Powermate PM0103007 User Manual

ELECTRIC GENERATOR • GROUPE ELECTROGENE • GENERADOR ELECTRICO

IMPORTANT – Please make certain that persons who are to use this equipment thoroughly read and understand these instructions and any additional instructions provided prior to operation.

IMPORTANT - Prière de vous assurer que les personnes destinées à utiliser cet appareil ont pris soin d'en lire et d'en comprendre le mode d'emploi ou les directives avant de le mettre en marche.

IMPORTANTE - Asegúrese que las personas que utilizarán este equipo lean y entiendan completamente estas instrucciones y cualquier instrucción adicional proporcionada antes del funcionamiento.

www.powermate.com 10/10 0068207

PM0103007

Operator Manual •

Manuel de l’opérateur • Manual del operador

DO NOT RETURN TO

STORE!

CALL US FIRST!

CUSTOMER HOTLINE

1-800-445-1805

FOR QUESTIONS OR

SERVICE INFORMATION

STOP

NE PAS RETOURNER

AU MAGASIN!

APPELEZ–NOUS D’ABORD!

ASSISTANCE

TELEPHONIQUE

A LA CLIENTELE

1-800-445-1805

POUR L'INFORMATION DE

QUESTIONS OU SERVICE

NO LO DEVUELVA A

LA TIENDA!

¡PRIMERO LLÁMENOS!

LÍNEA DIRECTA DE

ATENCIÓN AL CLIENTE

1-800-445-1805

PARA la INFORMACION de

PREGUNTAS O SERVICIO

ARRÊT

ALTO

Enregistrer le numéro de série

figurant sur la plaque signalétique

du groupe électrogène:

Nº de série ____________________

Record the serial number as

indicated on your Generator’s

nameplate:

Serial No.______________________

Registre de serie como se indica

en la placa del nombre de su

generador:

No. de serie ___________________

Customer Hotline 1-800-445-1805

TABLE OF CONTENTS

TABLE DES MATIERES

Safety and operation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Spark arresting muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Determining total wattage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operating voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Before operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding the generator. . . . . . . . . . . . . . . . . . . . . . . . . 6

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Low oil sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Generator features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

DC usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Portability kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Starting the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pre-start preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Applying load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Shutting the generator off . . . . . . . . . . . . . . . . . . . . . . . 10

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Spark plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Oil type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Oil replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Air filter cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Fuel valve filter cleaning . . . . . . . . . . . . . . . . . . . . . . . . 11

Fuel strainer cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Inspecting the brushes . . . . . . . . . . . . . . . . . . . . . . . . . 12

Heat shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Engine carburetor icing . . . . . . . . . . . . . . . . . . . . . . . . . 12

Quick starting tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Service and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Infrequent service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Long term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Engine troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Service information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Emission control warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Parts drawings and parts list . . . . . . . . . . . . . . . . . . . . . . 40-43

Régles d’opération et de sécurité. . . . . . . . . . . . . . . . . . . . . 15

Silencieux pare-étincelles. . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Determination de la puissance totale nécessaire. . . . . . . . . 16

Vérifier la tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Avant de mettre en marche . . . . . . . . . . . . . . . . . . . . . . . . . 18

Mise en place de l'appareil. . . . . . . . . . . . . . . . . . . . . . . 18

Lubrification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Le détecteur de bas niveau d'huile . . . . . . . . . . . . . . . . 18

Carburant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Caractéristiques du groupe electrogene . . . . . . . . . . . . . . . 19

Utilisation de courant continu (c.c.) . . . . . . . . . . . . . . . . . . . 20

L’installation de kit de transport . . . . . . . . . . . . . . . . . . . . . . 21

Démarrage de l'appareil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Préparatifs au démarrage. . . . . . . . . . . . . . . . . . . . . . . . 22

Démarrage du moteur. . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Branchement des appareils . . . . . . . . . . . . . . . . . . . . . . 22

Arrêt de l'appareil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Entretien périodique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Entretien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

La bougie d’allumage . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Le type d’huile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Remplacement d’huile. . . . . . . . . . . . . . . . . . . . . . . . . . 23

Nettoyage du filtre à air. . . . . . . . . . . . . . . . . . . . . . . . . 23

Nettoyage du filtre du robinet à essence . . . . . . . . . . . 23

Nettoyage de la crépine du réservoir à carburant. . . . . 23

Les balais . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Inspection des balais. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Écrans de chaleur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Givrage du carburateur . . . . . . . . . . . . . . . . . . . . . . . . . 24

Trucs de démarrage rapide. . . . . . . . . . . . . . . . . . . . . . 24

Usage et entreposage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Usage peu fréquent. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Entreposage à long terme. . . . . . . . . . . . . . . . . . . . . . . 24

Depannage du moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Caracteristiques du moteur . . . . . . . . . . . . . . . . . . . . . . . . . 25

Service clientèle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Garantie limitée . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Schema des pièces et liste des pièces. . . . . . . . . . . . . . 40-43

Reglas de seguridad y de funcionamiento. . . . . . . . . . . . . . 27

Silenciador apagachispas. . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Como determinar el vataje total . . . . . . . . . . . . . . . . . . . . . . 28

Requerimiento de voltaje . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Instalacion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Antes de la operacion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Puesta a tierra del generador. . . . . . . . . . . . . . . . . . . . . 30

Lubricacion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

El sensor del nivel bajo de aceite. . . . . . . . . . . . . . . . . . 30

Combustible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Caracteristicas del generador . . . . . . . . . . . . . . . . . . . . . . . 31

Uso de DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Instalacion del juego de transport . . . . . . . . . . . . . . . . . . . . 33

Arranque de la unidad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Preparacion antes de arrancar . . . . . . . . . . . . . . . . . . . . 34

Arranque del motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Como aplicar una carga . . . . . . . . . . . . . . . . . . . . . . . . 34

Apagado del generador . . . . . . . . . . . . . . . . . . . . . . . . . 34

Mantenimiento periódico . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Bujia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Tipo de aceite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Cambio del aceite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Cómo limpiar el filtro de aire . . . . . . . . . . . . . . . . . . . . . 35

Cómo limpiar el filtro de la vàlvula de combustible. . . . 35

Limpieza del filtro de combustible. . . . . . . . . . . . . . . . . 35

Escobillas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Revisión de las escobillas. . . . . . . . . . . . . . . . . . . . . . . 36

Escudo contra el calor. . . . . . . . . . . . . . . . . . . . . . . . . . 36

Congelamiento del carburador del motor . . . . . . . . . . . 36

Instrucciones rápidas para el arranque. . . . . . . . . . . . . 36

Servicio y almacenamiento . . . . . . . . . . . . . . . . . . . . . . . . . 36

Servicio poco frecuente. . . . . . . . . . . . . . . . . . . . . . . . . 36

Almacenamiento a largo plazo . . . . . . . . . . . . . . . . . . . 36

Deteccion de fallos del motor. . . . . . . . . . . . . . . . . . . . . . . . 37

Especificaciones del motor. . . . . . . . . . . . . . . . . . . . . . . . . . 37

Informacion de servicio al cliente. . . . . . . . . . . . . . . . . . . . . 38

Garantia limitada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Diagrama de piezas y lista de piezas . . . . . . . . . . . . . . . 40-43

INDICE

English Customer Hotline 1-800-445-1805

SAFETY AND OPERATION RULES

SAFETY

INFORMA

TION

WARNING indicates a

potentially hazardous situation

which, if not avoided, could

result in death or serious injury.

CAUTION indicates a potentially

hazardous situation which, if not

avoided, may result in minor or

moderate personal injury, or

property damage.

WARNING - Failure to follow these instructions and warnings may result in death, personal injury, or property damage.

1. Read carefully and understand operator manual prior to operation of this product. Follow all warnings and instructions.

2. Know your equipment. Consider the applications, limitations, and the potential hazards specific to your unit.

3. Equipment must be placed on a firm, supporting surface.

4. Load must be kept within rating stated on generator nameplate. Overloading will damage the unit or shorten its life.

5. Engine must not be run at excessive speeds. Operating an engine at excessive speeds increases the hazard of personal injury.

Do not tamper with parts which may increase or decrease the governed speed.

6. To prevent accidental starting, always remove the spark plug or cable from the spark plug before maintaining the generator or engine.

7. Units with broken or missing parts, or without protective housing or covers, should never be operated. Contact your service center for replacement parts.

8. Units should not be operated or stored in wet or damp conditions or on highly conductive locations such as metal decking and steel work.

9. Keep the generator clean and free of oil, mud and other foreign matter.

10.Extension cords, power cords, and all electrical equipment must be in good condition. Never operate electrical equipment with damaged or defective cords.

11. Store the generator in a well ventilated area with the fuel tank empty. Fuel should not be stored near the generator.

12.Your generator should never be operated under these conditions: a. Uncontrolled change in engine speed. b.Electrical output loss. c. Overheating in connected equipment. d.Sparking. e. Damaged receptacles. f. Engine misfire. g.Excessive vibration. h.Flame or smoke. i. Enclosed compartment.

j. Rain, snow or inclement weather. Do not let

the unit get wet when operating.

13.Check the fuel system periodically for leaks or signs of deterioration such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. All defects should be corrected before operation.

14.The generator should be operated, serviced, and refueled only under the following conditions:

a. Start and run the generator outdoors. Do

not run the generator in an enclosed area, even if doors or windows are open; avoid areas where vapors may be trapped, such as pits, garages, cellars, excavations and boat bilges. DANGER - CARBON MONOXIDE HAZARD: The engine exhaust contains carbon monoxide, a poisonous, odorless, invisible gas which, if breathed, may cause death or serious personal injury. If you start to feel sick, dizzy or weak while using the generator, shut it off and get to fresh air right away; you may have carbon monoxide poisoning.

b.Good ventilation for cooling. Air flow and

temperatures are important for air cooled units. Temperatures should not exceed 104º F ambient (40º C).

c. Refuel the generator in a well lighted area.

Avoid fuel spills and never refuel while the generator is running. Allow engine to cool for two minutes prior to refueling.

DANGER indicates a potentially hazardous situation which, if not avoided, WILL result in death or

serious injury.

English Customer Hotline 1-800-445-1805

d.Do not refuel near open flames, pilot lights, or

sparking electrical equipment such as power tools, welders, and grinders.

e. The muffler and air cleaner must be installed

and in good condition at all times as they function as flame arresters if backfiring occurs.

f. Do not smoke near the generator.

15.Ensure that generator is properly grounded. (See “Grounding the generator” section in this

manual.)

16.Do not wear loose clothing, jewelry, or anything

that may be caught in the starter or other rotating parts.

17.Unit must reach operating speed before electrical

loads are connected. Disconnect loads before turning off engine.

18.To prevent surging that may possibly damage

equipment, do not allow engine to run out of fuel when electrical loads are applied.

19.When powering solid state equipment, a Power

Line Conditioner should be used to avoid possible damage to equipment.

20. Do not stick anything through ventilating slots,

even when the generator is not operating. This can damage the generator or cause personal injury.

21.Before transporting the generator in a vehicle,

drain all fuel to prevent leakage that may occur.

22.Use proper lifting techniques when transporting

the generator from site to site. Improper lifting techniques may result in personal injury.

23.To avoid burns, do not touch engine muffler or

other engine or generator surfaces which became hot during operation.

YOUR PRODUCT MAYNOT BE EQUIPPED WITH

A SP ARK ARRESTING MUFFLER. If the product will be

used around flammable materials, such as agricultural crops, forests, brush, grass, or other similar items, then an approved spark arrester should be installed and is legally required in the State of California. The California statutes requiring a spark arrester are Sections 13005(b), 4442 and 4443. Spark Arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances. An approved spark arrester is available from our product dealers, or may be ordered from Pramac America, LLC, P.O. Box 6001, Kearney, Nebraska 68847. 1-800-445-1805.

In order to prevent overloading and possible damage to your generator it is necessary to know the total wattage of the connected load. To determine which tools and/or appliances your generator will run follow these steps:

1. Determine if you want to run one item or multiple items

simultaneously.

2. Check wattage requirements for the items you will be

running by referring to the load’s nameplate or by

calculating it (multiply amps x volts = watts).

3. Total the watts for each item. If the nameplate only gives

volts and amps, multiply volts x amps = watts.

1 KW = 1,000 watts.

4. Motorized appliances or tools require more than their

rated wattage for start up.

NOTE: Allow 2 1/2 to 4 times the listed wattage for

starting equipment powered by electric motors.

5. The generator’s rated watts should match or exceed the

total number of watts required for the equipment you

want to run.

6. Always connect the heaviest load to the generator first,

then add other items one at a time.

ARK

ARRESTER

DETERMINING T

ALWWAATTTT

AGE

A power line conditioner should be used when running

one or more of the following solid state items:

Garage door openers Kitchen appliances with digital displays Televisions Stereos Personal computers Quartz clocks Copy machines Telephone equipment

Other solid state equipment may require a power line conditioner. For more information, contact our Customer Service Department at 1-800-445-1805.

To avoid backfeeding into utility systems, isolation of the

residence electrical system is required.

Before temporary connection of the generator to the residence electrical system, turn off the main service/disconnect.

If your generator is to be used as a stand-by power source in case of utility power failure, it should be installed by a registered electrician and in compliance with all applicable local electrical codes.

Proper use requires that a double throw transfer switch be installed by a licensed qualified electrician so that the building's electrical circuits may be safely switched between utility power and the generator's output, thereby preventing backfeed into the power utility's electrical system.

Always follow local codes and regulations that apply to the installation of any item that concerns this product.

1. NFPA 70 - National Electrical Code.

2. NFPA 37 - Standard for Installation and Use of

Stationary Combustible Engines.

3. Agricultural Wiring handbook of Farm Standby

Electric Power.

English Customer Hotline 1-800-445-1805

OPERA

TING VOL

TING VOLTT

AGE

CAUTION: Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/3 hz frequency variation from the generator name plate ratings. To avoid damage, always have an additional load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is recommended for some solid state applications.

INST

ALLA

TION

To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit.

To avoid backfeeding into utility systems, isolation of the residence electrical system is required. Before temporary connection of a generator to the residence electrical system turn off the main switch. Before making permanent connections a double throw transfer switch must be installed. To avoid electrocution or property damage, only a trained electrician should connect generator to residence electrical system. California law requires isolation of the residence electrical system before connecting a generator to residence electrical systems. Temporary connection not recommended due to backfeeding.

English Customer Hotline 1-800-445-1805

GROUND FAULT CIRCUIT INTERRUPTER (GFCI) PROTECTION

Some jobsites and local codes may require GFCI protection for personnel before operation of your generator. If your generator is not already equipped with a GFCI receptacle, GFCI In-line cord sets may be purchased from your local electrical supply store or home builder appliance store.

These cord sets are available in various plug and amperage configurations. (Make sure your generator is

properly Grounded.)

GROUNDING THE GENERATOR

The National Electric Code requires that this product be properly connected to an appropriate earth ground to help prevent electric shock. Aground terminal connected to the frame of the generator has been provided for this purpose. Connecting a length of heavy gauge (12 AWG min.) copper wire between the generator Ground Terminal and a copper rod driven into the ground should provide a suitable ground connection. However, consult with a local electrician to insure that local codes are being adhered to.

LUBRICATION

DO NOT attempt to start this engine without filling the

crank case with the proper amount and type of oil. Your generator has been shipped from the factory without oil in the crankcase. Operating the unit without oil can damage the engine.

Fill the engine with oil according to the operator manual. For units with a dipstick, fill oil to the proper level. Units without a dipstick should be filled to the top of the opening of the oil fill.

LOW OIL SENSOR

The unit is equipped with a low oil sensor. If the oil level becomes lower than required, the sensor will activate a warning device or stop the engine.

If generator shuts off and the oil level is within specifications, check to see if generator is sitting at an angle that forces oil to shift. Place on an even surface to correct this. If engine fails to start, the oil level may not be sufficient to deactivate low oil level switch. Make sure the sump is completely full of oil.

FUEL

Fill the tank with clean, fresh unleaded automotive gasoline. Regular grade gasoline may be used provided a high octane rating is obtained (at least 85 pump octane). We recommend always using a fuel stabilizer. Afuel stabilizer will minimize the formulation of fuel gum deposits during storage. The fuel stabilizer can be added to the gasoline in the fuel tank, or into the gasoline in a storage container.

GROUND TERMINAL LOCATION:

BEFORE OPERA

TION

Do not use a pipe carrying combustible material as the ground source.

Do not overfill the tank. Keep maximum fuel level 1/4 inch below the top of the fuel tank. This will allow expansion in hot weather and prevent overflow.

Ground

Terminal

A. Control Panel NOTE: Total power drawn from all r

eceptacles must not

exceed the nameplate ratings.

B. 120 V, 20 Ampere Receptacle

20 amps of current may be drawn from the receptacle. However, total power drawn must be kept within nameplate ratings.

C. 120/240 V, 30 Ampere Twistlock Receptacle

Maximum full load current may be drawn from the 120/240 volt receptacle, provided it is the only receptacle used. Total current must be limited to the nameplate rating. If the 120/240 volt receptacle is used along with the 120 volt receptacle, the total load drawn must not exceed the nameplate ratings.

D. Circuit Protectors

The receptacles are protected by an AC circuit protector. If the generator is overloaded or an external short circuit occurs, the circuit protector will trip. If this occurs, disconnect all electrical loads and try to determine the cause of the problem before attempting to use the generator again. If overloading causes the circuit protector to trip, reduce the load. NOTE: Continuous tripping of the circuit protector may cause damage to generator or equipment. The circuit protector may be reset by pushing the button of the protector.

E. Ground Terminal

F. Hour Meter

G. Engine On/Off Switch

H. 212 CC OHV Engine

I. Recoil Starter

J. Engine Choke Lever

K. Oil Filler Cap

L. Oil Drain Plug

M. 4 Gallon Metal Fuel Tank

N. Fuel Tank Cap

O. Fuel Gauge

P. Fuel Shut-Off

English Customer Hotline 1-800-445-1805

GENERA

GENERATT

OR FEA

TURES

Customer Hotline 1-800-445-1805English

Q. DC Usage

This Generator is equipped with a cigarette lighter style

12V DC receptacle. The maximum draw for this DC outlet is

8.3 Amps. The 12V DC receptacle is not intended for use to charge automotive batteries.

The cigarette lighter style receptacle permits the use of

any electrical device designed for use in a 12V DC cigarette style outlet similar to ones found in automobiles. The electrical device has a power cord with a metal pin on the bottom and two leaf springs on the sides. Some common automotive type electrical devices are inflators, vacuum cleaners, chargers of various types and more.

To Use: Simply plug the electrical device power cord into

the 12V DC outlet and ensure the power cord is securely in place. Use the device as instructed. Remove after use by simply pulling the power cord out of the receptacle.

R. DC Circuit Protector

A DC circuit protector has been provided to protect the

circuit from overloads. If an overload occurs, the circuit protector will trip. The circuit protector may be reset by pushing the button of the protector.

GENERA

GENERATT

OR FEA

TURES - DC USAGE

Customer Hotline 1-800-445-1805

PORTABILITY KIT PART NUMBER: 0068403 TOOLS REQUIRED: 10mm and 13mm sockets and ratchets, block(s) of wood (minimum of 6” tall).

WHEEL INSTALLATION

1. Block up the alternator end of generator to install wheel kit.

2. Slide the wheel (item 12) onto the axle (item 13).

3. Slide axle through the wheel bracket on the carrier, with the offset side of the wheel hub against the wheel

bracket.

4. Secure the wheel to the axle with the size 16 washer (item 14) and cotter pin (item 11).

5. Repeat above instructions for the remaining wheel.

FOOT INSTALLATION

1. Blocking up the engine side of the generator, assemble the foot bracket (items 6, 8, and 9) to the carrier (align with holes in

tubing) using two M6 x 40 bolts (item 7). Thread M6 nuts (item 10) to the bolts to secure the assembly.

2. Repeat above instructions for the remaining foot.

HANDLE INSTALLATION

1. Slide M8 x 40 bolt (item 4) through handle (items 1 and 2) and handle bracket as shown in diagram and secure with M8 nut

(item 5). Tighten until handle is securely clamped to the carrier.

2. Repeat above instructions for the remaining handle.

LOCKING HANDLE

1. Attach the lanyards (item 15) to the release pins (item 3) and carrier as shown in the illustration.

2. To lock the handle in the extended position, align the holes in the handle brackets with the holes in the carrier brackets and

insert the release pins.

PORT

ABILITY

KIT INST

ALLA

TION

English

Customer Hotline 1-800-445-1805

English

PRE-START PREPARATION

Before starting the generator, check for loose or missing

parts and for any damage which may have occurred during shipment.

STARTING THE ENGINE

1. Check oil level and fuel.

2. Disconnect all electrical loads from the unit.

3. Open fuel shut off valve.

4. Adjust choke as necessary.

5. Set the engine switch to the “ON" position.

6. Pull on the starter rope with fast steady pull. As the engine warms up, readjust the choke.

APPLYING LOAD

This unit has been pretested and adjusted to handle its full capacity. When starting the generator, disconnect all load. Apply load only after generator is running. Voltage is regulated via the engine speed adjusted at the factory for correct output. Readjusting will void warranty.

SHUTTING THE GENERATOR OFF

1. Remove entire electrical load.

2. Let the engine run for two minutes without load.

3. Move the engine switch to the “OFF” position.

4. Do not leave the generator until it has completely

stopped.

5. Close the fuel shut off valve if the engine is to be put in

storage or transported.

6. If a cover is used, do not install until unit has cooled.

7. If the generator will not be used again for an extended

time period, refer to the SERVICE AND STORAGE

section of this manual.

STSTARTING THE UNIT

ARTING THE UNIT

Gasoline is very dangerous. Serious injury or death may result from fire caused by gasoline contacting hot surfaces.

1. Do not fill fuel tank with engine running.

2. Do not spill fuel while refilling tank.

3. Do not mix oil with gasoline.

4. Follow all instructions and warnings in the operator manual.

This generator must not be operated without all factory installed heat shields in place. Failure to comply may cause the fuel tank to overheat and result in personal injury from fire.

• Provide adequate ventilation for toxic exhaust gases and cooling air flow.

• Do not start or run the generator in an enclosed area, even if door or windows are open.

• Engines give off carbon monoxide, an odorless, colorless, poison gas.

• Breathing carbon monoxide can cause nausea, fainting or death.

Allow generator to run at no load for five minutes upon each initial start-up to permit engine and generator to stabilize.

When applying a load, do not exceed the maximum wattage rating of the generator when using one or more receptacles. Also, do not exceed the amperage rating of any one receptacle.

Do not apply heavy electrical load during break-in period (the first two to three hours of operations).

Customer Hotline 1-800-445-1805

English

SPARK PLUG

Remove the spark plug and clean the electrodes section

with a wire brush or sandpaper. Next, set the gap at .028/.031 inches (0.7-0.8 mm) by adjusting the negative electrode. Replace the spark plug with correct torque: 14 ft-lb (20 N.m)

OIL TYPE

Use new good quality oil, SJ or later service category. The oil to be used depends upon the temperature at which the engine is operated:

Below 32° F (0° C) . . . . . . . . .SAE 10W, 10W-30, or 10W-40

32 to 80° F (0 to 25° C) . . . . . .SAE 20W, 10W-30, or 10W-40

80 to 95° F (25 to 35° C) . . . . .SAE 30W, 10W-30, or 10W-40

Above 95° F (35° C) . . . . . . . . . . . . . . . . . . . . . . . . .SAE 40W

OIL REPLACEMENT

1. Change oil while engine is warm.

2. Place the generator unit on a level surface.

3. Remove the oil filler cap.

4. Open the oil drain plug and let oil drain completely into a pan placed under the engine.

5. Check gaskets. Replace if required.

6. Reinstall the oil drain plug and refill engine with clean oil.

7. Replace the oil filler cap.

AIR FILTER CLEANING

1. Unscrew the air filter cover.

2. Remove filter element and wash well in solvent.

3. Pour a small amount of oil onto the filter element and gently squeeze out any excess oil.

4. Replace the filter element and air filter cover.

5. Be sure the filter cover seals properly all around.

FUEL VALVE FILTER CLEANING

1. Remove the cup at the bottom of the fuel valve with a small wrench.

2. Remove the fuel valve filter.

3. Clean and wash out the filter and cup and replace.

FUEL STRAINER CLEANING

1. Remove the plastic fuel strainer, located below the fuel tank cap.

2. Wash the strainer in solvent and replace.

MAINTENANCE

ITEM NOTES

Daily (Before operation)

Initial

20 hours

Every

50 hours

Every

100 hours

Spark Plug

Check condition. Adjust gap and clean. Replace if necessary.

Engine Oil Check oil level.

Replace.

9 9

Air Filter Clean, replace if necessary.

Fuel Filter

Clean fuel filter and fuel tank strainer. Replace if necessary.

Fuel Line

Check fuel hose for cracks or other damage. Replace if necessary.

Exhaust System

Check for leakage. Retighten or replace gasket if necessary.

Check muffler screen. Clean/replace if necessary.

Carburetor Check choke operation.

Starting System

Check recoil starter operation.

Fittings/ Fasteners

Check. Replace if necessary.

PERIODIC MAINTENANCE

Replace with only the same type of spark plug which was removed. An improper spark plug can cause the engine to overheat, emit smoke, or otherwise perform poorly.

GENERATOR: Brushes

The brushes in the generator should be inspected once every year for chips and cracks. Brushes should be replaced when they are worn to 1/4 inch (7mm).

NOTE: Replace brushes in sets only, never separately. Replace only with brushes specified in parts list. Other brushes may appear to be identical but may have completely different mechanical and electrical characteristics.

INSPECTING THE BRUSHES:

1. Remove 2 screws (V) and end cover (W).

2. Remove screw (X) holding the brush module (Y).

3. Disconnect the blue (+) and yellow (-) brush wires from

the tabs.

4. Replace if worn to 1/4 inch (7mm).

5. Do not over tighten screw.

HEAT SHIELD:

Inspect to ensure that all heat shields and heat deflectors are intact and in place. Do not remove any parts or modify parts. Removing or modifying parts could cause serious damage to the unit.

ENGINE: Carburetor Icing

During the winter months, rare atmospheric conditions may develop which will cause an icing condition in the carburetor. If this develops, the engine may run rough, loose power, and may stall. Call Product Service for more information.

QUICK STARTING TIPS FOR UNITS THAT HAVE BEEN SITTING FOR AWHILE:

If your unit has been sitting around for a long time period and is hard to start, try doing some of these easy steps before calling the Customer Hotline.

1. Check the oil level.

2. Replace the old fuel.

3. Change the spark plug.

4. Check the fuel lines. Make sure the fuel valve is open.

5. Check all generator parts for integrity.

6. Clean the Carburetor.

INFREQUENT SERVICE

If the unit is used infrequently, difficult starting may result. To eliminate hard starting, follow these instructions:

1. Run the generator at least 30 minutes every month.

2. Run the generator, then close the fuel shut-off valve and

allow the unit to run until the engine stops.

3. Move the engine switch to the “OFF” position.

LONG TERM STORAGE

When the generator set is not being operated or is being stored more than one month, follow these instructions:

1. Replenish engine oil to upper level.

2. Run the generator, then close the fuel shut-off valve and

allow the unit to run until the engine stops.

3. Move the engine switch to the “OFF” position.

4. After the unit has cooled, drain gasoline from fuel tank,

fuel line and carburetor.

5. Pour about one teaspoon of engine oil through the spark

plug hole, pull the recoil starter several times and replace

the plug. Then pull the starter until you feel the piston is

on its compression stroke and leave it in that position.

This closes both the intake and exhaust valves to prevent

the inside of the cylinder from rusting.

6. Cover the unit and store in a clean, dry place that is well

ventilated away from open flame or sparks.

NOTE: We recommend always using a fuel stabilizer. A fuel stabilizer will minimize the formulation of fuel gum deposits during storage. The fuel stabilizer can be added to the gasoline in the fuel tank, or into the gasoline in a storage container.

Customer Hotline 1-800-445-1805

SER

VICE

AND ST

ORAGE

English

Customer Hotline 1-800-445-1805

ENGINE TROUBLESHOOTING

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-stroke, single cylinder, gasoline, OHV

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 cc, 12.94 cubic inches

Maximum HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.0 HP @ 3600 rpm

Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Recoil (electronic ignition)

Driving System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Direct coupling, tapered crank

Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 oz.

Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .NGK BP6ES or equivalent

Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mechanical (adjustable)

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Forced air cooling

Carburetor Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Float

Air Cleaner Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Foam element

ENGINE SPECIFICA

TIONS

English

Customer Hotline 1-800-445-1805

English

CONTACT THE PRAMAC AMERICA PRODUCT SERVICE

DEPARTMENTAT

1-800-445-1805

or at www.powermate.com

to obtain warranty service

information or to order

replacement parts or

accessories.

HOW TO ORDER REPLACEMENT PARTS

Even quality built equipment such as the electric generator you have purchased, might need occasional replacement parts to maintain it in good condition over the years. To order replacement parts, please give the following information:

1. Model No. and Serial No. and all specifications shown

on the Model No./Serial No. plate.

2. Part number or numbers as shown in the Parts List

section.

3. A brief description of the trouble with the generator.

Pramac America, LLC

4970 Airport Road

P. O. Box 6001

Kearney, NE 68847

1-800-445-1805

www.powermate.com

Warranty Coverage: Pramac America, LLC (the Company) warrants to the original retail customer in North America that it will repair or replace, free of charge, any parts found by the Company or its authorized service representative to be defective in material or workmanship. This warranty covers the cost of replacement parts and labor for defects in material or workmanship.

Not Covered:

· Transportation charges for sending the product to the

Company or its authorized service representative for warranty service, or for shipping repaired or replacement products back to the customer; these charges must be borne by the customer.

· If a separate operator's manual and engine warranty from the engine manufacturer is included with this product, only that warranty will apply to the engine.

· Damages caused by abuse or accident, and the effects of corrosion, erosion and normal wear and tear.

· Warranty is voided if the customer fails to install, maintain and operate the product in accordance with the instructions and recommendations of the Company set forth in the owner's manual, or if the product is used as rental equipment.

· The Company will not pay for repairs or adjustments to the product, or for any costs or labor, performed without the Company's prior authorization.

Warranty Period: Two (2) years from the date of purchase on products used solely for consumer applications; if a product is used for business or commercial applications, the warranty period will be limited to one (1) year from the date of purchase. For warranty service, the customer must provide dated proof of purchase and must notify the Company within the warranty period.

For warranty service: Call toll free 800-445-1805, or write to Pramac America, LLC, Product Services, 4970

Airport Road, P. O. Box 6001, Kearney, NE 68847. EXCLUSIONS AND LIMITATIONS: THE COMPANY MAKES

NO OTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PAR TICULAR PURPOSE, ARE HEREBY DISCLAIMED. THE WARRANTY SERVICE DESCRIBED ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS WARRANTY; LIABILITY FOR INCIDENTALAND CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow a disclaimer of implied warranties, or the exclusion or limitation of incidental and consequential damages, so the above disclaimers and exclusions may not apply to you.

LIMITED W

ARRANTY

SER

VICE INFORMA

TION

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