ProMariner ProTech-i User Manual

ProMariner
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ProMite Series - Recreational Grade Waterproof Marine Battery Chargers ProSport Series - Heavy Duty Recreational Grade Waterproof
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Professional Mariner, LLC 200 International Drive, STE 195 Portsmouth, New Hampshire 03801 TEL: 603-433-4440 FAX: 603-433-4442 www.promariner.com
3
Series All Digital Dry Mount Battery Chargers
specifications subject to change without notice
05/09 C
ProMariner
Revision B
Pro
Tech
Automatic Marine Battery Charger
Owner's Manual and Installation Guide
Designed and Constructed to:
ABYC A-31 FCC Class B
Advanced Electronic Fully Automatic, 4-Stage On-Board Battery Charger
Models Part No. Amperage No. of Banks Volts
ProTech1210i 63310 10 Amps 2 Banks 12 ProTech1215i 63315 15 Amps 3 Banks 12 ProTech1220i 63320 20 Amps 3 Banks 12 ProTech1225i 63325 25 Amps 3 Banks 12 ProTech1230iPLUS 63331 30 Amps 3 Banks 12 ProTech1240iPLUS 63341 40 Amps 3 Banks 12 ProTech2420iPLUS 63420 20 Amps 3 Banks 24
IMPORTANT NOTICE
This manual contains important safety and operating instructions for ProTech-i Models: 1210i, 1215i, 1220i, 1225i, 1230iPlus, 1240iPlus and 2420iPlus. Please save and read all safety, operating, and installation instructions before installing or applying AC power to your ProTech-i Series Battery Charger.
Your Satisfaction is Important to Us!
Do not return this product to retailer or dealer for any service or warranty requirements. Please call our Customer Care Department at 800-824-0524 from 8:30 am to 5pm Eastern Time
for any warranty, service or installation assistance. Thank you - ProMariner Customer Care
PLEASE RECORD YOUR:
Model Number: Serial Number: Date of Purchase:
Serial number is located inside the ProTech-i Charger. To view, simply unscrew and slide off the top cover of the DC Power end cap.
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Series
TWO YEAR
WARRANTY
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Certified To: UL 1236 SB c UL To: CSA C22.2 No. 107.2-01 Ignition Protected
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ProMariner
Important Notices - Please read each important notice below and this entire manual before installing your ProTech-i Series Charger.
This manual is written to assist in the installation of the Protech-i Series On-Board Marine Battery Charger, however because this is a permanent AC and DC hardwired installation,
ProMariner strongly recommends that an ABYC certified marine electrical technician be used for the electrical installation of your new ProTech-i Series charger to insure a safe install that is compliant to ABYC and UL Marine Standards to include but not limited to proper marine grade wire rated for the amperage rating of your charger and the length of wire used or needed.
All existing electrical hardware i.e. battery switches, distribution blocks, fuses, protective breakers for each battery, must be inspected for proper condition, ratings and operation. All connections and wiring must conform to ABYC and UL standards.
To avoid risk of injury, fire, and electrical shock, inspect all new or existing AC and DC wiring associated with your boat’s battery charging system for properly rated wire gauge for the amperage rating of the ProTech-i Series Charger you will be installing (See page 11 for wire gauge and Ratings by ProTech-i Series model). All undersized and substandard
non-marine wiring must be replaced before proceeding with your installation and applying power connections to your ProTech-i Series Charger.
The ProTech-i Series Charger is a dry or weatherproof compartment charger and must be installed with the required protective drip shield included with your charger. Do not expose your ProTech­i Series Charger to rain, snow, fresh or saltwater, wash down water or bilge water.
Important Notice: FCC Class B Part 15 Notification
Your ProTech-i Series On-Board Marine Battery Charger has been designed and tested to comply to FCC Class B part 15. These regulations are to provide adequate protection against harmful interference while operating in a commercial application. If in a residential setting you are encountering interference with TV and Radio reception then: Simply disconnect AC power from the ProTech-i Series Charger to confirm if your battery charger is causing interference, if so the user can explore the following to minimize interference:
1) Choose a different AC circuit to power your On-Board Marine Battery Charger
2) Make sure your AC Connections include a proper Ground Connection.
3) Reposition the receiving antenna
4) Purchase a separate AC Line filter
5) Relocate Charger so separation from the receiving equipment is at its furthest point.
World Wide Approvals and Certifications:
Certified to UL 1236 SB, ULc, Ignition Protected, CE, c UL To: CSA C22.2 No. 107.2-01 FCC Class B, Meets ABYC A-31 requirements
Warranty Information
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We are committed to customer satisfaction and value your business. If at any time during the warranty period you experience a problem with your ProTech-i Series On­Board Marine Battery Charger call us at 1-800-824-0524 or email info@promariner.com for technical support.
WARRANTY CARD CAN BE REGISTERED AT WWW.PROMARINER.COM
or the warranty card included in this manual can be completed
and sent to ProMariner by mail.
PROTECH-i SERIES ON-BOARD MARINE BATTERY CHARGER
TWO YEAR WARRANTY WITH A LIMITED
LIFETIME REPAIR OR REPLACEMENT POLICY
Each ProMariner ProTech-i Series Model is guaranteed against defects in material and workmanship for two full years after purchase.
Each serial numbered product has an additional repair adjustment provision after the 2 year limited warranty that limits the maximum charge for repair or replacement to 50% of the current list price, plus shipping and handling.
• Warranty and repair adjustment calculated from manufacture date if not registered or proof of purchase within two weeks of sale.
• Warranty void if unauthorized repairs attempted.
• Customer is responsible for shipping to ProMariner.
• Cosmetic repairs are done at the owner’s request and expense.
Purchase or other acceptance of the product shall be on the condition and agreement that Professional Mariner, LLC SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.) This warranty is made in lieu of all other obligations or liabilities on the part of Professional Mariner. Professional Mariner neither assumes nor authorizes any person for any obligation or liability in connection with the sale of this product.
To make a claim under warranty, go to www.promariner.com and click on the support tab and follow the instructions making sure to identify the product and the problem. If y ou can not use our online warranty claim registration, please feel free to call ProMariner at the toll free number listed below. Professional Mariner will make its best effort to repair or replace the product, if found defective within the terms of the warranty, within 30 days after return of the product to the company. Professional Mariner will ship the repaired or replaced product back to the purchaser.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty is in lieu of all others expressed or implied.
Factory Service Center & Technical Support
Professional Mariner, LLC
200 International Drive, STE 195
Portsmouth, NH 03801
Tel: 1-800-824-0524
Professional Mariner, LLC
Tel: (603) 433-4440 / Fax: (603) 433-4442
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Accessories
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ProMariner
Accessories
ProSport 1.5 Battery Maintainers
Fully automatic, with built-in safety. LED status indicator, 1-year warranty
Corrosion Control: Galvanic Isolation Products & Systems
ProMariner makes a variety of corrosion control products providing corrosion control protection, isolation & green wire/ground wire monitoring.
Corrosion Control Workbook
Educate yourself on the process of performing a galvanic survey.
Corrosion Test Meter Part # 20006)
Test Meters
ProMariner makes a variety of hand held digital test meters for measuring voltage and amperage on-board.
(Recommended with
87015
10115 10116
22086
22030 & 22020 20001
visit www.promariner for details
87730
Table of Contents
Introduction... 1 CAUTIONS, WARNINGS AND SAFETY INSTRUCTIONS… 2-4 Setup and Operation… 5-7 Selecting a Charging Profile and Understanding Battery Types… 7-8 Installation... 9-14 DC Connections & Wiring Diagrams… 9-12 AC Connections... 13 Grounding Connection & Drip Shield Installation… 14 Troubleshooting... 15-16 Periodic Maintenance... 17 Frequently Asked Questions... 18 Accessories... Warranty Information... 20
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Model Part No. Cable Length Volts Banks
Handheld DC System Tester 87710 n/a n/a n/a Digital Multi-Meter 87730 3' n/a n/a ProSport 1.5 Portable 10115 4' 12 1 ProSport 1.5 On-Board 10116 4' 12 1 Clamp-It Multimeter ProSafe 1 Single Line Galvanic Isolation System 22086 n/a 120 n/a ProSafe Isolation Transformers 3.6-12KVA, n/a n/a 120/240 n/a
visit www.promariner.com for details
Adjustable Corrosion Monitoring System 22020 n/a n/a n/a Corrosion Monitoring System 22030 n/a n/a n/a Corrosion Workbook 20001 n/a n/a n/a
87015 n/a n/a n/a
To Place an Order Please Contact Your Local Dealer, retailer or call ProMariner at: Tel: 603-433-4440 / Fax: 603-433-4442 / www.promariner.com
Introduction
Frequently Asked Questions
1
Introduction
Thank you from all of us at Professional Mariner, LLC and congratulations on the recent purchase of your ProTech-i Series On-Board Marine Battery Charger. The ProTech-i On­Board Marine Battery Charger is the latest in Advanced Electronic Marine Battery Charging Technology and is ideal for: cuddy, cruiser, sail, house boats, yachts commercial offshore & sport fishing boats.
The ProTech-i Series is designed to be installed in an area where the charger will NOT be subjected to water. Recommended installation is in an engine room or dry compartments where 6 inches of clearance on all sides is available.
The ProTech-i Series battery charger incorporates industry leading technology, delivering fully automatic and Sequential Multi-Stage Charging that provides electronically controlled charging, conditioning and maintenance of all batteries and or banks connected.
High Line Features:
Automatic Wide Range / Global AC input 95 - 250VAC Active Battery Balance Control (BBC) monitors charging while conditioning and
extending battery life ensuring that no battery is ever overcharged
(1230i Plus, 1240i Plus & 2420i Plus only)
User Programmable Absorption / Conditioning Mode: 1, 2, 3, or 4 hours.
User Programmable Battery Type / Charge Profile Selector- 4 settings:
Out of Box Factory / User Setting 1 : Flooded (Lead-acid)/AGM1
User Setting 2 : AGM 2 User Setting 3 : Sealed - Maintenance Free User Setting 4 : GEL
Standard Features:
Advanced electronic technology yielding a heavy duty stylish and compact
on-board marine charger.
Expanded LED operation status center includes high disibility LEDs for: AC Power On, DC
Power Output, Thermal Overload, & Reverse Polarity. Fast Charge, Absorption, Float, & discrete Battery Type LED indicators for: Flooded, AGM 1, AGM 2, Sealed & GEL
batteries.
Fully Automatic & Sequential Multi-Stage Charging
(example below is for a 12 Volt ProTech -i model)
Factory set out of the box for Flooded (Lead-acid) battery (s).
Sequential Multi-Stage Battery Charging
Stage 1 Fast Charge = Maximum Amperage Output until Battery (s) reach 14.7 VDC Stage 2 Absorption Charge / Conditioning Mode = Precision 14.7 VDC to Fully Charge
& Desulfate Battery(s). Stage 3 Float / Maintenance/ Ready Mode = Precision Finishing & maintaince
Voltage of 13.5VDC
Stage 4 Recycle / Dockside Power = If while docked and connected to shore power your
batteries have a continuous excessive DC load for lighting, entertainment, or appliances, etc. The ProTech-i Series will return to Mode 1 providing your batteries up to the full amperage rating of the charger to meet the demand of the load and begin charging your battery (s).
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Frequently Asked Questions
Q: Do I have GEL Cell batteries?
A: Look at the battery housing and see if it is identified as a GEL battery. If you do not know what kind of battery you have contact the manufacturer of the batteries you have on-board.
Q: What do I do if my ProTech-i Series LEDs do not turn on?
A: Check to make sure that an AC power connection is made. If LEDs remain off, review the troubleshooting procedure on pages 15 and 16.
Q: Will water hurt my ProTech-i Series charger?
A: Yes, these are dry compartment chargers and must be mounted in a dry location. Damage caused by water is not covered under the ProTech-i warranty policy.
Q: How do I change my ProTech-i Series charger to GEL cell mode?
A: Please double check that you have a GEL cell battery(s). There is a misconception that AGM is GEL. This is not the case. AGM (Absorbed Glass Mat) battery(s) require a different charge profile than GEL Batteries. If you have confirmed that you have GEL (Gelled Electrolyte Lead-acid) battery(s), simply follow the procedure outlined on page 6 of this manual.
Q: Does my ProTech-i Series really need 6 inches of all around clearance for ventilation?
A: We recommend this for cooling, more clearance is better.
Q: I think my ProTech-i Series charger is too hot. What should I do?
A: The charger will get to the point where it can be touched, but you would not want to carry it across a room. This is normal.
the service LED Operation and trouble shooting guide on page 15
Q: How do I change the AC input on my ProTech i charger from 120v to 240v?
A: The NEW ProTech-i charger is equipped with the most advanced charging technology and will automatically adjust for the correct voltage.
Note: the charger is thermally protected. See
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