corner of stove top to side wall 1 in. (24mm) Du coin du dessus du po
D. Minimum Alcove Height 54 in. (1372mm) Ha
E. Maximum Alcove Depth 36 in. (914mm) P
F. Minimum Alcove Width 40 in. (1016mm)
HEARTH: A non-combustible hearth pad is not required. However, the floor beneath the stove must be stable, level, and strong enough to support the stove without a tipping hazard.
CHEMINÉE: Un coussinet non-combustible de cheminée n’est pas exigé. Cependant, le plancher en dessous du poêle doit être droit, à niveau et assez fort pour supporter le poêle
sans le hasard de basculer.
2008 2009 2010 Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L’ÉTIQUETTE
A
SAMPLE
E
A
Date of Manufacture / Date du Manufacturier
C
Made in U.S.A. / Fait Aux États-Unis
Quadra-Fire · Castile Gas Stove · 7023-111E ·
C
u côté du poêle au côté du mur
Le contrôle arrière au mur arrière (écran)
uteur minimum du plancher au plafond
rofondeur maximum de l'alcove
Largeur minimum de l'alcove
D
êle au mur de côté
7023-112
Manufactured Date
July 29, 2008
- TABLE OF CONTENTS -
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Glass Specifi cations ............................4
C. BTU Specifi cations ..............................4
D. High Altitude Installations ....................4
E. Non-Combustible Materials .................4
F. Combustible Materials ........................4
G. Requirements for the
Commonwealth of Massachusetts ........5
Section 2: Getting Started
A. Design & Installation
Considerations ....................................6
B. Tools and Supplies Needed................6
C. Inspect Appliance & Components .......6
Section 3: Appliance Location & Clearances
A. Selecting Appliance Location..............7
B. Clearances to Combustibles ...............7
Section 4: Termination Locations
A. Vent Termination Minimum
Clearances..........................................8
Section 7: Electrical Information
A. Recommendation for Wire ..................27
B. Connecting to the Appliance ............... 27
C.
Section 8: Appliance Setup
A. Remove Shipping Materials ................29
B. Accessories .........................................29
C. Top to Rear Conversion ......................29
D. Baffl e Installation/Adjustment ..............30
F. Positioning the Logs ............................31
H. Opening the Front Door ......................31
I. Glass Door Assembly .........................32
J. Blower Installation ...............................32
K. Damper Adjustment ............................34
L. Shutter Adjustment .............................34
Section 9: Operating Instructions
A. Before Lighting Appliance ................... 35
B. Controls ...............................................35
C. Lighting Appliance ...............................36
D. After Appliance is Lit ...........................37
E. Frequently Asked Questions ...............37
Standing Pilot Ignition System Wiring
E. Leg Leveling System ...........................30
G. Mineral Wool .......................................31
..27
Section 5: Vent Information
A. Venting Components ..........................10
B. Use of Elbows .....................................10
C. Measuring Standards ..........................10
D. How to Use the Vent Graph ................11
E. Venting Guidelines ..............................11
F. Horizontal Termination ........................12
G. Vertical Termination ............................15
Section 6: Gas Information
A. Fuel Conversions ................................23
B. Gas Pressures ....................................25
C. Gas Connection.. ................................25
Section 10: Troubleshooting ............................... 38
Section 11: Maintaining & Servicing Appliance
A. Maintenance Tasks ..............................41
Section 12: Reference Materials
A. Appliance Dimension Diagram ...........42
B. Vent Components Diagram ................43
C. Vent Components List ........................44
D. Service Parts List ................................46
E. Accessories ........................................50
F. Warranty Policy ...................................51
G. Contact Information ............................52
July 29, 2005
Quadra-Fire · Castile Gas Stove · 7023-111E
Page 3
1
Listing and Code Approvals
A. Appliance Certi cation
MODEL: Castile Gas Stove
LABORATORY: OMNI Test Laboratories, Inc.
061-S-64-5
TYPE: Direct Vent Gas Heater
STANDARD:
The product is listed to ANSI standards for “Vented Gas
Appliance Heaters” and applicable sections of “Gas Burning
Heating Appliances for Manufactured Homes and Recreational Vehicles” and "Gas Fired Appliances for use at High
Altitudes".
Manufactured Home or Mobile Home installation may occur
only after the home is site located and must conform with
the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or, when such a standard is
not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas
Equipped Recreational Vehicles and Mobile Housing, CSA
Z240.4.
When installed, the appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.1.
ANSI Z21.88b-2003
UL307bCAN/CBA 2.17-M91
CSA 2.33b-2003
C. BTU Speci cations
Model
(US or Canada)
Castile Gas
Stove
(NG)
Castile Gas
Stove
(LP)
*Maximum Vent Blower On
**Canada Only
Maximum
Input BTU
31,000 22,000 .106 81.43 57.33
30,000 23,000 .063 82.75 56.41
Minimum
Input
BTU
Orifi ce
Size
(DMS)
*Effi ciency
Up To
**P.4
%
D. High Altitude Installations
Omni-Test Laboratories listed gas appliances are tested and
approved without requiring changes for elevations from 0 to
2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifi ce to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A. If the heating value of the
gas has been reduced, these rules do not apply. To identify
the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in
Canada), check with local authorities.
B. Glass Speci cations
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the National
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.
and the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect
the unit and to replace any part of the control system and
any gas control which has been under water.
Page 4
Quadra-Fire · Castile Gas Stove · 7023-111E
E. Non-Combustible Materials
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical
Tube Furnace at 750°C, shall be considered non-combustible
materials.
F. Combustible Materials
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other materials that can ignite
and burn, whether flame proofed or not, or whether plastered
or unplastered shall be considered combustible materials.
July 29, 2008
NOTE: The following requirements reference various
Massachusetts and national codes not contained in this
document.
G. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned or
operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
fi nished grade in the area of the venting, including but not
limited to decks and porches, the following requirements
shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fi tter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the fl oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gas fi tter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to
secure the services of qualifi ed licensed professionals for the
installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent fl oor level.
In the event that the requirements of this subdivision can not
be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above
requirements; provided, however, that during said thirty (30)
day period, a battery operated carbon monoxide detector with
an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and
be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently
mounted to the exterior of the building at a minimum height
of eight (8) feet above grade directly in line with the exhaust
vent terminal for the horizontally vented gas fueled heating
appliance or equipment. The sign shall read, in print size no
less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
Inspection
The state or local gas inspector of the side wall horizontally
vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon
monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a) 1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)
1 through 4:
The equipment listed in Chapter 10 entitled “Equipment
•
Not Required To Be Vented” in the most current edition of
NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas fueled
•
equipment installed in a room or structure separated from
the dwelling, building or structure used in whole or in part
for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas fueled equipment provides a venting system design or venting system components with the
equipment, the instructions provided by the manufacturer for
installation of the equipment and the venting system shall
include:
•
Detailed instructions for the installation of the venting system design or the venting system components; and
•
A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the
parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by
the manufacturer:
•
The referenced “special venting system” instructions shall
be included with the appliance or equipment installation
instructions; and
•
The “special venting system” shall be Product Approved
by the Board, and the instructions for that system shall
include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or
all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
July 29, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
Page 5
Getting Started
2
A
. Design & Installation Considerations
Quadra-Fire direct vent gas appliances are designed to operate with all combustion air drawn from outside of the building
and all exhaust gases expelled to the outside. No additional
air source is required.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult local building, fi re offi cials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
C. Inspect Appliance & Components
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
• Carefully remove the appliance and components from
the packaging.
When planning an installation, it is necessary to determine
the following information before installing:
• Where the appliance is to be installed.
•
The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Whether optional accessories - devices such as a blower,
thermostat or remote control - are desired.
WARNING
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available. Note: Not all
tools will apply to every installation.
Reciprocating saw
Pliers
Hammer
Phillips Screwdriver
Flat Blade Screwdriver
Plumb Line
Level
Manometer
Tape Measure
Variable Speed Drill/Driver
Wrench Set
Framing Square
Framing Material
Hi temp caulking material
Voltmeter
Gloves
Safety Glasses
Non-corrosive Leak Check Solution
or combustible gas detector
• Remove cast door and glass door, and set aside on pro tective surface.
• Remove log set and component pack from fi rebox.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the installation. Follow these instructions carefully during the
installation to ensure maximum safety and bene t.
WARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a re hazard.
Page 6
Quadra-Fire · Castile Gas Stove · 7023-111E
July 29, 2008
3
Appliance Location and Clearances
NOTE:
· Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
· Illustrations/diagrams are not drawn to scale.
· Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to
consider the required clearances to walls (see Figure 3.1).
NOTE: For actual appliance dimensions refer to
Section 12.
B. Clearances
F
B
D
WARNING
Fire Risk
Provide adequate clearance:
• Around air openings
• To combustibles
• For service access
Locate appliance away from traffi c areas.
WARNING
Fire Risk.
• Locate and install appliance to all
clearance specifi cations in manual.
C
A
A
A
Figure 3.1
It is permissible to place the appliance on carpet.
A
Castile Gas Stove
E
Model ABCDEF
Inches
Millimeters
8-1/2 1/4 1 54 36 40
216 6 24 1372 914 1016
CAUTION
Some carpet materials may be sensitive to radiant heat from the
appliance causing discoloration or odor.
NOTE: Flooring beneath appliance may reach 90 degrees
plus room ambient temperature. Check with flooring
manufacturer for maximum temperature allowed on flooring
surfaces.
C
WARNING
Fire Risk.
Odor Risk.
Tipping Risk
• Install appliance on a stable, level platform/
fl oor strong enough to support appliance
without tipping.
• USE wood fl ooring, ceramic tile, brick hearth
or high pressure laminate fl ooring applied
directly over the sub-fl ooring material.
July 29, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
Page 7
4
t
5
5
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles
as specifi ed.
• Do not pack air space with insulation or
other materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances.)
Figure 4.1 Termination Clearances
GAS, WOOD OR FUEL
OIL TERMINATION
TERMINATION
C
GAS
B
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
IS X/ 12
VERTICAL
WALL
Roof Pitch H (Min.) F
Flat to 6/12 .........................................................1.0*
Over 6/12 to 7/12........................................................1.2
Over 7/12 to 8/12 ............................................... 1.5*
Over 8/12 to 9/12 ............................................... 2.0*
Over 9/12 to 10/12 ............................................. 2.5*
Over 10/12 to 11/12 ........................................... 3.2
Over 11/12 to 12/12 ........................................... 4.0
Over 12/12 to 14/12 ........................................... 5.0
Over 14/12 to 16/12 ........................................... 6.0
Over 16/12 to 18/12 ........................................... 7.0
Over 18/12 to 20/12 ........................................... 7.5
Over 20/12 to 21/12 ........................................... 8.0
* 3 foot minimum in snow regions
Figure 4.3 Minimum Height from Roof to Lowest Discharge
Opening
A
Gas
Termination
A 6 in. 20 in. min. Horizontal distance between terminations
B 20 in. 24 in. min. Distance to perpendicular wall
C 18 in. 18 in. Vertical distance between terminations
Figure 4.2 Multiple Vertical Termination
Page 8
Wood & Fuel Oil
Termination
Comments
Quadra-Fire · Castile Gas Stove · 7023-111E
Figure 4.3 specifi es minimum vent heights for various
pitched roofs.
July 29, 2008
M
N
P
X
J or K
R
Q
(See Note 2)
S
V
V
T
Electrical
Service
D*
V
S
V
G
v
D
E
v
B
L
v
B
v
F
v
A
B
v
B
v
A
H
U.S.
(3 FT)
M
I
v
= VENT TERMINAL
V
A = 12 inches ............. clearances above grade, veran-
(See Note 1)
X
= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED
da, porch, deck or balcony
B = 12 inches ............ clearances to window or door
that may be opened, or to permanently closed window. (Glass)
D* = 18 inches ............. vertical clearance to unventilat-
ed soffit or to ventilated soffit located above the terminal
*30 inches ............ for vinyl clad soffits and below
electrical service
F = 9 inches .............. clearance to outside corner
G = 6 inches ............... clearance to inside corner
H = 3 ft. (Canada) ...... not to be installed above a gas
meter/regulatorassembly within3
feet (90cm) horizontally from the
center-line of the regulator
I
= 3 ft. ................
.......
clearance to gas service regula-
tor vent outlet
J = 9 inches (U.S.A.)
12 inches (Canada)clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
K = 3 ft. (U.S.A.)
6 ft. (Canada) ......... clearance to a mechanical
(powered) air supply inlet
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalkor a paved driveway
located on public property
M*** = 18 inches .............. clearance under veranda ,
porch, deck, balconyor overhang
42 inches .............. vinyl
S = 6 inches ................. clearance from sides of
(See Note 3)
electrical service
T = 12 inches ................ clearance above electrical
(See Note 3)
service
Alcove Applications
N = 6 inches ................. non-vinyl sidewall s
P=8ft.
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
12 inches ............... vinyl sidewalls
Q
MIN
1cap 3feet 2xQ
2 caps 6 feet 1 x Q
3 caps 9 feet 2/3 x Q
4caps 12feet 1/2xQ
Q
= # termination caps x 3 R
MIN
= (2 / # terminationcaps) xQ
MAX
R
MAX
ACTUA L
ACTUA L
ACTUA L
ACTUA L
ACTUAL
_
_
_
_
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and
serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
NOTE 1: On private property where termination is less than 7 feet above
a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed
cap is suggested. (See vents components pages.)
NOTE 2: Termination in an alcove space (spaces only open on one side
and
an overhang) are permitted with the dimensions specified for
without
vinyl or non-vinyl siding and soffits. 1. There must be at least 3 feet
minimum between termination caps. 2. All mechanical air intakes within
10 feet of a termination cap must be a minimum of 3 feet below the
termination cap. 3.All gravity air intakes within 3 feet of a termination cap
must be a minimum of 1 foot below the termination cap.
NOTE 3: Location of the vent termination must not interfere with access
to the electrical service.
Figure 4.4
July 29, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
NOTE: Local codes or regulations may require different
clearances.
NOTE: Termination caps may be hot. Consider their proximity to
doors or other traffic areas.
WARNING: In the U.S.: Vent system termination is NOT permitted
in screened porches. You must follow side wall, overhang and
ground clearances as slated in the instructions.
In Canada: Vent system termination is NOT permitted in screened
porches. Vent system termination is permitted in porch areas with
two or more sides open. You must follow side wall, overhang and
ground clearances as stated in the instructions.
Quadra-Fire assumes no responsibility for the improper performance of the appliance when the venting system does not meet
these requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH
VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED (part #VPK-DV).
Page 9
5
Vent Information
A. Venting Components
In order to comply with applicable codes and product
warranties, use only following venting components:
• Hearth & Home Technologies (HHT)
• Security Chimney's Secure Vent Chimney System
• Selkirk Metalbestos
• AmeriVent
• Simpson Dura-Vent (SDV)
DO NOT USE FIELD-FABRICATED VENTING
COMPONENTS. Refer to the venting manufacturer’s
instructions.
This product is approved to be vented either horizontally,
through the side wall or vertically through the roof. You may
vent through a Class A or masonry chimney if an approved
adapter is used.
This appliance is a direct vent heater. All combustion air must
come directly from the outside of the building. The vent pipe
for this unit consists of an inner and an outer pipe. The inner
pipe carries the appliance exhaust out of the system, and the
outer pipe brings fresh combustion air into the appliance.
• A round support box/wall thimble or heat shield is
required when the venting passes through a combustible wall.
• A support box or ceiling fi restop is required when the
venting passes through a ceiling.
• Roof fl ashing and a storm collar are required when venting passes through the roof.
• Follow instructions provided with the venting for installation of these items.
B. Use of Elbows
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these
specifi cations.
• Appliance performance will suffer if specifi cations are
not followed.
Diagonal runs have both vertical and horizontal vent aspects
when calculating the effects. Use the rise for the vertical
aspect and the run for the horizontal aspect. (See Figure
5.1.)
Two 45° elbows may be used in place of one 90° elbow. On
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm)
horizontal run and 8-1/2 in. (216mm) vertical run. A length of
straight pipe is allowed between two elbows. (See Figure
5.1.)
Vertical
12 in.
8-1/2 in.
8-1/2 in.
Horizontal
Figure 5.1
Page 10
WARNING
Fire Hazard.
Explosion Risk.
Asphyxiation Risk.
Do NOT connect this gas appliance to a chimney
fl ue serving a separate solid-fuel or gas burning
appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
May impair safe operation of this appliance or
other appliances connected to the fl ue.
Quadra-Fire · Castile Gas Stove · 7023-111E
C. Measuring Standards
Vertical and horizontal measurements were made using the
following standards.
• Pipe measurements are from center line to center line.
• Horizontal terminations are measured to the outside of
the mounting surface (fl ange of termination cap). See
Figure 4.1 on page 8.
• Vertical terminations are measured to the top of the last
pipe before termination cap.
• Horizontal pipe installed level with 1/4 in. rise.
July 29, 2008
D. How to Use the Vent Graph E. Venting Guidelines
1. Measure the vertical distance from the top of appliance
to the center of the 90° elbow. On the graph below, draw
a horizontal line from that measurement on the vertical
axis across until it intersects with the slanted line.
2. From the point of this intersection, draw a vertical line to
the bottom of the graph.
3. The point at which this line meets the bottom line of the
graph is the maximum length of the horizontal run.
EXAMPLE 1: If the vertical dimension from the center line of
the fl ue vent to the center of the 90° elbow is 7 ft. (2.13 m),
the horizontal run to the outer wall fl ange must not exceed
16 ft. (5m).
EXAMPLE 2: If the vertical dimension from the center line of
the fl ue vent is 21 ft. (6m), the horizontal run to the outer wall
fl ange must not exceed 12 ft. 10 in. (4m).
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent
pipe and each 45° elbow is equivalent to 1 ft. (305mm)
of vent pipe, and must be subtracted from vent pipe
run. A single vertical to horizontal 90° elbow is already
calculated into the allowable 20 ft. (6m) run. Each
additional 90° elbow reduces the maximum horizontal
distance by 3 ft. (914mm).
NOTES
The maximum horizontal vent run is 20 ft (6m) when
the vertical vent rise is 10 ft. (3m).
The minimum horizontal vent run is 6 in. (152mm).
Horizontal sections require a 1/4 in. (6mm) rise for
every 12 in. (305 mm) of horizontal travel.
Exterior Vent Diameter = 6-5/8 in. (168mm); Inner
Vent Diameter = 4 in. (102mm).
Horizontal sections require noncombustible support
every 3 ft. (914mm), e.g. wall straps.
For any vertical termination a minimum of 6 ft. (2m)
vertical must be used.
Minimum vertical from appliance top before adding
an elbow is 2 in. (51mm).
EXCEPTIONS FOR HORIZONTAL INSTALLATIONS:
*When installing this appliance in a rear vent configuration
with no vertical rise, a Snorkel Kit must be used.
*The maximum horizontal vent run is 3 ft. (914mm)
*The maximum horizontal vent run with a 45° elbow is 2
ft. (609mm).
*The minimum horizontal vent run is 6 in. (152mm).
EXAMPLE: The use of 3 elbows would reduce the allowable
horizontal run to 9 ft. (3 -1 = 2 elbows x 3 ft. = 6 ft.; 20 ft. max.
- 6 ft. = 14 ft. max.).
NOTE: IF YOUR INSTALLATION FALLS
WITHIN A SHADED AREA ON THE
40 ft. Maximum Vertical
GRAPH, THE DAMPER MUST BE USED.
SEE INFORMATION ON DAMPER
ADJUSTMENT ON PAGE 34.
NOTE: In the Commonwealth of
Massachusetts, the word damper
shall be replaced with the words flue
Example 2
restrictor.
VERTICAL DISTANCE FROM
APPLIANCE TO 90° ELBOW
Example 1
6 ft. Min. Vertical
Termination
C
C
For rear vent or top of
L
stove for top vent.
Figure 5.2
Part #SLK-991DA
40'
39'
38'
37'
36'
35'
34'
32'
30'
28'
Damper position
more CLOSED in
26'
24'
22'
20'
18'
16'
14'
'
12
10'
8'
6'
4'
2'
L
this area
Damper position
more OPEN in this
area
No Damper
in this area
2' 4' 6 ' 8' 10' 12' 14' 15' 16' 17' 18' 19' 20'
3 ft. (91 cm) Maximum Horizontal run with no
vertical pipe and with 1/4 in. (6.35 mm) rise per
foot. Must use Snorkel cap.
6 in. Min. starter pipe
HHW2
July 29, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
Page 11
F. Horizontal Termination
WARNING
90° Elbow
Center Line
Pipe Length
Center Line
Type A - Up and Out Installation
Pipe Length
Wall Thimble Cover
Wall Thimble/
Heat Shield
Termination Cap
Type B - Straight Out Installation
Snorkel Kit
Wall Thimble
Cover
15-5/8 in.
(397mm)
Pipe Length
Minimum 6 in.
(152mm) of pipe
through wall
21 in. (533mm)
Wall Thimble or Heat Shield
Wall Strap 14 in.
(356mm) Wide
Fire Hazard.
Exhaust Fume Risk.
Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
Step 2.
Direct vent pipe is designed with a locking connection. To
connect the venting system to the appliance flue outlet, a
twist-lock adapter is built into the appliance at the factory.
Wall thickness may vary. Remember to include wall
thickness in minimum clearances when figuring venting
lengths for your installation needs.
Note: Female ends of direct vent pipe/elbows are designed
to slide straight onto the male ends of adjacent pipes by
orienting the pipe indentations so they match and slide into
the entry slots on the male ends, see Figure 5.4. Push
the pipe sections completely together, then twist-lock one
section clockwise approximately one-quarter turn, until the
two sections are fully locked. The female locking lugs may
not be visible from the outside. They may be located by
examining the inside of the female ends.
Female Locking Lugs
Type C - 45
45° Elbow
Figure 5.3
° Elbow in Corner Installation
Wall Thimble/Heat Shield
1 in. (25mm)
Clearance from
appliance corner to
combustible wall
1 in. (25mm) Clearance from appliance
corner to combustible wall
Step 1.
Determine the desired location of the appliance. Check to
ensure that wall studs or roof rafters are not in the way when
the venting system is attached. If this is the case, you may
want to adjust the location of the appliance.
Male Locking Lugs
Figure 5.4
WARNING
Fire Risk.
Explosion Risk.
Combustion Fume Risk.
Use vent run supports per installation instructions.
Connect vent sections per installation instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below connection
point to appliance.
• Maintain specifi ed slope (if required).
Improper support may allow vent to sag or separate.
Page 12
Quadra-Fire · Castile Gas Stove · 7023-111E
July 29, 2008
Step 3.
HOT
For installations using a round support box/wall thimble
(check pipe manufacturer's instructions), mark the wall for a
10 in. x 10 in. (254mm x 254mm) square hole. The center
of the square hole should line up with the center line of the
horizontal pipe, as shown in Figure 5.5. Cut and frame the
hole in the exterior wall where the vent will be terminated. If
the wall being penetrated is constructed of noncombustible
material, i.e. masonry block or concrete, a 7 in. (178mm)
diameter hole is acceptable.
Center of Hole
Center Line
Step 4.
Position the horizontal termination cap in the center of the 10
in. x 10 in. (254mm x 254mm) square hole and run a bead
of non-hardening mastic around its outside edges, so as to
make a seal between it and the wall, attach termination cap
to the exterior wall with the four wood screws provided. The
arrow on the vent cap should be pointing up (Figure 5.6).
Wood
Screw
HOT
Wall
Thimble
Figure 5.5
Center Line
NOTE:
(1) Installation requires a minimum of 6 in. (152mm)
horizontal run of vent with a 1/4 in. (6mm) rise run towards
the termination. Each 1 ft. (305mm) of horizontal venting
must include a 1/4 in. (6mm) rise. Never allow the vent
to run downward. This could cause high temperatures
and may present the possibility of a house or structure
fire.
(2) The location of the horizontal vent termination on an
exterior wall must meet all local and national building
codes, and must not be easily blocked or obstructed,
see Figure 4.4 on page 9.
(3) For installations requiring a vertical rise on the exterior
of the building, a snorkel kit is available with a 14 in.
(356mm) and a 36 in. (914mm) tall snorkel termination
cap. Follow the same installation procedures as used
for standard horizontal terminations. If the snorkel
termination must be installed below grade (i.e. basement
application), proper drainage must be provided to
prevent water from entering the snorkel termination. Do
not backfill around snorkel termination.
Wall Thimble
Figure 5.6
NOTES:
(1) The four wood screws provided should be replaced with
appropriate fasteners for stucco, brick, concrete, or
other types of sidings.
(2) A termination cap with a built-in vinyl siding standoff is
highly recommended on a building with vinyl siding. The
pilot hole will be 2 in. (51mm) closer to the bottom of the
square than the top. Using a framing square, draw a 14
in. x 14 in. (356mm x 356mm) square around the pilot
hole in the siding. See Figure 5.7.
8 in.
(203mm)
7 in.
(178mm)
7 in.
(178mm)
Figure 5.7
6 in.
(152mm)
(4) Vertical clearances through a wall require 2 in. (51mm)
off the top of the venting pipe and 1 in. (25mm) off the
sides and bottom.
July 29, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
Page 13
(NOTE: Some termination caps may cause the vent
pipe to be off center on flashing). Ensure that proper
clearances to combustible materials are maintained.
If you are not using an approved termination cap with
a built-in standoff on a building with vinyl siding, a
vinyl siding standoff should be installed between the
termination cap and the exterior wall (Figure 5.8). Follow
manufacturer’s instructions for attaching the vinyl siding
standoff to the horizontal termination cap. The vinyl
siding standoff prevents excessive heat from possibly
melting the vinyl siding material. The vent terminal cap
shall not be recessed into a wall or siding. Remove
siding from the area where the standoff will be located.
Note: The attachment from the vent pipe to the vent cap
must be sealed with silicone. Venting terminals shall not be
recessed into a wall or siding.
WARNING
Fire Hazard.
Exhaust Fume Risk.
Impaired Performance of Appliance.
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
Vinyl Siding
Apply sealant to all four sides
Screws
Bolt horizontal top to vinyl
standoff
Wall Thimble Cover
Wall Thimble
Figure 5.8
Screws
Vinyl siding standoff with siding beneath
removed
Step 5.
Place the wall thimble cover over the pipe assembly and
slide the appliance and vent assembly towards the wall,
carefully inserting the vent pipe into the vent termination
cap assembly. It is important that the vent pipe extend into
the vent termination cap a sufficient distance so as to result
in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the
connection between the vent pipe and the vent termination
cap by attaching the two sheet metal strips extending from
the vent termination cap assembly into the outer wall of
the vent pipe. Use the two sheet metal screws provided to
connect the strips to the pipe section (Figure 5.9).
WARNING
Do NOT connect a pipe section to a termination cap without
using the telescoping fl ue section found on the termination cap.
WARNING
Burn Risk.
• Local codes may require installation of a cap
shield to prevent anything or anyone from
touching the hot cap.
Fold Strap Here
Figure 5.9
Page 14
1/4 in. (6mm)
Sheet Metal Screw
Wall Thimble Cover/Ceiling
Firestop as Required by Local
Jurisdiction
Wall Thimble
Strap
Quadra-Fire · Castile Gas Stove · 7023-111E
July 29, 2008
G. Vertical Termination
1. Direct Vent Pipe
Storm
Collar
Firestop
Pipe Length
Vertical Termination Cap
Flashing
Support
Box
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as speci-
fi ed.
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe may cause fi re.
40 ft. (12.19m)
Maximum
Figure 5.10
Step 1.
Check the installation instructions for required 1 in. (25mm)
clearances (air space) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or
other nearby combustible surfaces. See page 16, Figure
5.16 Check the instructions below for maximum vertical rise
of the venting system, and any maximum horizontal offset
limitations. All offsets must fall within the set parameters of
the vent graph (Figure 5.2) located on page 11.
NOTE: Maximum vertical rise allowable is 40 ft. (12m)
Figure 5.11).
NOTE: Maximum number of 45° elbows permitted for a
vertical installation is eight, provided their installation
does not decrease maximum allowable horizontal run (as
specified by vent graph, on page 11).
Figure 5.11
Step 2.
Set the gas appliance in its desired location. Drop a plumb
bob down from the ceiling to the position of the appliance
flue exit, and mark the location where the vent will penetrate
the ceiling. Drill a small hole at this point. Next, drop a plumb
bob from the roof to the hole previously drilled in the ceiling,
and mark the spot where the vent will penetrate the roof.
Determine if ceiling joists, roof rafters, or other framing will
obstruct the venting system. You may wish to relocate the
appliance, or to offset, as shown in Figure 5.12, on the next
page, to avoid cutting loadbearing members. When location
is determined, drill small hole.
July 29, 2008
Quadra-Fire · Castile Gas Stove · 7023-111E
Page 15
specified. Continue to assemble lengths of pipe and elbows
necessary to reach from the ceiling support box/wall thimble
up through the roof line. Galvanized pipe and elbows may
be utilized in the attic, as well as above the roofline. The
galvanized finish is desirable above the roofline, due to its
higher corrosion resistance.
Plumber’s Tape
connected to
Wall Strap
Wall Strap
Two 45˚ Elbows
Figure 5.12
Step 3.
To install the round support box/wall thimble cover in a flat
ceiling, cut a 10 in. (254mm) square hole in the ceiling,
centered on the hole drilled in Step 2. Frame the hole as
shown in Figure 5.13.
NOTE:
(1
) If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft.
(914mm) to avoid excessive stress on the elbows, and
possible separation. Wall straps are available for this
purpose, Figure 5.12.
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the flow
of flue gases and intake air.
Step 6.
Slip the flashing over the pipe section(s) protruding through
the roof. Secure the base of the flashing to the roof with
roofing nails. Ensure the roofing material overlaps the top
edge of the flashing as shown in Figure 5.14. Verify that
the chimney is the required height above the roof. See roof
pitch table, Figure 4.3, on page 8 of this manual.
Shingles overlap on
top edge of flashing
CAP AND STORM
COLLAR NOT SHOWN
FOR CLARITY
Ceiling
Joists
Framing
1 - 1/2 in. (38mm) Long
Wood Screws
Figure 5.13
Step 4.
Assemble the desired lengths of pipe and elbows necessary
to reach from the appliance up through the round support
box. Ensure that all pipe and elbow connections are in their
fully twist-locked position. Assemble as instructed.
Step 5.
Cut a hole in the roof centered on the small drill hole placed in
the roof in Step 2. The hole should be of sufficient size to meet
the minimum requirements for clearance to combustibles, as
Figure 5.14
Step 7.
Continue to assemble pipe sections until the height of the
vent (before adding the termination cap) meets the minimum
code requirements as outlined in the current CAN/CGA-B149
Installation Codes (in Canada), the National Fuel Gas Code
NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that
for steep roof pitches, the vent height must be increased.
See Roof Pitch Table (Figure 4.3, on page 8). In high wind
conditions, nearby trees adjoining rooflines, steep pitched
roofs, and other similar factors can result in poor draft, or
down drafting. In these cases increasing the vent height or
switching to the high wind termination cap may solve this
problem.
Page 16
Quadra-Fire · Castile Gas Stove · 7023-111E
July 29, 2008
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