Prochem Spot Pro User Manual

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Page 1

MINI-EXTRACTOR

Operating Instructions

Operating Instructions (GB/USA)

120V MODELS ONLY

980238 03/08/06

Page 2

MACHINE DATA LOG/OVERVIEW

MODEL _____________________________________ DATE OF PURCHASE _______________________ SERIAL NUMBER ___________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME _____________________________ OPERATIONS GUIDE NUMBER ________________

PUBLISHED

___

_________________________________________

YOUR DEALER

Name: ___________________________________________________________________________

Address: ____________________________________________________________________________

Phone Number: _____________________________________________________________________

____

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Page 3

TABLE OF CONTENTS

Machine Data Log/Overview. ............................. 2

Table of Contents............................................. 3

HOW TO USE THIS MANUAL

How to use this Manual. ....................................1-1

SAFETY

Important Safety Instructions ............................. 2-1

Hazard Intensity Level. ..................................... 2-2

Grounding Instructions. .....................................2-3

OPERATIONS

Machine Operations.......................................... 3-1

Set Up and Operation................................... 3-1

Shut Down and Storage ................................ 3-1

MAINTENANCE

Maintenance Schedule. .....................................4-1

Daily Maintenance. ........................................ 4-1

Periodic Maintenance..................................... 4-1

Solution Pump Replacement. ............................ 4-1

Vacuum Motor Replacement. ............................ 4-1

Carbon Brush Replacement............................ 4-1

Machine Troubleshooting. ................................. 4-2

GROUP PARTS LIST

Extractor Group...................................................5-1

Solution Pump Group. .........................................5-3

Wiring Diagram ...................................................5-5

Hand Tool. ..........................................................5-7

Mini Cart.............................................................5-9

Cart ....................................................................5-11

Suggested Spare Parts........................................5-13

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HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the back underside of machine.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition.

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- QTY – column lists the quantity of the part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the mac hine design has changed, this column will indicate serial number of applicable machine. The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The 98# on the lower left corner of the front cover is the part number for this manual.

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Page 5

IMPORTANT SAFETY INSTRUCTIONS

WARNING:

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only ind oors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purpo ses.

Maintenance and repairs must be done by qualified personnel. During operation, attention shall be paid to other persons, especially children. When leaving unattended, secure against unintentional movement. The machine shall only be operated by ins tructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Do not handle the plug or machine with wet hands. Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord. Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners. Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

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Page 6

HAZARD INTENSITY LEVEL

WARNING

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.

WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.

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Page 7

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

GROUNDING INSTRUCTIONS

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This ap circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

pliance is for use on a nominal 120-volt

! WARNING

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

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MACHINE OPERATIONS

SET UP AND OPERATION

1. Upon removing your new mini-extractor from the

box, loosen the latch at back end of the machine that secures the recovery tank to the solution tank. Remove the recovery tank from the solution tank.

2. Pour clean, hot water to the indicated fill line of the solution tank. To avoid possible tank

distortion, water temperature must not exceed 140 F (60C).

3. Add a non

concentrate, for use in hot water extractors at the proportions noted on the container (See list below), into solution tank.

4. Place the recovery tank ba tank and refasten the latch.

5. Plug the power co GROUNDING INSTRUCTIONS).

6. Con the extractor. This unit is equipped with an 1/8” male quick connect for solution hose attachment and a 1” ID vacuum hose hookup. Insure that the female solution hose coupler is securely locked onto the male coupler on the extractor.

7. Turn swit vacuum motor and the water pump. NOTE: The

pump is an oscillating pump and should not be run dry for extended periods of time. This may cause damage to your pump, therefore voiding your warranty.

8. Squee to spray cleaning solution and place the vacuum head on the surface to be cleaned. Normally, chemical is applied on the push stroke while vacuuming is done on the pull stroke. For heavily soiled carpets the hand tool may be used in the scrubbing manner, applying chemical in both the push and pull stroke.

LWAYS FINISH UP AN AREA WITH A VACUUM PULL

STROKE

9. Whe recovered solution in the recovery tank. When the solution reaches the FULL mark, shut off the extractor, loosen the latches and empty the recovery tank.

NOTE: Di which would not violate any Local, State or Federal law.

! CAUTION

Operating vacuum with solution above the FULL mark co This will cause damage to the motor, therefore voiding your warranty.

! CAUTION

LWAYS TEST UPHOLSTERY/CARPET FOR COLOR

FASTNESS IN AN INCONSPICUOUS PLACE

3-1

-foaming cleaning solution

ck onto the solution

rd into grounded outlet (See

nect the vacuum and cleaning tool hoses to

ch ON. This switch operates both the

ze the solution lever on the cleaning tool

n cleaning, be sure to monitor the level of

spose of waste in a proper manner

uld draw water directly into the vac motor.

. Also, to avoid

980238 04/21/05

prolonged drying times, do not spray too much

n in any one area.

solutio

! WARNING

Always use defoamer if foaming occurs. Foam

ill suspend large particles which may damage

w vacuum as well as allow liquid into the vacuum motor without activating the float shutoff.

! WARNING

To prevent possible disease hazard, before

pting to clean bodily fluids spills, you must kill

attem any viruses, germs or bacteria present in the bodily fluid.

SUITABLE CHEMICALS INCOMPATIBLE CHEMICALS

Alkalis Aldehydes Clorox II Bleach* Aromatic Hydrocarbons Defoaming Agents Butyls Detergents CarbonTetrachloride Hydroxides Clorox* Oxygen Bleaches Chlorinated Bleaches Soaps Chlorinated Hydrocarbons Sta-Puf Fabri

c D-Limonene

Softener* Lysol*

Vinegar Methyls (MEK)

Perchlorethylene perc)

Phenols

Trichlorethylene

*Registered Trademark

! WARNING

Before making any adjustments or performing any maintenance to your machine, disconnect the power cord from the electrical source.

SHUT DOWN AND STORAGE

1. Turn Switch OFF. Empty recovery tank

completely and rinse several times to remove any dirt or debris that may be left behind.

2. Tip the soluti unused cleaning solution and rinse with clean water to remove any suds left behind by the cleaning chemicals. NOTE: Dispose of waste in

a proper manner which would not violate any Local, State or Federal law

3. Run a pump if chemicals were used. This will help insure the life of your pump.

4. Che

5. Remove as much moisture from system before

ck the spray jet on the cleaning tool for full spray pattern and inspect vac head for any obstructions. Also make sure to clean the filter cap attached to portal cover of any debris that may have been trapped during cleaning.

storing in col freeze during storage and crack internal components, causing damage to the unit.

on tank over a sink to drain any

small amount of clean water through

d climates. Excess water may

Page 9

MAINTENANCE

Vacuum Motor Carbon Brushes Replacement

WARNING:

The green

attached for safe operation.

Carbon

If armature commutator i

s grooved, extremely pitted or not

Important:

Periodically check the length of the carbon brushes. Replace

DAILY MAINTENANCE:

Follow same procedure for Shut Down and Storage.

PERIODIC MAINTENANCE:

1. Twice a month, flush a white vinegar solution (one quart vinegar to two gallons water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system.

2. If spray jet becomes clogged, remove the spray tip, wash it thoroughly, and blow dry. NOTE: DO

NOT USE PINS, WIRE, ETC. TO CLEAN NOZZLE AS THIS COULD DESTROY THE SPRAY PATTERN.

3. Apply silicone lubricant to solution nipple.

4. Periodically inspect all hoses, electrical cable and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation on the power cord is broken or frayed, repair or replace immediately. Don’t take chances with electrical fire or shock.

Only qualified maintenance personnel are to perform the following repairs.

SOLUTION PUMP REPLACEMENT:

1. Turn off all switches and unplug the machine.

VACUUM MOTOR REPLACEMENT:

1. Turn off all switches and unplug machine.

2. Unlatch and remove recovery tank.

3. Unfasten screws holding vacuum motor retainer to vacuum motor housing

4. Lift vacuum motor from vacuum motor housing. Locate the vacuum motor wires and disconnect at the connector.

5. Remove vacuum motor.

6. Reverse process to install vacuum motor replacement.

End Cap

Brushes

concentric, the motor will need to be replaced or sent to a qualified service center.

ground wire must be See wiring diagram.

2. Unlatch and remove recovery tank.

3. Unfasten screws holding vacuum motor housing to solution tank.

4. Unfasten screws holding pump plate to bottom of solution tank.

5. Remove solution hoses from fittings on pump.

6. Remove pump from brackets and remove fittings and grounding wire.

7. Reverse process to install new replacement pump.

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage

motor if brushes are allowed to wear away completely.

[9.5mm]

both carbon brushes when either is less than 3/8" (9.5mm) long.

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TROUBLESHOOTING

PROBLEM. CAUSE SOLUTION

Little or no solution flow

Faulty pump

Loss of vacuum/

Solution recovery

Clogged spray jet on cleaning tool

Incorrectly attached solution hose Incorrectly attached vac hose Obstruction in cleaning tool Recovery tank is not securely mounted on the solution tank.

Remove and clean jets Check and replace pump.

Ensure solution hose coupler is securely attached to the coupler on the solution tank. Ensure vac hose is pushed completely onto the recovery tank inlet.

Inspect for and remove any debris.

Tighten latch on either end of the machine.

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NOTES

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EXTRACTOR GROUP

PART OF ITEM 40

TO PUMP

DETAIL 'A'

MOUNTING

SURFACE

7A 7B

230V MODELS ONLY

4 8

24 50

SEE DETAIL 'A' FOR INTERNAL SOLUTION TANK PARTS

PART OF ITEM 16

12A 12B

(

30A 30B

880434 (REF)

880433 (REF)

16A 16B

)

16C 16D

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EXTRACTOR GROUP

REF PART NO. QTY DESCRIPTION

1 75211 1 TANK, RECOVERY 2 34293 1 FOAM, 4.00 OD X 1.0 THICK 3 70859 2 SCREW, 8-32 X 1/2 FHMS BLK PLTD 4 35168 1 GASKET, 4.06 X 2.50 X .38 5 67511 1 RETAINER, VAC MOTOR

6 270102 1 COVER, VAC MOTOR 7A 53137 1 VAC MOTOR, 120V 2ST LNP 7B 53813 1 VAC MOTOR, 230V 2ST LNP 230V MACHINES ONLY

8 70162 6 SCR, 10-32 X 3/8 PPHMS SS

9 87493 4 WASHER, M6 X 12.5 FLAT SS 10 35160 1 GASKET, SPOTTER RECOVERY 11 35161 1 GASKET, 4.0 X 5.5” X .25 PORON

12A 140839 1 BREAKER, 8A VDE CIRCUIT 12B 140815 1 BREAKER, 4A VDE CIRCUIT 230V MACHINES ONLY

13 OPEN 14 OPEN 15 67481 3 RIVET, M4 X 14 MM

16A 23722 1 CORD ASM, 14 X 3 25’ YLW SPOTTER U.S. MACHINE 16B 23720 1 CORD ASM, UK SPOTTER UK MACHINE 16C 23723 1 CORD ASM, EURO SPOTTER EUROPE MACHINE 16D 23724 1 CORD ASM, AUST SPOTTER AUSTRILIA MACHINE

17 OPEN 18 62129 1 PLATE, DATA LABEL 19 70556 2 SCREW, 1/4-20 X 1.5 PHMS PLTD 20 87493 2 WASHER, M8 X 22 FLAT PLTD 21 14942 1 BOOT, 3/8 CIRCUIT BREAKER 22 27376 1 CLIP, SWITCH RETAINING 23 72194 1 SWITCH, DPST 250V 16(4) SPLASH 24 41278 1 HOUSING, VAC 25 35173 1 GASKET, NIPPLE SEAL 26 35172 2 GASKET, VAC HOUSING 3/16” 27 87016 3 WASHER, #10 EXT. TOOTH LOCK 28 OPEN 29 140037 1 BRACKET, NIPPLE

30A 75210 1 TANK, SOLUTION 30B 75459 1 TANK, SOLUTION SPOTTER GRAY

31 51320 2 LATCH, PRESTO TANK 32 70052 4 SCREW, 8-32 X 3/8 PPHMS SS 33 35368 1 GASKET, GROUND WIRE 34 56049 1 NIPPLE, 1/4 X 6.0 BRASS 35 04066 1 ADPTR, 1/8 MPT X 1/4 FPT BRASS 36 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS 37 40029 1 HOSEBARB, 1/4 MPT X 3/8 38 31017 1 FITTING, ELBOW, 1/4 FPT X 1/4 FPT 39 70689 1 SCR, M4.8 X 10 HHTF TYPE B 40 140070 1 BULKHEAD, UNION 41 87136 2 WASHER, .52 ID X .875 OD 42 59034 1 O-RING, 0.36” X 0.56” 43 73250 1 STRAINER, 80 MESH X 3/8 FPT 44 39708 1 HOSE, 3/8 ID SGLBRD RBR X 4.5” 45 20042 2 CLAMP, HOSE 46 500895 1 LABEL, WARNING 47 48074 2 KEEPER, PRESTO LATCH 48 34290 1 FILTER, EMI 250V 6A 1.75MM 230V MACHINES ONLY 49 27952 1 CAPACITOR ASM, EMI SPOTTER 230V MACHINES ONLY 50 35354 1 GASKET, VAC HOUSING 3/8”

SERIAL NO.

FROM

NOTES:

980238 03/08/06

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Page 14

SOLUTION PUMP GROUP

7A 7B

980238 05/23/05

Page 15

SOLUTION PUMP GROUP

REF PART NO. QTY DESCRIPTION

1 70528 2 SCREW, 10-32 X 3/8 PPH EX-SEMS 2 140172 1 BRACKET, SOLENOID PUMP 3 35187 3 GASKET, TUBE SEAL 4 40031 2 HOSEBARB, 1/8 MPT 3/8 90° 5 20042 3 CLAMP, HOSE

6 39326 1 HOSE, 3/8” WIREBOUND X 8.8” 7A 250-78 1 PUMP, 110/120 60HZ FLOJET 7B 250-78A 1 PUMP, 220/240V 50 HZ FLOJET 230V MACHINES ONLY

8 39174 1 HOSE, 3/8” WIREBOUND X 2.6”

9 87016 2 WASHER, #10 EXT. TOOTH LOCK

SERIAL NO.

FROM

NOTES:

980238 05/23/05

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Page 16

WIRING DIAGRAM

BLK

GRN

CIRCUIT BREAKER

WHT

VAC

GRN

PUMP

BLK

WHT

BLK

BLK WHT

SWITCH

120V MACHINES

CAPACITOR

CIRCUIT BREAKER

LOAD

FILTER

LINE

GRN

BLK

WHT

BLK

SWITCH

BLK

9 10

BLK

WHT

BRN

GRN

BLU

VAC

GRN

PUMP

230V MACHINES

5-5

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Page 17

WIRING PARTS LIST

REF

1 88884 2 WIRE, 14” GRN/18 76010 X 76010 2 880430 3 880431 4 880432 5 880433 6 880434 7 880436 8 880435 9 70323 1 SCR, 10-32 X 1/4 PHTR PLTD

10 87016 1 WASHER, #10 LOCK EXT STAR SS

PART

NO.

QTY DESCRIPTION

1 WIRE, 13” BLK/18 76050 X 76029 1 WIRE, 13” WHT/18 76050 X 76029 1 WIRE, 9” BLK/18 76029 X 76029 1 WIRE, 9” BLK/18 76050 X 76029 1 WIRE, 9” WHT/18 76050 X 76029 1 WIRE, 10” GRN/18 76022 X 76010 1 WIRE, 12” BLK/18 76029 X 76022

SERIAL

NO.

NOTES:

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5-6

Page 18

HAND TOOL

5-7

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Page 19

HAND TOOL

REF PART NO. DESCRIPTION

1 41536 HOUSING, HANDTOOL SPOTTER OKA

2 84200 VALVE ASM, SPOTTER OKA

3 39712 HOSE ASM, VAC/SOLUTION OKA

4 270-11 NIPPLE, 1/8 FPT QD FEM BRASS

5 44100 JET, ASM W/O RING OKA

6 629998 PLATE, RETAINER W/HARDWARE OKA

7 54202 MANIFOLD, SPOTTER OKA

8 34438 FTTG, 1/8MPT X 3/16 COMP OKA

9 HTO HAND TOOL, SPOTTER OKA ENTIRE ASSEMBLY AS KIT

SERIAL NO.

FROM

NOTES:

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5-8

Page 20

MINI CART

5-9

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MINI CART

REF PART NO. DESCRIPTION

1 62846 PLATE, WELDMENT 2 89086 WHEEL, 5”D X 1” X .5” ID GRY 3 87054 WASHER, M8 FLAT DIN125A PLT 4 70262 SCR, M8 X 20 HHMS PLTD

PMCT PRESTO MINI CART ENTIRE ASSEMBLY AS KIT

SERIAL NO.

FROM

NOTES:

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Page 22

CART

5-11

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Page 23

CART

REF PART NO. DESCRIPTION

1 78310 TUBE, CART HANDLE 2 70010 SCREW, 1/4-20 X 1.5 TAP PLTD. 3 57196 NUT, 1/2 STAR LOCK PUSH-ON 4 57104 NUT, 10-32 HEX W/ STAR WASHER 5 89048 WHEEL 6 57047 NUT, 1/4-20 LOCK 7 27637 BASE, CART PRESTO 8 70088 SCREW, 10-32 X 1/2 PHMS

9 140088 BASKET, 3 BOTTLE 10 18010 CASTER, SWIVEL 11 87013 WASHER, 1/4 ID X 5/8 OD SS

PCT SPOTTER CART ENTIRE ASM AS KIT

SERIAL NO.

FROM

NOTES:

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SUGGESTED SPARE PARTS

REF PART NO. DESCRIPTION

1 72194 SWITCH, DPST 250V 16(4) SPLASH 2 53137 VAC MOTOR, 120V 2ST LNP 3 53138 VAC MOTOR, 230V 2ST LNP 4 250-78 PUMP, 110/120 60HZ FLOJET 5 250-78A PUMP, 220/240V 50HZ FLOJET 6 140687 BRUSH SET, 120V VAC, WINDSOR 120V MOTOR ONLY 7 140688 BRUSH SET, 230V VAC, WINDSOR 230V MOTOR ONLY

SERIAL NO.

FROM

NOTES:

5-13

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