Prochem TR300 FIVESTAR, TR419 COMET Safety, Operation & Maintenance Instructions

Fivestar & Comet Manual 1/7/15 Page 1 of 25

Fivestar & Comet

UPRIGHT CARPET SOIL EXTRACT OR

SAFETY, OPERATION & MAINTENANCE

INSTRUCTIONS

MODELS: TR300 FIVESTAR

TR419 COMET

MACHINE DATA

CAUTION – READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE

Fivestar & Comet Manual 1/7/15 Page 2 of 25

MODEL NO.

SERIAL NO.

DATE OF PURCHASE

DISTRIBUTOR NAME

DISTRIBUTOR TEL NO.

MANUFACTURER CONTACT

Prochem Europe Ltd.
Oakcroft Road,
Chessington,
Surrey KT9 1RH, UK
Telephone: + 44 (0)20 8974 1515
Fax: + 44 (0)20 8974 1511
Email: [e-mail]
Website: www.prochem.co.uk

All information and specifications in this manual are current at the date of issue. However, because
of Prochem Europe policy of continual product improvement, we reserve the right to make changes at
any time without notice. Please note that this manual applies to all models and explains variations
including accessories used. Therefore, you may find some explanations for variations and options
not installed on your equipment.

Fivestar & Comet Manual 1/7/15 Page 3 of 25

CONTENTS

PAGE NO.

WARRANTY

5

IMPORTANT SAFETY INSTRUCTIONS

6

IMPORTANT OPERATI NG INSTRUCTIONS

7

GENERAL OPERATING INSTRUCTIONS

8

PRACTICAL CLEANING

9

ACCESSORIES & CHEMICALS

11

GENERAL MAINTENANCE

12

GENERAL FAULT FINDING

14

MACHINE PARTS LIST

15

PUMP PARTS LIST

21

HAND TOOL PARTS LIST

22

WIRING DIAGRAM

23

CE DECLARATION OF CONFORMITY

25

Fivestar & Comet Manual 1/7/15 Page 4 of 25

This product is marked according to the European Directive (2002/96/EC) on
Waste Electrical and Electronic Equipment (WEEE).

The symbol on this product indicates that this product must not be disposed of
with normal household waste. Please protect human health and the environment
by disposing of this product responsibly in the correct manne r .

For further information regarding the disposal, treatment, recycling and recovery
of this product, please contact:

Prochem Europe Sales Department
Telephone: [phone]

Prochem Europe Ltd. EEE Producer Registration Number: WEE / AJ0044SY

European Directive (2011/65/EU) Restriction of use of certain Hazardous
Substances in Electrical and Electronic Equipment (RoHS2).

This equipment does not contain more than the maximum permitted levels by
weight of the following sub stan ces:
Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr (Vl)),
Polybrominated Biphenyls (PBB), Polybrominated Diphenyl Ethers (PBDE)

Fivestar & Comet Manual 1/7/15 Page 5 of 25

MACHINE WARRANTY

DATE EFFECTIVE: 1/7/15

As of the above date, this warranty supersedes all previous warranties and forms part of the contract of sale.
Prochem Europe Ltd. (hereafter referred to as “P rochem”) guarantees this machine to be free from defects in material s and
workmanship for the relevant time period as shown below, and from the actual date of purchase by the user. Proof of the
purchase date from a Prochem Authorised Distributor will be required for performance of this warranty.

Rotationally moulded polyethylene tanks ……………………………………………………………………………………2 Years
All other parts except maintenance items (see below) …………………………….………………………………………..1 Year

THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS, including but not limited to HOSES, F ILTERS, O-RINGS,

DIAPHRAGMS, VALVES, DRIVE BELTS, GASKETS, CARBON BRUSHES and damage to motors and other components as a
result of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.

To obtain performance of this warranty, contact the Prochem Authorised Distributor who supplied the product.

The Prochem Authorised Distributor is responsible as the selling agent for the provision of initial training in the
correct use and application of the machi ne and approved chemicals. The distributor is al so responsible for service
maintenance and repairs during and after the warranty period and the administration of any warranty claims in
conjunction with the Prochem Service Department. Failure of any of these provisions and responsibilities may
invalidate the warranty and the authorised status of the distributor.

If Proc hem re ceives notice of any defects during t he warranty period, Prochem reserves the ri ght to either repair, or replace
components that prove to be defective. Goods must be returned before the warranty is approved. Goods sent out prior to the
return of faulty items will be invoic ed at current prices , subject to standard pa yment terms (s ee Prochem Standard Terms and
Conditions of Sale). Replacement parts suppl ied under warranty will be guaranteed for the remai nder of the original machine
warranty and NOT from the date of installation. Spare parts supplied after expiry of machine warranty may be covered by a
manufacturer’s warranty, subject to inspection by Prochem Europe Ltd. and at its sole discretion. Normal maintenance items,
however, are not covered. Replacement or credit of any returned parts will be at the discretion of the Prochem Service
Department. Any subsequent refusal to accept their decision will serve to invalidate this warranty with immediate effect.

PROCHEM AUTHORISED DISTRIBUTORS are res ponsibl e for m achine and access ories service back up during and aft er the
warranty period. Prochem will furnish parts if the warranty is approved, but DISTRIBUTORS will be res ponsible for fitting,
service, labour and related charges including travel, if applicable, and the cost of returning the machine or parts to Proc hem. If
any chargeable work is undertaken by Prochem for DISTRIBUTORS t he labour, parts (if applicable) and return carriage will be
charged at FULL LIST PRICE. If warranty is approved due to genuine manufacturing defect, then labour charges and carriage
charges may be waived at Prochem’s discretion.

Prochem may send replacement parts to c ustomers suppli ed by a DISTRIBUTOR or directly by Proc hem, subject to the same
conditions of replacement and payment above. The customer, however, will be responsible for fitting, labour and the carriage
costs of returning repaired parts. Alternatively, Prochem will undertake warranty work at Chess ington, subject to the same
conditions, but the customer will be responsible for all carriage charges.

Any of the following circumstances involving the machine will serve to invalidate this warranty:-

NORMAL WEAR, ACCIDENTS, USE OF THE MACHINE FOR A PURPOSE OTHER THAN THAT FOR WHICH IT WAS
INTENDED, INCORRECT MAINTE NANCE, THE USE OF CHEMICALS OTHER THAN THOSE SUPPLIED OR APPROVED
BY PROCHEM, INCORRECT INSUFFICIENT OR NON-USE OF DEFOAMER, EXPOSURE TO EXTREME TEMPERATURES
OR CONDITIONS, INCORRECT INSTALLATION OR REPAIR & UNAUTHORISED INTERVENTION.

Your Prochem unit is designed to give you many years of reliable service. If a problem should arise during or after the warranty
period, contact the Prochem Authorised Dis tributor or the Prochem Service Departm ent, for details of the services available.
Only the original purchaser of the new equipm ent may seek performance of t his warranty – these rights cannot be transferred
to a third party.

Prochem Europe Ltd.
Oakcroft Road, Chessington, Surrey KT9 1RH, ENGLAND
Telephone: + 44 (0)20 8974 1515 Fax: + 44 (0)20 8974 1511 Machine Warranty Issue 10 1/7/15

Liability is excluded for the following:-

All forms of damage and special damage founded in tort (apart from death and personal injury) and contract law including
but not limited to consequential l oss, l oss of i ncome and losses incurred in reliance of the contract; service, labour or third
party charges and the cost of returning the machine or defective parts to Prochem or Prochem’s Authorised Distributor.
As against a person dealing as a c onsumer, this warranty c reates specif ic rights in addit ion to any st atutory rights , which
are unaffected. As against a person dealing otherwise than as a c onsumer, however, this warranty excludes any im plied
term that the machine will correspond with a description or a product sample.
With the exception of some specific products which are labelled and intended t o be used by a consumer, all equipment,
machinery, accessories, products, servic es and advice supplied by Prochem is int ended for professional and industrial

use only.

Fivestar & Comet Manual 1/7/15 Page 6 of 25

IMPORTANT SAFETY INSTRUCTIONS

PLEASE READ THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS (!!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

!! CAUTION

Read the instruction manual before using the
appliance.

!! SOUND PRESSURE LEVEL

The sound pressure of this machine, when in use,
does not exceed 85 dB (A).

!! APPLIANCE SUITABILITY

This appliance is suitable for commercial use, for
example, in hotels, schools, hospitals, factories,
shops, offices and rental businesses.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience or
knowledge, unless they have been given
supervision or instruction concerning use of the
appliance by a person responsible for their safety.
!! CHILDREN should be supervised to ensure they
do not play with the appliance.

!! FOR MAINS POWERED APPLIANCES during
cleaning and maintenance – the plug is to be
removed from the outlet socket.

!! TRAINING

You must be trained in the operation of this
machine before use. Please read this manual
carefully and obtain operating instruction from your
Prochem Distributor or authorised representative in
the correct use of this equipment and suitable
chemicals before attempting to clean.

!! REPAIRS

Should any repairs, including supply cord
replacement be required, we recommend that the
appliance be returned to an authorised dealer.

!! ELECTRICAL CABLE INSPECTION &
REPLACEMENT

This machine must be earthed while in use to
protect the operator from electric shock. It is
equipped with a sealed and approved EC three
conductor cable and three-prong 13A plug. If the
supply cord is damaged it must be replaced by a
special cord or assembly available from the
manufacturer or its service agent. During opera tion
a hazard may occur when running the machine over
the power supply cord. The power supply cord
should be regularly inspected for signs of damage.
If the power supply cord is damaged, it must be
replaced.

!! EXTENSION CABLES

Avoid using extension cables with this machine. If
an extension cable is used it should be of a suitable
rating and no longer than 30 metres. Use only
three wire CE approved extension cable with CE
approved three-prong earthed plugs and three pole
receptacles that accept the machine 13 amp plug.

!! DO NOT allow the rotating brushes to come into
contact with the supply cord.

!! DO NOT pull the machine by the power cable or
hoses and do not handle the plug or appliance with
wet hands.

!! RCD CIRCUIT BREAKER

In common with other household and commercial
electrical equipment, an 'RCD' circuit breaker plug
device is strongly recommended for this type of
equipment.

!! DO NOT use a multiple adaptor socket to connect
the machine and heating units or other devices to a
single extension cable.

!! DO NOT stand the machine in water to operate
such as during flood extraction. SERIOUS INJURY

OR DEATH MAY RESULT IF MACHINE IS
IMMERSED IN WATER!

!! DO NOT use this machine with or near flammable

vapours. These machines can ignite flam m able
vapours such as fuels, solvents or thinners.

!! DO NOT operate the machine unless it is
completely assembled.

!! DO NOT attempt repairs or maintenance unless
you are suitably qualified or experienced. Repairs
and maintenance should only be performed by
qualified personnel and the machine should be
tested for electrical safety before re-use.

!! SPRAY LIQUID ejection could be hazardous as a
result of its temperature, pre ss ure or chemi cal
content.

!! IF FOAM or liquid comes from the exhaust switch
off immediately.

!! ALWAYS disconnect machine from mains supply
when left unattended, when emptying the waste
container or cleaning the appliance.

!! WHEN CLEANING THE WASTE BUCKET use a
broad spectrum disinfectant cleaning agent to
prevent contamination from any infectious material.

!! MOVING PARTS

Keep hair, loose clothing, fingers and all body parts
away from openings and moving parts.

!! CLEANING STAIRS

Use extra care when using this machine in
conjunction with extension hoses to clean stairs.
Ensure the machine is in a firm and stable position
at the foot of the stairs. Do not position machine at
top of stairs.

Fivestar & Comet Manual 1/7/15 Page 7 of 25

IMPORTANT OPERATING INSTRUCT IONS

PLEASE READ THE FOLLOWING IMPORTANT OPERATING INSTRUCTIONS (!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT.

! DO NOT expose the machine to rain or freezing
temperatures. Drain solution system and store
indoors when not in use.

! DO NOT operate the machine without solution and
waste tank filters.

! DO NOT use boiling water or temperature in
excess of 71

O

C.

! DO NOT use chemicals in the machine other than
those manufactured or recommended by Prochem
Europe.

! DO NOT use the machine for dry vacuuming. The
vacuum must only be used for wet extraction in
conjunction with the spray system.

! DO NOT run the solution pump dry. Always
switch off and disconnect the machine when re­filling with solution.

! ALWAYS use a clean bucket to fill the solution
tank.

! AFTER USE flush solution system and rinse the
waste tank with clean water and remove loose
fibres from the vacuum filter.

! ALWAYS observe directions and safety
precautions on chemical products.

! ALWAYS pre-test surface to be cleaned for colour
fastness and suitability with ready-to-use cleaning
solution before proceeding.

! ALWAYS use defoamer in the waste tank to
control foaming from previous shampoo residues in
the carpet.

! USE ONLY genuine replacement parts for this
machine, supplied by an authorised Prochem
Distributor.

! DO NOT use this machine for any purpose other
than for its intended design function. Any deviation
from its proper use or purpose and any
consequential damage that may occur is the sole
responsibility of the user.

! ALWAYS discharge soiled solution to a sewage
drain linked to a sewage treatment facility.

! DO NOT discharge soiled solution into roadside
storm drains.

! DO NOT put any object into openings. Do not use
with any opening blocked; keep free of dust, lint,
hair and anything that may reduce airflow.

! DO NOT pick up anything that is burning or
smoking, such as cigarettes, matches or hot ashes.

Fivestar & Comet Manual 1/7/15 Page 8 of 25

GENERAL OPERATING INST RUCTIONS

BEFORE OPERATING THE
MACHINE

Read the manual carefully and completely before
attempting to operate the unit. This manual has
important information for the use and safe operation
of the machine and should be kept available at all
times. This machine will ensure years of
satisfactory service if operated and maintained
according to recommendations in this manual. If
additional help or information is needed, please
contact your distributor or Prochem.

Prochem carpet soil extraction machines hav e been
designed with the operator in mind. Provided you
read the instructions relating to the care of your
machine and follow them carefully and take
advantage of the helpful hints and advice that we
have passed on, you will achieve excellent cleaning
results and very quickly pay for your investment. A
detailed operational guide is given in the following
sections, however, the following important points
must be emphasised.

FAILURE TO OBSERVE THESE
INSTRUCTIONS MAY SERIOUSLY
AFFECT THE PERFORMANCE OF
THE MACHINE AND INVALIDATE
THE WARRANTY

• Connection instructions - The 220 - 240V AC
models have been fitted with the appropriate
EC type sealed power cable and 3 prong 13
amp plug for the UK market. Ensure the
machine is connected to a 13 amp socket
outlet having the same configuration as the
plug. No adapter should be used with this
machine. Any modification to the plug type may
be dangerous and will void the warranty.

• This equipment is intended for commercial use
only.

• This machine is designed for use on carpet and
upholstery extraction applications and hard
floor surfaces (Fivestar model only) as per
instructions and recommendations written in
this manual. Any deviation from its proper use
or purpose and the consequential damage that
may occur is the sole responsibility of the end
user.

• Disconnect the power cord from outlet before
servicing. Do not leave machine connected to
an electrical outlet when unattended.

• Do not immerse or use this machine in
standing water. Such use may cause electric
shock.

• This equipment is not designed to handle or
use combustible/volatile substances such as
gasoline or kerosene, in, on, or near the
machine. The use of such materials will cause
an extreme hazardous condition.

• Use defoamer at all times to prevent damage to
the vacuum motor(s).

• Do not use water in excess of 160°F (71°C).

• To prevent seal damage and chemical build-up

to the pump system, run clean water through
the solution lines after each use.

• All repairs must be carried out by an authorised
Prochem distributor.

• Repairs should only be carried out by a
qualified person.

• Do not use replacement parts other than
genuine manufacturers parts as specified in the
parts list.

• Do not use chemicals in the machine other
than those supplied or approved by Prochem
Europe limited.

• Do not use the machine as a 'dry' vacuum.
Always pre-vacuum carpets thoroughly with a
separate 'dry' vacuum cleaner.

• Keep the solution tank and filter clean. Always
use a clean bucket to fill the solution tank or fill
direct from water supply.

• Clean the waste bucket and vacuum filter daily.
Do not attempt to re-fill the sol ution tank befor e
emptying the waste bucket.

• After use, flush through the pump, solution
lines and waste tank with at least two litres of
hot water (Do not use water in excess of 71°C).

• Do not allow the machine, hoses or tools to
freeze. Freezing may seriously damage the
pump and fittings. Always drain solution and
store indoors when not in use. When in transit
during freezing weather, insulate and cover
machine, wand and hoses. To prevent hose
cuffs splitting in cold conditions, immerse them
in warm water before use.

Fivestar & Comet Manual 1/7/15 Page 9 of 25

PRAC TICAL CLEANING

CLEANING TIPS & PREPARATION

CHECKING THE FITTING AND CONDITION

Check the condition of the area to be cleaned. Look
for loose carpet, heavily soiled areas, stains or
spots and worn areas. Bring these to the attention
of the person in charge before proceeding. Make
sure all edges of the carpet are secured or tacked in
place and all seams are sewn or glued tight. This is
your protection against shrinkage.

IDENTIFY CARPET AND FIBRE TYPE

Synthetic fibres such as nylon and polypropylene
respond well to hot water extraction cleaning and
are more resistant to alkaline chemicals and
shrinkage than wool or wool-mix fibres. When
cleaning wool or wool-mix fibres, always use
approved cleaning solutions and avoid over-wetting.

TESTING FOR COLOUR FASTNESS

Locate an inconspicuous spot on the area to be
cleaned. Test carpet for colour-fastness before
proceeding. Apply S709 Multi Pro diluted at 1 part
to 4 parts water and cover with a clean white towel
or tissue and place a weighted object on top. Wait
approximately 10 minutes then remove weight and
examine towel or tissue. If there is no colour
transfer the carpet should be safe to clean. If there
is a colour change on the carpet or transfer of
colour to the towel or tissue then carry out the same
test with B109 Fibre & Fabric Rinse diluted at 1 part
to 20 parts water. It may be possible to clean the
carpet using B109 Fibre & Fabric Rinse. For further
advice contact Prochem’s technical department.

MOVING AND REPLACING FURNITURE

Remove the furniture from the area to be cleaned.
Large pieces can be moved to the opposite end of
the room from where you start cleaning and
replaced when cleaning is completed. Plan your
cleaning route. Start cleaning at the furthest point
away from where you plugged in the machine and
work back towards the outlet so that the power
cable will not get in the way. After cleaning carpet,
always place foil protector pads under furniture legs
to prevent moisture from damaging the finish and
dye and rust from transferring to the carpet.

DRY VACUUMING & PRE-TREATMENT

Vacuum clean the area using an upright vacuum.
DO NOT USE THIS MACHINE AS A DRY
VACUUM! Heavily soiled areas or areas of
concentrated foot traffic should be pre-treated with
recommended pre-spottin g or pre-spray solutions.

CLEANING CARPET

1. PREPARE THE MACHINE
Make sure switch is in the “off” position and all
hoses are connected. Using only approved
cleaning solution, mix according to label
instructions and add to “Cleaning Solution” side
of machine bucket. Do not fill past “maximum
fill level” indicated in bucket. To reduce foaming
in dirty water section of bucket, add Defoamer
solution according to label instructions. For
excessive foam problems introduce Defoamer
through the vacuum nozzle with vacuum
switched on. Do not add Defoamer solution to
cleaning solution side of machine bucket. Place
bucket onto machine then close and secure lid
using bucket handle.

2. TO CLEAN
Turn switch to carpet position. If the machine is
a Fivestar model, turn the solution control valve
located on the side of machine to “carpet”. Turn
pump switch on. While pushing “activate”
switch, pull machine while stepping backwards.
Release “activate” switch, 6” before ending of
cleaning stroke. Repeat cleaning stroke with 3”
overlaps. Continue cleaning until cle ani ng
solution is used. Empty bucket into waste sink
or toilet then rinse dirty water section and
repeat steps 1 and 2.

3. CHECK BUCKET LID
If excessive foam appears in lid, switch off,
check dirty water side of bucket and add more
Defoamer solution if required.

4. CLEAN UP
Clean lid filter screen and rinse out bucket.
Wipe all surfaces including bottom of machine.
Remove carpet lint and strings from brush and
vacuum nozzle.

Fivestar & Comet Manual 1/7/15 Page 10 of 25

CLEANING UPHOLSTERY

CAUTION – WE STRONGLY RECOMMEND
ATTENDING AN UPHOLSTERY CLEANING
COURSE BEFORE ATTEMPTING TO CLEAN
FABRIC UPHOLSTERY.

General instructions

Cleaning upholstery with success requires a good
knowledge of the type of fabric to be worked on.
Look for the cleaning instruction label sewn on the
underside of the furniture for the recommended
method of cleaning the fabric. If it calls for dry
cleaning, do not attempt to clean with the wet
extraction method. Otherwise, damage to the fabric
could occur. Extraction works well on most wet­cleanable fabrics, including synthetic (acrylic)
velvets.

Before proceeding, test the fabric for colour­fastness. Apply a small amount of ready-to-use
cleaning solution on the fabric in an inconspicuous
area. Wait for 2 to 3 minutes and blot the area with
a white terry cloth towel. If no colour comes off onto
the towel, the fabric should be safe to clean. If a
little colour comes off, there is some risk of colours
running when you clean. It may be possible to
stabilise colours by cleaning with B109 Fibre &
Fabric Rinse. Refer to the “Testing For Colour­Fastness” under Cleaning Tips and Preparation.
On heavily soiled areas like arm rests, pre-treat with
a recommended pre-spray.

1. PREPARE THE MACHINE
Complete step 1 under Carpet Cleaning
Instructions using approved upholstery
cleaning solution. Disconnect vacuum hose
with black hose cuff from lid and disconnect
solution hose from back of machine. Replace
them with the upholstery tool hoses.

2. TO CLEAN
Turn switch to upholstery position. If the
machine is a Fivestar model, turn the solution
control valve located on the side of the
machine to “carpet”. Turn pump switch on.
Depress upholstery tool trigger while pulling
tool across upholstery surface. Clean with the
upholstery tool using as little solution as
possible. Make overlapping passes to prevent
streaking. Go over the area you just cleaned
without depressing the solution trigger (vacuum
only) and gauge the amount of moisture
extracted for dryness. On heavily soiled areas
like arm rests, pre-treat with a recommended
pre-spray. Continue cleaning until cleaning
solution is used. Empty bucket into waste sink
or toilet then rinse dirty water section and
repeat steps 1 and 2.

3. CHECK BUCKET LID
If excessive foam appears in lid, switch off,

check dirty water side of bucket and add more
Defoamer solution if required.

4. CLEAN UP

Clean lid filter screen and rinse out bucket.

CLEANING HARD FLOORS

(FIVESTAR MODEL ONLY)

If your machine has a “solution control valve”
located on the side of the machine, you may clean
hard floors using the following instruction.

1. Turn the solution control valve located on the
side of the machine to “Floor”.

2. WARNING: Use only approved floor cleaning
solutions. To avoid possible scratching on soft
floor surfaces such as vinyl and linoleum and
stone floors such as marble and terrazzo,
remove all abrasive materials from the surface
to be cleaned using dust mopping and dry
vacuuming. The Fivestar All-Floor is intended
for use in general maintenance to wet clean
hard floor surfaces. Do not use the machine to
apply floor finish (emulsion polish), floor polish
stripper or to vacuum up floor polish stripper.

3. PREPARE THE MACHINE
Make sure switch is in the “off” position and all
hoses are connected. Using only approved
floor cleaning solution, mix according to label
instructions and add to “Cleaning Solution” side
of machine bucket. Do not fill past “maximum
fill level” indicated in bucket. To reduce foaming
in dirty water section of bucket, add Defoamer
solution according to label instructions. For
excessive foam problems introduce Defoamer
through the vacuum nozzle with vacuum
switched on. Do not add Defoamer solution to
cleaning solution side of machine bucket. Place
bucket onto machine then close and secure lid
using bucket handle.

4. TO CLEAN
Turn the solution control valve located on the
side of machine to “Floor”. Turn pump switch
on. While pushing “activate” switch, pull
machine while stepping backwards. Release
“activate” switch, 6” before ending of cleaning
stroke. Repeat cleaning stroke with 3” overlaps.
Continue cleaning until cleaning solution is
used. Empty bucket into waste sink or toilet
then rinse dirty water section and repeat steps
3 and 4.

5. CHECK BUCKET LID
If excessive foam appears in lid, switch off,
check dirty water side of bucket and add more
Defoamer solution if required.

6. CLEAN UP
Clean lid filter screen and rinse out bucket.
Wipe all surfaces including bottom of machine.
Remove any accumulated dirt and debris from
brush and vacuum nozzle.

Fivestar & Comet Manual 1/7/15 Page 11 of 25

ACCESSORIES & CHEMICALS

ACCESSORIES

HAND / UPHOLSTERY TOOL

Complete with 2.4 metre hose, this lightweight
cleaning tool is designed for extraction cleaning
stair carpeting, edges, small rugs and inacce ssi ble
areas. Also ideal for rinse extracting stains after
treatment with an appropriate Prochem spotting
agent. This tool can also be used for extraction
cleaning of upholstery fabrics, subject to pre-testing
of fabric and suitability of water-based cleaning.

VACUUM & SOLUTION EXTENSION HOSE

A 3 metre extension hose assembly for use with the
upholstery tool when cleaning stairs and difficult to
reach areas.

CHEMICALS

Prochem specialise in manufacturing chemical

products for the soft furnishing cleaning industry,
including carpets, floor coverings, upholstery fabrics
and curtains. This section refers only to the basic
Prochem chemicals for general on-site carpet
cleaning using the hot water extraction method.

S775 EXTRACTION PLUS

A wide use carpet cleaning formula containing a
high concentration of non-resoiling detergents,
builders and brighteners for effective cle ani ng of
synthetic and natural fibre carpets. S775 has an
approximate pH of 8.5 and should be diluted with
hot water at the rate of 10 ml. per litre (1 to 100).

S709 MULTI PRO

A concentrated pre-spotter and traffic lane cleaner
for treating spots, stains and heavily soiled traffic
areas prior to extraction cleaning. Dilute with warm
water at 1 - 4 to 1 - 8 and apply by sprayer. For
best results, brush into pile using Prochem carpet

pile brush before following up with extraction
cleaning process. S709 has a diluted pH of 10.5,
therefore always pre-test fibres for colour fastness
before use.

B109 FIBRE & FABRIC RINSE

A mild acidic concentrate for use as a rinse to
restore correct pH to the fibre. B109 will help to
stabilise fugitive dyes and reduce the possibility of
'jute browning' caused by over-wetting or the use of
alkaline cleaning solutions. B109 can be used in
place of S775 in the extraction machine solution
tank, or applied by sprayer after cleaning. Dilute 10
ml. per litre of warm water through your machine.
B109 is normally only used when a dye test
suggests the possibility of dye bleed or on light
coloured carpets when JUTE is part of the
construction and may cause BROWNING.

S760 LIQUID DEFOAMER

Always use S760 especially when foam problems
from soapy residue left from previous shampoo
cleaning are encountered. Mix 20 ml. of S760 with
500ml of cold water and add to vacuum hose and
recovery tank. As you drain off to empty the
recovered soiled solution, you simply add more
S760 as necessary. Remember, it is only
necessary to add S760 when extraction cleaning
previously shampooed carpets, so always check the
recovery tank for foam at the start of each job.

STAIN REMOVERS, SPOTTERS, PROTECTORS
& DEODORISERS

Speciality products such as those listed above are
available from the Prochem range. Refer to the
chemical section of the Product Catalogue for more
details. Individual Product Safety Data Sheets on
all products are available direct from Prochem or
Authorised Prochem Distributors.

Fivestar & Comet Manual 1/7/15 Page 12 of 25

GENERAL MAINTENANCE

The Prochem Fivestar machine is engineer ed and
built to require a minimum of maintenance. But like
any machine, it does require some care to keep it in
optimum working condition. Careful attention to
these maintenance instructions will give you
maximum operating performance and will increase
the life expectancy of the machine.
To ensure a trouble-free machine, we strongly
advise the following preventative maintenance.

DAILY MAINTENANCE

The following should be carried out at the end of
each cleaning session.

POWER CABLE & PLUG

Check the condition of the power cable and plug.
Make sure all wires are correctly located and tightly
connected. If damaged, the power cable and plug
assembly must be replaced.

DO NOT ATTEMPT REPAIR.
Instruction for replacement of power cable with
combined plug (all machines)

!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIR

Should the power cable require replacement,
please follow the instructio ns b elow.

1. The replacement cable and plug shall be of the
same specification as the original Prochem part
number BE4901 (3 core 1.5mm with 13Amp
sealed plug unit)

2. Ensure that machine is disconnected from
electrical supply and open electrical housing by
means of tool required.

3. Disconnect the live (brown), neutral (blue) and
earth (green/yellow) wires from the cable
terminal block by means of unscrewing the
terminal block wire cla mp screws.

4. Release the outer cable clamp next to the
terminal block by unscrewing the two securing
screws, then unscrew the outer cable gland to
release the cable which can then be pulled out
of the cable gland assembly.

5. Insert the new cable through the gland, then
secure and clamp the outer cable by means of
tightening the outer cable gland and the two
securing screws next to the terminal block.

6. Connect the live (brown), neutral (blue) and
earth (green/yellow) wires to the cable entry
gland terminal block by means of inserting the
wire conductors into the terminal block as
follows :­The conductor of the wire coloured brown shall
be connected to the terminal marked (L), the
conductor of the wire coloured blue shall be
connected to the terminal marked (N) and the
conductor of the wire coloured green and
yellow shall be connected to the terminal
marked with the Earth symbol thus -

7. Ensure that all connections are secure and
close machine electrical housing and secure
with tool required.

SOLUTION BUCKET

Rinse the solution tank and pump through with a
solution of B109 Fibre & Fabric Rinse and warm
water. Check the solution tank filter and clean if
necessary. If damaged or compressed, unscrew
the filter and re-shape or replace as necessary . DO
NOT store hand tools, cables or hoses in the
solution tank as this may damage the filter.

RECOVERY BUCKET (FLEXIBLE BLADDER)

Rinse with clean water and broad spectrum
disinfectant solution. Clean the vacuum filter
attached to the lid. Remove soil and lint build-up on
the outside and inside of the filter screen attached
to the lid. Lint should be clean ed off so that airf low
is not impeded. Check the lid seal (dome gasket)
and repair or replace to ensure a good seal on the
top of the bucket.

CLEANING HEAD, HAND TOOLS AND HOSES
Inspect the wand shoe, rotating brush, bottom cover
and hand tool for sharp edges or damage (if
accidentally dropped).
Check the spray jet for debris, correct alignment
and spray pattern. Clean if necessary using only a
soft bristle brush - DO NOT use metal or wire.
Rinse the upholstery tool vacuum hose with hot
water to prevent soil build-up.

Check all nuts and bolts and tighten if
necessary.

Pay particular attention to the base cover and
vacuum shoe securing screws.

Always keep the machine clean inside and out.

WARNING! FREEZING
PROTECTION

If your Fivestar machine is exposed to freezing
weather with solution in the components, the
solution will FREEZE and in most cases
SERIOUSLY DAMAGE the machine. To avoid
damage, consider the following in the winter
season. When the machine is not in use, store it in
a heated building and pump out all the cleaning
solution from the machine and hand tool.

Fivestar & Comet Manual 1/7/15 Page 13 of 25

WEEKLY MAINTENANCE

At least once a week, inspect the internal
components, solution fittings and electrical
connections. Check for signs of fluid leakage and
tighten or replace fittings as necessary. Make sure
all electrical connections and cables are in place.

Solution Lines and Fittings

Flush the machine with a solution of 1 part water
with 20 parts B109 Fibre & Fabric Rinse in order to
neutralise the alkaline residue left by the cleaning
solution.

Quick connect couplers (Hand Tool connection)

Spray with WD-40 or equivalent lubricant to prevent
coupler from sticking.

SOLUTION PUMP

!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS

A diaphragm type pump is fitted to the Fivestar
machine and requires little maintenance other than
occasional inspection of the pump head to check for
any fluid leakage. The following components
should be inspected and cleaned, or replaced as
necessary. See parts illustration in this manual for
further reference.

- CHECK VALVE ASSEMBLY

- DIAPHRAGM

- CAM DRIVE BEARING

- MOTOR

In the event of a reduction in operating pressure,
leakage or pump failure, refer to the 'Fault Finding

Guide' and contact your Prochem Distributor.

VACUUM MOTOR

!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS

The vacuum motor is lubricated for life - no
additional lubrication is required. The only other
maintenance that may be required is changing the
motor brushes. This should only be carried out

by an individual with THOROUGH knowledge of
electric motors.

The brushes should be changed before the
brush wears to within 3/8" of the brass holder.

With heavy usage we recommend that the
brushes be checked every 3 months. The
recommended inspection period for normal
usage is at least every 6 months. The estimated
brush life is approximately 400 to 450 hours, but
inspection and replacement should take place at
least every 350 hours to prevent the possibility
that brush wear may cause damage to the
vacuum motor.

On re-assembly, the lead wires must be kept away
from the rotating parts and the motor frame. Always
ensure that the green earth wire is re-connected to
the vacuum motor body to ensure safe operation.
To achieve maximum life, the brushes should be
seated on the commutator before full voltage is
applied. Do this by applying 50% of the rated
voltage for thirty minutes. In the event of electrical
or mechanical failure, refer to the General Fault
Finding Guide page in this manual and contact your
Prochem Distributor. Although some service parts
are available, we recommend that defective
vacuums be replaced.

Fivestar & Comet Manual 1/7/15 Page 14 of 25

GENERAL FAULT FINDING GUI DE

CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !

PROBLEM

POSSIBLE CAUSE

ELECTRICAL SYSTEM

No electrical power

1. Defective power cable

2. House or building circuit breaker tripped

Switch is turned on but power is intermittent to all

motor(s).

1. Faulty electrical cable

2. Defective switches

3. Loose terminal or terminal connections

VACUUM SYSTEM

No vacuum

1. Vacuum lid is not sealed against tank

2. Loose vacuum hose or vacuum connection

Low vacuum

1. Accumulated dirt on lid screen

2. Worn out vacuum lid gasket

3. Lint & dirt build-up on vacuum nozzle

4. Defective vacuum hose

5. Loose connection in the vacuum motor

SOLUTION SYSTEM

Pump motor is on but there is no spray

1. Solution side of bucket is empty

2. Clogged spray tip

3. Clogged solution tank filter

4. Blocked female quick connector

5. Damaged pump diaphragm

6. Damaged or clogged pump check valve

7. Leak from pump head

Uneven or weak spray

1. Partially clogged spray tip

2. Partially clogged solution tank filter

3. Partially clogged pump head or check valve

4. Worn pump bearing (excessive noise)

5. Damaged pump diaphragm

6. Defective motor or rectifier

7. Worn or damaged spray tip

BRUSH SYSTEM

Motor runs but brush does not turn

1. Broken drive belt

2. Brush jammed

Brush motor fails to turn on after circuit breaker has

been reset

1. Brush jammed

2. Blown breaker

3. Defective motor

4. Defective switch

5. Loose wiring connection

Fivestar & Comet Manual 1/7/15 Page 15 of 25

MACHINE PARTS LIST

REF.

STOCK CODE

PART NO.

DESCRIPTION

QTY

1

E10763-1

8090-951-250

PUMP 50PSI 220-240V CE

1 2

C02308

0.25 -20 X 1 ROUND HEAD SCREW

4 3 JE00233

C00233

WASHER, FLAT 0.25

8 4 FJ00055

PN16-6-38

PLASTIC ELBOW 1/4H X 3/8 NPT

2

5

TT00640
RS5216

J00640
525-177

SCREW CLAMP SS 20MM 3/8 HOSE
HOSE CLIP 9.5 – 12MM (ALTERNATE)

5

6 H10778

LABEL SOLUTION CONTROL

1 7

E10446

MOTOR MOUNT REAR FLOJET

1

8 D10447

CLAMP, BRUSH MOTOR

2 9 E02248

C02248

LOCK WASHER #8 INT STAR

9

10

E10737

C10737

SCREW 8 - 32 X 0.625” SS TRUSS

15

Fivestar & Comet Manual 1/7/15 Page 16 of 25

11

E02435-A

E10521

GASKET VAC MOTOR 20LB PORON

1

12

LA4503P
E90007-1

117148-13
G90007-1

VAC MOTOR 2-STAGE REVERSE FAN 220-240V CE FIVESTAR
VAC MOTOR 2-STAGE REVERSE FAN 220-240V CE COMET

1
1

13

E10674

C10674

WASHER CUSHIONING

3

14

E02310

C02310

HEX BOLT ¼ - 20 X 1.25”

2

15

E10691

K10691

PVC PIPE ¼ SCH 80

1

16

E02306

C02306

HEX BOLT ¼ - 20 X 4”

1

17

E10542

F10542

INTERCOOLER BLACK

1

18

RS4907

B00191

NYLON TIE 11” BLACK

2

19 E10650

GASKET BACKPLATE (S3) 5S

1

20 C02288

SCREW #8 X 0.63 PLASTITE PH

4

21 D10475

BACKPLATE BLACK

1

22 E10520

GROMMET NEOPRENE 1” OD

2

23 C00256

LOCKWASHER #10 EX STAR

2

24 C00264

HEX NUT 10 – 32 SS

1

25 H10911

LABEL GROUNDING MARK

2

26 C00280

HEX NUT 8 – 32 BLACK ZINC

1

27 B03176

CABLE CLAMP NYLON 0.5”

1

28

PF4011

J10744-1

CUFF BLACK 1.75” SLIP-ON

1

29

PF4011

J10744

CUFF GREY 1.75” SLIP-ON

1

30

E00618-1

J00618-1

HOSE 1.5” WIRE SUPPORTED GREY 34”

2

31

FJ4402

S2039-001A

BRUSH MOTOR 220-240V CE

1

32

E10445

E10445

MOTOR MOUNT, FRONT

1

33

E02260

C02260

SET SCREW 8 – 32 X 0.25”

1

34

E10437

D10437

PULLEY 16 TOOTH DIECAST ZAMAC 3

1

35

E10665

D10665

BRACKET BELT LIMIT 5S

1

36 J00650

SCREW CLAMP #24 1.25”

2

37

E00109

A00109

QUICK DISCONNECT 1/8F X 1/8FP

1

38

E00097-A

A00097A

CAP, IN-LINE FILTER (LATER VERSION)

1

39

E13046

C13046

FLAT WASHER 0.375” BRASS (LATER VERSION)

1

40

E12094

D12094

SPRING 0.75 X 0.325 (LATER VERSION)

1

41

E12093

D12093

BALL 0.437” 302SS (LATER VERSION)

1

42

DE4906

A00094C

CHECK VALVE BOD Y (LATER VERSION)

1

43

GU4014
GU4013

A12091

QUICK DISCONNECT PLUG 1/4MP BRASS (LATER VERSION)
MALE PLUG ¼ (EARLIER VERSION)

1
1

44

E10470

E10470

TUBE LATEX, AXLE

2

45

E10427

F10427-2

CHASSIS (INCLUDES ITEMS 48, 49, 56, 57 61)

1

46 F00463

CORRUGATED LOOM 0.15”

1

47

RS00190

B00190

NYLON TIE 4”

6

48

E10430

10430A

BOTTOM COVER INJECTION MOULDED

1

49 C11020

SCREW PLASTITE 8-16 X 0.875”

15

50 E10651

PAD TEFLON, BRUSH ASSEMBLY 5S

2

51

E10426

D10426

SPRING, BRUSH

4

52

E10410

F10410-1

SLIDE BLOCK, BRUSH BEARING

2

53

E10425

10425

BEARING, BRUSH

2

54

E10413

F10413

BRUSH RETAINER, RIGHT

1

55

E10448

L10448

DRIVE BELT, 7MM X 300MM

1

56

E10736

C10736

WASHER, CUSHIONING #8

4

57

E10423

F10416-1

BRUSH RETAINER COVER (PULLEY END)

1

58

E10420A
E10409A

10420-3A
10409A

BRUSH, SLOPED 4-ROW FIVESTAR
BRUSH ASSY 3-ROW COMET

1
1

59

E02231

C02231

WASHER #8 SAE SS

33

60

E10474

10474A

VACUUM SHOE

1

61

E10416

F10423

BRUSH RETAINER COVER (NON-PULLEY)

1

62

E10422

F10422

BRUSH RETAINER, LEFT

1

63

E10785

C10785

SCREW 8-32 x 1” TRUSS PHILLIPS

3

64

E10429

10429A

COVER, SUCTION

1

65

E00089-6

A00089-5

SPRAY TIP 9504 X 0.125” MP

1

66

E02298

C02298

WASHER, NYLON

2

67 D10506

BRACKET, SPRAY NO ZZ L E

1

68

E00073

A00073

90 ELBOW 0.125”FP X 0.125”PF BRASS

1

69 C00310-12

SCREW 8-32 X 0.5” PHILLIPS

2

70

WL4001

A00136

¼ BARB X 1/8MP BRASS

1

71

WP4001

12132A

HOSE 24”

2

72 10990A

HOSE 1 73 D10787

BRACKET, FLOOR VALVE (FIVESTAR)

1

74 B10528

GROUND WIRE QD 21” 5S

2

75

E10758

G10758

BALL VALVE (FIVESTAR)

1

76

E00130

A00130

90 ELBOW 0.125MP X 0.25” BARB NYLON (FIVESTAR)

2

77 C02296

#10 X 0.5” SHEET METAL SCREW

2

Fivestar & Comet Manual 1/7/15 Page 17 of 25

REF.

STOCK CODE

PART NO.

DESCRIPTION

QTY

1

E10482

F10482

HANDLE

1

2 A10600

BUSHING PVC 0.75 X 0.375

2 3

E10805

SHIM, TEFLON, HANDLE LOCK

4 4 E10690

D10690

BRACKET, GUIDE LOCK

2 5 E10692

C10692

DOWEL, SLIDE LOCK, STEEL

2

6

E10689

F10689

SLIDE LOCK, NYLON

2 7 E10487

D10487

PLATE, COVER, LOCKING

2 8 E02248

C02248

LOCKWASHER #8 EXT. STAR

6 9 E00311

C00311

SCREW 8-32 X 0.375 RH

15

10

E10494

D10494

SPRING, LOCK MECHANISM

2

Fivestar & Comet Manual 1/7/15 Page 18 of 25

11

E10730

C10730

WASHER, NYLON 1.25” OD

1

12

E10479

D10479

ROD, PULL LOCK

1

13

E10691-1

F10691

TUBE, PULL LOCK 0.025 X 6.75 PVC BLACK

1

14 H10777

LABEL, HANDLE ADJUST

1

15

E10518-2

H10518-2

LABEL, HANDLE

1

16 B00177

SPADE CONNECTOR F EMALE

1

17 B00177-1

TERMINAL LUG, FEMALE QD 0.25 X 0.032

1

18 B00181

WIRE SPLICE BLUE, 1 WIRE

1

19 E10698

GASKET, SWITCHPLATE

1

20 C00277-1

HEX NUT 6-32 SS

6

21 D10954

PLATE, COMPRESSION

3

22

AP02211

B00188

SWITCH, ROCKER DPDT BLACK

1

23 C00264

HEX NUT 10-32 SS

3

24 C00256

LOCKWASHER #10 EXT. STAR

6

25

E00214-2

B00214-2

COVER, SWITCH ROCKER

1

26 D10713

PLATE SWITCH, 3 SWITCH 5S

1

27 H10911

LABEL GROUNDING MARK

3

28

E02211-1

B02211-1

SWIT CH ROCKER, GREEN LIGHT

2

29

E02193

B02193

SEAL, CIRCUIT BREAKER

1

30

E02191

B02191

CIRCUIT BREAKER 1A RE-SET BUTTON (BRUSH)

1

31 B10570

HARNESS, MOMENTARY SWITCH

1

32 B10747

HARNESS, JUMPER, SWITCHES

1

33 B10866

WIRE HARNESS 3-SWITCH 5S

1

34 C10739

SCREW 6-32 X 0.625 PAN HEAD PHILL IP S SS

2

35 D10481

PLATE, MOUNTING, MOMENTARY

1

36

E10513

B10513

SWITCH, PUSH BUTTON 250V

1

37 K00685

SPACER, CORD WRAP 1204AC

1

38 D10590

PLATE, MOMETARY SWITCH

1

39 E10705

GASKET, MOMENTARY SWITCH

1

40 B10553

MAIN HARNESS 5S

1

41

E11199

B11199

STRAIN RELIEF PIGTAIL

1

42

RS4907

B03229

TIE FOR UPHOLSTERY TOOL

1

43

BE4901A

B10719

POWER CABLE & PLUG UK 220-240V CE 25FT

1

44 H02548-2

LABEL, IMPORTANT, CORD

1

45 D10501

PLATE, CORD WRAP

1

46 C02231

WASHER #8 SAE SS

3

47 H10976

LABEL UL STD 561-507

1

48 D10496

COVER PLATE, BLAC K , POWER

1

49 C90008

4-40 X 0.5” PHILLIPS

2

50

E02190

B02190

TERMINAL BLOCK 3 POLE

1

51 H10914

LABEL, NEUTRAL

1

52 H11913

LABEL, LIVE

1

53 E10717

GASKET, POWER CORD 5S

1

54 B00183

CABLE CLAMP, NYLON 0.75

1

55 E10723

GASKET, STRAIN RELIEF 5S

1

56 D10618

PLATE, STRAIN RELIEF BLACK

1

57 C00258-2

LOCKWASHER #6 EXT. STAR

2

58 C90006

SCREW 6-32 X 0.75” PHILLIPS

2

59 B10734

STRAIN RELIEF, HANDLE

1

60 B11729

MOLEX, MALE

1

61 B11730

MOLEX, FEMALE

1

62 B02176

3-C MOLEX FEMALE

3

63 C10725

JACKNUT 6-32 ALUMINUM

2

E90001A

B90001

FILTER EMC RFI 250V

1

Fivestar & Comet Manual 1/7/15 Page 19 of 25

REF.

STOCK CODE

PART NO.

DESCRIPTION

QTY

1

E10484A
E10539

10484A
10538-1A

BUCKET ASSY GRANITE FINISH
BUCKET ASSY PLAIN G R EY

1

2

E10771

E10771

GASKET, BUCKET, .375 X 33

1 3 E10452

D10452

ASSY BAIL HANDLE

1 4 E10490A

10490A

ASSY BLADER

1 5 E10533

E10533

GASKET DOME (S3) 5S

1

6 H10565

LABEL, FILTER SCR EEN

1 7 E02238-38

C02238-38

SCREW 6-32 X 0.375 SS

2 8 E10761

D10761

PLATE LID GASKET, BLACK

1

Fivestar & Comet Manual 1/7/15 Page 20 of 25

9

E00324-38

C00324-38

SCREW 6-32 X 0.375 RH SS

7

10

E10768

D10768

DEFLECTOR PLATE BLACK

1

11

E10454

10454A

DOME 1 12

E10732

E10732

TUBE LATEX 0.25” ID

2

13 H10574

LABEL PATENTS

1

14 H10483

LABEL WARNING KEEP INSIDE

1

15 10780A

ASSEMBLY, HOSE PUMP TO DOME

1

16 C10503

WASHER DELRIN 0.375 ID

2

17

E10504

E10504

GASKET, WASHER, DOME HOSE

2

18 D10524

SHAFT DOME HINGE

1

19

19A

E10767
E13314

D10767

FILTER AIRFLOW 1.5”
FILTER AIRFLOW 1.5” NEW STYLE

1

20

E10543-1A

E10543A

E10478

10543-1A

10543A

D10478

ASSY. HOSE WITH FILTER

ASSY. HOSE W/FILTER & CHECK VALVE E10731 (EARLIER VRS)

SOLUTION FILTER 50 MESH

1

1

1

21 D10760

PLATE DIVIDER BUCKET FRONT EPOXY GREY

1

22 D10762

PLATE DIVIDER BUCKET REAR EPOXY GREY

1

23 H10572

LABEL ANTI-FOAM

1

24 C00307-12

SCREW 8-32 X 0.5 FLATHEAD

4

25 H10740

LABEL CLEANING SOLUTION

1

26 H10571

LABEL FILL LEVEL TANK

1

27 F10483

MOTOR HOUSING

1

28

E10486-1

D10486-1

DISC HANDLE LOCKING LEFT

1

29

E90010

C90010

SCREW 8-32 X 1” FH

6

30

E10485-1

D10485-1

DISC HANDLE LOCKING RIGHT

1

31

E02320

C02320

LOCK NUT 8-32 NYLON SS

6

32 D10508

TUBE HANDLE

1

33

E02305

C02305

CAP NUT 0.5” PUSH ON

2

34

E010142

K010142

PLUG 2” BLACK

2

35 B10734

STRAIN RELIEF, HANDLE

1

36 C90006

SCREW 6-32 X 0.75” PHILLIPS

2

37 C00258-2

LOCKWASHER #6 EXT. STAR

2

38 D10618

PLATE, STRAIN RELIEF, BLACK

1

39 E10723

GASKET, STRAIN RELIEF 5S

1

40 D10523-3

AXLE, WHEEL

1

41

E10458

G10458

WHEEL 7” X 0.375” BORE GREY

2

42 C00252

WASHER 0.375” FLAT

1

43 C11558

LOCKNUT 0.375 – 16 NYLON

1

44

E10458-2

G10458-2

HUB CAP

2

45 C10546

FLAT WASHER 1” x 0.48”

2

46 H10729

LABEL, MOTOR HOUSING, RIGHT

1

47 H10727

LABEL, MOTOR HOUSING, FRONT

1

48

E10757

C10757

WASHER, CUSHIONING, 80 SHORE

2

49 H10728-SP

LABEL, MOTOR HOUSING, LEFT

1

50 H10577

LABEL, CAUTION

1

51

E90009

C90009

WASHER FLAT SS 0.678”

2

52

E90007-A

C90007

SCREW 10-32 X 0.625” PHILLIPS

2

53

E10510

K10510

PLUG, 1” ROUND SNAP-IN

2

54

E02305-1

C02305-1

CAP NUT 0.375” PUSH ON

1

55 C10725

JACKNUT 6-32 ALUMINUM

2 AC322

HOSE & HAND TOOL ASSEMBLY

AC341

VAC & SOL HOSE ASSY 3M FOR USE WITH CARPET WANDS
(AC330 / AC1030)

GU4013 (X1) +
WP4001 (X3)

PRIME HOSE ASSEMBLY ITEMS

Fivestar & Comet Manual 1/7/15 Page 21 of 25

PUMP PARTS LIST

REF

STOCK CODE

PART NO

DESCRIPTION

QTY

1

E11162

G11162

150PSI PUMP HEAD (PLEASE REQUEST WHEN
PURCHASING TH AT BYPASS BE SET TO 85P SI)

1
2

E11764UHA

G11764-1-UHA

UPPER HOUSING(FOR E11162)

1 3 E11764VHA

G11764-1-VHA

VALVE REPAIR KIT

1 4 E11764LHA

G11764-1-LHA

DIAPHRAGM AND DRIVE BEARING ASSY

1

5

MOTOR 230V AC

1 6 E11764EBK

G11764-1-EBK

CARBON BRUSH KIT

1

Fivestar & Comet Manual 1/7/15 Page 22 of 25

FIVESTAR & COMET HAND TOOL PARTS LIST

Fivestar & Comet Manual 1/7/15 Page 23 of 25

WIRING DIAGRAM

MODELS TR300 TR419
220 – 240V 50HZ, CE

Fivestar & Comet Manual 1/7/15 Page 24 of 25

Fivestar & Comet Manual 1/7/15 Page 25 of 25

DECLARATION OF CONFORMITY

We:

Prochem Europe Ltd.,
Oakcroft Road,
Chessington,
Surrey, KT9 1RH
UK

(Importer / EC Responsible Person)

E.D.I.C
1753, Blake Avenue,
Los Angeles,
California, 90031-1006
USA

(Manufacturer)

Declare that the product(s):

Type(s): FIVESTAR, COMET
Model(s): TR300 / 428TR-P, TR419 / 419TR-P
Description: CARPET CLEANING MACHINES 220 - 240V 50Hz

Have been manufactured in conformity with the following standards and specifications:

EN 60335-1
EN 60335-2-68
EN 50081-1
EN55014-1
EN55022
EN61000-3-2
EN61000-3-3

And comply with the requirements of (as amended):

2006/95/EC Low Voltage (LVD) Directive
2004/108/EC Electromagnetic Compatibility (EMC) Directive

A Technical file is held by Prochem Europe Ltd.

Certificate of compliance and test reports have been issued by:

Intertek Testing Sevices
ETL Testing Laboratories
27661 La Paz Road
Laguna Niguel, CA 92677 USA
Ref: 9831021/01-04

SGS United Kingdom Ltd.
Unit 10, Bowburn South Industrial Estate
Bowburn, Durham DH6 5AD
Ref: DUR 40571/2/R/SW/03
DUR 40571/1/EMC/CL/03

Signed

(For and on behalf of the Importer / EC Responsible Person)

Name: J Hattersley
Position: Equipment Product Manager
Place of Issue: Chessington UK
Date of Issue: 21/2/2011