ELECTRIC GENERATOR • GROUPE ELECTROGENE • GENERADOR ELECTRICO
Manuel de l’opérateur• Manual del operador
PM0146500.01
IMPORTANT – Please make certain that
persons who are to use this equipment
thoroughly read and understand these
instructions and any additional
instructions provided prior to operation.
Record the serial number as indicated on
your Generator’s nameplate:
Serial No.______________________
DO NOT RETURN TO
STORE!
CALL US FIRST!
CUSTOMER HOTLINE
1-800-445-1805
FOR QUESTIONS OR SERVICE
INFORMATION
IMPORTANT - Prière de vous assurer que
les personnes destinées à utiliser cet
appareil ont pris soin d'en lire et d'en
comprendre le mode d'emploi ou les
directives avant de le mettre en marche.
Enregistrer le numéro de série figurant
sur la plaque signalétique du groupe
électrogène:
Nº de série ____________________
NE PAS RETOURNER
AU MAGASIN!
APPELEZ–NOUS D’ABORD!
ASSISTANCE TELEPHONIQUE
A LA CLIENTELE
1-800-445-1805
POUR L'INFORMATION DE
QUESTIONS OU SERVICE
IMPORTANTE - Asegúrese que las
personas que utilizarán este equipo lean
y entiendan completamente estas
instrucciones y cualquier instrucción
adicional proporcionada antes del
funcionamiento.
Registre de serie como se indica en la
placa del nombre de su generador:
Diagrama de piezas y lista de piezas . . . . . . . . . . . . . . . . . . . . . 46-49
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Customer Hotline 1-800-445-1805
SAFETY INFORMATION
SAFETY INFORMATION
DANGER indicates a potentially
hazardous situation which, if not
avoided, WILL result in death or
serious injury.
Safety alert symbol; To alert you to
potential personal injury hazards.
Risk of electrocution or shock.
Flammable materials.
Explosion hazard.Corrosive materials.
SAFETY AND OPERATION RULES
WARNING - Failure to follow these instructions
and warnings may result in death, personal
injury, or property damage.
WARNING indicates a
potentially hazardous situation
which, if not avoided, could
result in death or serious injury.
SAFETY SYMBOL GUIDE
Hazardous materials, toxic or very toxic
materials.
Rotating parts - entanglement hazard.
Hot surface, do not touch the surface.
8. Units should not be operated or stored in wet or
damp conditions or on highly conductive
locations such as metal decking and steel work.
CAUTION indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate personal injury, or
property damage.
1. Read carefully and understand operator manual
prior to operation of this product. Follow all
warnings and instructions.
2. Know your equipment. Consider the applications,
limitations, and the potential hazards specific to
your unit.
3. Equipment must be placed on a firm, supporting
surface.
4. Load must be kept within rating stated on
generator nameplate. Overloading will damage
the unit or shorten its life.
5. Engine must not be run at excessive speeds.
Operating an engine at excessive speeds increases
the hazard of personal injury.
Do not tamper with parts which may increase
or decrease the governed speed.
6. To prevent accidental starting, always remove the
spark plug or cable from the spark plug before
maintaining the generator or engine.
7. Units with broken or missing parts, or without
protective housing or covers, should never be
operated. Contact your service center for
replacement parts.
EnglishCustomer Hotline 1-800-445-1805
9. Keep the generator clean and free of oil, mud and
other foreign matter.
10.Extension cords, power cords, and all electrical
equipment must be in good condition. Never
operate electrical equipment with damaged or
defective cords.
11.Store the generator in a well ventilated area with
the fuel tank empty. Fuel should not be stored near
the generator.
12.Your generator should never be operated under
these conditions:
a. Uncontrolled change in engine speed.
b. Electrical output loss.
c. Overheating in connected equipment.
d. Sparking.
e. Damaged receptacles.
f. Engine misfire.
g. Excessive vibration.
h. Flame or smoke.
i. Enclosed compartment.
j. Rain, snow or inclement weather. Do not let
the unit get wet when operating.
3
13.Check the fuel system periodically for leaks or
signs of deterioration such as chafed or spongy
hose, loose or missing clamps, or damaged tank or
cap. All defects should be corrected before
operation.
14.The generator should be operated, serviced, and
refueled only under the following conditions:
a. Start and run the generator outdoors. Do
not run the generator in an enclosed area,
even if doors or windows are open; avoid
areas where vapors may be trapped, such as
pits, garages, cellars, excavations and boat
bilges. DANGER - CARBON MONOXIDE
HAZARD: The engine exhaust contains
carbon monoxide, a poisonous, odorless,
invisible gas which, if breathed, may cause
death or serious personal injury. If you start
to feel sick, dizzy or weak while using the
generator, shut it off and get to fresh air
right away; you may have carbon monoxide
poisoning.
b.Good ventilation for cooling. Air flow and
temperatures are important for air cooled
units. Temperatures should not exceed 104º
F ambient (40º C).
c. Refuel the generator in a well lighted area.
Avoid fuel spills and never refuel while the
generator is running. Allow engine to cool for
two minutes prior to refueling.
d. Do not refuel near open flames, pilot lights, or
sparking electrical equipment such as power
tools, welders, and grinders.
e. The muffler and air cleaner must be installed
and in good condition at all times as they
function as flame arresters if backfiring occurs.
f. Do not smoke near the generator.
15.Ensure that generator is properly grounded. (See
“Grounding the generator” section in this
manual.)
damage the generator or cause personal injury.
21.Before transporting the generator in a vehicle,
drain all fuel to prevent leakage that may occur.
22.Use proper lifting techniques when transporting
the generator from site
to site. Improper lifting
techniques may result
in personal injury.
23.To avoid burns, do not touch engine muffler or
other engine or generator surfaces which became
hot during operation.
CALIFORNIA PROPOSITION 65 WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth defects,
or other reproductive harm.
SPARK ARRESTER
SPARK ARRESTER
YOUR PRODUCT MAY NOT BE EQUIPPED WITH A
SPARK ARRESTING MUFFLER. If the product will be
used around flammable materials, such as agricultural crops,
forests, brush, grass, or other similar items, then an approved
spark arrester should be installed and is legally required in the
State of California. The California statutes requiring a spark
arrester are Sections 13005(b), 4442 and 4443. Spark
Arresters are also required on some U.S. Forest Service land
and may also be legally required under other statutes and
ordinances. For more information, contact Pramac America,
LLC, P.O. Box 6001, Kearney, Nebraska 68847.
1-800-445-1805.
DETERMINING TOTAL WATTAGE
DETERMINING TOTAL WATTAGE
In order to prevent overloading and possible damage to
your generator it is necessary to know the total wattage of the
connected load. To determine which tools and/or appliances
your generator will run follow these steps:
16.Do not wear loose clothing, jewelry, or anything
that may be caught in the starter or other rotating
parts.
17.Unit must reach operating speed before electrical
loads are connected. Disconnect loads before
turning off engine.
18.To prevent surging that may possibly damage
equipment, do not allow engine to run out of fuel
when electrical loads are applied.
19.When powering solid state equipment, a Power
Line Conditioner should be used to avoid possible
damage to equipment.
20. Do not stick anything through ventilating slots,
even when the generator is not operating. This can
EnglishCustomer Hotline 1-800-445-1805
1. Determine if you want to run one item or multiple items
simultaneously.
2. Check wattage requirements for the items you will be
running by referring to the load’s nameplate or by
calculating it (multiply amps x volts = watts).
3. Total the watts for each item. If the nameplate only gives
volts and amps, multiply volts x amps = watts.
1 KW = 1,000 watts.
4. Motorized appliances or tools require more than their
rated wattage for start up.
NOTE: Allow 2 1/2 to 4 times the listed wattage for
starting equipment powered by electric motors.
5. The generator’s rated watts should match or exceed the
total number of watts required for the equipment you
want to run.
6. Always connect the heaviest load to the generator first,
then add other items one at a time.
4
OPERATING VOLTAGE
OPERATING VOLTAGE
CAUTION: Operating voltage and frequency
requirement of all electronic equipment should be
checked prior to plugging them into this generator.
Damage may result if the equipment is not designed
to operate within a +/- 10% voltage variation, and +/3 hz frequency variation from the generator name
plate ratings. To avoid damage, always have an
additional load plugged into the generator if solid
state equipment (such as a television set) is used. A
power line conditioner is recommended for some solid
state applications.
A power line conditioner should be used when running
one or more of the following solid state items:
Garage door openers
Kitchen appliances with digital displays
Televisions
Stereos
Personal computers
Quartz clocks
Copy machines
Telephone equipment
Other solid state equipment may require a power line
conditioner. For more information, contact our Customer
Service Department at 1-800-445-1805.
INSTALLATION
INSTALLATION
To avoid backfeeding into utility systems, isolation of the
residence electrical system is required.
Before temporary connection of the generator to the
residence electrical system, turn off the main
service/disconnect.
If your generator is to be used as a stand-by power source
in case of utility power failure, it should be installed by a
registered electrician and in compliance with all applicable
local electrical codes.
Proper use requires that a double throw transfer switch be
installed by a licensed qualified electrician so that the
building's electrical circuits may be safely switched between
utility power and the generator's output, thereby preventing
backfeed into the power utility's electrical system.
To avoid backfeeding into utility systems, isolation of
the residence electrical system is required. Before
temporary connection of a generator to the residence
electrical system turn off the main switch. Before
making permanent connections a double throw
transfer switch must be installed. To avoid
electrocution or property damage, only a trained
electrician should connect generator to residence
electrical system. California law requires isolation of
the residence electrical system before connecting a
generator to residence electrical systems. Temporary
connection not recommended due to backfeeding.
Always follow local codes and regulations that apply to
the installation of any item that concerns this product.
1. NFPA 70 - National Electrical Code available from
www.nfpa.org.
To avoid possible personal injury or equipment
damage, a registered electrician or an authorized
service representative should perform installation
and all service. Under no circumstances should an
unqualified person attempt to wire into a utility
circuit.
EnglishCustomer Hotline 1-800-445-1805
2. NFPA 37 - Standard for Installation and Use of
Stationary Combustible Engines available from
www.nfpa.org.
3. NFPA 5000 - Building Construction and Safety Code
available from www.nfpa.org.
4. Agricultural Wiring Handbook available from
www.rerc.org.
5
UNPACKING THE GENERATOR
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ww.powermate.com12/13 0070726
O
perator Manual •
M
anuel de l’opérateur • Manual del operador
E
LECTRIC GENERATOR • GROUPE ELECTROGENE • GENERADOR ELECTRICO
P
M0146500
I
MPORTANT - Prière de vous assurer que
l
es personnes destinées à utiliser cet
a
ppareil ont pris soin d'en lire et d'en
c
omprendre le mode d'emploi ou les
d
irectives avant de le mettre en marche.
Enregistrer le numéro de série figurant
s
ur la plaque signalétique du groupe
électrogène:
N
º de série ____________________
I
MPORTANT – Please make certain that
p
ersons who are to use this equipment
t
horoughly read and understand these
i
nstructions and any additional
i
nstructions provided prior to operation.
R
ecord the serial number as indicated on
y
our Generator’s nameplate:
Serial No.______________________
I
MPORTANTE - Asegúrese que las
p
ersonas que utilizarán este equipo lean
y
entiendan completamente estas
i
nstrucciones y cualquier instrucción
a
dicional proporcionada antes del
f
uncionamiento.
R
egistre de serie como se indica en la
placa del nombre de su generador:
N
o. de serie ___________________
D
O NOT RETURN TO
S
TORE!
C
ALL US FIRST!
C
USTOMER HOTLINE
1
-800-445-1805
F
OR QUESTIONS OR SERVICE
INFORMATION
NO LO DEVUELVA A
L
A TIENDA!
¡
PRIMERO LLÁMENOS!
L
ÍNEA DIRECTA DE ATENCIÓN
A
L CLIENTE
1
-800-445-1805
P
ARA la INFORMACION de
P
REGUNTAS O SERVICIO
NE PAS RETOURNER
A
U MAGASIN!
A
PPELEZ–NOUS D’ABORD!
A
SSISTANCE TELEPHONIQUE
A LA CLIENTELE
1
-800-445-1805
P
OUR L'INFORMATION DE
Q
UESTIONS OU SERVICE
UNPACKING THE GENERATOR
1. Open carton and remove packaging materials.
2. Remove generator, accessory boxes, and literature
from carton. If any items are missing or damaged,
contact our Product Service Department at
1-800-445-1805.
• 1 - Operator Manual
• 1 - Hardware Bag containing:
• 2 - Rubber Feet• 2 - Foot Spacers
• 2 - Axle Pins
• 1 - Fastener Bag containing:
ITEM DESCRIPTIONQTY
1M12 X 4MM FLAT WASHER2
2M12 X 1.5MM FLAT WASHER2
3M8 FLAT WASHER2
4M8 X 50 BOLT2
5M8 X 80 BOLT2
6M8 NYLOC NUT4
7LOCK PIN2
• 1 - 1.0L Oil SAE 10-W30• 1 - Oil Funnel
• 2 - 12” Flat Free Wheels
• 2 - Handles
• 1 - Tool Kit containing:
ITEM
DESCRIPTION
5 MM HEX KEY
1
DOUBLE OPEN WRENCH 10X13 MM
2
SPARK PLUG WRENCH W/ROD
3
QTY
1
1
1
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Customer Hotline 1-800-445-1805English
GENERATOR FEATURES
GENERATOR FEATURES
A. Control Panel
NOTE: Total power drawn from all receptacles must not exceed
the nameplate ratings.
B. 120 V, 20 Ampere Receptacle
20 amps of current may be drawn from the receptacle.
However, total power drawn must be kept within nameplate
ratings.
C. 120/240 V, 30 Ampere Twistlock Receptacle
Maximum full load current may be drawn from the
120/240 volt receptacle. Total current must be limited to
the nameplate rating. If the 120/240 volt receptacle is used
along with the 120 volt receptacle, the total load drawn
must not exceed the nameplate ratings.
D. Circuit Protectors
The receptacles are protected by an AC circuit protector. If the
generator is overloaded or an external short circuit occurs, the circuit
protector will trip. If this occurs, disconnect all electrical loads and
try to determine the cause of the problem before attempting to use the
generator again. If overloading causes the circuit protector to trip,
reduce the load. NOTE: Continuous tripping of the circuit protector may cause damage to generator or equipment. The
circuit protector may be reset by pushing the button of the protector.
E. Ground Terminal
Q. Multimeter
• When the generator is started, the voltage value is shown first.
• Press and release the mode button to toggle between Voltage,
Frequency, Total Hour Meter and Run/Maintenance
Timer.
• Voltage (V) displays the operating voltage of the generator.
• Frequency (F) displays the frequency in hertz at which the
generator is running.
• The Run/Maintenance Timer displays the time in hours and
minutes each time the generator is ran. The run timer resets
to 00:00 when the generator is shut off. Built into this run
timer is a maintenance reminder. When the new generator is
ran for 25 hours, the meter will display P25. This is to
remind you to change the oil after the initial 25 hours of run
time.
• When the Run/Maintenance Timer displays P50, it is
reminding you to clean the air filter.
• When the Run/Maintenance Timer displays P100, it is
reminding you to change/clean the fuel filter, clean the air
filter, and change the oil.
F. Air Filter
G. Engine On/Off/Start Switch
H. Powermate® OHV Engine
I. Recoil Starter
J. Engine Choke Lever
K. Oil Filler Cap
L. Oil Drain Plug
M. 7 Gallon Metal Fuel Tank
N. Fuel Tank Cap
O. Fuel Gauge
P. Fuel Shut-Off Valve
F
P
I
J
M
H
O
N
G
L
K
B
D
Q
D
C
E
A
English
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Customer Hotline 1-800-445-1805
PORTABILITY KIT INSTALLATION
PORTABILITY KIT INSTALLATION
PORTABILITY KIT PART NUMBER: 0070922
TOOLS REQUIRED: 10x13 mm wrench and 5 mm hex key (provided in tool kit), block(s) of wood (minimum of 6” tall).
Refer to the parts list on page 47.
WHEEL INSTALLATION
1. Block up the alternator end of generator to install wheel kit.
2. Slide the wheel (item 39) and spacer (item 38) onto the axle (item 40).
3. Slide axle through the axle tube on the carrier, with the offset side of the wheel hub against the axle tube.
4. Secure the wheel to the axle with the M12 washer (item 37) and pin (item 36).
5. Repeat above instructions for the remaining wheel.
FOOT INSTALLATION
1. Blocking up the engine side of the generator, assemble the foot spacer (item 21) and foot (item 20) to the carrier (align
with holes in tubing) with an M8 washer (item 19) and M8 x 80 bolt (item 18). Thread an M8 nyloc nut (item 22) to the
bolt to secure the assembly.
2. Repeat above instructions for the remaining foot.
HANDLE INSTALLATION
1. Slide M8 x 50 bolt (item 26) through handle bracket and handle (item 23 and 24 or 25) as shown in diagram and
secure with M8 nut (item 22). Tighten until handle is securely clamped to the carrier.
2. To extend the handle, press the handle release button. Pull the handle up until the handle release button locks in place.
3. Repeat above instructions for the remaining handle.
English
8
Customer Hotline 1-800-445-1805
BEFORE OPERATION
BEFORE OPERATION
GROUND FAULT CIRCUIT INTERRUPTER (GFCI)
PROTECTION
Some jobsites and local codes may require GFCI
protection for personnel before operation of your generator. If
your generator is not already equipped with a GFCI
receptacle, GFCI In-line cord sets may be purchased from
your local electrical supply store or home builder appliance
store.
These cord sets are available in various plug and
amperage configurations. (Make sure your generator is
properly Grounded.)
GROUNDING THE GENERATOR
The National Electric Code requires that this product be
properly connected to an appropriate earth ground to help
prevent electric shock. A ground terminal connected to the
frame of the generator has been provided for this purpose.
Connecting a length of heavy gauge (12 AWG min.) copper
wire between the generator Ground Terminal and a copper rod
driven into the ground should provide a suitable ground
connection. However, consult with a local electrician to insure
that local codes are being adhered to.
GROUND TERMINAL LOCATION:
LUBRICATION
DONOT attempt to start this engine without filling the
crank case with the proper amount and type of oil. Your
generator has been shipped from the factory without oil in the
crankcase. Operating the unit without oil can damage the
engine.
Fill the engine with oil according to the operator manual.
For units with a dipstick, fill oil to the proper level. Units
without a dipstick should be filled to the top of the opening of
the oil fill.
LOW OIL SENSOR
The unit is equipped with a low oil sensor. If the oil level
becomes lower than required, the sensor will activate a
warning device or stop the engine.
If generator shuts off and the oil level is within
specifications, check to see if generator is sitting at an angle
that forces oil to shift. Place on an even surface to correct this.
If engine fails to start, the oil level may not be sufficient to
deactivate low oil level switch. Make sure the sump is
completely full of oil.
FUEL
Fill the tank with clean, fresh unleaded automotive
gasoline. Regular grade gasoline may be used provided a high
octane rating is obtained (at least 85 pump octane). We
recommend always using a fuel stabilizer. A fuel stabilizer
will minimize the formulation of fuel gum deposits during
storage. The fuel stabilizer can be added to the gasoline in the
fuel tank, or into the gasoline in a storage container.
Ground
Terminal
Do not use a pipe carrying combustible material as
the ground source.
• SLOWLY ADD UNLEADED GASOLINE
TO FUEL TANK
• DO NOT OVERFILL TANK
• DO NOT FILL ABOVE TOP OF FUEL
SCREEN. THIS WILL ALLOW
EXPANSION IN HOT WEATHER AND
PREVENT OVERFLOW.
English
9
Customer Hotline 1-800-445-1805
POSITIONING
HIGH ALTITUDE OPERATION
HIGH ALTITUDE OPERATION
• Place the generator set on a flat and solid surface to
prevent it from sinking.
• Keep fuel, oil or other explosives at a safe distance from
the generator set.
• Select a site that is well ventilated and protected from the
weather.
• Place the generator set safely away from people and
animals.
CAUTION: TILTING CAN CAUSE FUEL
SPILLAGE
At high altitude, the standard carburetor air-fuel mixture
will be too rich. Performance will decrease and fuel
consumption will increase. A very rich mixture will also foul
the spark plug and cause hard starting. Operation at an
altitude that differs from that at which this engine was
certified, for extended periods of time, may increase emissions.
High altitude performance can be improved by specific
modifications to the carburetor. If you always operate your
engine at altitudes above 914 meters (3,000 feet), have your
authorized service center perform a carburetor modification.
HIGH ALTITUDE KIT PART NUMBER: 0071089
Even with a carburetor modification, engine horsepower
will decrease about 3.5% for each 300 meter (1,000 foot)
increase in altitude. The effect of altitude on horsepower will
be greater if no carburetor modification is made. A decrease
in engine horsepower will decrease the power output of the
generator.
When the carburetor has been modified for high
altitude operation, the air-fuel mixture will be too lean
for low altitude use. If the generator is used at low
altitudes after a carburetor modification, the
carburetor may cause the engine to overheat and result
in serious engine damage. For use at low altitudes,
have your authorized service center return the
carburetor to original factory specifications.
NOTICE: Warranty is Void if the necessary adjustments for
high altitude use are not made.
English
10
Customer Hotline 1-800-445-1805
ELECTRIC START
ELECTRIC START
This generator model is provided with both electric start and recoil
start capabilities. The charger is a low amperage maintenance type
charger. It will charge your battery as your generator runs. Avoid
prolonged cranking, as it can damage the engine.
• Do not short-circuit the battery terminals.
• Do not charge in a sealed container.
• Keep sparks, flame away.
Storage batteries give off EXPLOSIVE hydrogen gas
while charging. Do not allow smoking, open flames,
sparks, or spark producing equipment in the area
while charging.
The battery provided is a nominal 12 volt sealed rechargeable
lead-acid battery and can be operated in any position without leakage.
It’s convenient size offers a reduction over conventional batteries.
Length = 5.91 inches, Width = 3.35 inches, Height = 5.12 inches
14AH Rating
Battery electrolyte fluid is comprised of sulfuric acid
that can be very dangerous and cause severe burns.
Do not allow this fluid to contact eyes, skin, clothing,
etc. If contact or spillage does occur, flush the area
with water immediately.
Battery Kit Parts List:
Installation:
1. Place the battery in the position provided.
2. Place the Hold-Down bracket on the battery pan bolts.
3. Tighten down the Hold-Down assembly with the M6 nuts
provided.
Hook up the new battery, or re-install the new battery, as follows:
Remove vinyl caps from red and black wire terminals. Connect the
Red wire to the positive (+) terminal and the Black wire to the
negative (-) terminal with the bolt, nut, and washer provided. Make
sure all connections are tight. Your battery is now connected and
ready for use. Turn the key switch to crank the engine.
Note: Be sure Oil has been added to the engine as specified in the
Owner's Manual.
POSITIVE (+)
TERMINAL (RED)
NEGATIVE (-)
TERMINAL (BLACK)
Refer to the parts list on pages 46 and 47.
Note: Brand New Generators are shipped with the Battery
Connections disconnected. The Positive and Negative Terminals
must be connected to the Battery before the Electric Start
Feature will work.
Initial Battery Connection - Refer to the Installation Instructions
Below.
Battery Removal & Installation:
Removal: Remove the nut and bolt from the negative and positive
post, being careful not to short across the terminals. (Shorting the
terminals together can cause sparks, damage to the battery or
generator or even burns or explosions.) Always abide by the safety
warnings provided with the battery. Remove the battery and re-cycle
and dispose of properly.
11
Customer Hotline 1-800-445-1805English
STARTING THE UNIT
STARTING THE UNIT
Gasoline is very dangerous.
Serious injury or death may result from fire caused
by gasoline contacting hot surfaces.
1. Do not fill fuel tank with engine running.
2. Do not spill fuel while refilling tank.
3. Do not mix oil with gasoline.
4. Follow all instructions and warnings in the
operator manual.
PRE-START PREPARATION
Before starting the generator, check for loose or missing
parts and for any damage which may have occurred during
shipment.
This generator must not be operated without all
factory installed heat shields in place. Failure to
comply may cause the fuel tank to overheat and result
in personal injury from fire.
STARTING THE ENGINE
1. Check oil level and fuel.
2. Disconnect all electrical loads from the unit.
3. Open fuel shut off valve (A).
4. Adjust choke (B) as necessary.
5. Set the key switch (C) to the “ON" position.
6. MANUAL START: Pull on the starter rope (D) with fast
steady pull. As the engine warms up, readjust the choke.
7. ELECTRIC START: Turn the key switch to “START”.
Release key switch after the engine starts. As the engine
warms up, readjust the choke.
B
ST
A
RT RUN
A
C
D
Allow generator to run at no load for five minutes upon
each initial start-up to permit engine and generator to
stabilize.
• Provide adequate ventilation for toxic exhaust
gases and cooling air flow.
• Do not start or run the generator in an enclosed
area, even if door or windows are open.
• Engines give off carbon monoxide, an odorless,
colorless, poison gas.
• Breathing carbon monoxide can cause nausea,
fainting or death.
APPLYING LOAD
This unit has been pretested and adjusted to handle its full
capacity. When starting the generator, disconnect all load.
Apply load only after generator is running. Voltage is
regulated via the engine speed adjusted at the factory for correct
output. Readjusting will void warranty.
When applying a load, do not exceed the maximum
wattage rating of the generator when using one or
more receptacles. Also, do not exceed the amperage
rating of any one receptacle.
Do not apply heavy electrical load during break-in
period (the first two to three hours of operations).
SHUTTING THE GENERATOR OFF
1. Remove entire electrical load.
2. Let the engine run for two minutes without load.
3. Move the key switch to the “OFF” position.
4. Do not leave the generator until it has completely
stopped.
5. Close the fuel shut off valve if the engine is to be put in
storage or transported.
6. If a cover is used, do not install until unit has cooled.
7. If the generator will not be used again for an extended
time period, refer to the SERVICE AND STORAGE
section of this manual.
English
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Customer Hotline 1-800-445-1805
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE
ITEMNOTES
Spark Plug
Engine OilCheck oil level.
Air FilterClean, replace if necessary.
Fuel Filter
Fuel Line
Exhaust
System
CarburetorCheck choke operation.
Starting
System
Fittings/
Fasteners
Check condition. Adjust gap and
clean. Replace if necessary.
Replace.
Clean fuel filter and fuel tank strainer.
Replace if necessary.
Check fuel hose for cracks or other
damage. Replace if necessary.
Check for leakage. Retighten or
replace gasket if necessary.
Check spart arrester screen.
Clean/replace if necessary.
Check recoil starter operation.
Check. Replace if necessary.
Daily (Before
operation)
ü
ü
ü
ü
ü
Initial
25 hours
Every
50 hours
ü
üü
ü
Every
100 hours
ü
ü
ü
MAINTENANCE
MAINTENANCE
SPARK PLUG
Remove the spark plug and clean the electrodes section
with a wire brush or sandpaper. Next, set the gap at .028/.031
inches (0.7-0.8 mm) by adjusting the negative electrode.
Replace the spark plug with correct torque: 14 ft-lb (20 N.m)
Replace with only the same type of spark plug which
was removed. An improper spark plug can cause the
engine to overheat, emit smoke, or otherwise perform
poorly.
OIL TYPE
Use new good quality oil, SJ or later service category.
The oil to be used depends upon the temperature at which the
engine is operated:
Below 32° F (0° C) . . . . . . . . .SAE 10W, 10W-30, or 10W-40
32 to 80° F (0 to 25° C) . . . . . .SAE 20W, 10W-30, or 10W-40
80 to 95° F (25 to 35° C) . . . . .SAE 30W, 10W-30, or 10W-40
4. Open the oil drain plug and let oil drain completely into a
pan placed under the engine.
5. Check gaskets. Replace if required.
6. Reinstall the oil drain plug and refill engine with clean
oil.
7. Replace the oil filler cap.
AIR FILTER CLEANING
1. Unscrew the air filter cover.
2. Remove filter element and wash well in solvent.
3. Pour a small amount of oil onto the filter element and
gently squeeze out any excess oil.
4. Replace the filter element and air filter cover.
5. Be sure the filter cover seals properly all around.
FUEL SHUT OFF VALVE FILTER CLEANING
1. Remove the cup at the bottom of the fuel shut off valve
with a small wrench.
2. Remove the fuel shut off valve filter.
3. Clean and wash out the filter and cup and replace.
FUEL STRAINER CLEANING
1. Remove the plastic fuel strainer, located below the fuel
tank cap.
2. Wash the strainer in solvent and replace.
13
Customer Hotline 1-800-445-1805English
VALVE CLEARANCE
Intake — 0.1 mm - 0.15 mm (.004 inch - .006 inch)
Exhaust — 0.15 mm - 0.2 mm (.006 inch - .008 inch)
After the first 50 hours of operation, check the valve clearance in
the engine and adjust if necessary.
NOTICE: If unsure about doing this procedure or the proper tools are
not available, take the generator to the nearest service center to have
the valve clearance adjusted. This is a very important procedure to
ensure longest life for the engine.
HEATSHIELD:
Inspect to ensure that all heat shields and heat deflectors are intact
and in place. Do not remove any parts or modify parts. Removing or
modifying parts could cause serious damage to the unit.
ENGINE: Carburetor Icing
During the winter months, rare atmospheric conditions may
develop which will cause an icing condition in the carburetor. If this
develops, the engine may run rough, loose power, and may stall. Call
Product Service for more information.
SPARK ARRESTER SCREEN
Remove screen every 50 hours for cleaning and inspection.
Replace if damaged.
Clean and inspect the spark arrester as follows:
1. Remove the screen retainer by removing the retainer clamp.
2. Remove the retainer screw from the muffler outlet tube.
3. Slide the spark arrester screen out from the muffler outlet tube.
4. Be careful not to damage the spark arresting screen. The spark
arrester must be free of breaks and holes. If screen is not
damaged, clean it with a commerical solvent.
5. Replace the screen and retainer and secure with retainer screw
and clamp.
GENERATOR: Brushes
The brushes in the generator should be inspected once every year
for chips and cracks. Brushes should be replaced when they are worn
to 1/4 inch (7mm).
NOTE: Replace brushes in sets only, never separately.
Replace only with brushes specified in parts list. Other brushes
may appear to be identical but may have completely different
mechanical and electrical characteristics.
INSPECTING THE BRUSHES:
1. Remove 2 screws (V) and end cover (W).
2. Remove screw (X) holding the brush module (Y).
3. Disconnect the blue (+) and yellow (-) brush wires from the
tabs.
4. Replace if worn to 1/4 inch (7mm).
5. Do not over tighten screw.
QUICK STARTING TIPS FOR UNITS THAT HAVE BEEN
SITTING FOR AWHILE:
If your unit has been sitting around for a long time period and is
hard to start, try doing some of these easy steps before calling the
Customer Hotline.
1. Check the oil level.
2. Replace the old fuel.
3. Change the spark plug.
4. Check the fuel lines. Make sure the fuel shut off valve is open.
5. Check all generator parts for integrity.
6. Clean the Carburetor.
SERVICE AND STORAGE
SERVICE AND STORAGE
INFREQUENT SERVICE
If the unit is used infrequently, difficult starting may result. To
eliminate hard starting, follow these instructions:
1. Run the generator at least 30 minutes every month.
2. Run the generator, then close the fuel shut-off valve and allow
the unit to run until the engine stops.
3. Move the engine switch to the “OFF” position.
LONG TERM STORAGE
When the generator set is not being operated or is being stored
more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Run the generator, then close the fuel shut-off valve and allow
the unit to run until the engine stops.
3. Move the engine switch to the “OFF” position.
4. After the unit has cooled, drain gasoline from fuel tank, fuel line
and carburetor.
5. Pour about one teaspoon of engine oil through the spark plug
hole, pull the recoil starter several times and replace the plug.
Then pull the starter until you feel the piston is on its
compression stroke and leave it in that position. This closes
both the intake and exhaust valves to prevent the inside of the
cylinder from rusting.
6. Cover the unit and store in a clean, dry place that is well
ventilated away from open flame or sparks.
NOTE: We recommend always using a fuel stabilizer. A fuel
stabilizer will minimize the formulation of fuel gum deposits
during storage. The fuel stabilizer can be added to the gasoline
in the fuel tank, or into the gasoline in a storage container.
Warranty Coverage: Pramac America, LLC (the Company)
warrants to the original retail customer in North America that
it will repair or replace, free of charge, any parts found by
the Company or its authorized service
representative to be defective in material or workmanship.
This warranty covers the cost of replacement parts and labor
for defects in material or workmanship.
PRODUCT SERVICE
DEPARTMENT AT
1-800-445-1805
or at www.powermate.com
to obtain warranty service
information or to order
replacement parts or
accessories.
HOW TO ORDER REPLACEMENT PARTS
Even quality built equipment such as the electric
generator you have purchased, might need occasional
replacement parts to maintain it in good condition over the
years. To order replacement parts, please give the following
information:
Not Covered:
· Transportation charges for sending the product to the
Company or its authorized service representative for
warranty service, or for shipping repaired or replacement
products back to the customer; these charges must be borne
by the customer.
· If a separate operator's manual and engine warranty
from the engine manufacturer is included with this product,
only that warranty will apply to the engine.
· Damages caused by abuse or accident, and the effects
of corrosion, erosion and normal wear and tear.
· Warranty is voided if the customer fails to install,
maintain and operate the product in accordance with the
instructions and recommendations of the Company set forth
in the owner's manual, or if the product is used as rental
equipment.
· The Company will not pay for repairs or adjustments to
the product, or for any costs or labor, performed without the
Company's prior authorization.
· Starting batteries, circuit breakers, fuses, or light bulbs.
Warranty Period: Two (2) years from the date of purchase
on products used solely for consumer applications; if a
product is used for business or commercial applications, the
warranty period will be limited to one (1) year from the date
of purchase. For warranty service, the customer must
provide dated proof of purchase and must notify the
Company within the warranty period.
1. Model No. and Serial No. and all specifications shown
on the Model No./Serial No. plate.
2. Part number or numbers as shown in the Parts List
section.
3. A brief description of the trouble with the generator.
Pramac America, LLC
4970 Airport Road
P. O. Box 6001
Kearney, NE 68847
1-800-445-1805
www.powermate.com
REGISTER YOUR PRODUCT
Register your Powermate® generator
online at www.powermate.com.
For warranty service: Call toll free 800-445-1805, or
write to Pramac America, LLC, Product Services, 4970
Airport Road, P. O. Box 6001, Kearney, NE 68847.
EXCLUSIONS AND LIMITATIONS: THE COMPANY MAKES
NO OTHER WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED. IMPLIED WARRANTIES, INCLUDING
WARRANTIES OF MERCHANTABILITY AND OF FITNESS
FOR A PARTICULAR PURPOSE, ARE HEREBY
DISCLAIMED. THE WARRANTY SERVICE DESCRIBED
ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS
WARRANTY; LIABILITY FOR INCIDENTAL AND
CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE
EXTENT PERMITTED BY LAW.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state. Some
states do not allow a disclaimer of implied warranties, or the
exclusion or limitation of incidental and consequential
damages, so the above disclaimers and exclusions may not
apply to you.
English
16
Customer Hotline 1-800-445-1805
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