Prochem Ninja warrior 150 PSI, Ninja Warrior NWCU2215H, Ninja Warrior NWCU2215N, Ninja Warrior 10070640, Ninja Warrior 10070630 Operating Instructions Manual
Page 1
Ninja Warrior 150 PSI
Extractor
Operating Instructions (ENG)
MODELS:
NWCU2215H
10070640
From Serial Number (Ref No. 1*)
* See Serial Number page or
call manufacturer
86399030-A 02/08/15
Page 2
Machine Data Label
Warranty Registration
Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
http://www.prochem.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
Overview
The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a
cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
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Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .6
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .8
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .9
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .11
Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pre-Run Inspection. . . . . . . . . . . . . . . . . . . . . . . . .12
Equipment Set-up. . . . . . . . . . . . . . . . . . . . . . . . . .12
Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . .12
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Table of Contents
Maintenance
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .14
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . .14
Vacuum Motor Replacement . . . . . . . . . . . . . . . . .15
Solution Pump Replacement . . . . . . . . . . . . . . . . .16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . .18
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How To Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
• Maintenance
•Lubrication
• Vacuum Motor Replacement
• Solution P)ump Replacement
• Troubleshooting
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
The model and serial number of your machine is
located on the back of the machine.
NOTE: The manual part number is located on the
lower right corner of the front cover.
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Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
T o reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-
nance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around
sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, fact ories, shops
and offices for more than normal housekeeping purposes.
not working properly, has been dropped, damaged, left outdoors, or
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
READ AND SAVE THESE INSTRUCTIONS
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Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
manufacturer approved replacement parts.
6
86399030 Operators Manual - Ninja Warrior 150 psi
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Safety
Safety Labels
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
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Safety
USING AN ADAPTOR
GROUNDING CONNECTION
Note: Adaptors are not allowed in Canada.
Outlet
Tab for Grounding
Outlet Box
FIGURE C
Grounded
FIGURE A
Adaptor
Screw
FIGURE B
Adaptor
Metal Screw
Grounded
Grounding Pin
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the appliance - if it will not fit the
outlet, have a proper outlet installed by a qualified
electrician.
This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in "Fig.
A". A temporary adapter that looks like the adapter in
"Fig. C" may be used to connect this plug to a 2-pole
receptacle as shown in "Fig. B", if a properly grounded
outlet is not available. The temporary adapter should
be used only until a properly grounded outlet (Fig. A)
can be installed by a qualified electrician. The green
colored rigid ear, lug, or wire extending from the
adapter must be connected to a permanent ground
such as a properly grounded outlet box cover
Whenever the adapter is used, it must be held in place
by a metal screw.
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86399030 Operators Manual - Ninja Warrior 150 psi
Page 9
Technical Specifications
Height
Length
Width
MODEL ITEM MEASURE
Electrical 115 Volt, 60 hz, 15A
Solution Pump 150 psi
Solution Capacity 13 Gal
ALL
10070640
Recovery Capacity 11Gal
Height 43 inches
Length 30 inches
Width 22 inches
Vacuum Motor Dual 2 Stage
Weight- Empty 120 lbs
Weight-Full Solution 215 lbs
Power cord 2 X 25 feet
Heater 1850 watts
Operations
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Operations
1
2
3
4
5
6
7
8
9
Controls
1. Vacuum Accessory Tool Hook-up
2. Solution Pump Switch
3. Vacuum 1 Switch
4. Vacuum 2 Switch
5. Heater Switch with On Light (Units with Heat Only)
6. Heater Temperature Light (Units with Heat Only)
7. Breaker for Vacuum 2
8. Breaker for Vacuum 1
9. Solution Accessory Tool Hook-up
10
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Operations
Machine Operation
Care must be exercised in the use of all chemicals.
Chemicals are poisonous and can pose a health risk.
Read and follow manufacturers instructions regarding
dangers and correct usages.
The internal parts of the pump used in the mach ine are
suitable for use with most carpet cleaning chemicals.
But they are susceptible to chemical attack from some
cleaning substances, such as hydrocarbon solvents
and chlorinated bleaches. These non-compatible
materials are not of the type used for carpet cleaning.
Chemicals
Suitable Chemicals
• Alkalis
• Detergents
• Hydroxides
•Soaps
• Vinegar
Only use chemicals approved for use with this
machine. Use of non-compatible chemicals may cause
machine damage and will not be covered under the
warranty. Carefully read ingredients on manufacturer's
label before using any product in this machine.
Do not let pump run dry.
Do not let pump run unattended.
Non-Compatible
• Aldehydes
• Aromatics Hydrocarbons
• SP Butyls
• Carbon Tetrachloride
• Clorox*
• Chlorinated Bleaches
• Chlorinated Hydrocarbons
•Lysol*
• Methyl Ethel Ketone (MEK)
• Perchorethylene (perc)
• Phenolics
• Trichlorethylene
• D-Limonene
*Registered Trademar k
86399030 Operators Manual - Ninja Warrior 150 psi
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Operations
Pre-Run Inspection
1. Check all fittings and connectors for proper
assembly.
2. Check all hoses for leaks. Repair or replace any
damaged hoses.
3. Check power cord(s) for any damage. If damaged,
replace.
Equipment Set-up
1. Plug power cord from machine into properly
grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure
there is electrical power at machine.
3. Connect vacuum hose to machine. Slide the swivel
cuff over the outlet on the tank.
4. Connect the hose to your machine and wand. Pull
back the knurled collar on the quick disconnect
coupler and push onto the connection on the
chassis. To avoid leaks, check that a positive
connection was made.
NOTE: Wand orifice must be equivalent or larger than
an 04 nozzle.
Heater Operation
NOTE: Units with Heat Only.
The solution fittings on the machine will become
extremely hot during operation. Allow sufficient
time to cool, or run solution through the machine
with the heater turned off before disconnecting or
performing any maintenance on the heater.
Plug the two power cords into separate grounded
circuits. The heater draws 15 amps of current.
Turn the solution pump ON. Fully prime the solution
system before turning heater on.
Turn the heater switch on. The red light on the heater
switch will be on when the heater switch is on. The red
heater temperature light will be on when the heater is
active and will turn off when the heater reaches
maximum temperature.
On initial start-up the heater will take a few minutes to
reach operating temperature.
When turning the pump and heater OFF, make certain
that you turn the heater off FIRST.
5. Using a clean container, fill the solution tank with
clean hot water. Do not use water over 130°F. Mix
in a non-foaming cleaning concentrate for use in
hot water extraction machines, following the manufacturer's instructions printed on container.
NOTE: When using a powder cleaner, pre-mix with
hot water in a clean container before adding to the
solution tank.
6. Turn pump and vacuum switches) to the on
position.
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Page 13
Cleaning
Always use defoamer if foaming occurs. Foam will
suspend large particles that may damage
vacuum(s) as well as allow liquid into the vacuum
motor(s) without activating the float shutoff.
1. Prior to cleaning, make certain that the nozzle is
functioning properly.
a. To check, hold the wand about one foot above
the surface to be cleaned and open the wand
valve. A full spray should be observed from the
nozzle.
b. If the nozzle is not showing a full spray pattern,
adjust nozzle for proper pattern, clean, or replace
nozzle.
2. Normally , chemical is applie d on the push stroke of
the wand when cleaning. Vacuuming is done on
the pull stroke. For heavily soiled car pet s the wand
may be used in a scrubbing manner, applying
chemical in both the push and pull stroke.
Operations
3. When cleaning, keep the working opening (wan d
mouth) flat on the surface being cleaned. Keep the
wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will
impede the vacuum flow when the vacuum tank is
full. When this occurs, empty the vacuum tank by
opening the dump valve and dispose of the waste
in a proper manner.
Once the vacuum tank has been emptied, you may
once again proceed with cleaning.
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Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (one
quart vinegar to two gallons of water) or anti-browning
solution (mixed as directed) through the machine. This
will prevent build-up of alkaline residue in the system. If
spray jets become clogged, remove the spray tips,
wash them thoroughly, and blow dry.
NOTE: Do not use pins, wires, etc. to clean nozzles
as this could destroy the spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked hose s
should be repaired or replaced to eliminate vacuum or
solution pressure loss. The electrical cable must be
well insulated and cable connector screw kept tight. If
the cable insulation is broken or frayed, repair or
replace immediately. Don't take chances with electrical
fire or shock.
SERVICE SCHEDULE DAILY WEEKLY QUARTERLY
Check machine for cord damage *
Check recovery dome and gasket for damage and cleanliness *
Check hoses for wear, blockages, or damage *
Check handles, switches, and knobs for damage *
Run one gallon of water through system *
Clean out recovery tank and check float valve to make sure it moves freely *
Clean out solution tank and remove and clean vacuum intake screen *
Clean outside of all tanks and check for damage *
Run vacuum motor for at least one minute to allow motor to dry *
Store with dome off tank to allow the tank to dry *
Check all gaskets for wear and leakage *
Check pump pressure; observe spray pattern and check with gauge if
necessary
Check and clean solution screen *
Check cables for fraying *
Check overall performance of machine *
Check vacuum motor carbon brushes *
Daily/Regular Maintenance
Before making any repairs or adjustments to the
machine, disconnect the power cords from the
electrical source.
1. Empty unused cleaning solution from the solution
tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 1 to 2 gallons of clean
water.
4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate
if necessary, using a Hospital Grade Virucid e or a
10-1 bleach to water solution. Waste water should
be disposed of properly.
Do not allow machine to freeze.
*
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Page 15
Only qualified maintenance personnel are to
Vacuum Motor Carbon Brushes Replacement
3
8
[9.5mm]
Carbon
Brushes
End Cap
WARNING: The
green ground wire
must be attached for
safe operation. See
wiring diagram.
If armature commutator is grooved, extremely pitted
or not concentric, the motor will need to be replaced
or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
perform the following repairs.
Vacuum Motor Replacement
1. Turn off all switches and unplug machine.
2. Remove hardware under front of machine to
access component compartment.
3. Remove vacuum motor cover and disconnect
motor wires.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Maintenance
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Maintenance
Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs.
PUMP REPLACEMENT KITS
150 PSI
Bypass Valve Kit
86258830
Diaphragm Kit
86235100
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Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
Unit not plugged in Connect unit to 3 prong grounded outlet.
Loss of Power
Electrical shock
Vacuum motor speed
varies or doesn't run
Loss of vacuum
Pump runs no solution
Pump runs, loss of
pressure
Pump will not run
Solution hose fitting
hard to connect
Carpet not getting
clean
Carpet too wet Over saturation Make several passes without spray
Carpet browning
Solution not flowing
properly
Dead electrical circuit Check building circuit breaker or fuse box.
Faulty power cord Replace
Receptacle not grounded Contact an electrician to check building's wiring
Internal wiring problem
Vacuum circuit breaker tripped Reset Breaker
Faulty vacuum motor Replace
Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome or poor joint
Lint or dirt clogging vacuum screen With power off clean screen
Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise
Vacuum motor seals leaking Replace
Floor tool vacuum chamber clogged Wash out with hose. Pick lint out with a wire
Vacuum hose damaged Replace
Recovery tank full / Float ball stuck in
the up position
Pump inlet screen plugged Clean inlet screen
Pump not primed
Internal or external solution line
damaged and leaking
Internal pump components wearing out Replace, see pump kit components
Faulty switch Replace
Loose wiring Repair or replace
Corrosion on fittings.
Severe soil conditions
Leaving carpet too wet Check for loss of vacuum pressure
Too much chemical Check label for correct solution concentration
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve / Nozzle Repair or replace
Faulty pump switch Repair
Have a trained service technician check
machine's wiring
Replace or repair using acrylic plastic cement
only
Turn off power, drain recovery tank.
Press trigger to open valve on cleaning wand to
relieve air lock.
Replace
Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base
lubricant.
Make several passes at right angles to each
other. Use a pre-spray.
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Suggested Spare Parts
86199430 CASTER
86300070 HUBCAP
86309790 WHEEL
86135320 BRUSH SET86135320 BRUSH SET
VACUUM
86007970 STRAINER
86258830 BYPASS VALVE KIT
83235100 DIAPHRAGM KIT
86334490 DECK PLATE
86001660 HUBCAP SHAFT
86010730 WASHER
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Page 19
Notes
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Page 20
Spare Parts List
(1.007-064.0)
Ninja Warrior 150 PSI
From Serial Number (Ref No. 1*)
* See Serial Number page or
call manufacturer
86399040-A 02/02/15
Page 21
How to Use this Spare Parts List
The P AR TS LIST section cont ains assembled part s illustrations and corresponding part s list. The p art s lists include
a number of columns of information:
• REF - column refers to the reference number on the parts illustration.
• PART NO. - column lists the part numbe r for the part.
• QTY - column lists the quantity of the part used in that area of the machine.
• DESCRIPTION - column is a brief description of the part.
• SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page
in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial
number indicates the first machine the part number is applicable to. The main illustration shows the most
current design of the machine. When a boxed illustration is shown, it displays the older design.
• NOTES - column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which
came with the kit. It contains replacement parts numbers needed for ordering future parts.
2 86399040 Spare Parts List - Ninja Warrior 150 psi
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How to Use this Spare Parts List . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Serial Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table of Contents
86399040 Spare Parts List - Ninja Warrior 150 psi
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Page 23
Control Panel
5
2
11
10
10
1
4
12
6
3
7
8
9
13
14
15
4
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Page 24
Control Panel
REF PART NO. QTY DESCRIPTION
1 86202230 2 WASHER 9/16 S/S USS THICK
2 86002370 1 CLAMP, 7/16 DIA NYLON UL
3 86002450 1 COUPLER, 1/4 QD
4 86197390 1 ELBOW, 1/4NPT 45D STREET
5 86005700 2 NUT, 10-32 HEX W/ STAR
6 86276820 6 SCR, 10-32 X 1/2 PTHMS BLK NP
7 86007140 3 SWITCH, SPST 2-POSITION ROCKER
8 86008900 2 BOOT, SEAL PUSH BUTTON 7/16
9 86321170 1 PANEL, CONTROL, 150 HT
10 86313020 2 GASKET, .125 T X .25 W X 15.6
11 86313030 4 GASKET, .125 T X .25 W X 7.2
12 86318320 2 BREAKER, 13A, 250VAC, 32VDC
13 86318780 1 LIGHT ASM, HEATER, 120V
14 86317850 1 SWITCH, LIGHTED 2-POS ROCKER
15 86233480 1 CLIP, NEON LAMP
SERIAL NO.
FROM
NOTES
586399040 Spare Parts List - Ninja Warrior 150 psi
Page 25
Decals
1
2
3
6
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 26
Decals
REF PART NO. QTY DESCRIPTION
1 86399230 1 LABEL, NINJA, WARRIOR, LH
2 86399240 1 LABEL, NINJA, WARRIOR, RH
3 86399250 1 LABEL, NINJA, WARRIOR, W/ HEAT
SERIAL NO.
FROM
NOTES
786399040 Spare Parts List - Ninja Warrior 150 psi
Page 27
Electrical
6
8
4
2
11
7
5
9
12
1
3
10
15
13
14
16
17
3
18
19
8
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 28
Electrical
REF PART NO. QTY DESCRIPTION
1 86201510 2 SPACER NYLON 1/4ID X 1/2 OD
2 86005670 2 NUT, 1/2 NPT CONDUIT
3 86005700 3 NUT, 10-32 W/STAR WASHER PLTD
4 86273830 2 SCR, 1/4-20 X 1/2 HHCS SS
5 86006850 2 SET SCR, 1/4-20 X 1.25L
6 86256200 2 STRAIN RELIEF, 1/2 NPT FLEX
7 86255900 2 STANDOFF, 6-32 X 5/8 HEX NYL
8 86010630 2 WASHER, 1/4 X 5/8 FLAT SS
9 86316460 1 BRKT, ELECTRICAL
10 86316540 2 CONNECTOR, 5 POS, PUSH WIRE
11 86316700 2 BRKT, CORD STRAIN RELIEF
12 86318620 2 CORD ASM, 14/3 SJT X 25' BLK
13 86319090 2 FUSE HOLDER, PANEL MNT
14 86319100 1 FUSE, 1/4" X 1 1/4", 15A
15 86319110 1 FUSE, 1/4" X 1 1/4", 4A
16 86005810 2 NUT, 1/4-20 NYLOCK
17 86323330 2 WASHER, 1/4" ID X 1.0D FLAT BLK
18 86198460 1 CLAMP, 5/8 NYLON UL/CSA
19 86006590 1 SCREW, 10-32 X 1/2 PPHMS SS NP
SERIAL NO.
FROM
NOTES
986399040 Spare Parts List - Ninja Warrior 150 psi
Page 29
Frame
1
2
3
4
5
6
7
8
9
10
11
10
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 30
Frame
REF PART NO. QTY DESCRIPTION
1 86199430 2 CASTER, SWIVEL 4" 250# CPCTY
2 86001660 2 HUBCAP, 5/8 SHAFT
3 86005810 8 NUT, 1/4-20 HEX NYLOCK SS
4 86276080 1 SCR, 10-32 X 1” PPHMS GRN
5 86010630 8 WASHER, 1/4 X 5/8 FLAT SS
6 86005700 2 NUT, 10-32 HEX W/STAR
7 86010730 4 WASHER, 5/8 X 1-3/16 FLAT SS
8 86300070 2 HUBCAP, 9.75" WHEEL
9 86309790 2 WHEEL, 12" X 2.25”
10 86312830 1 FRAME, 5/8" AXLE, DUAL VAC
11 86277500 8 SCR,1/4-20 X 5/8 CARR SS
SERIAL NO.
FROM
NOTES
1186399040 Spare Parts List - Ninja Warrior 150 psi
Page 31
Heater
1
14
4
17
4
4
3
2
8
18
14
4
15
16
11
6
7
19
5
TO PUMP INLET TEE
23
6
22
20
9
13
12
21
20
13
10
TO CONSOLE SOLUTION
FROM PUMP
12
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 32
Heater
REF PART NO. QTY DESCRIPTION
1 86006180 1 PLUG, 1/8 MPT HEX BRASS
2 86199980 1 CARTRIDGE HEATER, 5/8" X 10"
3 86201790 1 THERMOSTAT RESET 302
4 86200870 7 SCR, 6 X 3/16, PHSMS, B
5 86200980 1 PRESSURE RELIEF VALVE, 175
6 86197360 2 ELBOW, 1/4 NPT STREET
7 86197630 1 HOSEBARB, 1/4MPT X 1/2H 90DEG
8 86326680 1 HEATER CART. CASE WELDED
9 86005810 1 NUT, 1/4-20 HEX NYLOCK SS
10 86273830 2 SCR, 1/4-20 X 1/2 HHCS SS
11 86197760 1 TEE, 1/4 STREET
12 86233410 1 CLAMP, 3/4 DIA CUSHION .406 DIA
13 86010630 3 WASHER, 1/4 X 5/8 FLAT SS
14 86010650 3 WASHER, #10 X 9/16 FLAT
15 86266020 1 TERM, 14GA. .25 FEMALE
16 86266130 1 TERM, 14GA. MALE COUPLER FI
17 86317510 1 THERMOSTAT W/VERT SPADE
18 86317730 1 INSULATION, HEATER
19 86317860 1 HOSE,47.0 RED3/8 1/4MPTX1/4MPT
20 86318310 2 CLAMP, 3.25 WORM GEAR SS
21 86318410 1 BRKT, HEATER MOUNT
22 86318750 1 HEATER ASM, 1850W, 120V
23 86202220 4 WASHER #5 SS .135ID X .312 OD
SERIAL NO.
FROM
NOTES
1386399040 Spare Parts List - Ninja Warrior 150 psi
Page 33
Pump
VALVE HOSEBARB
5
8
4
1
15
2
3
6
4
14
9
12
13
10
14
11
7
TO HEATER
FROM PRESSURE RELIEF
FROM SOLUTION
TANK
14
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 34
Pump
REF PART NO. QTY DESCRIPTION
1 86280750 1 HOSE, 1/2ID WIRE BOUND X 21"
2 86200220 1 HOSE,12.5 RED3/8 1/4MPTX1/4MPT
3 86202130 1 VALVE, CHECK 1/4" NPT
4 86197290 1 BUSHING, 3/8 MPT X 1/4 FPT HEX
5 86233150 2 CLAMP, 3/8 WORM GEAR
6 86197360 1 ELBOW, 1/4 NPT STREET
7 86282320 1 HOSE, 1/2ID WIRE BOUND X 26"
8 86240370 1 HOSEBARB, 3/8NPTX1/2TEE DL
9 86005640 4 NUT, 10-32 HEX NYLOCK
10 86005710 1 NUT, 1/4-20 HEX W/STAR WASHER
11 86274450 4 SCR, 10-32 X 1.25 HHMS PLTD
12 86233410 1 CLAMP, 3/4 DIA CUSHION .406 DIA
13 86010630 1 WASHER, 1/4 X 5/8 FLAT SS
14 86010650 8 WASHER, #10 X 9/16 FLAT
15 86318630 1 PUMP, 115V 150PSI BYPASS
SERIAL NO.
FROM
NOTES
1586399040 Spare Parts List - Ninja Warrior 150 psi
Page 35
Recovery
21
10
17
9
7
1
10
12
13
10
5
20
16
14
8
2
4
19
3
15
18
11
6
16
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 36
Recovery
REF PART NO. QTY DESCRIPTION
1 86161460 1 DUMP VALVE, 1 1/2
2 86334490 1 DECK PLATE ASM, 6", YLW
3 86197820 1 ELBOW, 1.5 FPT X FS PVC
4 86004000 1 GASKET, TANK LID
5 86197040 2 NUT, 5/16-18 HEX ACORN PLTD
6 86273740 2 SCR, 1/4-20 X 1.50 HHCS SS
7 86273750 4 SCR, 1/4-20 X 5/8 HHCS SS
8 86275800 6 SCR, 8 X 3/4 PFHT/S BLK ZINC
9 86010630 4 WASHER, 1/4 X 5/8 FLAT SS
10 86010670 6 WASHER, 5/16 X 3/4 SS
11 86323330 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK
12 86011020 2 WHEEL, 3" DIA. CUSHION RUBBER
13 86001350 2 BUSHING, SPANNER .435 X 1.10
14 86311510 1 ADAPTER, FLOAT 30 DEG, 2
15 86312360 1 TANK, RECOVERY, TRIMMED
16 86313040 1 SCRN, FLOAT, SHTOFF, 2
17 86316710 2 BRKT, CORD, MOUNT
18 86317230 1 HOSEBARB,1.5MPT X 1.5 W/FLNG
19 86317720 2 SCR, 5/16-18 X 2.50 BSHCS SS
20 86320790 1 PIPE ASM, 2", VACUUM
21 86233120 1 CLAMP, 2.75" WORM GEAR
SERIAL NO.
FROM
NOTES
1786399040 Spare Parts List - Ninja Warrior 150 psi
Page 37
Solution
23
13
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
22
18
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 38
Solution
REF PART NO. QTY DESCRIPTION
1 86173640 1 ADPT,3/8 BLKHD COMPLETE
2 86233150 1 CLAMP, 3/8 WORM GEAR
3 86238460 2 HOOK, STRAP
4 86197940 1 HOSEBARB, 3/8 MPT X 1/2 HOSE 90
5 86273740 1 SCR, 1/4-20 X 1.50 HHCS SS
6 86273830 11 SCR, 1/4-20 X 1/2 HHCS SS
7 86005810 2 NUT, 1/4-20 HEX NYLOCK SS
8 86324210 4 SCR, 1/4-20 X 5/8 BHCS BLK
9 86276160 2 SCR, 10-32 X 5/8 PPHMS BLK
10 86007970 1 STRAINER, 3/8 IN. NPT 60 MESH
11 86233410 2 CLAMP, 3/4 DIA CUSHION .406 DIA
12 86010670 2 WASHER, 5/16 X 3/4 SS
13 86010630 12 WASHER, 1/4 X 5/8 FLAT SS
14 86323330 2 WASHER, 1/4 ID X 1.0 OD FLAT BLK
15 86311990 1 HINGE, 9.5" LG X .074 THK
16 86312000 1 LID, SOLUTION, COVER
17 86312010 1 LID, SOLUTION, HINGE BRKT
18 86318900 1 TANK, SOL, TRIM 150
19 86297620 2 STRAP, HAND TOOL
20 86317560 1 SPACER, .50 ODX .28 ID X 1.0L
21 86318790 1 WASHER, 1.032ID X 1.5OD X .062THK
22 86242130 2 KNOB, 1/4 HEX PRESS-LOC WING
23 86324030 2 PLATE, MOUNTING, SOLUTION
SERIAL NO.
FROM
NOTES
1986399040 Spare Parts List - Ninja Warrior 150 psi
Page 39
Vacuum
4
13
12
11
10
9
8
7
6
5
4
3
2
1
20
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 40
Vacuum
REF PART NO. QTY DESCRIPTION
1 86005810 8 NUT, 1/4-20 HEX NYLOCK SS
2 86274090 5 SCR, 10-32 X 1.5 PPHMS
3 86233430 2 CLAMP, 2.50 WORM GEAR
4 86010630 16 WASHER, 1/4 X 5/8 FLAT SS
5 86278990 8 WASHER, #8 X 3/8 FLAT
6 86311520 1 MANIFOLD, VACUUM, DUAL
7 86312990 1 GASKET, VAC MANIFOLD, DUAL
8 86314710 8 SCR, 1/4-20 X 5.50 HHCS PLT
9 86317630 8 SCR, #8 X 3/4" PPHSMS TYPE AB
10 86318300 1 HOSE, VAC, 2.0 ID X 18"L
11 86318760 2 VAC ASM, 2-STAGE, 120V
- 86135320 - SP BRUSHES SET (120V VAC)
12 86312080 2 COVER, VAC MOTOR
13 86312220 2 BASE, VAC MOTOR, 2 STAGE
- 86319020 - VAC HOUSING, 2 STAGE INCLUDES 12, 13
SERIAL NO.
FROM
NOTES
2186399040 Spare Parts List - Ninja Warrior 150 psi
Page 41
Wiring
-CB
-CB
-PUMP-VACUUM-VACUUM
BLOCK
-TERMINAL
CORD
-POWER
-PANEL
CORD
-POWER
MOTORMOTORMOTOR
SWITCHSWITCHSWITCH
-PUMP-VACUUM-VACUUM
-HEATER
JUMPER
15AMP
4AMP
13AMP13AMP
GRN
LIGHT
-THERMO
GRNGRN
BLK
BLK
BLK
WHT
WHT
GRN
GRN
YEL/12
YEL/12
BRN/16BRN/16
WHT
WHT/8WHT/7
WHT/14
WHT/15
WHT
BRN/13GRY/3BLU-BLK/2BLU/1
BLK/5
BLK-WHT/4
BRN-WHT
GRY-WHT
1
-FUSE
-FUSE
SWITCH
-HEAT
M MMMMM MMM
22
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 42
Wiring
REF PART NO. QTY DESCRIPTION
1 98407920 1 HARNESS KIT, HEATED
SERIAL NO.
FROM
NOTES
2386399040 Spare Parts List - Ninja Warrior 150 psi
Page 43
Serial Number
REF.
NO.
1N/A
MODEL: SERIAL #
24
86399040 Spare Parts List - Ninja Warrior 150 psi
Page 44
Notes
86399040 Spare Parts List - Ninja Warrior 150 psi
25
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