IMPORTANT – Please make certain that
persons who are to use this equipment
thoroughly read and understand these
instructions and any additional
instructions provided prior to operation.
Record the serial number as indicated on
your Generator’s nameplate:
Serial No.______________________
DO NOT RETURN TO
STORE!
CALL US FIRST!
CUSTOMER HOTLINE
1-800-445-1805
FOR QUESTIONS OR SERVICE
INFORMATION
IMPORTANT - Prière de vous assurer que
les personnes destinées à utiliser cet
appareil ont pris soin d'en lire et d'en
comprendre le mode d'emploi ou les
directives avant de le mettre en marche.
Enregistrer le numéro de série figurant sur
la plaque signalétique du groupe
électrogène:
Nº de série ____________________
NE PAS RETOURNER
AU MAGASIN!
APPELEZ–NOUS D’ABORD!
ASSISTANCE TELEPHONIQUE
A LA CLIENTELE
1-800-445-1805
POUR L'INFORMATION DE
QUESTIONS OU SERVICE
IMPORTANTE - Asegúrese que las
personas que utilizarán este equipo lean y
entiendan completamente estas
instrucciones y cualquier instrucción
adicional proporcionada antes del
funcionamiento.
Registre de serie como se indica en la
placa del nombre de su generador:
Diagrama de piezas y lista de piezas . . . . . . . . . . . . . . . . . . . . . 64-67
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Customer Hotline 1-800-445-1805
SAFETY INFORMATION
SAFETY INFORMATION
DANGER indicates a potentially
hazardous situation which, if not
avoided, WILL result in death or
serious injury.
Safety alert symbol; To alert you to
potential personal injury hazards.
Risk of electrocution or shock.
Flammable materials.
Explosion hazard.Corrosive materials.
WARNING indicates a
potentially hazardous situation
which, if not avoided, could
result in death or serious injury.
SAFETY SYMBOL GUIDE
Hazardous materials, toxic or very toxic
materials.
Rotating parts - entanglement hazard.
Hot surface, do not touch the surface.
CAUTION indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate personal injury, or
property damage.
SAFETY AND OPERATION RULES
WARNING - Failure to follow these instructions
and warnings may result in death, personal
injury, or property damage.
1. Read carefully and understand operator manual
prior to operation of this product. Follow all
warnings and instructions.
2. Know your equipment. Consider the applications,
limitations, and the potential hazards specific to
your unit.
3. Equipment must be placed on a firm, supporting
surface.
4. Load must be kept within rating stated on
generator nameplate. Overloading will damage
the unit or shorten its life.
5. Engine must not be run at excessive speeds.
Operating an engine at excessive speeds increases
the hazard of personal injury.
Do not tamper with parts which may increase
or decrease the governed speed.
6. To prevent accidental starting, always remove the
spark plug or cable from the spark plug before
maintaining the generator or engine.
7. Units with broken or missing parts, or without
protective housing or covers, should never be
operated. Contact your service center for
replacement parts.
8. Units should not be operated or stored in wet or
damp conditions or on highly conductive
locations such as metal decking and steel work.
9. Keep the generator clean and free of oil, mud and
other foreign matter.
10.Extension cords, power cords, and all electrical
equipment must be in good condition. Never
operate electrical equipment with damaged or
defective cords.
EnglishCustomer Hotline 1-800-445-1805
3
11. Fire and Explosion Hazards:
a. LP Gas is potentially hazardous and highly
EXPLOSIVE.
b.LP Gas under pressure is highly flammable
and can cause a fire or explosion if ignited.
c. LP gas is heavier than air and can accumulate
in confined spaces and low places in the event
of a leak.
d.An odorant is added to LP Gas to help
minimize risk in the event of a leak.
e. In the event of an LP Gas fire, flames should
not be extinguished unless doing so allows the
fuel supply valve to be turned OFF.
f. If a fire is extinguished and the fuel supply is
not turned OFF, an explosion hazard could be
created that is greater than the fire hazard.
g.When exchanging LP Gas tanks, make sure
poisoning.
b.Good ventilation for cooling. Air flow and
temperatures are important for air cooled
units. Temperatures should not exceed
104º F ambient (40º C).
c. Connect or disconnect the LP Gas tank only in
a well lighted area. Allow engine to cool for
two minutes prior to replacing the LP Gas
tank.
d.Do not install or replace the LP Gas tank near
open flames, pilot lights, or sparking electrical
equipment such as power tools, welders, and
grinders.
e. The muffler and air cleaner must be installed
and in good condition at all times as they
function as flame arresters if backfiring occurs.
f. Do not smoke near the generator.
the tank fuel valve is the same type.
h. Store the generator in a well ventilated area
with the LP Gas tank valve closed. Extra LP
Gas tanks should not be stored near the
15. Ensure that generator is properly grounded. (See
“Grounding the generator” section in this
manual.)
generator.
i. Always keep a fire extinguisher near the
generator.
16. Do not wear loose clothing, jewelry, or anything
that may be caught in the starter or other rotating
parts.
12. Your generator should never be operated under
these conditions:
a. Uncontrolled change in engine speed.
b.Electrical output loss.
17. Unit must reach operating speed before electrical
loads are connected. Disconnect loads before
turning off engine.
c. Overheating in connected equipment.
d.Sparking.
e. Damaged receptacles.
f. Engine misfire.
18. To prevent surging that may possibly damage
equipment, do not allow engine to run out of fuel
when electrical loads are applied.
g.Excessive vibration.
h.Flame or smoke.
i. Enclosed compartment.
j. Rain, snow or inclement weather. Do not let
19. When powering solid state equipment, a Power
Line Conditioner should be used to avoid
possible damage to equipment.
the unit get wet when operating.
13. Check the fuel system periodically for leaks or
signs of deterioration such as chafed or spongy
hose, loose or damaged connections, or rusted or
20. Do not stick anything through ventilating slots,
even when the generator is not operating. This
can damage the generator or cause personal
injury.
damaged tank. All defects should be corrected
before operation.
21. Before transporting the generator in a vehicle,
keep LP Gas tank secured in an upright position
14. The generator should be operated, serviced, and
refueled only under the following conditions:
a. Start and run the generator outdoors. Do
with the fuel valve closed and the outlet plugged
with a protective cap. Keep LP Gas tank away
from heat and ventilated.
not run the generator in an enclosed area,
even if doors or windows are open; avoid
areas where vapors may be trapped, such as
pits, garages, cellars, excavations and boat
bilges. DANGER - CARBON MONOXIDE
HAZARD: The engine exhaust contains
carbon monoxide, a poisonous, odorless,
22. Use proper lifting techniques when transporting
the generator from site
to site. Improper
lifting techniques may
result in personal
injury.
invisible gas which, if breathed, may cause
death or serious personal injury. If you
start to feel sick, dizzy or weak while using
the generator, shut it off and get to fresh air
23. To avoid burns, do not touch engine muffler or
other engine or generator surfaces which became
hot during operation.
right away; you may have carbon monoxide
EnglishCustomer Hotline 1-800-445-1805
4
CALIFORNIA PROPOSITION 65 WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth defects,
or other reproductive harm.
SPARK ARRESTER
SPARK ARRESTER
YOUR PRODUCT MAY NOT BE EQUIPPED WITH A
SPARK ARRESTING MUFFLER. If the product will be
used around flammable materials, such as agricultural crops,
forests, brush, grass, or other similar items, then an approved
spark arrester should be installed and is legally required in the
State of California. The California statutes requiring a spark
arrester are Sections 13005(b), 4442 and 4443. Spark
Arresters are also required on some U.S. Forest Service land
and may also be legally required under other statutes and
ordinances. For more information, contact Pramac America,
LLC, P.O. Box 6001, Kearney, Nebraska 68847.
1-800-445-1805
DETERMINING TOTAL WATTAGE
DETERMINING TOTAL WATTAGE
In order to prevent overloading and possible damage to
your generator it is necessary to know the total wattage of the
connected load. To determine which tools and/or appliances
your generator will run follow these steps:
1. Determine if you want to run one item or multiple items
simultaneously.
2. Check wattage requirements for the items you will be
running by referring to the load’s nameplate or by
calculating it (multiply amps x volts = watts).
OPERATING VOLTAGE
OPERATING VOLTAGE
CAUTION: Operating voltage and frequency
requirement of all electronic equipment should be
checked prior to plugging them into this generator.
Damage may result if the equipment is not designed
to operate within a +/- 10% voltage variation, and +/3 hz frequency variation from the generator name
plate ratings. To avoid damage, always have an
additional load plugged into the generator if solid
state equipment (such as a television set) is used. A
power line conditioner is recommended for some solid
state applications.
A power line conditioner should be used when running
one or more of the following solid state items:
Garage door openers
Kitchen appliances with digital displays
Televisions
Stereos
Personal computers
Quartz clocks
Copy machines
Telephone equipment
Other solid state equipment may require a power line
conditioner. For more information, contact our Customer
Service Department at 1-800-445-1805.
3. Total the watts for each item. If the nameplate only gives
volts and amps, multiply volts x amps = watts.
1 KW = 1,000 watts.
4. Motorized appliances or tools require more than their
rated wattage for start up.
NOTE: Allow 2 1/2 to 4 times the listed wattage for
starting equipment powered by electric motors.
5. The generator’s rated watts should match or exceed the
total number of watts required for the equipment you
want to run.
6. Always connect the heaviest load to the generator first,
then add other items one at a time.
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Customer Hotline 1-800-445-1805
INSTALLATION
INSTALLATION
To avoid possible personal injury or equipment
damage, a registered electrician or an authorized
service representative should perform installation and
all service. Under no circumstances should an
unqualified person attempt to wire into a utility
circuit.
To avoid backfeeding into utility systems, isolation of the
residence electrical system is required.
Before temporary connection of the generator to the
residence electrical system, turn off the main
service/disconnect.
If your generator is to be used as a stand-by power source
in case of utility power failure, it should be installed by a
registered electrician and in compliance with all applicable
local electrical codes.
Always follow local codes and regulations that apply to
the installation of any item that concerns this product.
1. NFPA 70 - National Electrical Code available from
www.nfpa.org.
2. NFPA 37 - Standard for Installation and Use of
Stationary Combustible Engines available from
www.nfpa.org.
3. NFPA 5000 - Building Construction and Safety Code
available from www.nfpa.org.
4. Agricultural Wiring Handbook available from
www.rerc.org.
Proper use requires that a double throw transfer switch be
installed by a licensed qualified electrician so that the
building's electrical circuits may be safely switched between
utility power and the generator's output, thereby preventing
backfeed into the power utility's electrical system.
To avoid backfeeding into utility systems, isolation of
the residence electrical system is required. Before
temporary connection of a generator to the residence
electrical system turn off the main switch. Before
making permanent connections a double throw
transfer switch must be installed. To avoid
electrocution or property damage, only a trained
electrician should connect generator to residence
electrical system. California law requires isolation of
the residence electrical system before connecting a
generator to residence electrical systems. Temporary
connection not recommended due to backfeeding.
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Customer Hotline 1-800-445-1805
UNPACKAGING YOUR GENERATOR
UNPACKAGING YOUR GENERATOR
1.Open carton and remove packaging materials.
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6
5
2
10
9
4
8
3
6
2.Remove all accessories, hardware bags and literature from
carton. If any items are missing or damaged, contact our
Product Service Department at 1-800-445-1805.
• 1 - Operator Manual
• 1 - 1.0L Oil SAE 10-W30
• 2 - Handle Uprights
• 2 - 12” Flat Free Wheels
• 1 - Hardware Bag containing:
• 1 - Oil Funnel
• 2 - Rubber Feet
• 2 - Foot Spacers
• 2 - M8x80 Bolts
• 2 - M8 Nyloc Nuts
• 2 - M8 Flat Washers
• 2 - Axle Pins
• 2 - M12 Flat Washers
• 2 - Wheel Spacers
• 2 - Hairpins
• 1 - M6x45 Screw
• 2 - M8x40 Handle Bolts
• 2 - M8 Acorn Nuts
• 2 - Handle Bushings
• 1 - Tank Clamping Knob
• 1 - Tool Kit containing:
• 1 - Two Sided Screw Driver
• 1 - Spark Plug Wrench W/Rod
• 1 - Double Open Wrench 10x13 mm
• 1 - 5 mm hex key
• 1 - 4 mm hex key
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3.Remove generator from carton.
4.Your generator is supplied with the following accessory
parts. Before use, install these parts to your new Propane
Generator.
1
ITEMDESCRIPTIONQTY
1M8 X 80 BOLT2
2M8 X 40 HANDLE BOLT2
3M6 X 45 SCREW1
4HANDLE BUSHING2
5M8 ACORN NUT2
6AXLE PIN2
7M8 FLAT WASHER2
8M12 FLAT WASHER2
9WHEEL SPACER2
10M8 NYLOC NUT2
11CLAMPING KNOB1
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Customer Hotline 1-800-445-1805
PORTABILITY KIT INSTALLATION
PORTABILITY KIT INSTALLATION
PORTABILITY KIT PART NUMBER: 0071002
TOOLS REQUIRED: 10x13 mm wrench, screw driver, 4 mm and 5 mm hex keys (provided in tool kit), block(s) of wood
(2” x 4”minimum), and rubber mallet. Refer to the parts list on pages 64 and 65.
After removing the generator from the carton, the proper handle and wheel configuration can be installed by using the tools
included in the tool kit. Just follow the Steps listed below.
Your generator is shipped from the factory with the top foam C-shaped handle temporarily installed to the generator frame.
This handle must be removed and the appropriate handle extensions installed.
1. Remove the Fascia panel with the 4mm Allen head wrench and the 10mm wrench provide in the tool kit to access the
supporting handle bolts and nuts. These fasteners will be re-used.
2. Remove the two curved head screws using the 13mm wrench, being careful not to lose the silver bushings as shown.
These fasteners will be re-used.
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Customer Hotline 1-800-445-1805English
3.Remove the cross handle by pulling up on the handle. Tap with a rubber mallet, if required, to loosen and
remove the handle.
4.Install the handle uprights (item 32) into the frame and install with the same hardware (items 47, 51 and 57) which had
been removed when the cross handle was removed. Be sure that the silver crush bushings are in place. Do not tighten
until the tubes are completely installed to the cross handle.
5.Install the cross handle (items 31 and 37) onto the two support tubes. Install the two curved head screws (item 51)
from the accessory bolt bag and 13mm cap nuts (item 56).
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Customer Hotline 1-800-445-1805English
6.Tighten all the hardware with the tools supplied and reinstall the Fascia panel using the M8 flange bolt and serrated
locking nut.
Install the mounting feet and wheels.
7.The mounting feet (items 39, 40, 42, 59, and 64) are supplied in the accessory bag. Locate these parts and install
according to the following instructions and exploded view. Block up the generator by using a 2 x 4 or similar device.
Install the feet with the 5MM Allen head wrench and 13MM wrench provided.
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Customer Hotline 1-800-445-1805English
8.Install the wheels to the frame using the axle pins, hairpins, and washers provided (items 34, 61, 62, and 63).
9.Install the Clamp knob (item 43) to the clamping bolt. It is important to install the knob properly due to the shape of
the inside knob and mounting bolt. Install the Handle locking bolt (item 50) using the provided Phillips screw driver.
PARTS DRAWING - PORTABILITY KIT
PARTS DRAWING - PORTABILITY KIT
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Customer Hotline 1-800-445-1805English
GENERATOR FEATURES
GENERATOR FEATURES
A. Control Panel
NOTE: Total power drawn from all receptacles must not exceed
the nameplate ratings.
B. 120 V, 20 Ampere Receptacle
20 amps of current may be drawn from the receptacle,
provided it is not limited by the circuit protector size. Total
power drawn must be kept within nameplate ratings.
C. 120/240 V, 30 Ampere Twistlock Receptacle
Maximum full load current may be drawn from the
120/240 volt receptacle, provided it is the only receptacle
used. Total current must be limited to the nameplate
rating. If the 120/240 volt receptacle is used along with the 120 volt
receptacle, the total load drawn must not exceed the nameplate
ratings.
D. Receptacle Covers
E. Circuit Protectors
The receptacles are protected by an AC circuit protector. If the
generator is overloaded or an external short circuit occurs, the circuit
protector will trip. If this occurs, disconnect all electrical loads and
try to determine the cause of the problem before attempting to use the
generator again. If overloading causes the circuit protector to trip,
reduce the load. NOTE: Continuous tripping of the circuit protector may cause damage to generator or equipment. The
circuit protector may be reset by pushing the button of the protector.
F. Ground Terminal
G. Engine On/Off/Start Switch
H. Tank Clamping Knob
I. 420 CC OHV Engine
J. Recoil Starter
K. Engine Choke Lever
L. Oil Filler Cap
M. Oil Drain Plug
N. Air Filter
O. Fuel Tank
Standard 20 or 30 pound capacity DOT LP Gas tank with Type
1, right hand Acme threads (not supplied with generator).
P. Fuel Shut-Off Valve
Valve is on the fuel tank (not supplied with generator).
Q. Fuel Regulator (under shroud)
R. Multimeter
• When the generator is started, the voltage value is shown first.
• Press and release the mode button to toggle between Voltage,
Frequency, Total Hour Meter and Run/Maintenance
Timer.
• Voltage (V) displays the operating voltage of the generator.
• Frequency (F) displays the frequency in hertz at which the
generator is running.
• The Run/Maintenance Timer displays the time in hours and
minutes each time the generator is ran. The run timer resets
to 00:00 when the generator is shut off. Built into this run
timer is a maintenance reminder. When the new generator is
ran for 25 hours, the meter will display P25. This is to
remind you to change the oil after the initial 25 hours of run
time.
• When the Run/Maintenance Timer displays P50, it is
reminding you to clean the air filter and change the oil.
• When the Run/Maintenance Timer displays P100, it is
reminding you to change the fuel filter, clean the air filter, and
change the oil.
English
F
G
K
R
O
N
J
P
Q
B
C
A
D
E
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Customer Hotline 1-800-445-1805
BEFORE OPERATION
BEFORE OPERATION
GROUND FAULT CIRCUIT INTERRUPTER (GFCI)
PROTECTION
Some jobsites and local codes may require GFCI
protection for personnel before operation of your generator. If
your generator is not already equipped with a GFCI
receptacle, GFCI In-line cord sets may be purchased from
your local electrical supply store or home builder appliance
store.
These cord sets are available in various plug and
amperage configurations. (Make sure your generator is
properly Grounded.)
LOW OIL SENSOR
The unit is equipped with a low oil sensor. If the oil level
becomes lower than required, the sensor will activate a
warning device or stop the engine.
If generator shuts off and the oil level is within
specifications, check to see if generator is sitting at an angle
that forces oil to shift. Place on an even surface to correct this.
If engine fails to start, the oil level may not be sufficient to
deactivate low oil level switch. Make sure the sump is
completely full of oil.
LP GAS TANK
GROUNDING THE GENERATOR
The National Electric Code requires that this product be
properly connected to an appropriate earth ground to help
prevent electric shock. A ground terminal connected to the
frame of the generator has been provided for this purpose.
Connecting a length of heavy gauge (12 AWG min.) copper
wire between the generator Ground Terminal and a copper rod
driven into the ground should provide a suitable ground
connection. However, consult with a local electrician to insure
that local codes are being adhered to.
GROUND TERMINAL LOCATION:
Ground
Terminal
• Do not use or store LP Gas tank in a
building, garage or enclosed area except as
authorized by NFPA 58 or CSA B149.2
(Canada).
•Do not check for leaks with a match or
flame.
•The LP Gas tank valve should be OFF
(closed) when the generator is not in use.
• Regulator inlet pressure range: 30 to 100 psi from LP
Gas tank.
• LP Gas tank: Standard 20 or 30 pound capacity with
Type 1 right hand Acme threads. Do not use tanks that
are rusted or damaged. Verify that the re-qualification
dated on the tank is not expired. Use only DOT cylinders
conforming to 4BA, 4BW, and 4E.
• Purging LP Gas tanks: The purging process should be
done by your LP Gas supplier. New tanks must be purged
of air and moisture before filling. Used cylinders must
also be purged if they have not been plugged or kept
closed.
Do not use a pipe carrying combustible material as
the ground source.
LUBRICATION
DO NOT attempt to start this engine without filling the
crank case with the proper amount and type of oil. Your
generator has been shipped from the factory without oil in the
crankcase. Operating the unit without oil can damage the
engine.
Fill the engine with oil according to the operator manual.
For units with a dipstick, fill oil to the proper level. Units
without a dipstick should be filled to the top of the opening of
the oil fill.
English
• Remove the safety plug or cap from the tank fuel valve.
• Never allow children to tamper or play with the fuel tank
or generator.
Contact with the liquid contents of the LP Gas tank
will cause freeze burns to the skin.
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Customer Hotline 1-800-445-1805
POSITIONING
HIGH ALTITUDE OPERATION
HIGH ALTITUDE OPERATION
• Place the generator set on a flat and solid surface to
prevent it from sinking.
• Keep fuel, oil or other explosives at a safe distance from
the generator set.
• Select a site that is well ventilated and protected from the
weather.
• Place the generator set safely away from people and
animals.
CAUTION: TILTING CAN CAUSE FUEL
SPILLAGE
At high altitude, the standard carburetor air-fuel mixture
will be too rich. Performance will decrease and fuel
consumption will increase. A very rich mixture will also foul
the spark plug and cause hard starting. Operation at an
altitude that differs from that at which this engine was
certified, for extended periods of time, may increase
emissions.
High altitude performance can be improved by specific
modifications to the carburetor. If you always operate your
engine at altitudes above 914 meters (3,000 feet), have your
authorized service center perform a carburetor modification.
HIGH ALTITUDE KIT PART NUMBER: 0070988
Even with a carburetor modification, engine horsepower
will decrease about 3.5% for each 300 meter (1,000 foot)
increase in altitude. The effect of altitude on horsepower will
be greater if no carburetor modification is made. A decrease
in engine horsepower will decrease the power output of the
generator.
NOTICE: Warranty is Void if the necessary adjustments for
high altitude use are not made.
When the carburetor has been modified for high
altitude operation, the air-fuel mixture will be too lean
for low altitude use. If the generator is used at low
altitudes after a carburetor modification, the
carburetor may cause the engine to overheat and result
in serious engine damage. For use at low altitudes,
have your authorized service center return the
carburetor to original factory specifications.
English
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Customer Hotline 1-800-445-1805
ELECTRIC START
ELECTRIC START
This generator model is provided with both electric start and recoil
start capabilities. The charger is a low amperage maintenance type
charger. It will charge your battery as your generator runs. Avoid
prolonged cranking, as it can damage the engine.
Storage batteries give off EXPLOSIVE hydrogen gas
while charging. Do not allow smoking, open flames,
sparks, or spark producing equipment in the area
while charging.
The battery provided is a nominal 12 volt sealed rechargeable
lead-acid battery and can be operated in any position without leakage.
It’s convenient size offers a reduction over conventional batteries.
Length = 5.94 inches, Width = 3.43 inches, Height = 4.13 inches
11AH Rating
• Do not short-circuit the battery terminals.
• Do not charge in a sealed container.
• Keep sparks, flame away.
Installation:
1. Place the battery in the position provided.
2. Place the Hold-Down bracket on the battery.
3. Tighten down the Hold-Down bracket with the bolts provided.
Hook up the new battery, or re-install the new battery, as follows:
Remove vinyl caps from red and black wire terminals. Connect the
Red wire to the positive (+) terminal and the Black wire to the
negative (-) terminal with the bolt, nut, and washer provided. Make
sure all connections are tight. Your battery is now connected and
ready for use. Turn the key switch to crank the engine.
Battery electrolyte fluid is comprised of sulfuric acid
that can be very dangerous and cause severe burns.
Do not allow this fluid to contact eyes, skin, clothing,
etc. If contact or spillage does occur, flush the area
with water immediately.
Battery Kit Parts List:
Refer to the parts list on pages 64 and 65.
Note: Brand New Generators are shipped with the Battery
Connections disconnected. The Positive and Negative Terminals
must be connected to the Battery before the Electric Start
Feature will work.
Initial Battery Connection - Refer to the Installation Instructions
Below.
Battery Removal & Installation:
Removal: Remove the nut and bolt from the negative and positive
post, being careful not to short across the terminals. (Shorting the
terminals together can cause sparks, damage to the battery or
generator or even burns or explosions.) Always abide by the safety
warnings provided with the battery. Remove the battery and re-cycle
and dispose of properly.
Note: Be sure Oil has been added to the engine as specified in the
Owner's Manual.
POSITIVE (+)
TERMINAL (RED)
NEGATIVE (-)
TERMINAL (BLACK)
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Customer Hotline 1-800-445-1805
TANK INSTALLATION, GENERATOR STARTING & STOPPING
TANK INSTALLATION, GENERATOR STARTING & STOPPING
PRE-START PREPARATION
Before starting the generator, check for loose or missing
parts and for any damage which may have occurred during
shipment.
This generator must not be operated without all
factory installed heat shields in place. Failure to
comply may cause the fuel tank to overheat and
result in personal injury from fire or explosion.
TANK INSTALLATION
1. Install the Clamp Tightening
Knob as shown in the
illustration.
2. Make sure the Clamp
tightening knob is turned out
counter clockwise far enough to accept the metal ring on
the bottom of Propane fuel cylinder.
3. Insert the LPG cylinder carefully
into the intended opening in the
top tank shroud. Make sure the
high pressure hose is in the
intended slot location and will
connect to the propane cylinder
valve easily without bending or
kinking.
4. Tighten the Clamp Knob by turning the knob clockwise
until it fits snugly around the metal ring. The tank should
not lift out or move.
STARTING THE ENGINE
Disconnect all electrical loads from the unit.
1. Check oil level and fuel connections.
2. Open the cylinder fuel valve (A) SLOWLY to allow fuel
to flow to the generator.
3. Adjust choke (B) as necessary.
NOTE: For cold engine starting only, slide the choke
lever to the full choke position.
4. Set the key switch (C) to the “ON” position.
5. Press down on the “Press to Prime” button for 2 seconds
to allow gas to flow.
PRESS TO PRIME
6. Pull the recoil (D) slowly until resistance is felt, then
rapidly crank twice for gas to fill carburetor.
7. Set the choke lever to the RUN position.
8. MANUAL START: Start the engine by pulling the recoil
(D) slowly until resistance is felt, then pull rapidly to
crank the engine. Repeat if necessary.
9. ELECTRIC START: Turn the key switch (C) to
“START”. Release key switch after the engine starts.
NOTE: If the engine fails to start, press the Primer
button again and repeat the starting instructions.
10. Plug in electrical loads.
5. Install the plastic coupling (ACME type 1 nut) on the end
of the high pressure hose onto the propane cylinder valve
connection (similar to many BBQ grills). Screw the nut
onto the tank valve until tight.
6. To check for leaks, spray soapy water on the valve and
regulator connections. Slowly open the tank valve. A
leak exists if bubbles appear or grow larger in size or
number.
7. If a leak exists, the condition must be corrected
immediately. DO NOT OPERATE UNIT. Contact
an authorized service center for assistance.
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16
START RUN
Customer Hotline 1-800-445-1805
A
C
B
D
Allow generator to run at no load for two minutes upon each
initial start-up to permit engine and generator to stabilize.
• Provide adequate ventilation for toxic exhaust gases and
cooling air flow.
• Do not start or run the generator in an enclosed area,
even if door or windows are open.
• Engines give off carbon monoxide, an odorless, colorless,
poison gas.
• Breathing carbon monoxide can cause nausea, fainting or
death.
APPLYING LOAD
This unit has been pretested and adjusted to handle its full
capacity. Before starting the generator, disconnect all load.
Apply load only after generator is running. Voltage is
regulated via the engine speed adjusted at the factory for correct
output. Readjusting will void warranty.
Do not apply heavy electrical load during break-in period (the
first two to three hours of operations).
STOPPING THE GENERATOR
1. Before stopping the engine, make sure all electrical loads
are unplugged from the panel.
2. Let the engine run for two minutes without load.
3. Move the key switch to the “OFF” position.
4. Do not leave the generator until it has completely
stopped.
5. Turn off the Propane cylinder fuel valve.
6. If a cover is used, do not install until unit has cooled.
7. If the generator will not be used again for an extended
time period, refer to the SERVICE AND STORAGE
section of this manual.
When applying a load, do not exceed the maximum wattage
rating of the generator when using one or more receptacles.
Also, do not exceed the amperage rating of any one
receptacle.
English
17
Customer Hotline 1-800-445-1805
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE
ITEMNOTES
Spark Plug
Engine OilCheck oil level.
Air FilterClean, replace if necessary.
Fuel Line
Exhaust
System
CarburetorCheck choke operation.
Starting
System
Fittings/
Fasteners
Check condition. Adjust gap and
clean. Replace if necessary.
Replace.
Check fuel hose for cracks or other
damage. Replace if necessary.
Check for leakage. Retighten or
replace gasket if necessary.
Check spark arrester screen.
Clean/replace if necessary.
Check recoil starter operation.
Check. Replace if necessary.
Daily (Before
operation)
ü
ü
ü
ü
ü
MAINTENANCE
MAINTENANCE
Initial
20 hours
Every
50 hours
üü
ü
Every
100 hours
ü
ü
ü
SPARK PLUG
Remove fascia panel. Remove the spark plug and clean
the electrodes section with a wire brush or sandpaper. Next,
set the gap at .028/.031inches (0.7-0.8 mm) by adjusting the
negative electrode. Replace the spark plug with correct
torque: 14 ft-lb (20 N.m)
FASCIA
PANEL
Replace with only the same type of spark plug which
was removed. An improper spark plug can cause the
engine to overheat, emit smoke, or otherwise
perform poorly.
OIL TYPE
Use new good quality oil, SJ or later service category.
The oil to be used depends upon the temperature at which the
engine is operated:
Below 32° F (0° C) . . . . . . . . . . . . . . .SAE 5W-30, or 10W-30
32 to 85° F (0 to 29° C) . . . . . . . . . . . . .SAE 10W-30, or 30W
4. Open the oil drain plug and let oil drain completely into a
pan placed under the engine.
5. Check gaskets. Replace if required.
6. Reinstall the oil drain plug and refill engine with clean
oil.
7. Replace the oil filler cap.
AIR FILTER CLEANING
1. Unscrew the air filter cover.
2. Remove filter element and wash well in solvent.
3. Pour a small amount of oil onto the filter element and
gently squeeze out any excess oil.
4. Replace the filter element and air filter cover.
5. Be sure the filter cover seals properly all around.
BAFFLE
FILTER
ELEMENT
FRONT
COVER
LOCK SCREW
BACK
COVER
English
18
Customer Hotline 1-800-445-1805
VALVE CLEARANCE
Intake — 0.08-0.12 mm (.003-.005 inch)
Exhaust — 0.13-0.17 mm (.005-.007 inch)
After the first 50 hours of operation, check the valve clearance in
the engine and adjust if necessary.
NOTICE: If unsure about doing this procedure or the proper tools are
not available, take the generator to the nearest service center to have
the valve clearance adjusted. This is a very important procedure to
ensure longest life for the engine.
HEAT SHIELD:
Inspect to ensure that all heat shields and heat deflectors are intact
and in place. Do not remove any parts or modify parts. Removing or
modifying parts could cause serious damage to the unit.
ENGINE: Carburetor Icing
During the winter months, rare atmospheric conditions may
develop which will cause an icing condition in the carburetor. If this
develops, the engine may run rough, loose power, and may stall. Call
Product Service for more information.
SPARK ARRESTER SCREEN
Remove screen every 50 hours for cleaning and inspection.
Replace if damaged.
Clean and inspect the spark arrester as follows:
1. Remove the screen retainer by removing the retainer clamp.
2. Remove the retainer screw from the muffler outlet tube.
3. Slide the spark arrester screen out from the muffler outlet tube.
4. Be careful not to damage the spark arresting screen. The
spark arrester must be free of breaks and holes. If screen
is not damaged, clean it with a commerical solvent.
5. Replace the screen and retainer and secure with retainer screw
and clamp.
GENERATOR: Brushes
The brushes in the generator should be inspected once every year
for chips and cracks. Brushes should be replaced when they are worn
to 1/4 inch (7mm).
NOTE: Replace brushes in sets only, never separately.
Replace only with brushes specified in parts list. Other brushes
may appear to be identical but may have completely different
mechanical and electrical characteristics.
INSPECTING THE BRUSHES:
1. Remove 2 screws (V) and end cover (W).
2. Remove screw (X) holding the brush module (Y).
3. Disconnect the blue (+) and yellow (-) brush wires from the
tabs.
4. Replace if worn to 1/4 inch (7mm).
5. Do not over tighten screw.
QUICK STARTING TIPS FOR UNITS THAT HAVE BEEN
SITTING FOR AWHILE:
If your unit has been sitting around for a long time period and is
hard to start, try doing some of these easy steps before calling the
Customer Hotline.
1. Check the oil level.
2. Check or replace the LP Gas tank.
3. Change the spark plug.
4. Check the fuel lines. Make sure the fuel shut off valve is open.
5. Check all generator parts for integrity.
6. Clean the Carburetor.
SERVICE AND STORAGE
SERVICE AND STORAGE
INFREQUENT SERVICE
If the unit is used infrequently, difficult starting may result. To
eliminate hard starting, follow these instructions:
1. Run the generator at least 30 minutes every month.
2. Run the generator, then close the fuel shut-off valve and allow
the unit to run until the engine stops.
3. Move the engine switch to the “OFF” position.
LONG TERM STORAGE
When the generator set is not being operated or is being stored
more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Run the generator, then close the fuel shut-off valve and allow
the unit to run until the engine stops.
3. Move the engine switch to the “OFF” position.
4. Pour about one teaspoon of engine oil through the spark plug
hole, pull the recoil starter several times and replace the plug.
Then pull the starter until you feel the piston is on its
compression stroke and leave it in that position. This closes
both the intake and exhaust valves to prevent the inside of the
cylinder from rusting.
5. Cover the unit and store in a clean, dry place that is well
ventilated away from open flame or sparks.
19
Customer Hotline 1-800-445-1805English
PERMANENT CONNECTION
PERMANENT CONNECTION
In the instance that you would need to connect your
generator to a large Propane Supply tank, larger than the
typical 20 or 30 lb DOT cylinder, it is recommended to
contact your Gas Equipment Company. Various equipment for
use with LP-Gas, is required for proper conformance to all
NFPA regulations. Your Gas Equipment Company can help
you select and install the proper regulator, fittings and
connections to meet all the Codes and manufacturer
regulations. Each installation may be different and will
required proper equipment. Contact your Gas Equipment
Company to assure that you are meeting all NFPA 58 and 54
Codes.
NFPA 58: Liquefied Petroleum Gas Code.
NFPA 54: National Fuel Gas Code.
IMPORTANT INFORMATION: Product must be
installed and used in strict conformance with NFPA
Pamphlet 58 and/or NFPA Pamphlet 54 and all other
codes, regulations and manufacturer
recommendations. Failure to follow these codes,
regulations and recommendations could result in
hazardous installation, bodily injury and/or death.
Contact your Gas Equipment Company or a
customer service representative for more
information.
LP Gas is extremely flammable and
explosive. Devices used for handling LP
Gas must be installed and used in strict
conformance with NFPA Pamphlet 58 and
54 and all other codes, regulations and
manufacturer recommendations.
HOW TO ORDER REPLACEMENT PARTS
Even quality built equipment such as the electric
generator you have purchased might need occasional
replacement parts to maintain it in good condition over the
years. To order replacement parts, please give the following
information:
1. Model No. and Serial No. and all specifications shown
on the Model No./Serial No. plate.
2. Part number or numbers as shown in the Parts List
section.
3. A brief description of the trouble with the generator.
Pramac America, LLC
4970 Airport Road
P. O. Box 6001
Kearney, NE 68847
1-800-445-1805
www.powermate.com
LIMITED WARRANTY
LIMITED WARRANTY
Warranty Coverage: Pramac America, LLC (the Company)
warrants to the original retail customer in North America that
it will repair or replace, free of charge, any parts found by
the Company or its authorized service
representative to be defective in material or workmanship.
This warranty covers the cost of replacement parts and labor
for defects in material or workmanship.
Not Covered:
· Transportation charges for sending the product to the
Company or its authorized service representative for
warranty service, or for shipping repaired or replacement
products back to the customer; these charges must be borne
by the customer.
· If a separate operator's manual and engine warranty
from the engine manufacturer is included with this product,
only that warranty will apply to the engine.
· Damages caused by abuse or accident, and the effects
of corrosion, erosion and normal wear and tear.
· Warranty is voided if the customer fails to install,
maintain and operate the product in accordance with the
instructions and recommendations of the Company set forth
in the owner's manual, or if the product is used as rental
equipment.
· The Company will not pay for repairs or adjustments to
the product, or for any costs or labor, performed without the
Company's prior authorization.
· Starting batteries, circuit breakers, fuses, or light bulbs.
Warranty Period: Two (2) years from the date of purchase
on products used solely for consumer applications; if a
product is used for business or commercial applications, the
warranty period will be limited to one (1) year from the date
of purchase. For warranty service, the customer must
provide dated proof of purchase and must notify the
Company within the warranty period.
For warranty service: Call toll free 800-445-1805, or
write to Pramac America, LLC, Product Services, 4970
Airport Road, P. O. Box 6001, Kearney, NE 68847.
EXCLUSIONS AND LIMITATIONS: THE COMPANY MAKES
NO OTHER WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED. IMPLIED WARRANTIES, INCLUDING
WARRANTIES OF MERCHANTABILITY AND OF FITNESS
FOR A PARTICULAR PURPOSE, ARE HEREBY
DISCLAIMED. THE WARRANTY SERVICE DESCRIBED
ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS
WARRANTY; LIABILITY FOR INCIDENTAL AND
CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE
EXTENT PERMITTED BY LAW.
REGISTER YOUR PRODUCT
Register your Powermate® generator
online at www.powermate.com
English
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state. Some
states do not allow a disclaimer of implied warranties, or the
exclusion or limitation of incidental and consequential
.
damages, so the above disclaimers and exclusions may not
apply to you.
22
Customer Hotline 1-800-445-1805
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