Pioneer XVEV-31, XVEV-61 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

MONO

STEREO

PGM

RDMRPT–1

ADV.SURR. SFC

RDS TUNED

96kHz LINE REC

SUB Wf

PRO LOGIC DIGITAL

NR

B.CUT REC ASES

RECWAKE–UPKARAOKE L RECHOKEY

XV-EV61

STEREO DVD TUNER DECK RECEIVER

XV-EV61

XV-EV31

ORDER NO.

RRV2793

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement

XV-EV61 DLXJ/NC

XV-EV31 DLXJ/NC

110-127V/220-230V/240V

Regionalrestriction

codes (Region No.)

3 With the voltage selector

The voltage can be converted by the following method.

This product is component of system.

Component System System Service manual

MINI SYSTEM X-EV61D X-EV31D

Stereo DVD Tuner Deck Receiver XV-EV61 XV-EV31 RRV2793(This manual)

Speaker System S-EV61V S-EV31V RRV2776(EV61), RRV2800(EV31)

For details, refer to "Important symbols for good services" .

T-ZZR JULY 2003 printed in Japan

1234

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

B

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD : MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 780 nm

C

LABEL CHECK

D

WARNING !

T I M

E R

STANDBY/ON

SOUND MODE

ADVANCED SURROUND

PGM ADV.SURR. SFC

RDM

SURROUND

RPT

LINE

– 1

REC

MONO

STEREO RDS TUNED

SUB Wf

96kHz

TIMER/CLOCK ADJ

SYSTEM DISPLAY

P R

O

NR

ECHO

L O G

B.CUT REC

I

C

KEY

ST. MEMORY

KARAOKE L R

D I

G I T A

L

WAKE

ASES – UP

DVD/CD

ENTER

REC

TAPE

TUNER

VOLUME

LINE

KARAOKE

DOLBY NR (DEMO)

OPEN/CLOSE

4

TUNING –

3

ASES

1

/

8

¡

TUNING +

¢

7

STEREO DVD CASSETTE

DECK RECEIVER

EV61 DVD

REVERSE

MODE

REC/STOP

E

FULL LOGIC AUTO REVERSE STEREO CASSETTE DECK

IN

M A

IN M

PUSH OPEN

MIC VOL

M

A XM

IC

S

U B

PHONES

(Printed on the Rear Panel B)

XV-EV61/DLXJ/NC

1. Laser Interlock Mechanism

• Loading switch (S101 on the LOAB Assy) is used for interlock mechanism of the laser. When this switch turned ON in SW2 (XCLOSE) side (OPEN signal is 0V and XCLOSE signal is 3.5V), a laser becomes the status which can completely oscillation. Furthermore, the laser completely oscillates in the disc judgment and disc playback. When player is power ON state and laser diode is not completely oscillating, 780nm laser diode is always oscillating by half power.

• Laser diode is driving with Q101 (650nm LD) and Q102 (780nm LD) on the DVDM Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn

Additional Laser Caution

on, the laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly. The interlock mechanism mentioned above becomes invalid in this mode.

2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam.

F

2

XV-EV61

∗ : See page 107

1234

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

Discs compatible with this player

Any disc that displays one of the following logos should play in this player. Other formats, including DVD-Audio, DVD-RAM, DVD-ROM, CD-ROM (except those that contain MP3 and WMA files), SACD will not play.

Audio-CD

Fuji Color-CD

DVD-Video

Video-CD CD-R * CD-RW *

DVD-R

DVD-RW

Super Video CD (Super VCD)

5 678

A

B

C

D

E

XV-EV61

56

F

7

8

3

1234

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

1

STANDBY/ON

DVD/CD TAPE FM/AM LINE

SUBTITLE

AUDIO

DSP ADVANCED

SURROUND

—

KEYCON —

I

KARAOKE

ECHO

VOLUME

SYSTEM SETUP

DVD SETUP

SOUND MODE

/e

1

4

8

PROGRAM

REPEAT

123

TEST TONE

CH LEVEL

456

7890

INPUT

SHIFT

SELECT

ANGLE ZOOM

DVD DISP

MONO

SYSTEM DISP

i

TIMER

MUTE

CLOCK ADJ.

TOP MENU

TUNE +

DVD MENU

ENTER

RETURN

TUNE –

3

FOLDER +FOLDER –

7

RANDOM

CLEAR

SLEEP

ENTER

TV CONTROL

CHANNELVOLUME

10

E/

¡

¢

3

11

2

9

12

13

14

Yellow

15

5

6

D

4

E

Junction

7

F

6

XV-EV61

1234

5 678

PACKING parts List

Mark

No. Description Part No.

1 Operating Instructions XRB3026

(English)

2 Operating Instructions XRC3109

(Chinese)

NSP 3 Polyethylene Bag AHG1180

(0.03 x 230 x 340)

4Packing Sheet XHG3010

5Front Pad XHA3136

6 Rear Pad XHA3137

7Packing Case See Contrast table (2)

No. Description Part No.

8• • • •

9AC Power Cord ADG1154

>

10 Remote Control Unit See Contrast table (2)

11 Battery Cover AZA7424

12 FM Anternna ADH7004

13 AM Loop Anternna ATB7009

14 Video Cord (Yellow 1P) VDE1065

NSP 15 Dry Cell Battery (AA/R6) VEM1031

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No. Symbol and Description XV-EV61/DLXJ/NC XV-EV31/DLXJ/NC

7Packing Case XHD3355 XHD3360

10 Remote Control Unit XXD3060 XXD3061

A

B

C

D

E

56

XV-EV61

F

7

8

7

1234

2.2 EXTERIOR SECTION

48

32

15

B

14

3

9

To Cassete

Deck

32

22

32

D

21

12

XV-EV61

32

D

I

Only

K

E

11

from Secondary Assy

J

46

8

5

C

M

L

F

A

45

B

34

C

27

45

34

Refer to

33

6

"2.4 LOADING MECHA. ASSY".

13

17

25

32

43

40

46

32

31

32

2

10

47

H

33

36

33

D

4

38

37

38

47

B

38

E

11

49

29

28

33

G

F

E

23

Refer to

I

"2.4 FRONT PANEL SECTION".

H

G

F

E

D

30

A

16

46

1

K

26

35

C

J

L

10

M

12

B

14

C

M

Refer to "2.3 AMP SECTION".

24

32

31

32

18

7

32

F

8

1234

XV-EV61

NON-CONTACT

SIDE

CONTACT SIDE

5 678

EXTERIOR SECTION parts List

Mark

No. Description Part No.

1 FM/AM TUNER Module AXQ7228

2 IF_AF Assy See Contrast table (2)

3 DECK Assy See Contrast table (2)

4DVDM Assy See Contrast table (2)

5 DSP Assy See Contrast table (2)

NSP 6 LOADING MECHA Assy VWT1208

NSP 7 Earth Lead Wire DE007VF0

NSP 8 Earth Lead Wire DE015VF0

9 11P Flat Flexible Cable XDD3142

10 13P Flat Flexible Cable XDD3140

11 30P Flat Flexible Cable XDD3137

12 30P Flat Flexible Cable XDD3143

NSP 13 DVD ASSY See Contrast table (2)

14 12P Flat Flexible Cable XDD3141

NSP 15 Laser Caution Label VRW1699

16 Mecha Frame XNG3102

17 Rear Panel A See Contrast table (2)

18 Rear Panel B See Contrast table (2)

19 • • • •

20 • • • •

21 DVD Shield XNG3103

22 Pri Holder XMR3084

23 Barrier S AEC7429

24 FFC Barrier A XEC3048

25 FFC Barrier B XEC3053

Mark

No. Description Part No.

26 DECK PCB Holder XNG3115

27 Bonnet Case XZN3132

NSP 28 Tray Panel XAK3398

NSP 29 Tray Cap XAK3397

30 Front Panel Assy See Contrast table (2)

31 Screw VPZ30P080FZK

32 Screw BBZ30P080FZK

33 Screw BBZ30P080FMC

34 Screw BBZ30P080FNI

35 Push Rivet XEC3034

36 Adaptor 02 L ANW7267

37 Adaptor 02 R ANW7268

38 Screw BPZ30P080FMC

39 • • • •

NSP 40 SISIR Label XAX3397

41 • • • •

42 • • • •

NSP 43 ID Label VXW1002

44 • • • •

45 Screw BPZ30P080FNI

46 Screw BCZ30P060FMC

NSP 47 FFC Cable See Contrast table (2)

48 Rivet AEC7205

49 Tray Cap Assy XXG3155

A

B

C

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No Symbol and Description

2 IF_AF Assy XWZ3726 XWZ3733 3 DECK Assy XWX3072 XWX3073 4DVDM Assy AXM7808 AXM7809

DSP Assy

5

NSP

30 Front Panel Assy XXG3156 XXG3158 NSP 47 FFC Cable XDD3138 XDD3139

DVD Assy AXA7121 AXA7122

13

17 Rear Panel A XNC3205 XNC3226 18 Rear Panel B XNC3206 XNC3233

XV-EV61/

DLXJ/NC

AWX8254 Not used

XV-EV31/

DLXJ/NC

D

E

56

XV-EV61

F

7

8

9

1234

2.3 AMP SECTION

A

35

26

27

31

33

35

To IF/AF Assy

35

36

34

23

40

5

27

21

27

26

35

2

L

B

7

B

35

27

35

C

33

C

B

D

C

31

D

M

27

32

35

3

35

27

32

27

39

29

Q

38

19

28

27

28

27

41

14

26

22

9

10

A

18

1

4

27

D

A

E

K

27

16

N

29

11

P

13

36

NON-CONTACT

F

10

CONTACT SIDE

SIDE

XV-EV61

1234

6

5 678

AMP SECTION parts List

Mark

No. Description Part No.

1 E-VOL Assy See Contrast table (2)

2 TRADE Assy See Contrast table (2)

3 AMP Assy See Contrast table (2)

4 SP-TERMINAL Assy See Contrast table (2)

5 SECONDARY Assy See Contrast table (2)

6 PRIMARY Assy XWZ3738

7 16P F. F. C./30V XDD3144

8 13P Jumper Connector 52151-1310

9 Fuse (FU1 : T5A) REK1029

>

10 Fuse (FU2, FU3 : T2.5A) See Contrast table (2)

>

11 Power Transformer (T1) See Contrast table (2)

>

12 14P Jumper Connector 52151-1410

NSP 13 Chassis XNA3016

14 Rear Panel B See Contrast table (2)

15 • • • • • • • •

16 Module Holder F XNG3112

17 4P Jumper Connector 52151-0410

18 Push Rivet AEC7120

19 Leg Cushion XEB3028

20 • • • • • • • •

Mark

No. Description Part No.

25 • • • • • • • •

26 Binder ZCA-SKB90BK

27 Screw BBZ30P080FZK

28 Screw VPZ30P080FZK

29 Screw ASZ40P060FMC

30 FAN Holder ANG7417

31 FET Bracket A ANG7418

32 Heat Sink ANH7159

33 FAN Plate ANG7462

34 DC FAN Motor AXM7025

35 Screw BBZ30P140FMC

36 Screw BBZ30P300FZK

37 • • • • • • • •

38 Screw BCZ30P060FMC

39 Module Holder R XNG3113

40 J1 Wire Cable XDX3065

41 Speaker Label See Contrast table (2)

A

B

C

21 FAN Barrier XEC3050

22 Primary Holder XMR3084

23 Push Rivet XEC3034

24 • • • • • • • •

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No Symbol and Description

1 E-VOL Assy XWZ3736 XWZ3741 2 TRADE Assy XWZ3740 XWZ3745 3 AMP Assy AWM7720 AWM7787 4 SP-TERMINAL Assy XWZ3737 XWZ3742 5 SECONDARY Assy XWZ3739 XWZ3743

10 Fuse (FU2, FU3) AEK1058 AEK1059

>

11

>

Power Transformer (T1) 14 Rear Panel A XNC3205 XNC3226 41 Speaker Label XAX3401 Not used

XV-EV61 /DLXJ/NC

(2.5A/250V) (3.15A/250V)

XTS3070 XTS3071

XV-EV31

/DLXJ/NC

D

E

56

XV-EV61

F

7

8

11

1234

2.4 FRONT PANEL SECTION

A

33

1

A

33

I

9

21

33

22

6

33

26

23

29

17

27

33

3

33

B

2

8

B

7

A

C

36

43

11

13

H

16

30

15

12

24

31

25

41

14

D

17

18

19

33

G

B

33

J

34

37

E

NON-CONTACT

F

SIDE

CONTACT SIDE

38

10

20

32

O

4

33

35

5

40

42

33

39

12

1234

XV-EV61

5 678

FRONT PANEL SECTION parts List

Mark

No. Description Part No.

1 DISP 1 Assy XWZ3727

2 DISP 2 Assy XWZ3728

3 DISP 3 Assy XWZ3729

4 H.P Assy XWZ3731

5 MIC Assy See Contrast table (2)

6 4P Jumper Connector D20PYY0420E

7 LCD XAV3017

8 8P Jumper Connector D20PYY0805E

9 LCD Holder XMR3074

10 MIC Knob XAA3024

11 Diffusion Sheet XAK3400

NSP 12 Display Window XAK3392

13 LCD LT Cond XAK3399

NSP 14 Grille Panel A See Contrast table (2)

15 Sensor Cover XAK3396

16 Timer Lens XAK3403

17 FUNC. LT Cond XAK3401

18 Ratch Mold R XMR3002

19 Ratch Spring R ABH7131

NSP 20 Grille Panel B XAK3395

21 Display Button L XAD3165

22 Display Button R XAD3166

Mark

No. Description Part No.

23 VOL. Button Assy XXG3159

24 Dolby Button L XAD3167

25 Dolby Button R XAD3168

26 FUNC. Button XAD3169

27 Play LT Cond XAK3402

28 • • • •

29 Play Button XAD3171

NSP 30 Front Panel See Contrast table (2)

31 Damper Assy AXA7052

32 Leg Cushion XEB3028

33 Screw VPZ30P080FZK

NSP 34 DECK Door XAN3052

35 DECK Mechanism Unit XYM3016

36 Front Panel Assy See Contrast table (2)

NSP 37 DECK Panel XAK3394

38 Door Spring R XBH3002

39 Earth Led Wire DE007VEO

40 GND Plate XNG3104

41 Binder ZCA-SKB90BK

42 DECK Shield Wire XDE3062

43 DECK Door Assy XZN3136

A

B

C

(2) CONTRAST TABLE

XV-EV61/DLXJ/NC and XV-EV31/DLXJ/NC are constructed the same except for the following :

Mark No. Symbol and Description XV-EV61/DLXJ/NC XV-EV31/DLXJ/NC

5 MIC Assy XWZ3730 XWZ3734

14 Grille Panel A XAK3393 XAK3420

NSP 30 Front Panel XMB3123 XMB3125

36 Front Panel ASSY XZN3134 XZN3135

D

E

56

XV-EV61

F

7

8

13

1234

2.5 LOADING MECHANISM ASSY

A

Note:

8

Refer to

2

"2.7 TRAVERSE MECHA. ASSY-S".

6

" Application of Lubricant"

8

Daifree GEM1036

B

12

Lubricating Oil GYA1001

23

C

13

16

22

8

17

4

To DVDM CN101 (Pickup Assy-S)

To DVDM CN104 (Stepping Motor)

To DVDM CN105 (Spindle Motor)

3

A

5

19

18

20

22

D

LOADING MECHANISM ASSY parts List

Mark No. Description Part No.

NSP 1 LOAB Assy VWG2346

2Traverse Mechanism Assy-S VXX2871

3 Loading Motor Assy VXX2872

4 Motor Pulley PNW1634

E

5 Carriage DC Motor / 0.3W VXM1105

6 Flexible Cable (26P) VDA1944

7 Connector Assy 2P VKP2286

8 Float Rubber VEB1351

9 Belt VEB1330

10 Stabilizer VNE2253

15

14

22

21

22

7

A

10

11

9

1

A

Mark No. Description Part No.

16 Drive Gear VNL1923

17 SW Lever VNL1925

18 Clamper Plate VNE2251

19 Bridge VNE2252

20 Clamper VNL1924

21 Screw JGZ17P028FMC

22 Screw Z39-019

23 Tray VNL1920

Lubricating Oil GYA1001

11 Loading Base VNL1917

12 Float Base DVD VNL1918

13 Drive Cam VNL1919

F

14 Gear Pulley VNL1921

15 Loading Gear VNL1922

14

1234

XV-EV61

5 678

Around the shaft

Front View Rear View

Inner side of a ditch

Side of the rib

Top View Bottom View

Application of Lubricant

No. 11 Loading Base

No. 13 Drive Cam

No. 13 Drive cam

No. 23 Tray

Lubricating Oil GYA1001

Inner side of a ditch

Lubricating Oil GYA1001

Inner side of a ditch

Lubricating Oil GYA1001

Concave of unevenness

Daifree GEM1036

Concave of unevenness

Daifree GEM1036

Concave of unevenness

Daifree GEM1036

Lubricating Oil GYA1001

A

B

C

D

E

56

XV-EV61

7

F

15

8

1234

2.6 TRAVERSE MECHANISM ASSY

A

15 (Torque: 0.12 ± 0.01 N•m)

Silicone Adhesive GEM1037

3

10

17

8

17

B

17

1

10

7

6

To

DVDM CN101

(Pickup Assy)

12

C

(Adjustment screw)

13

16

4

14

9

Silicone Adhesive GEM1037

D

To DVDM CN105

(Spindle Motor)

5

(Adjustment spring)

Screw Tight GYL1001

15 (Torque: 0.12 ± 0.01 N•m)

16

2

E

To

DVDM CN104

(Stepping Motor)

11

NON-CONTACT

SIDE

CONTACT SIDE

F

16

XV-EV61

1234

5 678

TRAVERSE MECHANISM ASSY parts List

Mark

No. Description Part No.

1 Spindle Motor VXM1099

2 Stepping Motor VXM1101

3 Pickup Assy-S OXX8005

4Skew Screw VBA1080

5Skew Spring VBH1335

6 Guide Bar VLL1514

7 Sub Guide Bar VLL1515

8 Leaf Spring VNC1023

9 Joint Spring VNC1019

10 Support Spring VNC1020

NSP 11 Mechanism Chassis VNE2248

12 Damper Sheet VEB1335

13 Spacer VNL1913

14 Joint 03 VNL1949

15 Tapping Screw OBA8021

16 Screw BBZ20P050FZK

17 Screw PMA26P100FMC

>

A

B

C

D

E

56

XV-EV61

F

7

8

17

1234

2.7 DECK MECHANISM ASSY

A

10

8

B

2

6

C

5

D

1

7

4

E

F

18

1234

A

9

A

3

CONTACT SIDE

NON-CONTACT

SIDE

XV-EV61

5 678

DECK MECHANISM ASSY parts List

Mark

No. Description Part No.

1 Main Belt FF19N-22

2 F/R Belt FF19S-31

3 Plate HD Blk F513-847

4 Roller Pinch Blk R F514-133

5 Roller Pinch Blk L F514-134

6 Clutch Assy Blk F522-063

7 Motor Main Blk F525-334

8 PCB Control Blk F567-705

9 11P F. F. C / 30V XDD3142

10 18P F. F. C / 30V XDD3138

A

B

C

D

E

56

XV-EV61

F

7

8

19

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 OVERALL BLOCK DIAGRAM

A

3.1.1 SIGNAL ROUTE(1/2) IF/AF ASSY

E

Refer to 3.1.2 SIGNAL ROUTE(2/2)

CN5903

IC 901

B

DVDM ASSY

B

IC 701

CN5905

C

IC 501

DECK ASSY

D

16,17

CN5801

EV-61 : PDC108A

7

EV-31 : PDC109A

61 62220 21,22

34

32

89

7

8,9

CN5509

VDVD

3

VPR

CN

(D)

(V)

(Y)

(C)

(D)

CN5505

CN5501

17 16 2

CN2506

E

DISP1 ASSY

I

RECL

PBL

(REC)

2

CN8003

3

IC8201

AK4114VQ

12

11

5,6

CN5101

7

IC8501

DSPD56367PV150

DSP ASSY

F

XV-EV61 Only

F

20

1234

XV-EV61

5 678

A

(PB)

(V)

(C)

SIGNAL ROUTE

(PB)

JA5903

(Y)

: PB SIGNAL

(REC)

: RECORDING SIGNAL

(TX)

: AUDIO SIGNAL (TUNER)

(V)

: V SIGNAL VIDEO

(Y)

: Y SIGNAL VIDEO

(C)

: C SIGNAL VIDEO

(SL)

: SL AUDIO SIGNAL

(FL)

: FL AUDIO SIGNAL

(C)

: C AUDIO SIGNAL

(SW)

: SW AUDIO SIGNAL

(D)

: DIGITAL AUDIO ROUTE

B

J

MIC ASSY

CN5401

(PB)

JA5401

CN3002

(PB)

(TX)

(PB)

C

(REC)

CN5105

H.P ASSY

IC8301

O

JA3901

(TX)

CN5701

C

FM/AM TUNER

MODULE

AK4529VQ

56

CN5506

CN8007

BD3814FV

EVOL ASSY

K

CN3007

FL OUT

SW OUT

J3902

CN8303

6ch AMP ASSY

M

CN3008

HP

AMP

IC3401

STK402-270

CN3011

CN3002

SP-TERMINAL

N

CN3012 CN3307 CN3305

XV-EV61

SL

C

SW

FL

7

ASSY

D

E

F

21

8

1234

3.2 DVD SECTION BLOCK DIAGRAM

A

3.1.2 SIGNAL ROUT(2/2)

DVDM ASSY

B

IC603

X301

FREIN FREOUT

PC(6)55PD(0)

44

SPDL PDM

26 40

SPIN LOIN+

IC101

M63018FP

FTS Driver

SL2-

SL2+

SL1+

SL1-

LO+

LO-

20MHz

87 86

IC301

STM6316ATXXA

Front End IC

OUT_DATA

PE(1)38PC(2)

70

LOAD DRV

CLOSE

64

OPEN

V+1R8_FED

FE DATA

B

SPINDLE

MOTOR

C

D

M

LOADING

MOTOR

ASSY

E

LOAB ASSY

A

CN1013

OEIC

PICKUP ASSY-S

STEPPING

MOTOR

CN602

2 1

+–

1 2

S101

(24P)

LD(650)

7

LD(780)

9

17

19

B1

16

B2

15

B3

22

B4

21

TRKG DRV

2

TRKG RTN

3

FOCS DRV

4

FOCS RTN

1

M

LOAD-

LOAD+

SW2

3

V+3D

4

SW1

5 5

CN101

(24P)

A

C

CN105

(12P)

H3-

H3+

H2-

H2+

H1-

H1+

CN104

ST2-

ST2+

ST1+

ST1-

Q201,Q202

18

16

Q211,Q212

8

6

9

10

3

4

23

22

21

24

4

5

6

7

8

9

4

3

2

1

LD1

89

LD2

90

A

6

B

8

C

14

D

12

E

21

F

20

TO-

30

TO+

31

FO-

34

FO+

35

HW-

16

HW+

17

HV-

18

HV+

19

HU-

20

HU+

21

6

5

9

10

CN103CN601

1

2

3

4

V+3R3_FED

CLOSE

OPEN

36

37

VYW2077

FLASH ROM

B_DATA

16

STM5589CVA

Back End IC

PIXCLK

V+1R8_FEA

IC601

120

IC604 TC7WU04FU

532 6

PQ018EZ01ZP

IC602

K4S641632F-TC75

64M SDRAM

PCMDATA0

(2/3)(3/3)

X601

27MHz

IC411

1.8V Reg.

13

CV_OUT

Y_OUT

C_OUT

R_OUT

G_OUT

B_OUT

SPDIF

V

34

S_Y

32

S_C

33

R/Cr

27

G/Y

26

B/Cb

25

52

57

V

S_Y

S_C

R/Cr

G/Y

B/Cb

A DATA0

DOUT

V+3R3V+3R3_FEDV+3R3_FEA

IC421

V+1R8_BE

PQ018EH01ZP

1.8V Reg.

13

V+3D

F

22

XV-EV61

1234

5 678

A

V

S_Y

S_C

R/Cr

G/Y

B/Cb

A DATA0

DOUT

IC501

MM1623AF

Video Driver Amp.

V

V IN

4

S_Y

Y IN

6

S_C

C IN

2

Cr IN

R/Cr

14

CY IN

G/Y

10

Cb IN

B/Cb

12

IC701

PCM1742KE

Audio 2ch DAC

VoutL

DATA

2

VoutR

IC911

TC74VHC08FT

5V → 3V Converter

IC901

TC74VHC125AFT

3V → 5V Converter

3 13

V OUT

Y OUT

C OUT

Cr OUT

CY OUT

Cb OUT

MUTE2MUTE1

7

8

B

C

D

CN5905

E

CN5904

E

EV61 Only

EV31 Only

CN5903

CN923

V

23

S_Y

21

S_C

26

R/Cr

16

G/Y

20

B/Cb

18

(18P)

16

18

14

12

10

CN902

(11P)

V

S_Y

S_C

R/Cr

G/Y

8

B/Cb

V

4

C

6

Y

2

E

8

DVDL

10

DVDR

CN901

(30P)

DOUT

21

XDVDRST

17

SYS_CS1

16

SYS_CS2

15

SDATA

13

SCLK

14

MDATA

12

ACK

11

DVDTRKUP

7

DVDPOWER

18

VDET

8

XVMUTE

30

5

VDVD+12

Q451

VDVD+12V+12

IC401

R1224N102H

3V Reg.

IC431

MM1565AF

V+5

V+5VV+5D

V+6

5V Reg.

IC441

PQ20WZ11

6V Reg.

VPR+8

63

71

VPR+8M

13

VPR+8

29

VPR+8

28

VPR+8M

27

VPR+8M

26

XV-EV61

56

E

F

7

8

23

1234

3.3 OVERALL WIRING DIAGAM

A

3.3.1 OVERALL WIRING DIAGRAM (1/2)

To-OVERALL WIRING DIAGRAM (2/2)

D20PYY1520E

DECK

MECHA. (XYM3016)

CN8334

B

C

CN2301

CN2302

CN8281

CN8280

DECK ASSY

(XWX3072/XV-EV61)

D

(XWX3073/XV-EV31)

DSP ASSY

CN8302

CN8011

(AWX8254 / XV-EV61)

CN8003

- 2/2

CN5507

CN5505

1/2

F F

CN5506CN8007

K

J3002

CN2506

D

J5102

H

DISP2 ASSY

(XWZ3728)

E

G

DISP3 ASSY

(XWZ3729)

CN5102

J5103

DISP1 ASSY

(XWZ3727)

I

CN5104

MIC ASSY

(XWZ3730/

XV-EV61)

(XWZ3734/

XV-EV31)

J

CN5503

CN5501

CN5105

F

24

1234

XV-EV61

5 678

A

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"

K

CN8303

(

E

E E

IF/AF ASSY

(XWZ3726 / XV-EV61) (XWZ3733 / XV-EV31)

CN3001

1/2-

To-OVERALL WIRING DIAGRAM (2/2)

XDD3143

CN201

FM/AM TUNER

CN901

2/2

CN5701

CN5903

(

MODULE

(AXQ7228)

C

DVD ASSY (AXA7123)

(RF)

: RF SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE

(T)

: TRACKING SERVO LOOP LINE

(S)

: STEPPING SERVO LOOP LINE

PICKUP ASSY-S (OXX8005)

(RF)

B

C

CN5502

CN5801

CN5902

CN5905

CN5904

CN903

CN902

B 1/3- B 3/3

(F)

(S) (S) (S) (S)

(T)

(F)

SPINDLE MOTOR : VXM1099

LOAB ASSY

A

(VWG2346)

LOADING MOTOR ASSY : VXX2505

STEPPING MOTOR : VXM1101

B

DVDM ASSY (AXM7808/XV-EV61)

DVDM ASSY (AXM7809/XV-EV31)

D

E

F

56

XV-EV61

A

7

8

25

1234

3.3.2 OVERALL WIRING DIAGARAM (2/2)

A

AMP MODULE ASSY

M

(AWM7720 / XV-EV61) (AWM7787 / XV-EV31)

B

TRADE ASSY

L

(XWZ3740/XV-EV61) (XWZ3745/XV-EV31)

C

D

N

SP-TERMINAL ASSY (XWZ3737 /XV-EV61) (XWZ3742 /XV-EV31)

K

E-VOL ASSY (XWZ3736/XV-EV61) (XWZ3741/XV-EV31)

E

CN8302

E

IF/AF ASSY

E

F

26

1234

XV-EV61

CN8303

E

SECONDARY ASSY

(XWZ3739/XV-EV61)

(XWZ3743/XV-EV31)

Q

IF/AF ASSY

E

PRIMARY ASSY (XWZ3738)

P

K

HP ASSY (XWZ3731)

O

E-VOL ASSY (XWZ3736/XV-EV61) (XWZ3741/XV-EV31)

T1

POWER

TRANSFORMER XTS3070:XV-EV61 XTS3071:XV-EV31

5 678

A

B

C

D

56

XV-EV61

E

F

7

8

27

1234

3.4 FM/AM TUNER MODULE

A

FM/AM TUNER MODULE (AXQ7228)

C

B

FM FRONT END

(FM)

C

(FM) (FM)

(AM) (AM)

MW RF TUNING BLOCK

(AM)

D

(FM)

(AM)

OSC : 981 - 2052kHz 9k step

(FM)

(FM) (FM)

(AM)

E

F

C

28

1234

XV-EV61

5 678

A

: The power supply is shown with the marked box.

(TX)

: AUDIO SIGNAL ROUTE (TUNER)

(AM)

: AM SIGNAL ROUTE

(FM)

: FM SIGNAL ROUTE

B

(AM)

(FM)

(AM)

(FM)

(AM)

(FM)

(AM)

L201

ATE7003

(AM)

(TX)

(FM)

(TX)

CN201

CN5701

C

E

D

56

XV-EV61

E

F

C

7

8

29

1234

3.5 DVDM ASSY(1/3)

A

B 1/3

DVDM ASSY (AWM7808/XV-EV61) (AWM7809/XV-EV31)

CN601

A

B

(S)

MOTOR

STEPPING

C

(S)

(S) (S)

3

(F)

(T)

SPINDLE MOTOR

D

(F)

(T)

(F)

E

(RF)

PICKUP ASSY-S

(RF)

F

B 1/3

30

1234

XV-EV61

Pioneer XVEV-31, XVEV-61 Service manual

XV-EV61

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR SECTION

2.3 AMP SECTION

2.4 FRONT PANEL SECTION

2.5 LOADING MECHANISM ASSY

2.6 TRAVERSE MECHANISM ASSY

2.7 DECK MECHANISM ASSY

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 OVERALL BLOCK DIAGRAM

3.2 DVD SECTION BLOCK DIAGRAM

3.3 OVERALL WIRING DIAGAM

3.4 FM/AM TUNER MODULE

3.5 DVDM ASSY(1/3)