Pioneer X-HM10, X-HM20 Schematic
2011
X-HM20-K
CD Receiver System
X-HM20-K
X-HM20-S
X-HM10-K
X-HM10-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV4220
Model Type Power Requirement Serial No. Remarks
X-HM20-K SYXJC8 AC 220 V to 240 V &&&&######YY YY: Europe
X-HM20-S SYXJC8 AC 220 V to 240 V &&&&######YY YY: Europe
X-HM10-K SYXJC8 AC 220 V to 240 V &&&&######YY YY: Europe
X-HM10-S SYXJC8 AC 220 V to 240 V &&&&######YY YY: Europe
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
K-IZV SEPT.
2011 Printed in Japan
1
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
IMPORTANT
THIS PION EER APPARATUS CON TA IN S
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DON E BY A SPECIALLY
INSTRUCTED PERSON.
For CD Wave length (typ) : 790 nm
Operation output : 4 mW CW, Class 1
Maximum output : Class 1 (Under fault condition)
Laser Pickup specifications and Laser characteristics
LABEL CHECK
B
WARNING
The Laser component is capable of emitting radiation exceeding the limit for CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
2 3 4
SAFETY INFORMATION
A
B
C
D
E
F
2
1
2 3 4
X-HM20-K
5
6 7 8
CONTENTS
SAFETY INFORMATION.......................................................................................................................................................... 2
1. SERVICE PRECAUTIONS ....................................................................................................................................................4
1.1 NOTES ON SOLDERING............................................................................................................................................... 4
1.2 WHEN REPLACING CD MECHA UNIT.......................................................................................................................... 4
2. SPECIFICATIONS .................................................................................................................................................................5
3. BASIC ITEMS FOR SERVICE ..............................................................................................................................................6
3.1 PCB LOCATIONS ........................................................................................................................................................... 6
3.2 JIGS LIST .......................................................................................................................................................................7
4. BLOCK DIAGRAM ................................................................................................................................................................8
4.1 OVERALL WIRING DIAGRAM .......................................................................................................................................8
4.2 OVERALL BLOCK DIAGRAM....................................................................................................................................... 10
5. DIAGNOSIS ........................................................................................................................................................................ 11
5.1 TROUBLESHOOTING.................................................................................................................................................. 11
5.2 PROTECTION CIRCUIT............................................................................................................................................... 12
6. SERVICE MODE................................................................................................................................................................. 12
7. DISASSEMBLY ................................................................................................................................................................... 13
8. EACH SETTING AND ADJUSTMENT................................................................................................................................ 19
8.1 UPDATING OF THE FIRMWARE ................................................................................................................................. 19
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................20
9.1 PACKING SECTION ..................................................................................................................................................... 20
9.2 EXTERIOR SECTION .................................................................................................................................................. 22
10. SCHEMATIC DIAGRAM .................................................................................................................................................... 24
10.1 MAIN PCB ASSY (1/7) ...............................................................................................................................................24
10.2 MAIN PCB ASSY (2/7) ...............................................................................................................................................26
10.3 MAIN PCB ASSY (3/7) ...............................................................................................................................................28
AIN PCB ASSY (4/7) ...............................................................................................................................................30
10.4 M
10.5 MAIN PCB ASSY (5/7) ...............................................................................................................................................32
10.6 MAIN PCB ASSY (6/7) ...............................................................................................................................................34
10.7 MAIN PCB ASSY (7/7) ...............................................................................................................................................36
10.8 iPOD PCB ASSY (X-HM20 ONLY) ............................................................................................................................. 38
10.9 RADIO PCB ASSY ..................................................................................................................................................... 40
10.10 DISPLAY PCB ASSY ................................................................................................................................................42
10.11 KEY-SWITCH PCB ASSY.........................................................................................................................................44
10.12 HEADPHONE PCB ASSY ........................................................................................................................................45
10.13 POWER PCB ASSY ................................................................................................................................................. 46
10.14 USB PCB ASSY ....................................................................................................................................................... 48
11. PCB CONNECTION DIAGRAM........................................................................................................................................50
11.1 MAIN and iPOD PCB ASSYS....................................................................................................
11.2 DISPLAY and KEY-SWITCH PCB ASSYS .................................................................................................................54
11.3 RADIO PCB ASSY ..................................................................................................................................................... 56
11.4 HEADPHONE and USB PCB ASSYS ........................................................................................................................ 57
11.5 POWER PCB ASSY ................................................................................................................................................... 58
.................................50
A
B
C
D
E
F
X-HM20-K
5
6 7 8
3
1
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
It is necessary to remove the soldering on the short circuit point after connecting the flexible cable.
Short circuit point
2 3 4
1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
B
C
1.2 WHEN REPLACING CD MECHA UNIT
D
E
F
4
1
2 3 4
X-HM20-K
5
iPhone adapters x3
(X-HM20 only)
(92L43200033101)
(92L43200033201)
(92L43200033301)
FM aerial
(92L28101510501)
Remote control
(92L34900101001)
“AA” size battery
Accessories
AM loop aerial
(92L50100680101)
Power Cord
(92L20018200101)
Warranty card
Operation instructions
(92L87500200101)
As part of ou r policy of continuous improvement,
PIONEER reserves the right to make design and
specification changes for product improvement without
prior notice. The performance specification figures
indicated are nominal values of production units. There
may be some deviations from these values in individual
units.
g General
Power source AC 220 V to 240 V, 50 Hz/60 Hz
Power
consumption
Power on:
45 W (X-HM20)
30 W (X-HM10)
Power stand-by: 0.4 W
Dimensions Width: 215 mm
Height: 99 mm
Depth: 300 mm
Weight 3.8 kg (X-HM20)
3.7 kg (X-HM10)
g Amplifier
Output power RMS: 15 W + 15 W (1 kHz, 10 %
T.H.D., 4 ohms)
Output terminals Speakers: 4 ohms
20 Hz to 20 kHz
Video output (X-HM20 only): 1 Vp-p
Headphones: 16 ohms
(recommended: 32 ohms)
Input terminals Line in (Analog input):
500 mV/47 k ohms
g CD player
Type Single disc multi-play compact disc
player
Signal readout Non-contact, 3-beam
semiconductor laser pickup
D/A converter Multi bit D/A converter
Frequency
response
20 Hz to 20 000 Hz
Dynamic range 90 dB (1 kHz)
g USB
USB host interface k Complies with USB 1.1 (Full
Speed)/2.0 Mass Storage
Class.
k Support Bulk only and CBI
protocol.
Support file k MPEG 1 Layer 3
k WMA (Non DRM)
Bitrate support k MP3 (32 kbps to 320 kbps)
k WMA (64 kbps to 160 kbps)
Other k Maximum total number of
MP3/WMA files is 999.
k Maximum total number of
folders is 99 INCLUSIVE of
root directory.
k The ID3TAG information
supported are TITLE, ARTIST
and ALBUM only.
k Supports ID3TAG version 1
and version 2.
File system
support
k Support USB devices with
Microsoft Windows/DOS/FAT
12/FAT 16/ FAT 32.
k 2 kbyte block length for sector.
g Tuner
Frequency range FM: 87.5 MHz to 108 MHz
AM: 522 kHz to 1,620 kHz
Preset 40 (FM and AM station)
g Speaker
X-HM20
Type 2-way type speaker system
5 cm Tweeter
10 cm Woofer
Maximum input
power
15 W
Impedance 4 ohms
Dimensions Width: 132 mm
Height: 260 mm
Depth: 173 mm
Weight 2.0 kg/each
X-HM10
Type 2-way type speaker system
Piezoelectric Tweeter
10 cm Woofer
Maximum input
power
15 W
Impedance 4 ohms
Dimensions Width: 132 mm
Height: 260 mm
Depth: 158 mm
Weight 1.6 kg/each
2. SPECIFICATIONS
6 7 8
A
B
C
D
5
X-HM20-K
6 7 8
E
F
5
1
A
MAIN
PCB ASSY
H
USB
PCB ASSY
LOADER
ASSY
CD MECHA UNIT
Bottom view
Bottom view
B
iPOD PCB ASSY
(X-HM20 ONLY )
G
POWER PCB ASSY
C
RADIO PCB ASSY
F
HEADPHONE
PCB ASSY
D
DISPLAY
PCB ASSY
E
KEY-SWITCH
PCB ASSY
1..MAIN PCB ASSY (X-HM20) 92L36100201011
1..MAIN PCB ASSY (X-HM10) 92L36100101011
> 1..POWER PCB ASSY (X-HM20) 92L36800201010
> 1..POWER PCB ASSY (X-HM10) 92L36800101010
1..DISPLAY PCB ASSY (X-HM20) 92L36500201010
1..DISPLAY PCB ASSY (X-HM10) 92L36500101010
1..RADIO PCB ASSY (X-HM20) 92L36400201010
1..RADIO PCB ASSY (X-HM10) 92L36400101010
1..HEADPHONE PCB ASSY (X-HM20) 92L37100201011
1..HEADPHONE PCB ASSY (X-HM10) 92L37100101011
1..USB PCB ASSY (X-HM20) 92L36900201011
1..USB PCB ASSY (X-HM10) 92L36900101011
1..iPOD PCB ASSY (X-HM20 ONLY) 92L36600201010
1..KEY-SWITCH PCB ASSY (X-HM20) 92L37200201010
1..KEY-SWITCH PCB ASSY (X-HM10) 92L37200101011
1..CD MECHA UNIT 92L28700220301
1..LOADER ASSY 92L5150020071T
Mark No. Description Part No. Mark No. Description Part No.
LIST OF ASSEMBLIES
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
2 3 4
3. BASIC ITEMS FOR SERVICE
3.1 PCB LOCATIONS
A
B
C
D
E
F
6
1
2 3 4
X-HM20-K
5
Lubricants and Glues List
Name Part No. Remarks
Adhesive (No. 1600B) GYL1007 Refer to "7. DISASSEMBLY".
6 7 8
3.2 JIGS LIST
A
B
C
D
E
F
X-HM20-K
5
6 7 8
7
1
A
MAIN PCB ASSY
(X-HM20: 92L36100
(X-HM10: 92L36100
E
KE
(X
(X
C
RADIO PCB ASSY
(X-HM20: 92L36400201010)
(X-HM10: 92L36400101010)
F
HEADPHONE PCB ASSY
(X-HM20: 92L37100201011)
(X-HM10: 92L37100101011)
H
USB PCB ASSY
(X-HM20: 92L36900201011)
(X-HM10: 92L36900101011)
A
1/7-A7/7
4. BLOCK DIAGRAM
4.1 OVERALL WIRING DIAGRAM
A
B
2 3 4
C
D
E
F
8
1
X-HM20-K
2 3 4
5
B
iPOD PCB ASSY
(92L36600201010)
D
DISPLAY PCB ASSY
(X-HM20: 92L36500201010)
(X-HM10: 92L36500101010)
E
KEY-SWITCH PCB ASSY
(X-HM20: 92L37200201010)
(X-HM10: 92L37200101011)
A
7/7
-
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
-
The > mark found on some component parts indicates the impor tance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
-
: The power supply is shown with the marked box.
(X-HM20 ONLY)
G
POWER PCB ASSY
(X-HM20: 92L36800201010)
(X-HM10: 92L36800101010)
6 7 8
A
B
C
D
E
F
X-HM20-K
5
6 7 8
9
1
PLAY STOP UP DOWN OPEN/CLOSE
D407
~D410
D411
~D414
D415
~D418
KBU802
CON 401 (11P)
CON 402 (9P)
REG.8V
IC402
REG.5V
IC401
D419
~D421
AC INLET
RELAY
(RL401)
MAIN TRANS.
SUB.
TRANS
T401
D401
~D404
F401
F402
F403
F404
PRIMARY
SECTION
J14 (16P)
J11 (10P)
J9 (8P)
TUNER
Si4730
IC701
CON702 (12P)
(CON703)
(JACK701)
(JACK702)
(JACK704)
(JACK703)
IR
FL DISPLAY LCD201
CON 201 (16P)
FL
DRIVER
( IC 201)
VOLUME VR
(VOL201)
KEY BUTTON
IC 1
OPTEK OTK 5256
Microprocessor
Audio DSP
Audio Decoder
U5
Philip
SAA7824HL
SERVO DSP
U8
AUDIO_CODEC
WM8781
U900
POWER AMP IC
STA 339BW/S
IC 7
FLASH_IC
8M
U7
DRIVER_IC
SA1469
U2
MULTIPLEXER
PI5V331W
IC902
SDRAM
1Mx16bit
IC901
iPod
certification
U3
MULTIPLEXER
FSUSB30MUX
DOCK CONNECTOR
J802 (10P)
J2 (10P)
J12(5P)
J3(4P)
USB CONNECTOR
SCN801(6P)
SCN802(4P)
LOADING
MOTOR
SLIDE
MOTOR
SPIN
MOTOR
PICK UP
J10 (5P)
J13 (6P)
CN3(16P)
J1 (12P)
Power Supply
8V (Motor Supply)
iPod 5V [U501]
USB 5V [U551]
AMP IC 18V
VDD 3.3V [IC8]
VDD1.8V [U4]
OTHER 3.3V [IC6]
FL (F1, F2, VP- )
CON701(4P)
J6 (4P)
Video OutAUX INSPK Terminal Jack
AM Cone FM Coaxial
CON704(2P)
PU in
Open /Close SW
SCN201(2P)
J5(2P)
J803
(2P)
HP
(JACK801)
F405
FUNCTION
POWER ON
LED
IC13
HP AMP
TDA1308
IC800
SA6208
A
MAIN PCB ASSY
F
HEADPHONE
PCB ASSY
H
USB PCB ASSY
E
KEY-SWITCH PCB ASSY
LOADER ASSY
D
DISPLAY PCB ASSY
B
iPOD PCB
ASSY
(X-HM20 ONLY )
C
RADIO PCB
ASSY
G
POWER PCB ASSY
2 3 4
4.2 OVERALL BLOCK DIAGRAM
A
B
C
D
E
F
10
1
X-HM20-K
2 3 4
1. Does the pickup move to the PICKUP-IN Switch
position?
Check Sled circuit. U7 (pin 17,18,19,20)
Although a CD is inserted and the Tray is closed, "NO DISC" is displayed.
Press the Tray CD Eject Button without inserting a disc, and try starting the playback operation.
Yes
No
2. Does the focus (lens) move up and down?
Check Focus peripheral circuit.
U5 (pin 65) U7 (pin 1 to 4)
No
Yes
3. Is the laser lit?
Check the laser diode at U5 pin 80 and R128
peripheral circuit.
No
Yes
4. Is the turntable rotating?
Check Spindle circuit.
U5 (pin 68), U7 (pin 9,10,11,12)
No
Yes
5. Is the Laser power, Focus, Tracking circuit OK?
Check the Laser power, Focus, Tracking peripheral
circuit. U5 (pin 64, 65, 80), U7 (pin 1 to 4 24 to 27)
No
Ye s
Ye s
Check the IC401, D401 to D404, T401, F405
(POWER PCB Assy). At abnormal, replace
POWER PCB Assy.
No
No Power
Is the voltage of MCU+5V
(POWER PCB Assy CON402-1 pin)
5 V?
Check the IC8, U4 (MAIN PCB Assy).
At abnormal, replace MAIN PCB Assy.
No
Check the RELAY_CTL line.
No
Is the VDD3.3V (MAIN PCB Assy
IC8-3 pin), VDD1.8V (MAIN PCB Assy
U4-5 pin) output?
Ye s
Ye s
Check the F401 to F404 power lines.
At abnormal, replace POWER PCB Assy.
Replace MAIN PCB Assy.
No
Does the voltages output in CON401?
(POWER PCB Assy: +B: 18V, USB_VCC: 12V,
iPod_VCC: 12V, +8V)
After having pressed STANDBY/ON
button, is the voltage of RELAY_CTL
(POWER PCB Assy CON402-3 pin) 3.3V
and is RELAY (RL401) on?
5
5. DIAGNOSIS
5.1 TROUBLESHOOTING
6 7 8
A
B
C
D
E
F
X-HM20-K
5
6 7 8
11
1
The protection circuit is activated when a failure in power or voltage is generated in the D-AMP circuit. If the protection circuit is
activated, the unit will shut itself off and the TIMER indicator on the front panel will start flashing. The indicator will continue to
flash until the problem is resolved. After a shutdown, to turn the unit back on, unplug the AC power cord then plug it back into
the AC outlet.
5.2 PROTECTION CIRCUIT
A
B
6. SERVICE MODE
There is no information to be shown in this chapter.
2 3 4
C
D
E
F
12
1
2 3 4
X-HM20-K
5
(1) Remove the four screws.
(2) Remove the four screws.
[1] Top Cabinet
Note:
(1) Do NOT look directly into the pickup lens. The laser beam may cause eye injury.
(2) Even if the unit shown in the photos and illustrations in this manual may differ from your product, the
procedures described here are common.
3
1
2 2
2
2
2
2
1 1 1
(3) Remove the top cabinet.
Note (X-HM20 only):
Please do not damage the cables when removing
the top cabinet.
(1) Disconnect the one flexible cable and one
connectors. (J802, J803)
(2) Remove the two screws.
(3) Remove the iPOD PCB Assy.
Top cabinet
Top cabinet iPOD PCB Assy
• Rear view
1
1
[2] iPOD PCB Assy (X-HM20 only)
• Bottom view
J803
J802
(1) Remove the top cabinet.
(See procedure "[1] Top Cabinet".)
3
6 7 8
7. DISASSEMBLY
A
B
C
D
5
X-HM20-K
6 7 8
E
F
13
1
(1) Remove the two screws.
(2) Remove the two screws.
(3) Unhook the two hooks.
[3] Front Panel Section
(1) Remove the top cabinet.
(See procedure "[1] Top Cabinet".)
(4) Disconnect the one flexible cable and three
connectors. (J3, J5, J12, J14)
(5) Release the jumper wires from hook.
(6) Remove the one screw.
(7) Remove the volume knob.
(8) Remove the nut and washers.
(9) Remove the front panel section.
(10) Remove the two screws.
(11) Remove the 12 screws.
(12) Remove the DISPLAY, KEY-SWITCH,
HEADPHONE and USB PCB Assemblies.
9
1 1
22
3 3
Front panel section
DISPLAY PCB Assy
KEY-SWITCH PCB Assy
USB PCB Assy
HEADPHONE PCB Assy
Volume knob
• Bottom view
7 8
6
10
10
11
11
11
11
11
11
11
11
12
12
12
12
11
11
11
11
MAIN PCB Assy
4
J14
J5
J3
J12
4
4
4
5
A
B
2 3 4
C
D
E
F
14
1
X-HM20-K
2 3 4
5
• Bottom view
2
2
3
1
1
Thin minus screwdriver
Thin minus screwdriver
Slit
Tr ay
Lever
(1) Insert the thin minus screwdriver to the slit.
(2) Slide the lever in the arrow direction.
(3) Pull out the tray by hand.
How to open the tary when the power cannot be on
(1) Remove the five screws.
(2) Disconnect the one flexible cable and one
connectors. (J1, J6)
(3) Remove the RADIO PCB Assy.
[4] RADIO PCB Assy
(1) Remove the top cabinet.
(See procedure "[1] Top Cabinet".)
1
11
11
RADIO PCB Assy
MAIN PCB Assy
• Rear view
2
2
J1
J6
3
6 7 8
A
B
C
D
5
X-HM20-K
6 7 8
E
F
15
1
(1) Remove the two screws.
(2) Remove the one screw.
(3) Remove the three screws.
(4) Remove the two screws.
(5) Disconnect the two connectors.
(J9, J11)
(6) Remove the POWER PCB Assy.
[5] POWER PCB Assy
(1) Remove the top cabinet.
(See procedure "[1] Top Cabinet".)
1
1
• Bottom view
2
3
4
4
33
• Rear view
POWER PCB Assy
POWER PCB Assy
MAIN PCB Assy
5
J11J9
6
5
A
B
2 3 4
C
D
E
F
16
1
X-HM20-K
2 3 4
5
(1) Disconnect the two flexible cables and five
connectors. (J1, J6, J9, J10, J11, J13, J19)
(2) Remove the four screws.
(3) Remove the MAIN PCB Assy.
(4) Remove the three screws.
(5) Remove the LOADER Assy.
[6] MAIN PCB Assy, LOADER Assy, CD MECHA Unit
(1) Remove the top cabinet.
(See procedure "[1] Top Cabinet".)
(2) Remove the front panel section.
(See procedure "[3] Front Panel Section".)
2
2
2
2
4 4
4
MAIN PCB Assy
LOADER Assy
1
1
1
3
5
1
1
1
1
J11
J13
J10
J19
J9
J1
J6
6 7 8
A
B
C
D
E
X-HM20-K
5
6 7 8
F
17
1
(6) Remove the four screws.
(7) Remove the CD MECHA Unit.
6
6
66
CD MECHA Unit
7
• Bottom view
Note:
Removal of the disc tray cover is not required
during disassembly/reassembly of the front panel
section, because this cover does not interfere with
the front panel.
Disc tray cover
RADIO PCB Assy
Gasket
iPOD PCB Assy
X-HM20 ONLY
Ferrite core
The Application Position of Adhesive
Adhesive (No.1600B)
GYL1007
Adhesive (No.1600B)
GYL1007
A
B
2 3 4
C
D
E
F
18
X-HM20-K
1
2 3 4
Loading...