PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
TIMER
MUSIC
STANDBY/ON
DVD/CD
MOVIE
TAPE
FRONT SURROUND
TUNER
SOUND MODE
LINE
KARAOKE
ENTER
VOLUME
REVERSE MODE
REC/STOP
ASES
PUSH OPEN
+-
TUNING
MS+/FF
MS-/REW
MIC VOL
PHONES SUB
MAIN
MIC
MIN MAX
XV-EV1000
ORDER NO.
RRV3189
STEREO DVD CASETTE DECK RECEIVER
XV-EV1000
XV-EV700
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Regional
ModelTypePower Requirement
restriction codes
(Region No.)
XV-EV1000DLXJ/NCAC110-127V/220-230V/240V3With the voltage selector
XV-EV700DLXJ/NCAC110-127V/220-230V/240V3With the voltage selector
The voltage can be
converted by the
following method.
Remarks
For details, refer to "Important Check Points for good servicing".
T-ZZK AUG. 2005 printed in Japan
1234
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this
manual.Improperly performed repairs can adversely affect the safety and reliability of the product
and may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
B
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
FOR CD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 650 nm
WAVELENGTH : 780 nm
LABEL CHECK
C
Printing on Rear Panel
D
E
VRW1872
Additional Laser Caution
1. Laser Interlock Mechanism
• Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
0V and CLOSE signal is 3.5V), a laser becomes the status which can
completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
• Laser diode is driving with Q307 (650nm LD) and Q308 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
• In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
F
2
1234
XV-EV1000
∗ : Refer to page 96.
5678
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
3.13 POWER ASSY (1/4)............................................................................................................................... 42
3.14 POWER (2/4) and TRADE ASSYS ........................................................................................................ 44
3.15 POWER ASSY (3/4)............................................................................................................................... 46
3.16 POWER ASSY (4/4)............................................................................................................................... 48
4.6 POWER ASSY......................................................................................................................................... 62
4.7 HP/MIC and TRADE ASSYS ................................................................................................................... 66
5. PCB PARTS LIST ........................................................................................................................................... 69
6.1.2 PLAYBACK and RECORDING SECTION ......................................................................................... 89
6.2 DVD SECTION......................................................................................................................................... 91
6.2.1 ADJUSTMENT ITEMS AND LOCATION........................................................................................... 91
6.2.2 JIGS AND MEASURING INSTRUMENTS ........................................................................................ 91
6.2.4 TEST MODE ...................................................................................................................................... 93
7. GENERAL INFORMATION ............................................................................................................................. 96
7.1.1 TEST MODE ...................................................................................................................................... 96
7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 97
7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 98
7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY.................................................................. 99
7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE........................................................... 100
7.1.6 SERVICE TEST MODE ................................................................................................................... 101
7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY................. 103
7.1.8 DVD TROUBLE SHOOTING............................................................................................................ 104
7.1.9 ID NUMBER AND ID DATA SETTING ............................................................................................. 107
7.2.1 IC ..................................................................................................................................................... 122
This player is compatible with a wide range of
disc types (media) and formats. Playable discs
will generally feature one of the following logos
on the disc and/or disc packaging. Note
however that some disc types, such as
recordable CD and DVD, may be in an
unplayable format.
See the Disc compatibility table below for more
information.
DVD-VideoDVD-RDVD-RW
Audio CDCD-R
C
• is a trademark of Fuji Photo Film Co. Ltd.
Video CD
Fujicolor CD
CD-RW
• is a trademark of DVD Format/Logo
Licensing Corporation
• Also compatible with KODAK Picture CD
This player supports the IECís Super VCD standard for superior picture quality, dual
soundtracks, and widescreen support.
VIDEO
CD
D
Super Video CD (Super VCD)
E
F
6
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XV-EV1000
>
5678
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
10
12
16
11
XV-EV1000 or
XV-EV700
2
Junction
15
A
64
5
3
1
Yellow
13
7
8
9
B
C
14
(1) PACKING SECTION PARTS LIST
Mark No.DescriptionPart No.
1LabelVRW1872
NSP 2Getter LabelSee Contrast table (2)
3AC Power CordADG1154
4FM AntennaADH7030
5AM Loop AntennaATB7013
part #13 also need to be
replaced at the same time.
4
10
11
Pickup leneses
Cleaning liquid
GEM1004
Cleaning paper
GED-008
3
10
1
5
6
9
Silicone Adhesive
GEM1037
To
DVDM CN101
(Pickup Assy)
D
8
Note : Spindle screw (DBA1252) of No.13 is the screw which applied special bond.
E
13
Therefore the adhesion becomes ineffective when takes it off once. Spindle screw is the part which cannot recycle.
When part #2 is replaced, part #13 also need to be replaced at the same time.