Prochem Priority ManufacturingSamurai Operating Instructions Manual

Priority Manufacturing

Samurai

Operating Instructions

Read these instructions before using the machine

Jon-Don | 800.556.6366 | www.jondon.com

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

2

*

TABLE OF CONTENTS

Machine Data Log/Overview..........................2

Table of Contents...........................................3

HOW TO USE THIS MANUAL

How to use this Manual..................................1-1

SAFETY

Important Safety Instructions.........................2-1

Hazard Intensity Level...................................2-2

Grounding Instructions...................................2-3

OPERATIONS

Technical Specifications................................................3-1

Machine Operations.......................................................3-2

Pre-Run Inspection.....................................................3-3

Equipment Set-up.......................................................3-3

Cleaning & Emptying Tanks....................................3-3

Shut Down and Storage............................................3-4

GROUP PARTS LIST

Base Group.......................................................................5-1

Label and Strap Group..................................................5-3

Pump Group.....................................................................5-5

Recovery Tank Group...................................................5-7

Solution Tank Group......................................................5-9

Vacuum Motor Group....................................................5-11

Wiring Diagram................................................................5-13

Notes..................................................................................5-14

Warranty............................................................................5-15

MAINTENANCE

Daily Maintenance..........................................................4-1

Periodic Maintenance....................................................4-1

Monthly Maintenance .....................................................4-1

Semi-annually..................................................................4-1

Lubrication.........................................................................4-1

Storage ...............................................................................4-1

Solution Pump Replacement.......................................4-2

Vacuum Motor Replacement......................................4-2

Pump Replacement Kits...............................................4-3

Pressure Regulator.........................................................4-3

Machine Troubleshooting.............................................4-4

3

HOW TO USE THIS MANUA L

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.

Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is
located inside the base, directly above the pump.

The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.

The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.

The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition.

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:

- REF – column refers to the reference
number on the parts illustration.

- PART NO. – column lists the part
number for the part.

- QTY – column lists the quantity of the
part used in that area of the machine.

- DESCRIPTION – column is a brief
description of the part.

- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.

- NOTES – column for information not
noted by the other columns.

1-1

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

! WARNING:

Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.

To reduce the risk of fire, electric shock, or injury:

The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.

2-2

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the
data label found on each machine. Using
voltages above or below those indicated on the
data label will cause serious damage to the
motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.

Improper connection of the equipment­grounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.

2-3

TECHNICAL SPECIFICATIONS**

ITEM DIMENSION/CAPACITY

Electrical 230V 50HZ
Electric Vacuum Motor DUAL 2 STAGE
Solution Pump 100PSI
Solution Capacity 10 gal. (38L)
Recovery Capacity 10 gal. (38L)
Dimensions – Weight (Empty) 81 lbs. (37kgs)
Dimensions - Length 31 in. (78.7cm)
Dimensions - Height 35.5 in. (90.2cm)
Dimensions - Width 17 in. (43.2cm)
Power Cable 25 ft. (7.6M)

3-1

10/29/01

*

Vacuum Tank lid

Vacuum Inlet

MACHINE OPERATIONS

Solution Tank

Solution Tank lid

Vacuum Tank

Dump Valve

Solution Outlet

Optional equipment:

89226 Deluxe Professional Wand
39605 Hose Asm, 1.5” Vac/Sol 25ft

Base Assembly

Vacuum #2

Water Pump

Vacuum #1

3-2

MACHINE OPERATIONS

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper
assembly.

2. Check all hoses for leaks. Repair or replace any
damaged hoses.

3. Check power cord(s) for any damage. If
damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly
grounded wall outlet.

2. Turn vacuum motor switch on and off to make
sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel
cuff over the outlet on the tank.

4. Connect the hose to your machine and
wand. Pull back the knurled collar on the quick

disconnect coupler and push onto the connection
on the chassis. To avoid leaks, check to be that
a positive connection was made.

5. Pour clean, hot water into the solution tank.

To avoid possible tank distortion, water
temperature must not exceed 140 F (60C).

6. Add a non-foaming cleaning solution
concentrate, for use in hot water extractors at
the proportions noted on the container (See list
below), into solution tank.

7. Turn pump and vacuum switch(s) to the on
position.

8. Start cleaning.

!

WARNING

To prevent possible disease hazard, before
attempting to clean bodily fluids spills, you must
kill any viruses, germs or bacteria present in the
bodily fluid.
SUITABLE INCOMPATIBLE
CHEMICALS CHEMICALS

Alkalis Aldehydes
Clorox II Bleach* Aromatic Hydrocarbons
Defoaming Agents Butyls
Detergents Carbon Tetrachloride
Hydroxides Clorox*
Oxygen Bleaches Chlorinated Bleaches
Soaps Chlorinated Hydrocarbons
Sta-Puf Fabric D-Limonene
Softener* Lysol*
Vinegar Methyls (MEK)

Perchlorethylene (perc)
Phenols
Trichlorethylene

CLEANING & EMPTYING TANKS

!

WARNING

Always use defoamer if foaming occurs. Foam
will suspend large particles which may damage
vacuum as well as allow liquid into the vacuum
motor without activating the float shutoff.

1. Before proceeding, make certain that the nozzle
is functioning properly.
a. To check, hold the wand about one foot

above the surface to be cleaned and open
the wand valve. A full spray should be
observed from the nozzle.

b. If the nozzle is not showing a full spray

pattern, adjust nozzle for proper pattern,
clean, or replace nozzle.

2. Normally, chemical is applied on the push
stroke while vacuuming is done on the pull
stroke. For heavily soiled carpets the hand tool
may be used in the scrubbing manner, applying
chemical in both the push and pull stroke.

ALWAYS FINISH UP AN AREA WITH A VACUUM PULL

STROKE .

3. When cleaning, keep the working opening
(wand mouth) flat on the surface being cleaned.
Keep the wand moving when the valve is open.

4. The shutoff float inside the recovery tank will
impede the vacuum flow when the tank is full.
When this occurs, empty the recovery tank. Do
this by opening the dump valve located at the
front of the machine. NOTE: Dispose of waste in

a proper manner which would not violate any
Local, State or Federal law.

5. Once the recovery tank has been emptied, you

may once again proceed with cleaning

CAUTION

!

Operating Vacuum after shutoff has activated could
draw water directly into the vac motor. This will
cause damage to the motor, therefore voiding your
warranty.

CAUTION

!

ALWAYS TEST CARPET FOR COLOR FASTNESS IN AN

INCONSPICUOUS PLACE. Also, to avoid prolonged

drying times, do not spray too much solution in any
one area.

!

WARNING

Before making any adjustments or performing
any maintenance to your machine, disconnect
the power cord from the electrical source .

*Registered Trademark

3-3

SHUT DOWN AND STORAGE

1. Turn Switch OFF. Empty recovery tank

completely and rinse several times to remove
any dirt or debris that may be left behind.

2. Drain any unused cleaning solution from solution
tank and rinse with clean water to remove any
suds left behind by the cleaning chemicals.

NOTE: Dispose of waste in a proper manner
which would not violate any Local, State or
Federal law

3. Run a small amount of clean water through
pump if chemicals were used. This will help
insure the life of your pump.

4. Check the spray jet on the cleaning tool for full
spray pattern and inspect vac head for any
obstructions.

5. Remove as much moisture from system before
storing in cold climates. Excess water may
freeze during storage and crack internal
components, causing damage to the unit.

MACHINE OPERATIONS

3-4

MAINTENANCE

DAILY MAINTENANCE

Unplug power cord(s)
before servicing or
making any repairs.

1. Flush the entire system, including floor tool,
hand tool, etc., with 1 to 3 gallons of clean, hot
water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically inspect
the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Wastewater
should be disposed of properly.

4. Occasionally check filter screen at the bottom of
the solution tank and rinse clean with hot water if
necessary.

5. Inspect hoses for wear. Frayed or cracked
hoses should be replaced to avoid vacuum or
solution pressure loss.

6. Inspect power cord for wear or damage. This
cable will lie on wet carpet. To prevent electrical
shock replace cords that are frayed or have
cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve
and gaskets to prevent possible leakage and
premature wear.

8. Run clean water through solution pump when
work is complete.

9. Empty both tanks and rinse, run vacuum (s) for
at least one minute to dry motor(s).

10. Store with access covers removed to allow tanks
to dry.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern
and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

1. Check vacuum motor brushes .

LUBRICATION

For hose fitting lubrication, use a light silicone
lubricant which will not damage o-rings.

STORAGE

Thoroughly clean machine if it is to be stored.
Protect this machine from freezing while in storage.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon
Brushes

WARNING: The green
ground wire must be
attached for safe
operation. See wiring

diagram.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(one quart vinegar to two gallons water) or anti­browning solution (mixed as directed) through
the extractor. This will prevent build-up of
alkaline residue in the system.

2. If spray jet becomes clogged, remove the spray
tip, wash it thoroughly, and blow dry. NOTE: DO

NOT USE PINS , WIRE, ETC. TO CLEAN NOZZLE AS
THIS COULD DESTROY THE SPRAY PATTERN.

3. Apply silicone lubricant to solution nipple.

4. Periodically inspect all hoses, electrical cable

and connections on your machine. Frayed or
cracked hoses should be repaired or replaced to
eliminate vacuum or solution pressure loss. If
the cable insulation on the power cord is broken
or frayed, repair or replace immediately. Don’t
take chances with electrical fire or shock.

5. Clean outside of all tanks and check for
damage.

4-1

If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or

sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away

completely.

3

[9.5mm]

8

Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than

3/8" (9.5mm) long.

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

MAINTENANCE

Carbon
Brushes

Note: When replacing carbon brushes loosen wire
terminal BEFORE removing screws on bracket.

If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or

sent to a qualified service center.

WARNING: The green
ground wire must be
attached for safe
operation. See wiring

diagram.

Wire

Terminal

Note:

Place
stop in

groove.

Wire Terminal

Only qualified maintenance personnel are to
perform the following repairs.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

2. Unlatch the recovery tank from the base.

3. Tip recovery/solution tank to gain access to the
base of machine.

4. Remove solution hoses from fittings on pump.
Disconnect wires.

5. Remove the screws that fasten the pump to the
base.

6. Reverse process to install new replacement
pump.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

2. Unlatch the recovery tank from the base.

3. Tip recovery/solution tank to expose vacuum (s).

4. Locate the proper vacuum motor wires and
disconnect.

5. Unfasten screws holding vacuum to plate.

6. Remove the vacuum motor.

7. Reverse process to install vacuum motor
replacement.

Important:

These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away

completely.

3/8 (9.5mm)

Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than

3/8" (9.5mm) long.

4-2

MAINTENANCE

PUMP REPLACEMENT KITS 100 PSI - FLOJET (65220)

DIAPHRAGM

29219

PUMP HEAD

65204

VALVE ASM

84166

MOTOR 53246

PUMP REPLACEMENT KITS 100 PSI-SHURFLO (250-64B) PRIOR TO SN# 1000107206

250-67
Switch Asm

Pump Head Replacement

65187

Bypass Valve Asm

84161

Diaphragm

29206

MAINTENANCE

PRESSURE REGULATOR

For best results with the pressure regulator, we recommend that you clean and lubricate
the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

1. Turn unit off before lubricating.

2. Remove cap, spring and spring retainer plate.

3. With fingertips remove piston and u-cup.

4. Wipe piston and u-cup clean of any film or scale.

5. Lubricate the piston and u-cup with Superlube.

6. Reassemble regulator.

7. With pump ON, re-adjust pressure regulator for normal operation.

LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.

OUT

IN

U-CUP

PISTON

SPRING RETAINER PLATE

SPRING

(GOLD - 125 PSI)

CAP

4-4

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Loss of Power

Electrical shock

Vac motor speed varies
or doesn’t run

Loss of vacuum

Pump runs no solution

Pump runs, loss of
pressure

Pump will not run
Solution hose fitting

hard to connect
Carpet not getting
clean

Carpet too wet Over saturation

Carpet browning

Solution not flowing
properly

Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace

Equipment not grounding Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem
Worn motor brushes Replace

Motor worn out Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
vacuum screen
Loose cuffs on vacuum
hose
Vac motor seals leaking Replace
Floor tool vac chamber
clogged
Vac motor, hose, or dome
gasket
Pump inlet screen plugged Clean inlet screen

Pump air locked
Internal or external

solution line damaged and
leaking
Internal pump components
wearing out
Check BPR for particles or
cuts in seals
Unit not plugged in Connect unit to 3 prong grounded outlet
Loose wiring See dealer

Corrosion on fittings.
Severe soil conditions

Leaving carpet too wet Check for loss of vac pressure
Too much chemical Check label for correct solution concentration
Light carpet with no brown
prevention
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve Repair or replace
Faulty pump switch Repair

Have a trained service technician check machine’s
wiring

With power off clean screen
Tighten cuffs turning counterclockwise

Wash out with hose. Pick lint out with a wire
Replace

Press trigger to open valve on cleaning wand to
relieve air

Replace

Replace, see pump kit components (Pg 4-3)
Take piston from BPR and lubricate with Superlube. If

problem still exists change BPR.

Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a pre-spray.
Check solution wand. Make several passes without
spray

Go over carpet with browning prevent only

4-5

4-6

THIS PAGE LEFT BLANK INTENTIONALLY

BASE GROUP

3

2

2

15

3

1

2

3

4

5

6

3

21

13

3

20

19

18

17

22

16

15

14

12

5-1

7

3

8

8

11

9

10

BASE GROUP PARTS LIST

REF PART NO. QTY DESCRIPTION

1 57090 3 NUT, 10-32 HEX NYLOCK SS
2 70015 15 SCR, 1/4-20 X 3/4 HHCS SS NP
3 87013 30 WASHER, 1/4 ID X 5/8 OD SS
4 87095 4 WASHER, #10 FLAT PLTD
5 140-05 2 DRAW PULL LATCH STD. Latch Portion ONLY
6 280-02 4 RIVET AL. 3/16 X 1/2 CLOSED
7 040-03 2 CASTER SWIVEL 4" SWIVEL
8 57245 15 NUT, 1/4-20 HEX NYLOCK SS

9 87080 2 WASHER, .5 X 1.25 FLAT GR8 PLT
10 57196 2 NUT, 1/2 PUSH-ON DOME CAP
11 040-06 2 WHEEL 8" BLK CENTERED HUB
12 56-502068 1 AXLE ASSEMBLY, COMANCHE
13 32-900195 3 SWITCH, DPST, LIGHTED ROCKER
14 70595 1 SCR, 10-32 X 1" PPHMS
15 50-501858 1 PL, EXTRACTOR 3 DWITCH BI
16 70532 3 SCR, 10-32 X 1/2 PPHMS BLK NP
17 08068 1 BASE, COMANCHE
18 20008 1 CLAMP, 5/8 NYLON UL/CSA
19 280-03 1 RIVET ALUMINUM 3/16 X 3/4
20 46-802536 1 HING, SOL & VAC TANK 4" X 8"
21 33-901006 1 FILTER, INLINE 16A F55047/1
22 57054 1 NUT, M8

SERIAL NO.

FROM

NOTES:

5-2

LABEL & STRAP GROUP

4

3

2

1

5-3

LABEL GROUP PARTS LIST

REF PART NO. QTY DESCRIPTION

1 500568 1 LABEL, COMANCHE MAIN

2 500531 2 LABEL, PROCHEM LOGO 6 X 1.75

3 320-05 1 VELCRO STRAP

4 500009 1 LABEL, WARNING

SERIAL NO.

FROM

NOTES:

5-4

PUMP GROUP

25719

26

1

272022

21

13

12

10

23

22

(A)

28

TO SOLUTION TANK

17

1

1

2

18

17

24

3

1

1

16

4

15

1

5

14

9

(A)

6

8

5-5

9

10

11

PUMP – GROUP PARTS LIST

REF PART NO. QTY DESCRIPTION

1 20042 6 CLAMP, 3/8 HOSE (D-SLOT)

2 39233 1 HOSE, 3/8 RUBBER X 17"

3 39403 1 HOSE, 3/8 RUBBER X 5"

4 12-800398 1 HOSEBARB, "Y" 3/8 ALL NYLON

5 39250 1 HOSE, 3/8 RUBBER X 12"

6 40043 1 HOSEBARB, 3/8 MPT X 3/8 90D

7 65220 1 FLOJET 100 PSI PUMP 220V 1000107206

8 31056 1 ELBOW, 3/8 MPT X 1/4 FPT

9 87018 4 WASHER, #10 X 9/16 OD
10 57090 6 NUT, 10-32 HEX NYLOCK SS
11 56012 1 NIPPLE, 1/4 FPT QD
12 390-09A 1 WASHER 9/16 S/S USS-THICK
13 39599 1 HOSE, HP 23.0 1/4 MPT X 1/4 MPT
14 70614 2 SCR, 10-32 X 1 1/8 PPHMS SS
15 39597 1 HOSE, HP 15.0 1/4 MPT X 1/4 MPT
16 22014 1 COUPLER, 1/4 F HEX
17 57104 4 NUT, 10-32 W/STAR WASHER PLTD
18 14454 1 BRKT, VALVE
19 54182 1 MANIFOLD, ASM
20 62964 1 PLATE, CM MANIFOLD
21 66017 2 PLUG, 1/4 BRASS PIPE
22 70547 6 SCR, 10-32 X 1 PPHMS BLK
23 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET
24 64-950582 1 CORD, MOLD ENGLAND 220V 25’
25 57040 1 NUT, 1/2 NPT CONDUIT
26 87173 1 WASHER, .765 ID X 1.31 OD X .09T SS
27 84181 1 VALVE, BPR 125 PSI
28 140587 1 BRKT, VALVE SFTY

SERIAL NO.

FROM

NOTES:

5-6

RECOVERY TANK GROUP

11 12 13 14 15 16

2

3

9

4

1

5

3

6

8

7

RECOVERY TANK GROUP PARTS LIST

REF PART NO. QTY DESCRIPTION

1 090-12A 1 FLOAT CAGE ASSY COMPLETE SLIP
2 78489 1 VAC, STACK ASM, COMANCHE
3 35256 2 GASKET, DUMP VALVE
4 260-33 1 HOSEBARB, 1.5 MPT X 1.5
5 140-05 2 DRAW PULL LATCH STD.
6 370-06A 1 DUMP VALVE 1-1/2 M THREAD
7 31032 1 ELBOW, 1.5 FS X FS 45D PVC
8 70683 4 SCR, 10 -32 X 3/8 PPHMS SS NP

9 87257 1 WASHER, HOSEBARB
10 OPEN
11 31002 1 ELBOW, 1.5 FPT X FS PVC
12 81491 4 SET SCR, 5/16 -18 X 1.5 CP SS
13 75378 1 TANK, RECOVERY, COMANCHE
14 35255 1 GASKET, TANK LID
15 260-64A 1 ACCESS COVER CLEAR 6" W/RIM
16 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC

SERIAL NO.

FROM

NOTES:

5-8

SOLUTION TANK GROUP

10

111213

14

2

3

1

4

5

6

8

7

9

5-9

SOLUTION TANK – GROUP PARTS LIST

REF PART NO.

1 70222 3 SCR, #8 X 1/2 PPHST BLK
2 56-502072 1 LID, SOLUTION TANK COMANCHE
3 290-08 1 STRAINER, 1/4 NPT 50 MESH
4 57023 4 NUT, 5/16-18 HEX NYLOCK SS
5 87222 4 WASHER, SEAL 5/16 X 3/4 OD
6 35182 4 GASKET, FRAME
7 40038 1 HOSEBARB, 1/4 MPT X 3/8 45D
8 75379 1 TANK, SOLUTION, COMANCHE

9 56014 1 NIPPLE, 1/4 CLOSE
10 46-802536 1 HING, SOL & VAC TANK 4" X 8"
11 70020 3 SCR, 1/4-20 X 1/2 HHCS SS
12 87013 3 WASHER, 1/4 ID X 5/8 OD SS
13 56-502143 1 BRKT, CORD WRAP NO HEATER
14 70384 4 SCR, 1/4-20 X 1/2 PHTR BLK
15 43-807518 1 GASKET, SOL-VAC TANK CMNCH 1000089577 NOT SHOWN

QT

DESCRIPTION

Y

SERIAL NO.

FROM

NOTES:

5-10

VACUUM MOTOR GROUP

854

196

3

1

2

4

5

9

1

7

11

10

5-11

VACUUM MOTOR GROUP PARTS LIST

REF PART NO. QTY DESCRIPTION

1 87013 9 WASHER, 1/4 ID X 5/8 OD SS
2 70011 3 SCR, 1/4-20 X 5/8 HHCS SS
3 43-807517 1 GASKET, VAC MTG.
4 065-92 6 VAC SPACER 2 1/4
5 35166 2 GASKET, VAC MOTOR
6 70663 3 SCR, 1/4-20 X 3 ¼ HHCS PLT
7 57245 3 NUT, 1/4-20 HEX NYLOCK SS
8 56-502084 1 BRKT, VAC MOUNT, DUAL 2 STG
9 360-06 2 VAC MOTOR, 230V 5.4 2ST TD

- 140216 - BRUSH SET, 230V VAC AMETEK SERVICE ONLY

- 140688 - BRUSH SET, 230V VAC WINDSOR * SERVICE ONLY
10 57105 3 NUT, 1/4-20 W/STAR WASHER
11 70814 3 STUD, 1/4-20 X 4.5 SS

SERIAL NO.

FROM

NOTES:

5-12

WIRING DIAGRAM

5-13

NOTES:

NOTES

5-14

LIMITED WARRANTY

PROCHEM warrants your new machine to be free of defects in material and workmanship. This
warranty shall extend to the designated parts for the specific time period listed from the date of
delivery to the user. If PROCHEM receives notice of such defects during warranty period,
PROCHEM will either, at it’s option, repair or replace products which prove to be defective. Any
local or distant transportation, related service labor and diagnostic calls are not included.

Molded Components____________________________5 year (pro-rated)
Vacuum(s)____________________________________1 year
Pump________________________________________1 year
Hinges_______________________________________1 year
Rocker Switches_______________________________1 year
Heating Element_______________________________1 year
Wheels and Casters____________________________1 year

Fittings, hoses, o-rings, and other maintenance items are not covered under warranty.
This warranty shall not apply to defects resulting from improper operation, inadequate

maintenance by the customer, unauthorized modification, misuse, a unit that is
improperly repaired, or exposure to freezing temperature conditions.

To obtain warranty service, products must be returned to a service facility designated
by PROCHEM. Customer shall prepay shipping charges for products returned to

PROCHEM for warranty service and PROCHEM shall pay for return of the products to
customer.

PROCHEM makes no other warranty, either expressed or implied, with respect to this
product. PROCHEM disclaims the implied warranties of merchantability and fitness for
a particular purpose. Any implied warranty of merchantability of fitness is limited to

specific duration of this limited warranty.
This warranty gives you specific legal rights, and may also have other rights which

may vary from state to state, or province to province.
The remedies provided herein are the customer’s sole and exclusive remedies. In no

event shall PROCHEM be liable for nay direct, indirect, special, incidental, or
consequential damages, whether based on contract, tort, or any other legal theory.

Your PROCHEM unit is designed to give you years of reliable service. However, if a
problem should arise after the warranty period, follow troubleshooting procedures in
the operation and service manual. If you are still unable to determine the cause and
solution to the problem, contact your nearest distributor, factory representative, or

PROCHEM for details of the services available.
Components provided by PROCHEM, but supplied by other manufacturers, will only

be warranted to the extent that they shall be warranted to PROCHEM.

z 2002