Powermate PM0103002 User Manual

ELECTRIC GENERATOR - GROUPE ELECTROGENE - GENERADOR ELECTRICO
IMPORTANT – Please make certain that persons who are to use this equipment thoroughly read and understand these instructions and any additional instructions provided prior to operation.
IMPORTANT - Prière de vous assurer que les personnes destinées à utiliser cet appareil ont pris soin d'en lire et d'en comprendre le mode d'emploi ou les directives avant de le mettre en marche.
IMPORTANTE - Asegúrese que las personas que utilizarán este equipo lean y entiendan completamente estas instrucciones y cualquier instrucción adicional proporcionada antes del funcionamiento.
www.powermate.com 04/09 0067025
PM0103002
Operator Manual
Manuel de l’opérateur
Manual del operador
Record the serial numbers as indicated on your Generator’s nameplate:
Serial No.____________________________
Enregistrer le numéro de série figurant sur la plaque signalétique du groupe électrogène:
Nº de série ____________________________
Registre de serie como se indica en la placa del nombre de su generador:
No. de serie __________________________
DO NOT RETURN TO STORE!
CALL US FIRST!
CUSTOMER HOTLINE
1-800-445-1805
FOR QUESTIONS OR
SERVICE INFORMATION
STOP
NE PAS RETOURNER AU MAGASIN!
APPELEZ–NOUS D’ABORD!
ASSISTANCE TELEPHONIQUE
A LA CLIENTELE
1-800-445-1805
POUR L'INFORMATION DE
QUESTIONS OU SERVICE
NO LO DEVUELVA A LA TIENDA!
¡PRIMERO LLÁMENOS!
LÍNEA DIRECTA DE ATENCIÓN
AL CLIENTE
1-800-445-1805
PARA la INFORMACION de
PREGUNTAS O SERVICIO
ARRÊT
ALTO
Customer Hotline 1-800-445-1805
2
TABLE OF CONTENTS
TABLE DES MATIERES
Safety and operation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Spark arresting muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Determining total wattage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Before operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding the generator. . . . . . . . . . . . . . . . . . . . . . . . . 6
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Low oil sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Generator features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Handle installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Starting the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pre-start preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Applying load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Shutting the generator off . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inspecting the brushes . . . . . . . . . . . . . . . . . . . . . . . . . 10
Heat shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine carburetor icing . . . . . . . . . . . . . . . . . . . . . . . . . 10
Quick starting tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Infrequent service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Long term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts list and drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-35
Régles d’opération et de sécurité. . . . . . . . . . . . . . . . . . . . . 12
Silencieux pare-étincelles. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Determination de la puissance totale nécessaire. . . . . . . . . 13
Vérifier la tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Avant de mettre en marche . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mise en place de l'appareil. . . . . . . . . . . . . . . . . . . . . . . 15
Lubrification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Le détecteur de bas niveau d'huile . . . . . . . . . . . . . . . . 15
Carburant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Caractéristiques du groupe electrogene . . . . . . . . . . . . . . . 16
L’installation de poigneé. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Démarrage de l'appareil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Préparatifs au démarrage. . . . . . . . . . . . . . . . . . . . . . . . 18
Démarrage du moteur. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Branchement des appareils . . . . . . . . . . . . . . . . . . . . . . 18
Arrêt de l'appareil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Entretien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Les balais . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inspection des balais. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Écrans de chaleur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Givrage du carburateur . . . . . . . . . . . . . . . . . . . . . . . . . 19
Trucs de démarrage rapide. . . . . . . . . . . . . . . . . . . . . . 19
Usage et entreposage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Usage peu fréquent. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Entreposage à long terme. . . . . . . . . . . . . . . . . . . . . . . 19
Service clientèle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Garantie limitée . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Liste et schema des pièces. . . . . . . . . . . . . . . . . . . . . . . 30-35
Reglas de seguridad y de funcionamiento. . . . . . . . . . . . . . 21
Silenciador apagachispas. . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Como determinar el vataje total . . . . . . . . . . . . . . . . . . . . . . 22
Requerimiento de voltaje . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Instalacion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Antes de la operacion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Puesta a tierra del generador. . . . . . . . . . . . . . . . . . . . . 24
Lubricacion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
El sensor del nivel bajo de aceite. . . . . . . . . . . . . . . . . . 24
Combustible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Caracteristicas del generador . . . . . . . . . . . . . . . . . . . . . . . 25
Instalación de la manija . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Arranque de la unidad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Preparacion antes de arrancar . . . . . . . . . . . . . . . . . . . . 27
Arranque del motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Como aplicar una carga . . . . . . . . . . . . . . . . . . . . . . . . 27
Apagado del generador . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Escobillas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Revisión de las escobillas. . . . . . . . . . . . . . . . . . . . . . . 28
Escudo contra el calor. . . . . . . . . . . . . . . . . . . . . . . . . . 28
Congelamiento del carburador del motor . . . . . . . . . . . 28
Instrucciones rápidas para el arranque. . . . . . . . . . . . . 28
Servicio y almacenamiento . . . . . . . . . . . . . . . . . . . . . . . . . 28
Servicio poco frecuente. . . . . . . . . . . . . . . . . . . . . . . . . 28
Almacenamiento a largo plazo . . . . . . . . . . . . . . . . . . . 28
Informacion de servicio al cliente. . . . . . . . . . . . . . . . . . . . . 29
Garantia limitada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lista y diagrama de piezas . . . . . . . . . . . . . . . . . . . . . . . 30-35
INDICE
English Customer Hotline 1-800-445-1805
3
SAFETY AND OPERATION RULES
SSAAFFEETTYY IINNFFOORRMMAATTIIOONN
WARNING indicates a
potentially hazardous situation
which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate personal injury, or
property damage.
WARNING - Failure to follow these instructions and warnings may result in death, personal injury, or property damage.
1. Read carefully and understand operator manual prior to operation of this product. Follow all warnings and instructions.
2. Know your equipment. Consider the applications, limitations, and the potential hazards specific to your unit.
3. Equipment must be placed on a firm, supporting surface.
4. Load must be kept within rating stated on generator nameplate. Overloading will damage the unit or shorten its life.
5. Engine must not be run at excessive speeds. Operating an engine at excessive speeds increases the hazard of personal injury.
Do not tamper with parts which may increase or decrease the governed speed.
6. To prevent accidental starting, always remove the spark plug or cable from the spark plug before maintaining the generator or engine.
7. Units with broken or missing parts, or without protective housing or covers, should never be operated. Contact your service center for replacement parts.
8. Units should not be operated or stored in wet or damp conditions or on highly conductive locations such as metal decking and steel work.
9. Keep the generator clean and free of oil, mud and other foreign matter.
10.Extension cords, power cords, and all electrical equipment must be in good condition. Never operate electrical equipment with damaged or defective cords.
11. Store the generator in a well ventilated area with the fuel tank empty. Fuel should not be stored near the generator.
12.Your generator should never be operated under these conditions: a. Uncontrolled change in engine speed. b.Electrical output loss. c. Overheating in connected equipment. d.Sparking. e. Damaged receptacles. f. Engine misfire. g.Excessive vibration. h.Flame or smoke. i. Enclosed compartment.
j. Rain, snow or inclement weather. Do not let
the unit get wet when operating.
13.Check the fuel system periodically for leaks or signs of deterioration such as chafed or spongy hose, loose or missing clamps, or damaged tank or cap. All defects should be corrected before operation.
14.The generator should be operated, serviced, and refueled only under the following conditions:
a. Start and run the generator outdoors. Do
not run the generator in an enclosed area, even if doors or windows are open; avoid areas where vapors may be trapped, such as pits, garages, cellars, excavations and boat bilges. DANGER - CARBON MONOXIDE HAZARD: The engine exhaust contains carbon monoxide, a poisonous, odorless, invisible gas which, if breathed, may cause death or serious personal injury. If you start to feel sick, dizzy or weak while using the generator, shut it off and get to fresh air right away; you may have carbon monoxide poisoning.
b.Good ventilation for cooling. Air flow and
temperatures are important for air cooled units. Temperatures should not exceed 104º F ambient (40º C).
c. Refuel the generator in a well lighted area.
Avoid fuel spills and never refuel while the generator is running. Allow engine to cool for two minutes prior to refueling.
DANGER indicates a potentially hazardous situation which, if not avoided, WILL result in death or
serious injury.
English Customer Hotline 1-800-445-1805
4
d.Do not refuel near open flames, pilot lights, or
sparking electrical equipment such as power tools, welders, and grinders.
e. The muffler and air cleaner must be installed
and in good condition at all times as they function as flame arresters if backfiring occurs.
f. Do not smoke near the generator.
15.Ensure that generator is properly grounded. (See “Grounding the generator” section in this
manual.)
16.Do not wear loose clothing, jewelry, or anything
that may be caught in the starter or other rotating parts.
17.Unit must reach operating speed before electrical
loads are connected. Disconnect loads before turning off engine.
18.To prevent surging that may possibly damage
equipment, do not allow engine to run out of fuel when electrical loads are applied.
19.When powering solid state equipment, a Power
Line Conditioner should be used to avoid possible damage to equipment.
20. Do not stick anything through ventilating slots,
even when the generator is not operating. This can damage the generator or cause personal injury.
21.Before transporting the generator in a vehicle,
drain all fuel to prevent leakage that may occur.
22.Use proper lifting techniques when transporting
the generator from site to site. Improper lifting techniques may result in personal injury.
23.To avoid burns, do not touch engine muffler or
other engine or generator surfaces which became hot during operation.
YOUR PRODUCT MAYNOT BE EQUIPPED WITH
A SP ARK ARRESTING MUFFLER. If the product will be
used around flammable materials, such as agricultural crops, forests, brush, grass, or other similar items, then an approved spark arrester should be installed and is legally required in the State of California. The California statutes requiring a spark arrester are Sections 13005(b), 4442 and 4443. Spark Arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances. An approved spark arrester is available from our product dealers, or may be ordered from Pramac America, LLC, P.O. Box 6001, Kearney, Nebraska 68847. 1-800-445-1805.
In order to prevent overloading and possible damage to your generator it is necessary to know the total wattage of the connected load. To determine which tools and/or appliances your generator will run follow these steps:
1. Determine if you want to run one item or multiple items
simultaneously.
2. Check wattage requirements for the items you will be
running by referring to the load’s nameplate or by
calculating it (multiply amps x volts = watts).
3. Total the watts for each item. If the nameplate only gives
volts and amps, multiply volts x amps = watts.
1 KW = 1,000 watts.
4. Motorized appliances or tools require more than their
rated wattage for start up.
NOTE: Allow 2 1/2 to 4 times the listed wattage for
starting equipment powered by electric motors.
5. The generator’s rated watts should match or exceed the
total number of watts required for the equipment you
want to run.
6. Always connect the heaviest load to the generator first,
then add other items one at a time.
SPARK ARRESTER
DETERMINING TOTAL WATTAGE
A power line conditioner should be used when running
one or more of the following solid state items:
Garage door openers Kitchen appliances with digital displays Televisions Stereos Personal computers Quartz clocks Copy machines Telephone equipment
Other solid state equipment may require a power line conditioner. For more information, contact our Customer Service Department at 1-800-445-1805.
To avoid backfeeding into utility systems, isolation of the
residence electrical system is required.
Before temporary connection of the generator to the residence electrical system, turn off the main service/disconnect.
If your generator is to be used as a stand-by power source in case of utility power failure, it should be installed by a registered electrician and in compliance with all applicable local electrical codes.
Proper use requires that a double throw transfer switch be installed by a licensed qualified electrician so that the building's electrical circuits may be safely switched between utility power and the generator's output, thereby preventing backfeed into the power utility's electrical system.
Always follow local codes and regulations that apply to the installation of any item that concerns this product.
1. NFPA 70 - National Electrical Code.
2. NFPA 37 - Standard for Installation and Use of
Stationary Combustible Engines.
3. Agricultural Wiring handbook of Farm Standby
Electric Power.
5
English Customer Hotline 1-800-445-1805
OPERATING VOLTAGE
CAUTION: Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/­3 hz frequency variation from the generator name plate ratings. To avoid damage, always have an additional load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is recommended for some solid state applications.
INSTALLATION
To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit.
To avoid backfeeding into utility systems, isolation of the residence electrical system is required. Before temporary connection of a generator to the residence electrical system turn off the main switch. Before making permanent connections a double throw transfer switch must be installed. To avoid electrocution or property damage, only a trained electrician should connect generator to residence electrical system. California law requires isolation of the residence electrical system before connecting a generator to residence electrical systems. Temporary connection not recommended due to backfeeding.
English Customer Hotline 1-800-445-1805
6
GROUND FAULT CIRCUIT INTERRUPTER (GFCI) PROTECTION
Some jobsites and local codes may require GFCI protection for personnel before operation of your generator. If your generator is not already equipped with a GFCI receptacle, GFCI In-line cord sets may be purchased from your local electrical supply store or home builder appliance store.
These cord sets are available in various plug and amperage configurations. (Make sure your generator is
properly Grounded.)
GROUNDING THE GENERATOR
The National Electric Code requires that this product be properly connected to an appropriate earth ground to help prevent electric shock. Aground terminal connected to the frame of the generator has been provided for this purpose. Connecting a length of heavy gauge (12 AWG min.) copper wire between the generator Ground Terminal and a copper rod driven into the ground should provide a suitable ground connection. However, consult with a local electrician to insure that local codes are being adhered to.
LUBRICATION
DO NOT attempt to start this engine without filling the
crank case with the proper amount and type of oil. Your generator has been shipped from the factory without oil in the crankcase. Operating the unit without oil can damage the engine.
Fill the engine with oil according to the operator manual. For units with a dipstick, fill oil to the proper level. Units without a dipstick should be filled to the top of the opening of the oil fill.
LOW OIL SENSOR
The unit is equipped with a low oil sensor. If the oil level becomes lower than required, the sensor will activate a warning device or stop the engine.
If generator shuts off and the oil level is within specifications, check to see if generator is sitting at an angle that forces oil to shift. Place on an even surface to correct this. If engine fails to start, the oil level may not be sufficient to deactivate low oil level switch. Make sure the sump is completely full of oil.
FUEL
Fill the tank with clean, fresh unleaded automotive gasoline. Regular grade gasoline may be used provided a high octane rating is obtained (at least 85 pump octane). We recommend always using a fuel stabilizer. Afuel stabilizer will minimize the formulation of fuel gum deposits during storage. The fuel stabilizer can be added to the gasoline in the fuel tank, or into the gasoline in a storage container.
GROUND TERMINAL LOCATION:
BEFORE OPERATION
Do not use a pipe carrying combustible material as the ground source.
Do not overfill the tank. Keep maximum fuel level 1/4 inch below the top of the fuel tank. This will allow expansion in hot weather and prevent overflow.
Ground Screw
A. Control Panel (Endbell)
NOTE: Total power drawn from all r
eceptacles must not exceed
the nameplate ratings.
B. 120 V, 20 Ampere Receptacle
20 amps of current may be drawn from the receptacle. However,
total power drawn must be kept within nameplate ratings.
C. AC Circuit Protectors
The receptacles are protected by an AC circuit protector. If the generator is overloaded or an external short circuit occurs, the circuit protector will trip. If this occurs, disconnect all electrical loads and try to determine the cause of the problem before attempting to use the generator again. If overloading causes the circuit protector to trip, reduce the load. NOTE: Continuous tripping of the circuit protector may cause damage to generator or equipment. The circuit protector may be reset by pushing the button of the protector.
D. Engine On/Off Switch
E. 6.5 HPOHV Engine
F. Recoil Starter
G. Engine Choke Lever
H. Oil Filler Cap
I. Oil Drain Plug
J. .71 Gallon Metal Fuel Tank
K. Fuel Tank Cap
L. Fuel Shut-Off
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English Customer Hotline 1-800-445-1805
GENERATOR FEATURES
A
B
D
C
J
E
M
F
G
H
I
N
K
L
TOOLS REQUIRED: 8mm sockets and ratchets.
HANDLE INSTALLATION
1. Place handle assembly (items 1 and 2) under engine, as shown in
the diagram.
2. Slide M8 x 35 bolt (item 6) through handle and engine as shown in diagram and secure with M8 washer (item 5), M8 lock washer (item 4), and M8 lock nut (item 3). Tighten until handle is securely clamped to the engine.
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Customer Hotline 1-800-445-1805English
REF. PART DESCRIPTION QTY NO. NO.
1 0067110 Handle grip 1 2 0067111 Handle 1 3 Note A Lock nut, M8 2 4 Note A Washer, lock M8 2 5 Note A Washer, flat M8 2 6 Note A Bolt, hex flg M8 x 35 2
Note A: These are standard parts available at your local hardware store.
HANDLE INSTALLATION
M. Battery Charger
NOT RECOMMENDED FOR USE WITH GEL PACK,
SEALED OR SMALL (MOTORCYCLE) BATTERIES.
This generator contains an additional circuit used for battery charging purposes. ADC accessory receptacle is provided on the control panel. Abattery charging cable equipped with a matching plug for this receptacle has been supplied with the unit. Line up metal prongs on plug with arrows on receptacle to secure.
The battery charger on this generator is referred to as an unregulated taper charger - the most widely used in the market today. The amount of current flowing will depend on the charging voltage and battery's state of charge. As the battery becomes more fully charged, the output current to the battery decreases and nearly becomes constant. Taper chargers are intended to be used with the provision that they will be disconnected from the battery after a maximum time on charge. Normally a period of 30 to 120 minutes is sufficient to recharge a weak battery. The charge level of the battery should be checked periodically.
CAUTION: This battery charging system is intended to recharge weak batteries, not to "boost start" vehicles. Do not overcharge battery or leave battery unattended.
Note: When the battery charger circuit is in use, the AC
capacity is reduced by 96 watts. Make sure the combined load is within the rated limits.
Before charging a storage battery, check the electrolyte fluid level in all the cells. Add distilled water to each cell, if necessary, to bring the level back up to the manufacturer's required level.
WARNING: Storage batteries give off EXPLOSIVE hydrogen gas while charging. Do not allow smoking, open flames, sparks, or spark producing equipment in the area while charging.
Use cables approved for battery charging. Connect a red clip to the positive terminal of the battery. Connect a black clip to the negative terminal of the battery. Connect the other end of the cable to the DC accessory receptacle on the generator panel. After the battery is fully charged, remove the battery charging cable from the generator and then disconnect from the battery posts.
WARNING: Battery electrolyte fluid is comprised of sulfuric acid that can be very dangerous and cause severe burns. Do not allow this fluid to contact eyes, skin, clothing, etc. If contact or spillage does occur, flush the area with water immediately.
WARNING: Do not continue to charge a battery that becomes hot or is fully charged.
N. DC Circuit Protector
The maximum current available from the battery charger circuit is 8 amps. ADC circuit protector has been provided to protect the circuit from overloads. If an overload occurs, the circuit protector will trip. The circuit protector may be reset by pushing the button of the protector. The battery's maximum rate of charge will eventually reduce to less than 8 amps as the battery approaches a 100 percent state of charge.
Charging a large capacity battery or a totally discharged battery may cause the DC breaker to turn off. In these cases, a separate battery charger unit connected to an AC power source is recommended instead of the DC receptacle on the generator.
GENERATOR FEATURES
Customer Hotline 1-800-445-1805
9
English
PRE-START PREPARATION
Before starting the generator, check for loose or missing parts and for any damage which may have occurred during shipment.
STARTING THE ENGINE
1. Check oil level and fuel.
2. Disconnect all electrical loads from the unit.
3. Open fuel shut off valve.
4. Adjust choke as necessary.
5. Set the engine switch to the “ON" position.
6. Pull on the starter rope with fast steady pull. As the
engine warms up, readjust the choke.
APPLYING LOAD
This unit has been pretested and adjusted to handle its full capacity. When starting the generator, disconnect all load. Apply load only after generator is running. Voltage is regulated via the engine speed adjusted at the factory for correct output. Readjusting will void warranty.
SHUTTING THE GENERATOR OFF
1. Remove entire electrical load.
2. Let the engine run for two minutes without load.
3. Move the engine switch to the “OFF” position.
4. Do not leave the generator until it has completely
stopped.
5. Close the fuel shut off valve if the engine is to be put in
storage or transported.
6. If a cover is used, do not install until unit has cooled.
7. If the generator will not be used again for an extended
time period, refer to the SERVICE AND STORAGE
section of this manual.
STARTING THE UNIT
Gasoline is very dangerous. Serious injury or death may result from fire caused by gasoline contacting hot surfaces.
1. Do not fill fuel tank with engine running.
2. Do not spill fuel while refilling tank.
3. Do not mix oil with gasoline.
4. Follow all instructions and warnings in the operator manual.
This generator must not be operated without all factory installed heat shields in place. Failure to comply may cause the fuel tank to overheat and result in personal injury from fire.
Provide adequate ventilation for toxic exhaust gases and cooling air flow.
Do not start or run the generator in an enclosed area, even if door or windows are open.
Engines give off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.
Allow generator to run at no load for five minutes upon each initial start-up to permit engine and generator to stabilize.
When applying a load, do not exceed the maximum wattage rating of the generator when using one or more receptacles. Also, do not exceed the amperage rating of any one receptacle.
Do not apply heavy electrical load during break-in period (the first two to three hours of operations).
GENERATOR: Brushes
The brushes in the generator should be inspected once every year for chips and cracks. Brushes should be replaced when they are worn to 1/4 inch (7mm).
NOTE: Replace brushes in sets only, never separately. Replace only with brushes specified in parts list. Other brushes may appear to be identical but may have completely different mechanical and electrical characteristics.
INSPECTING THE BRUSHES:
1. Remove 2 screws (A) and end cover (B).
2. Remove screw (C) holding the brush module (D).
3. Disconnect the red (+) and black (-) brush wires from
the tabs.
4. Replace if worn to 1/4 inch (7mm).
5. Do not over tighten screw.
HEAT SHIELD:
Inspect to ensure that all heat shields and heat deflectors are intact and in place. Do not remove any parts or modify parts. Removing or modifying parts could cause serious damage to the unit.
ENGINE: Carburetor Icing
During the winter months, rare atmospheric conditions may develop which will cause an icing condition in the carburetor. If this develops, the engine may run rough, loose power, and may stall. Call Product Service for more information.
QUICK STARTING TIPS FOR UNITS THAT HAVE BEEN SITTING FOR AWHILE:
If your unit has been sitting around for a long time period and is hard to start, try doing some of these easy steps before calling the Customer Hotline.
1. Check the oil level.
2. Replace the old fuel.
3. Change the spark plug.
4. Check the fuel lines. Make sure the fuel valve is open.
5. Check all generator parts for integrity.
6. Clean the Carburetor.
INFREQUENT SERVICE
If the unit is used infrequently, difficult starting may result. To eliminate hard starting, follow these instructions:
1. Run the generator at least 30 minutes every month.
2. Run the generator, then close the fuel shut-off valve and
allow the unit to run until the engine stops.
3. Move the engine switch to the “OFF” position.
LONG TERM STORAGE
When the generator set is not being operated or is being stored more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Run the generator, then close the fuel shut-off valve and
allow the unit to run until the engine stops.
3. Move the engine switch to the “OFF” position.
4. After the unit has cooled, drain gasoline from fuel tank,
fuel line and carburetor.
5. Pour about one teaspoon of engine oil through the spark
plug hole, pull the recoil starter several times and replace
the plug. Then pull the starter until you feel the piston is
on its compression stroke and leave it in that position.
This closes both the intake and exhaust valves to prevent
the inside of the cylinder from rusting.
6. Cover the unit and store in a clean, dry place that is well
ventilated away from open flame or sparks.
NOTE: We recommend always using a fuel stabilizer. A fuel stabilizer will minimize the formulation of fuel gum deposits during storage. The fuel stabilizer can be added to the gasoline in the fuel tank, or into the gasoline in a storage container.
10
Customer Hotline 1-800-445-1805
SERVICE AND STORAGE
English
MAINTENANCE
Customer Hotline 1-800-445-1805
11
English
CONTACT THE
PRAMAC AMERICA
PRODUCT SERVICE
DEPARTMENTAT
1-800-445-1805
or at www.powermate.com
to obtain warranty service
information or to order
replacement parts or accessories.
HOW TO ORDER REPLACEMENT PARTS
Even quality built equipment such as the electric generator you have purchased, might need occasional replacement parts to main­tain it in good condition over the years. To order replacement parts, please give the following information:
1. Model No. and Serial No. and all specifications shown on
the Model No./Serial No. plate.
2. Part number or numbers as shown in the Parts List section
of the Insert for your generator model.
3. A brief description of the trouble with the generator.
NOTE: If replacement parts are required forthe engine, contact one of the engine manufacturer's service centers.
Pramac America, LLC
4970 Airport Road
P. O. Box 6001
Kearney, NE 68847
1-800-445-1805
www.powermate.com
Warranty Coverage: Pramac America, LLC (the Company) warrants to the original retail customer in North America that it will repair or replace, free of charge, any parts found by the Company or its authorized service representative to be defective in material or workmanship. This warranty covers the cost of replacement parts and labor for defects in material or workmanship.
Not Covered:
· Transportation charges for sending the product to the
Company or its authorized service representative for warranty service, or for shipping repaired or replacement products back to the customer; these charges must be borne by the customer.
· If a separate operator's manual and engine warranty from the engine manufacturer is included with this product, only that warranty will apply to the engine.
· Damages caused by abuse or accident, and the effects of corrosion, erosion and normal wear and tear.
· Warranty is voided if the customer fails to install, maintain and operate the product in accordance with the instructions and recommendations of the Company set forth in the owner's manual, or if the product is used as rental equipment.
· The Company will not pay for repairs or adjustments to the product, or for any costs or labor, performed without the Company's prior authorization.
Warranty Period: One (1) year from the date of purchase on products used solely for consumer applications; if a product is used for business or commercial applications, the warranty period will be limited to ninety (90) days from the date of purchase. For warranty service, the customer must provide dated proof of purchase and must notify the Company within the warranty period.
For warranty service: Call toll free 800-445-1805, or write to Pramac America, LLC, Product Services, 4970
Airport Road, P. O. Box 6001, Kearney, NE 68847. EXCLUSIONS AND LIMITATIONS: THE COMPANY MAKES
NO OTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A PAR TICULAR PURPOSE, ARE HEREBY DISCLAIMED. THE WARRANTY SERVICE DESCRIBED ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS WARRANTY; LIABILITY FOR INCIDENTALAND CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow a disclaimer of implied warranties, or the exclusion or limitation of incidental and consequential dam­ages, so the above disclaimers and exclusions may not apply to you.
LIMITED WARRANTY
SERVICE INFORMATION
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