ProMariner TruePower Combi Owner's Manual And Installation Manual

1000-2500 Watts | 12/24 Volts
TruePower Combi
Owner's Manual and Installation Guide
Combination Battery Charger / Inverter
010909
specifications subject to change without notice
Factory Service TEL: 1-800-824-0524 www.promariner.com 8:30 - 5:00 Eastern Standard Time 200 International Drive, STE 195 Portsmouth, NH 03801
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IMPORTANT NOTICE - SAVE THESE INSTRUCTIONS
Please save and read all safety, operating and installation instructions before installing or applying DC or AC power to your TruePower Combi.
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Online Technical Support and Service Support
Your Satisfaction is Important to Us!
Do Not Return this Product to the Retailer or Dealer for any service or warranty requirements. Please call our Customer Care Department line at 1-800-824-0524 from 8 am to 5 pm (Eastern Standard Time) for any warranty, service or installation assistance you may need. Thank You
ProMariner
ProMariner
Please read thoroughly prior to installation
Contains Important Installation and Operation Information and instructions for: QS Series - Quasi (Modified) Sine Wave Series PS Series - Pure Sine Wave Series
Table of Contents
Warnings... 1-3 Personal Precautions... 4 Overview... 5 Features... 6-8 Setup And Operation... 9-14 Installation... 14-26 Post Installation - Pre-start Checklist... 27 Troubleshooting... 28-29 Appendix 1 Load Calculations... 30-32 Appendix 2 Technical Specifications... 33-34
Introduction
Thank you from all of us at ProMariner. Congratulations on your recent purchase of a TruePower Combi Charger/Inverter!
Important Notice – Please read and understand this manual before installing your TruePower Combi Charger/Inverter.
This manual is written to assist in the installation of your new TruePower Combi Charger/Inverter; however, since this is a permanent AC and DC hardwired installation, ProMariner strongly recommends that a Certified Marine Electrical Technician® trained by the American Boat & Yacht Council (ABYC) perform the installation. The TruePower Combi unit you have purchased is constructed to the safety standards of the ABYC to prevent fire and electrocution; the installation must conform to these same industry standards. For more information on ABYC, their Standards and Technical Information reports for Small Craft, and to find a certified technician near you, visit www.abycinc.org.
To Preclude a Safety Hazard, all existing AC and DC electrical components (e.g. wire, fuses, circuit breakers, battery switches, connections) must be inspected for proper condition prior to installation. Failure to confirm adequate condition and proper installation to ABYC Standard E-11 AC & DC Electrical Systems on board boats may result in a dangerous condition and/or premature failure of this or other installed electrical components. Any and all areas of the existing system that are found not in compliance with ABYC E-11 must be replaced prior to installation.
Customer Service & Warranty
We are committed to customer satisfaction and value your business. If at any time during the warranty period you experience a problem with your new TruePower Combi simply call us at 1-800-824-0524 during standard business hours (8:30 AM – 5 PM Eastern Standard Time) for technical support.
TruePower Combi
Two Year Limited Factory Warranty
Each TruePower Combi model is guaranteed against defects in material and workmanship to the original consumer in normal use for 2 years from the date of purchase. Professional Mariner, LLC will at it's discretion repair or replace free of charge any defects in material or workmanship. The following conditions apply:
• Warranty is calculated from manufacture date if not registered within 30 days of purchase.
• Warranty void if unauthorized repairs attempted.
• Customer is responsible for returning the product to Professional Mariner, LLC.
Inbound shipping costs must be paid by customer.
• This warranty does not cover blemishes due to normal wear and tear or damaged caused by accidents, abuse, alterations or misuse.
• Cosmetic repairs can be done at owner's request and expense.
Purchase or other acceptance of the product shall be on the condition and agreement that Professional Mariner SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.) Professional Mariner neither assumes nor authorizes any person for any obligation or liability in connection with the sale of this product.
To make a claim under warranty, call 1-800-824-0524 or visit www.promariner.com identifying the product and giving its locations. Follow the company's return instructions, which will then be provided by the company. Professional Mariner will make its best effort to repair or replace the product, if found defective within the terms of the warranty, within (30) days after return of the product to the company. Professional Mariner will ship the repaired or replaced product back to the purchaser.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty is in lieu of all others expressed or implied.
Factory Service Center & Technical Offices
Professional Mariner, LLC
200 International Drive STE 195
Portsmouth, NH 03801
Tel: 1-800-824-0524 www.promariner.com
Professional Mariner, LLC Headquarters
Tel: (603) 433-4440 / Fax: (603) 433-4442
1
Warnings
Important Notice: FCC Class A Notification & International Standards Compliance
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
If in a residential setting you are encountering interference with TV and Radio reception while NOT in inverter mode, then: simply disconnect AC power from the TruePower Combi Charger/Inverter to confirm if this unit is causing the interference, if so explore the following options to minimize interference:
1) Make sure your AC connections include a proper Ground connection
2) Reposition your receiving antenna
3) Purchase a separate AC line filter
4) Relocate the affected appliance so it is further separated from the TruePower Combi Charger/Inverter
Warnings
This equipment has been designed to comply with: American Boat & Yacht Council A-31 Battery Chargers and Inverters
FCC Class A Underwriters Laboratories: Standard 1236 Battery Chargers for Charging Engine Starter Batteries Standard 458 Power Converter/Inverter Systems for Land Vehicles and Marine Crafts
230VAC Models
DANGER
HIGH VOLTAGE
AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL SHOCK.
BEFORE PERFORMING ANY ELECTRICAL WORK TURN OFF AC POWER SUPPLY
DANGER
EXPLOSION HAZARD
AVOID SERIOUS INJURY OR DEATH
MAKE CONNECTIONS IN AN ATMOSPHERE FREE OF EXPLOSIVE FUMES
WARNING
LOW VOLTAGE
AVOID SERIOUS INJURY FROM ELECTRICAL BURNS AND SPARKS.
BEFORE PERFORMING ANY ELECTRICAL WORK DISCONNECT ANY DC POWER
SUPPLY FROM UNIT
34
Appendix 2
Appendix 2 Technical Specifications
AC PASS-THROUGH SPECIFICATIONS
DC INPUT AMPERAGE
TruePower Combi 1000 QS 1500 QS 2500 QS 2000 PS
Input Voltage 120Vac 110/230VAC Low Voltage Disconnect 85Vac ± 4% 85/184Vac ± 4% Low Voltage Reconnect 95Vac ± 4% 95/194Vac ± 4% High Voltage Disconnect 132Vac ± 4% 136/253Vac ± 4% High Voltage Reconnect 127Vac ± 4% 132/243Vac ± 4% Nominal Input Frequency 50Hz / 60Hz (Auto Detection) Transfer Switch Rating 30A Pass Through Without Battery Yes Maximum Pass Through Overload 30A
(110 VAC 60 Hz.) 12 Volt QS Models
01012 True Power Combi - 12V 40A/1000W Combination Charger/Inverter - 110Vac 60hz 10.5 - 15Vdc Up to 100A 01512 True Power Combi - 12V 40A/1500W Combination Charger/Inverter - 110Vac 60hz 10.5 - 15Vdc Up to 150A 02412 True Power Combi - 12V 40A/2500W Combination Charger/Inverter - 110Vac 60hz 10.5 - 15Vdc Up to 250A
(110 VAC 60 Hz.) 24 Volt QS Models
01524 True Power Combi - 24V 20A/1500W Combination Charger/Inverter - 110Vac 60hz 21.5 - 29.5Vdc Up to 75A 02424 True Power Combi - 12V 40A/1500W Combination Charger/Inverter - 110Vac 60hz 21.5 - 29.5Vdc Up to 125A
(230 VAC 50 Hz.) 12 Volt QS Models
01513 True Power Combi - 12V 40A/1500W Combination Charger/Inverter - 230Vac 50hz 10.5 - 15Vdc Up to 150A 02423 True Power Combi - 12V 50A/2500W Combination Charger/Inverter - 230Vac 50hz 10.5 - 15Vdc Up to 250A
(230 VAC 50 Hz.) 24 Volt QS Models
01525 True Power Combi - 24V 20A/1500W Combination Charger/Inverter - 230Vac 50hz 21.5 - 29.5Vdc Up to 75A 02425 True Power Combi - 24V 25A/2500W Combination Charger/Inverter - 230Vac 50hz 21.5 - 29.5Vdc Up to 125A
TruePower Combi - Combination Charger / Inverter with Automatic Crossover
DC Voltage
(range)
DC Amps
(max continuous)
(110 VAC 60 Hz.) PS Models
02012 True Power Combi - 12V 70A/2000W Combination Charger/Inverter - 110Vac 60hz 10.5 - 15Vdc Up to 200A 02024 True Power Combi - 24V 35A/2000W Combination Charger/Inverter - 230Vac 50hz 21.5 - 29.5Vdc Up to 100A
(230 VAC 50 Hz.) PS Models
02013 True Power Combi - 12V 70A/1500W Combination Charger/Inverter - 230Vac 50hz 10.5 - 15Vdc Up to 200A 02025 True Power Combi - 24V 35A/2000W Combination Charger/Inverter - 230Vac 50hz 21.5 - 29.5Vdc Up to 100A
Pure Sine Wave Combination Charger / Inverter with Automatic Crossover
DC Voltage
(range)
DC Amps
(max continuous)
Warnings
Warnings
2
CAUTION
HOT SURFACES – TO REDUCE RISK OF BURNS DO NOT TOUCH WHILE IN SERVICE
CHARGE ONLY USER SELECTED TYPE BATTERIES
(Flooded, AGM, Gel, or Calcium)
OTHER TYPES OF BATTERIES MAY BURST CAUSING PERSONAL
INJURY AND DAMAGE
RISK OF ELECTRIC SHOCK, NO USER SERVICEABLE PARTS, RETURN TO
MANUFACTURER FOR SERVICING
THIS UNIT IS NOT IGNITION PROTECTED
SAVE THESE INSTRUCTIONS – This manual contains important safety, operating and installation instructions for these TruePower Combi models:
!
TruePower Combi - Combination Charger/ Inverter
(110 VAC 60 Hz) 12 Volt QS Models
01012 True Power Combi Charger/Inverter - 110vac 60hz - 12Vdc - 40A 1000W Continuous/3000W Peak Surge
01512 True Power Combi Charger/Inverter - 110vac 60hz - 12Vdc - 40A 1500W Continuous/4500W Peak Surge
02412 True Power Combi Charger/Inverter - 110vac 60hz - 12Vdc - 50A 2500W Continuous/7200W Peak Surge
(110 VAC 60 Hz) 24Volt QS Models
01524 True Power Combi Charger/Inverter - 110vac 60hz - 24Vdc - 20A 1500W Continuous/4500W Peak Surge
02424 True Power Combi Charger/Inverter - 110vac 60hz - 24Vdc - 25A 2500W Continuous/7200W Peak Surge
(230 VAC 50 Hz) 12 Volt QS Models
01513 True Power Combi Charger/Inverter - 230vac 50hz - 12Vdc - 40A
1500W Continuous/4500W Peak Surge
02413 True Power Combi Charger/Inverter - 230vac 50hz - 12Vdc - 50A
2500W Continuous/7200W Peak Surge
(230 VAC 50 Hz) 24Volt QS Models
01525 True Power Combi Charger/Inverter - 230vac 50hz - 24Vdc - 20A
1500W Continuous/4500W Peak Surge
02425 True Power Combi Charger/Inverter - 230vac 50hz - 24Vdc - 25A
2500W Continuous/7200W Peak Surge
Appendix 2
33
Appendix 2 Technical Specifications
TruePower Combi 1000 QS 1500 QS 2500 QS 2000 PS
Power 1000W 1500W 2400W 2000W Continuous Power 1000W 1500W 2400W 2000W Surge Power 3000W 4500W 7200W 6000W Output Waveform Modified Sine Wave Sine Wave AC Output Voltage 110 110 /230 110 /230 110 /230 DC Input Voltage 12 12 /24 12/24 12 /24 Efficiency >80% Cooling Fan Yes Short Circuit Protection Yes Soft Start Yes High Voltage Protection Yes Reverse Polarity Protection Yes Capable of Starting Electric Motor 1/2 hp 1/2 hp 1 hp 1 1/2 hp Low Battery Alarm 10.5Vdc ±'b1 0.3Vdc for 12V battery
21Vdc ±'b1 0.6Vdc for 24V battery
Low DC Input Shut Down 10.Vdc ±'b1 0.3Vdc for 12V battery
20Vdc ±'b1 0.6Vdc for 24V battery
High DC Input Alarm & Fault 16Vdc ±'b1 0.3Vdc for 12V battery
32Vdc ±'b1 0.6Vdc for 24V battery
High DC Input Recovery 15.5Vdc ±'b1 0.3Vdc for 12V battery
31Vdc ±'b1 0.6Vdc for 24V battery
Power Saver Load <20W (enabled on “stand by” setting of Remote Panel)
INVERTER SPECIFICATIONS
CHARGER SPECIFICATIONS
TruePower Combi 1000 QS 1500 QS 2500 QS 2000 PS
Input Voltage 120V 110/230V Nominal Charge 40A -12Vdc 40A-12Vdc 50A-12Vdc 70A-12Vdc
20A-24Vdc 25A-24Vdc 35A-24Vdc Charge Current Regulation ± 5Adc Battery Initial Voltage
0-15.7Vdc
0-16Vdc for 12V
(can operate w/ 0Vdc battery)
0-32Vdc for 24V (can operate w/ 0Vdc battery)
Charger Breaker Size 16A 20A 20A 30A
Warnings
Warnings
3
! Do not expose this unit to rain or snow ! Use of attachments not recommended or sold by Professional Mariner, LLC will void
warranty and may result in the risk of fire, electrical shock or personal injury.
! Do not operate the unit if it has been dropped or visibly damaged in any way ! Do not disassemble the unit. If service or repair is required please contact ProMariner
customer service at 1-800-824-0524
! To reduce the risk of electrical shock, remove connection to AC shorepower and DC
connections prior to maintenance or cleaning. Turning off controls WILL NOT reduce this risk.
WARNING - RISK OF EXPLOSIVE GASSES
WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE HYDROGEN GAS DURING NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
! To reduce the risk of battery explosion, follow these instructions and those published
by the battery manufacturer and any equipment you intend to use in the vicinity of the battery(s). Carefully review the cautionary markings on this equipment.
TruePower Combi - Combination Charger/ Inverter
(110 VAC 60 Hz) PS Models
02012 True Power Combi Charger/Inverter - 110vac - 60Hz - 12Vdc - 70A
2000W Continuous/6000W Peak Surge
02024 True Power Combi Charger/Inverter - 110vac - 60Hz - 24Vdc - 35A
2000W Continuous/6000W Peak Surge
(230 VAC 50 Hz) PS Models
02013 True Power Combi Charger/Inverter - 20vac - 50Hz - 12Vdc - 70A
2000W Continuous/6000W Peak Surge
02025 True Power Combi Charger/Inverter - 230vac - 50Hz - 24Vdc - 35A
2000W Continuous/6000W Peak Surge
32
Appendix 1
Appendix 1 Load Calculations
11.8.2.2.1 Determine Total Loads
LEG A LEG B
Lighting, receptacles, and small appliances (from E-11.8.2.2.1.1, E-11.8.2.2.1.2)
Motors and heater loads (from E-11.8.2.2.3) Fixed appliances (from E-11.8.2.2.4) Free standing range (See NOTE 1) Calculated total amperes (load)
NOTES:
1. Add amperes for free standing range as distinguished from separate oven and cooking units. Derive by dividing watts from Table III by the supply voltage, e.g., 120 volts or 240 volts.
2. If the total for Legs A and B are unequal, use the larger value to determine the total power required
NAMEPLATE RATING USE (WATTS) (WATTS)
10,000 or less 80% of rating 10,001 – 12,500 8,000 12,501 – 13,500 8,400 13,501 – 14,500 8,800 14,501 – 15,500 9,200 15,501 – 16,500 9,600 16,501 – 17,500 10,000
4
Personal Safety Precautions
Personal Safety Precautions
! HELP - Someone should be within the range of your voice or close enough to come to
your aid when working with a lead-acid battery.
! CONTACT - Have plenty of soap and water nearby in case battery acid comes in contact
with skin, clothes, or eyes. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 10 minutes and seek medical attention immediately.
! WEAR - Complete eye protection and protective clothing. Avoid touching eyes while
working near battery(s).
! NEVER - Smoke or allow a spark or flame within the vicinity of the battery work area. ! SPARK - Be very cautious about dropping metal objects such as screwdrivers and
wrenches onto a battery. This could short-circuit the battery and immediately cause a spark that may result in a fire or explosion.
! REMOVE - All personal metal items such as rings, watches, bracelets, etc. when working
near a battery. A battery can produce a short circuit current high enough to weld a ring or any other metal causing serious burns.
! DRY CELL BATTERIES - Never use the battery charger feature to charge dry cell batteries
that are commonly used with home appliances i.e. a cordless power drill battery. These batteries may burst and cause injury to persons and damage property.
! FROZEN BATTERY - Never charge a frozen battery.
Appendix 1
31
Appendix 1 Load Calculations
LEG A LEG B
Total Amperes Exhaust and supply fans Air conditioners*,** Electric, gas or oil heaters* 25% of largest motor in above items Sub-total
LEG A LEG B
Disposal -10% Water Heater - 100% Wall Mounted Ovens – 75% Cooking Units - 75% Refrigerator -100% Freezer – 100% Ice Maker - 50% Dishwasher - 25% Washing Machine – 25% Dryer - 25% Trash Compactor – 10% Air Compressor - 10% Battery Chargers – 100% Vacuum System - 10% Other Fixed Appliances Sub-Total **Adjusted Sub-Total
NOTE: **If four or more appliances are installed on a leg, adjust the sub-total of that leg by multiplying by 60% diversity factor.
NOTES: * Omit smaller of these two, except include any motor common to both functions ** If system consists of three or more independent units adjust the total by multiplying
by the 75% diversity factor
11.8.2.2.1 Add nameplate amperes at indicated use factor percentage for fixed loads:
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