ProMa r i
ne
r
®
ProTech-4Series
Owner's Manual and Installation Guide
Models |
Part No. |
Amperage |
No. Of Banks |
Volts |
ProTech 1210 |
61210 |
10 Amps |
2 Banks |
12 |
ProTech 1215 |
61215 |
15 Amps |
3 Banks |
12 |
ProTech 1220 |
61220 |
20 Amps |
3 Banks |
12 |
ProTech 1230 |
61230 |
30 Amps |
3 Banks |
12 |
ProTech 1240 |
61240 |
40 Amps |
3 Banks |
12 |
ProTech 1250 |
61250 |
50 Amps |
3 Banks |
12 |
ProTech 2412 |
62412 |
12 Amps |
3 Banks |
24 |
ProTech 2425 |
62425 |
25 Amps |
3 Banks |
24 |
ProTech 3218 |
63218 |
18 Amps |
3 Banks |
32 |
ProTech 3616 |
63616 |
16 Amps |
3 Banks |
36 |
IMPORTANT NOTICE
Please save and read all safety, operating and installation instructions before installing or applying AC power to the ProTech-4 series on-board battery charger.
For all product, installation or service questions please visit www.promariner.com or call ProMariner directly at: 1.800.824.0524 between the hours of 8:30am to 5:00pm (Eastern Time)
PLEASE RECORD YOUR:
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serial number: |
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date of purchase: |
ProMa r i
ne
r
®
Table Of Contents
Safety Instructions... |
pages 1-2 |
Overview... |
pages 3 |
Installation Guidelines... |
pages 3-6 |
Operation... |
page 7 |
Battery Types & Charging Information... |
page 8-9 |
Trouble Shooting... |
page 9-10 |
Maintenance... |
page 10-11 |
Frequently Asked Questions... |
page 13-14 |
Accessories... |
page 14 |
Customer Service & Warranty... |
page 15 |
Introduction
Thank you from all of us at Professional Mariner, LLC and congratulations on the recent purchase of your ProTech-4 Series On-Board Marine Battery Charger. The ProTech-4 is the latest in advanced cuddy, cruiser, sail, yacht and commercial on-board marine chargers.
The ProTech-4 charger incorporates industry leading fully automatic, true 4-step charging providing your batteries with a fast charge while conditioning and extending battery life. This advanced on-board charger has two user-selectable settings, Flooded / AGM or GEL cell.
Standard Features include:
Industry leading package size: The ProTech-4 Series is the most compact charger of its kind in the industry. More amperage per cubic inch and the ability to mount in any position providing maximum installation flexibility.
Status Indicators: Fast Charge, Absorption, Float, Battery Type
4-Step Battery Charging:
1)Fast Charge - Maximum current output until batteries reach 14.7 Volts.
2)Absorption Charge - Timed charge at 14.7 Volts - User Programmable
3)Float Charge - Reduce Voltage to 13.5 Volts
4)Recycle - If a continuous load draws down the battery; charger voltage returns to the high current Fast Charge mode.
World Wide Approvals and Certifications: Marine UL 1236/SA certified IMCI 8846 Ignition protected, and CE.
S a f e t y I n s t r u c t i o n s
1
General Safety Instructions
Before connecting your batteries or AC power, read all instructions and cautionary markings on the battery charger and batteries.
CAUTION - To reduce the risk of injury, charge only lead acid type rechargeable batteries (lead acid, sealed lead acid, GEL cell and AGM (Absorbed Glass Mat). Other types of batteries may burst, causing personal injury. The ProTech-4 series battery charger is factory set for lead acid (flooded) and AGM (Absorbed Glass Mat) batteries. Check the position of the battery type selector switch before installation.
Use of attachments not recommended or sold by Professional Mariner, LLC may result in a risk of fire, electrical shock or personal injury.
Do not operate the charger if it has received a sharp blow, direct hit of force, dropped or otherwise damaged in any way.
Do not disassemble the charger except for replacement of fuse. Call the factory directly when service or repair is required.
Incorrect assembly may result in risk of electrical shock or fire.
To reduce the risk of electrical shock, remove 120 Volt or 240 Volt AC power from the charger as well as 12, 24, 32, 36 Volt DC prior to any maintenance or cleaning.
WARNING
AVOID SERIOUS INJURY OR DEATH FROM FIRE, EXPLOSION OR ELECTRICAL SHOCK.
•Make connection in an open atmosphere free of explosive fumes.
•Make connection in a secure manner that will avoid contact with water.
WARNING: RISK OF EXPLOSIVE GASES
WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF EXTREME IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU FOLLOW THE SAFETY INSTRUCTIONS PROVIDED IN THIS MANUAL.
To reduce risk of battery explosion, follow these instructions and those published by the battery manufacturer, and of any equipment you intend to use in the vicinity of a battery. Review all cautionary markings and labels.
Personal Safety Precautions
Someone should be within the range of your voice or close enough to come to your aid when working near a lead acid battery.
Have plenty of soap and water nearby in case battery acid comes in contact with skin, clothes or eyes.
S a f e t y I n s t r u c t i o n s
2
Personal Safety Precautions Continued
Never smoke or allow a spark or flame in the vicinity of a battery or engine.
Wear complete eye protection and skin protection. Avoid touching eyes while working with a battery.
If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters the eye flood it with running cold water for at least 10 minutes and get medical attention immediately
Be extra cautious to reduce risk of dropping a metal tool onto a battery. It may spark or short-circuit the battery which could cause an explosion.
Remove all personal metal items such as rings, bracelets, necklaces, watches, and jewelry when working near a battery. A battery can produce a short circuit high enough to weld a ring or any metal, causing serious burns.
The ProTech-4 battery charger is not intended to supply low voltage electrical systems other than in a marine application. Do not use the battery charger to charge dry cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and property.
Never charge a frozen battery.
Safety Precautions Prior to Charging Batteries
If necessary to remove a battery from a boat to charge, always remove grounded terminal from the battery first. Make sure all accessories in the boat are off, as to not cause an arc (sparking of the connection).
Be sure the area around the charger and batteries is well ventilated while the batteries are being charged. Gases can be forcefully blown away using a piece of cardboard or other nonmetallic material as a fan.
Clean battery terminals with full eye protection to prevent corrosive material from coming in contact with eyes.
Add distilled water (not tap or bottled water that contains minerals) in each cell until electrolyte reaches levels specified by the battery manufacturer. Do not overfill. For batteries without caps, carefully follow manufacturers’ recharging instructions.
Study all manufacturers’ specific precautions before charging, in addition to rates of charge.
P r o T e c h 4 O v e r v i e w / I n s t a l l a t i o n G u i d e l i n e s
3
General Overview
The ProTech-4 battery charger will operate from 90 to 270 VAC, 45 to 440 Hz single phase. The charger is designed specifically for the marine environment, with an anodized aluminum case for effective heat dissipation and corrosion resistance. The charger should be permanently mounted in your boat and wired directly to your batteries. Three isolated positive outputs are incorporated to sense and charge three separate heavy-duty batteries or battery banks as needed.
The ProTech-4 battery charger is reverse polarity protected and is equipped with two cooling fans for optimum performance. The ProTech-4 battery charger’s fans will not run at all times. The fan will turn on as needed for cooling.
Installation Guidelines
The charger should be securely fastened with stainless steel screws or throughbolts with lock nuts. Vertical mounting on a bulkhead is preferred, but mounting in any position that allows air to circulate with six inches of clearance space on all sides is required. The ProTech-4 battery charger operates at ambient temperatures up to 50 degrees C/140 degrees F.
The Protech-4 has a fuse block on the negative side (30 amp and larger) to protect the charger from reverse polarity. 10, 15 and 20 amp chargers have a reverse polarity fuse located inside the unit.
The 30 amp and larger chargers in the ProTech-4 family are equipped with an AC input selector switch to change the Voltage from 120 Volt to 240 Volt. Smaller chargers with less than 30 amp output do this automatically. (Voltage switch shown below)
I n s t a l l a t i o n G u i d e l i n e s
4
Internal Switches
Switch Positions (S1)
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1 Hour |
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2 Hour |
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3 Hour |
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4 Hour |
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Absorption |
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Absorption |
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Absorption |
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Shown (above) is a diagram for the switch positioning. Example: all switches in the up position as shown on the diagram equal 1 hour absorption time.
Battery Type (S2)
Standard |
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GEL |
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Lead Acid |
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Shown (above) is the battery type indicator switch. The absorption LED will illuminate green when set to GEL cell. The absorption LED will show yellow in the Lead Acid and AGM (Absorbed Glass Mat) setting. Shown in GEL mode.
Actual Switches
Shown (above) - The charger is set for four hour absorption flooded (Lead Acid)
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