Pioneer PDP-V402 Schematic

ORDER NO.

ARP3081

PLASMA DISPLAY

PDP-V402

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

LUBW/CA/1 AC120V

Model

PDP-V402

Note: Pages 26 - 77 and 82 - 89 were intentionally left out.

In PDP-V402, there are two different models (original model and value analysis model). Confirm the mark and serial No. of the product rear side, and use each service manual.

Power Requirement

Remarks

PRODUCT REAR SIDE

Serial No.

1

(

∗ ∗ ∗ ∗ ∗

Discrimination Seal (SILVER)

)

SERIAL NO.

Serial No. Service Manual

1 ∗ ∗ ∗ ∗ ∗

OTHER

CONTENTS: See note above for pages left out.

1.SAFETY INFORMATION....................................2

2.EXPLODED VIEWS AND PARTS LIST.............5

3.BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

.......................................................16

4.PCB CONNECTION DIAGRAM.......................90

5.PCB PARTS LIST...........................................133

6.ADJUSTMENT................................................145

7.GENERAL INFORMATION............................152

7.1DIAGNOSIS..............................................152

7.1.1 BURN-IN.........................................152

7.1.2 TROUBLESHOOTING...................154

7.1.3 DISASSEMBLY..............................157

7.1.4 WIRING DIAGRAM........................161

7.2 IC .....................................................166

8.PANEL FACILITIES AND SPECIFICATIONS

.....................................................169

ARP3081 [This manual] ARP3034 ARP2981 (PDP-V401)

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

T–ZZA OCT. 2000 Printed in Japan

PDP-V402

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

1.1 SAFETY PRECAUTIONS

NOTICE : Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis. The following precautions should be observed :

1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.

2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc.

3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.

4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's. Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating.

5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and service technician.

6. Perform the following precautions against unwanted radiation and rise in internal temperature.

• Always return the internal wiring to the original styling.

• Attach parts (Ground, Rear Cover, Shield Case) surely after

disassembly.

7. Perform the following precautions for the PDP panel.

• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).

• Make sure that the panel vent does not break. (Check that the cover is attached.)

• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.

8. Pay attention to the following.

• Be sure to wire the fan. If the fan does not work, the temperature will rise and cause the protection circuit to operate.

• When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.

• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.

2

Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3MΩ and a maximum resistor reading of 5MΩ. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.

PDP-V402

1.2 PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

on the schematics and on the parts list in this Service

Reading should not be above

0.5 mA

Earth ground

Device under test

Also test with plug reversed (Using AC adapter plug as required)

Test all exposed metal surfaces

Leakage

current

tester

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.

3

PDP-V402

1.3 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT

7 Charged Section

The places where the commercial AC power is used without passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

7 Charged Section

(Power supply primary side)

1. AC Power Cord

2. AC Inlet with Filter

3. Power Switch (S1)

4. Fuse (In the MAIN POWER ASSY)

5. STB Transformer and Converter Transformer (In the MAIN POWER ASSY)

6. Other primary side of the MAIN POWER ASSY

ANALOG VIDEO ASSY

3D Y/C ASSY

7 High Voltage Generating Point

The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.

1. MAIN POWER ASSY ...................................... (170V)

2. X DRIVE (A) ASSY ......................................... (170V)

3. X DRIVE (B) ASSY ......................................... (170V)

4. Y DRIVE (A) ASSY ......................................... (170V)

5. Y DRIVE (B) ASSY ......................................... (170V)

6. SCAN MODULE (A) and (B) .......................... (150V)

For the places, refer to the EXPLODED VIEWS, the SCHEMATIC DIAGRAM and the PCB CONNECTION DIAGRAM sections.

Part is charged section. Part is the high voltage generating points other than the

charged section.

X DRIVE (B) ASSY

AC Inlet

Power Switch (S1)

X DRIVE (A) ASSY

MAIN POWER ASSY

Y DRIVE (A) ASSY

SCAN MODULE (B)

SCAN MODULE (A)

Y DRIVE (B) ASSY

4

2. EXPLODED VIEWS AND PARTS LIST

NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly.

2.1 PACKING

PACKING PARTS LIST

Mark No. Description Part No.

20

6

PDP-V402

29

11 13

12 24

28

27

10

25

30

1 Under Pad A AHA2249 2 Under Pad B AHA2250

20

30

9

27

15

17

23

22

19

9

4

8

3

1

14

16

21

3 Under Pad C AHA2251 4 Upper Pad AHA2252

5 ...............................

6 Upper Carton AHD3052 7 Under Carton AHD3041 8 Mirror Mat AHG1273

NSP 9 Literature Bag AHG-117

10 Operating Instructions ARD1030

(English/Japanese)

11 Plasma Caution Sheet ARM1145 12 Plasma Caution Sheet ARM1147 13 Caution Sheet ARM1169 14 Remote Control Unit AXD1441

(CU-V153)

15 Battery Cover AZN2098

NSP 16 Batteries (R6P, AA) AEX1025 NSP 17 Vinyl Bag AHG-064

18 ...............................

19 Display Stand V AMR3232 20 Packing Label AAX2822

21 AC Power Cord BDG1025 22 Bolt (Hex) SMZ80H350FZB

23 Washer WB80FZB NSP 24 Warranty Card ARY1102 NSP 25 Vinyl Pouch AHG-195

26 ...............................

2

1

7

NSP 27 Label VRW1629

28 Caution Sheet ARM1176 NSP 29 Warranty Card ARY1093

30 Discrimination Seal (SILVER) AAX2817

31 Packing Assy AHF1001

Packing Assy (AHF1001) is composed of the following parts.

31 Packing Assy AHF1001

1 Under Pad A AHA2249 2 Under Pad B AHA2250 3 Under Pad C AHA2251 4 Upper Pad AHA2252 6 Upper Carton AHD3052 7 Under Carton AHD3041

5

PDP-V402

2.2 REAR PANEL SECTION

41

14

22

13

12

19

11

23

34

16

32

23

15

10

22

16

22

24

23

6

40

39

23

22

12

13

23

K

9

7

8

22

26

13

5

4

8

11

22 23

17

12

33

28

31

28

Refer to " MAIN UNIT SECTION (1/3)".

1

29

2

5

4

30

6

REAR PANEL SECTION PARTS LIST

Mark No. Description Part No.

1 Label RS AAX2744 2 Label TP AAX2729

3 ...............................

4 Fan Motor (60×15) AXM1039 5 Fan Guard ANG2418

6 Rear Cover Assy ANE1572 7 PCB Cover ANG2186 8 Circuit Board Spacer AEC1862 9 FAN RELAY ASSY AWZ6535

10 Net RA AED1170

11 Net RC AED1171 12 Net FA AED1165 13 Net FB AED1184 14 Insulating Sheet R AEC1823 15 Shield Gusket E ANK1657

16 Shield Gusket D ANK1674 17 Cable Clamp Label ARW1076

18 ...............................

NSP 19 Label AAL2337

20 ...............................

21 ...............................

22 Hole Rivet AMR2969 23 Screw PMB30P080FZK 24 Screw ABA1283

25 ...............................

PDP-V402

26 Screw PPZ50P100FZK

27 ...............................

28 Cover Sheet AEC1824 29 Serial Seal AAX2732

NSP 30 Drive Voltage Label ARW1097

31 Solder Warning Label AAX2644 32 Discrimination Label (SILVER) AAX2816 33 Display Label AAX–359

NSP 34 Label VRW1629

35 ...............................

36 ...............................

37 ...............................

38 ...............................

NSP 39 Bolt Caution Label AAX2630

40 Cleaning Label AAX2751

41 Rear Cover Service Assy AEA1036

7

PDP-V402

2.3 MAIN UNIT SECTION (1/3)

10

24

6

4

5

3

7

25

26

6

10

5

1

Refer to " MAIN UNIT SECTION (2/3)".

11

13

17

21

27

L

5

A

12

18

14

2

15

10

22

8

20

9

19

9

8

20

Refer to " FRONT PANEL SECTION ".

8

MAIN UNIT SECTION (1/3) PARTS LIST

Mark No. Description Part No.

1 Power Switch (S1) BSM1010 2 AC Inlet with Filter (CN1) AKP1211 3 Inlet Panel ANG2425 4 INPUT CONTROL Assy AWZ6554 5 Screw PMB30P080FZK

6 Screw BBA1017

7 Screw BPZ30P080FZK NSP 8 Panel Sheet V AMR3154 NSP 9 Panel Sheet H AMR3172

10 Screw BPZ40P080FZK

11 Shield Gusket C ANK1655 12 Ground Wire (J50) ADX2332 13 2P Housing Wire (J51) ADX2584 14 Ferrite Core (L1) ATX1032 15 Wire (J53) ADX2586

16 Screw BBZ30P080FZK 17 Net RC AED1171 18 Wire (J52) ADX2585 19 Panel Cushion H AED1179 20 Panel Cushion V AED1180

PDP-V402

21 SYNC DET ASSY AWZ6548 22 Front Shield ANK1672

23 ...............................

24 Inlet Panel Service Assy AEA1048

25 Shield Sheet I/O ANK1675

26 Screw PMB30P060FCU 27 Cushion AEB1340

9

PDP-V402

2.4 MAIN UNIT SECTION (2/3)

C

21

6

9

B

19

21

4

Q

23

22

20

3

14

18

19

12

7

19

7

2

20

5

24

1

10

20

1

15

1

20

17

B

17

B

16

19

18

19

12

19

12

19

12

18

19

12

19

12

19

12

19

12

18 19

MAIN UNIT SECTION (2/3) PARTS LIST

Mark No. Description Part No.

1 FPC Cushion AEB1343 NSP 2 PCB Angle A ANG2162 NSP 3 PCB Angle B ANG2163

4 3D Y/C ASSY AWQ1055

5 Shield Sheet ANK1669

6 ANALOG VIDEO ASSY AWQ1056

7 PCB Hinge AEC1694

8 ...............................

9 CONTROL ASSY AWZ6545

10 Rivet AEC1658

19

13

Refer to " MAIN UNIT SECTION (3/3)".

Mark No. Description Part No.

11 ...............................

12 FPC Shield H ANK1518 13 Angle D ANG2252 14 Angle B Service Assy AEA1046 15 Angle B ANG2434

16 Angle A ANG2250 17 Screw PMB30P080FZK

NSP 18 Corner Angle ANG2158

19 Screw ABA1266 20 Screw IBZ30P080FCC

21 Screw BMZ30P080FMC 22 Ferrite Core (L2) ATX1032 23 Ferrite Core (L3) ATX1031 24 Binder AEC1851

15

10

J

I

13

16

15

21

29

15

14

8

7

6

4

3

17

2

25

26

18

27

10

12

14

22

8

5

23 24

31

27

11

19

8

2

1

21

17

28

8

27

19

30

20

9

2.5 FRONT PANEL SECTION

PDP-V402

FRONT PANEL SECTION PARTS LIST

Mark No. Description Part No.

NSP 1 Front Case C AMB2605

2 Net FA AED1165

NSP 3 Front Case D AMB2606

4 Net FB AED1184 5 Control Name Plate AAK2706

6 LED Lens AAK2695 7 Control Button AAC1536 8 Screw BPZ30P080FZK 9 Front Case A AMB2603

10 Front Case B AMB2608

11 Lens AAK2698 12 Pioneer Seal ARW1088

13 Protect Panel Assy AMR3229 NSP 14 Panel Spacer A ANG2155 NSP 15 Panel Spacer B ANG2156

Mark No. Description Part No.

16 Screw BPZ40P080FZK 17 Shield Gusket B ANK1654 18 Shield Gusket H ANK1660 19 Shield Gusket A ANK1653 20 Shield Gusket F ANK1658

21 Shield Gusket G ANK1659 22 Shield Gusket I ANK1661 23 IR RECEIVER ASSY AWZ6526 24 Cushion Rubber AEB1336 25 FRONT KEY ASSY AWZ6525

NSP 26 Shield Sheet ANK1532

27 Cushion AEB1342 28 Front Case C Service Assy AEA1030 29 Front Case D Service Assy AEA1031 30 Front Case A Service Assy AEA1034 31 Front Case B Service Assy AEA1035

11

PDP-V402

2.6 MAIN UNIT SECTION (3/3)

55

54

17 18 19

5

16

5

F

15

5

39

38

40

56

53

55

54

5

16

5

5 6

12

5

10

5

11

N

14

5 6

13

11

5

13

5

6

10

5

20

34

23

5

E

40

5

40

13

5

D

22

23

U

49

R

46

5 6

5

33

S

47

50

V

T

48

5 9

51

5

M

5

21

8

5

10

5

4 3

2

44

6

44

5

6

1

45

7

5

24

O

27

24

28

6

5

26

25

P

25

12

PDP-V402

5

29

5

29

5

H

5

35

6

5

16

6

52

G

5

17

31

5

32

8

5

36

5

16

8

37

30

8

17

31

5

32

8

Mark No. Description Part No.

21 MAIN POWER ASSY AWR1077 22 Shield Case B ANK1517 23 PCB Spacer AEC1121 24 SCAN MODULE (A) AXF1104 25 SCAN MODULE (B) AXF1105

NSP 26 Aluminium Panel ANA1555 NSP 27 Plasma Panel Assy AAV1235

28 DIGITAL VIDEO ASSY AWP1069 NSP 29 Rear Panel Angle ANG2171 NSP 30 Hot Plate B ANG2160

MAIN UNIT SECTION (3/3) PARTS LIST

Mark No. Description Part No.

NSP 1 Pipe Cover AMR2935

2 Terminal Shield ANK1547 3 Ground Wire (J50) ADX2332 4 Screw FBT40P080FZK 5 Screw IBZ30P080FCC

6 Binder AEP-215 7 Insulating Sheet S AEC1822 8 Plate Spacer AMR3068

NSP 9 PCB Holder D ANG2165

10 Circuit Board Spacer AEC1696

NSP 11 Fan Angle ANG2166

12 Fan Motor (60×25) AXM1038 13 Screw PPZ50P100FZK 14 X DRIVE (A) ASSY AWP1078 15 X DRIVE (B) ASSY AWP1079 16 Screw BBZ30P140FMC

17 Screw ABZ30P100FMC 18 Barrier S AEC1821

NSP 19 Hot Plate S ANG2161

20 SUB POWER ASSY AWZ6173

31 Barrier L AEC1820 NSP 32 Hot Plate A ANG2159

33 Circuit Board Spacer AEC1720

34 R Free Spacer AEC1721

35 Y DRIVE (B) ASSY AWP1077

36 Y DRIVE (A) ASSY AWZ6533

37 Caution Label ARW1073 NSP 38 Core Holder ANG2433

39 Bush C AEC1740

40 PCB Hinge AEC1694

41 Shield Case B ANK1517 NSP 42 PCB Spacer AEC1121

43 ...............................

NSP 44 PCB Spacer AEC1104

45 Card Spacer AEC1706

46 RCC CONTROL (A) ASSY AWZ6174

47 RCC CONTROL (B) ASSY AWZ6175

48 RCC CONTROL (C) ASSY AWZ6176

49 OTL CONTROL (A) ASSY AWZ6177

50 OTL CONTROL (B) ASSY AWZ6178

51 Fuse (8A, FU1) REK1086 NSP 52 Spacer AEC1074

53 Insulation Rear Sheet AEC1866

54 Ferrite Core Holder AEC1818

55 Ferrite Core (L5, L6) ATX1037

56 Ferrite Core (L4) ATX1042

13

PDP-V402

2.7 PDP SERVICE ASSY (AWU1026)

PDP SERVICE ASSY (AWU1026) is composed of the following parts. Please refer to 2.1.2 to 2.1.4 and 2.1.6 for the illustrations of each part.

Mark No. Description Part No. Mark No. Description Part No.

2.1 REAR PANEL SECTION

28 Cover Sheet AEC1824

NSP 30 Drive Voltage Label ARW1097

2.3 MAIN UNIT SECTION (1/3)

NSP 8 Panel Sheet V AMR3154 NSP 9 Panel Sheet H AMR3172

2.4 MAIN UNIT SECTION (2/3)

1 FPC Cushion AEB1343 12 FPC Shield H ANK1518 13 Angle D ANG2252 15 Angle B ANG2434 16 Angle A ANG2250

NSP 18 Corner Angle ANG2158

19 Screw ABA1266

2.6 MAIN UNIT SECTION (3/3)

NSP 1 Pipe Cover AMR2935

5 Screw IBZ30P080FCC

7 Insulating Sheet S AEC1822 10 Circuit Board Spacer AEC1696

NSP 26 Aluminium Panel ANA1555

NSP 27 Plasma Panel Assy AAV1235 NSP 44 PCB Spacer AEC1104

45 Card Spacer AEC1706

OTHERS

NSP Address Module (A) MC-8795A-A NSP Address Module (B) MC-8795B-A NSP NSP NSP NSP

Flexible Print Cable (A) (J65, J66) Flexible Print Cable (B) (J67, J68) Flexible Print Cable (A) (J77, J78) Flexible Print Cable (B) (J79, J80)

BS Panel Label AAX2745

ADY1033 ADY1034 ADY1041 ADY1042

PACKING

NSP Corner Pad AHA2207 NSP Upper Carton AHD2968 NSP Under Carton AHD2969

NSP Holder Plate AHK1007

Button Bolt ABA1259

Packing Sheet AHG1291

Washer WB80FZB

14

PDP-V402

15

1

23

PDP-V402

3. SCHEMATIC DIAGRAM AND BLOCK DIAGRAM

3.1 BLOCK DIAGRAM

IC1005

A

C. VIDEO IN

C. VIDEO OUT

RED

GREEN

RGB1

BLUE HD/CS

B

VD

RGB2

Y

C

(V)

(Y)

(C)

(R)

(G)

(B)

CN1203

14 13

3 2 1

S1201

ON – OFF

Q1029-Q1033

Q1201

Q1202

Q1203

Q1204

Q1205

B G

Q1206

R

HD

VD

Q1034

Q1028

Q1027

(R)

(G)

(B)

Q1038 Q1039

STD_Y

CN1006

TXD

2

RXD

C

RS-232C

3

G6

CN1007

4 3

RXD

TXD

4 3

M11

CN7003

IC7003

MC145407F

RXD

9

TXD

8

RS-232C

RECEIVER/DRIVER

IC7502

CPLD

CN7351

INHSYNC INVSYNC

HD

M5

(14P)

6 8

11

122 120

EPM7256AETC144-10

113

D

M6

G8

G7

F1

CN7800

FRONT KEY

I

ASSY

CN1005

A

CN7000

CN1004

INPUT CONTROL ASSY

NJM2233BLA

(V)

(Y)

IC1201

TC4053BF

1 2 3

5 13 12

TC4053BF

Q1040

Q1041

Q7750-Q7752

RGB2_HD

3

C

6

F

Q7753,Q7754

(8P)

CN7750

L

(4P)

TC7566FU

13

IC7000 PD5136

KEY INPUT

MICRO-

COMPUTER

6

4

8

7

Y/C SW

15

4

14

IC1001

1 2

3 5

DET

LPF

HD

15

VD

4

4 7

SYNC DET ASSY

SYSTEM CONTROL

IC7004

MICROCOMPUTER

1212

B

Q1035

Q1037

Q1207

Q1208

Q1209

A

INPUT CONTROL ASSY

COMP.

IC1002

Q1001-

NJM319M

Q1004

4 4

Q1005-

Q1008

9127

Q1036

D G

RGB2_DET

IC7002

M38869FFAHP

RXD/SDA2

21 20

TXD

OSD_CEB

DAC_CEB

CONTROL ASSY

NJM2233BLA

BNC_G SYNC_Y

REM_IN REM

22

46

CLK

7

DATA

8

47

PD

15

FAN

14

IC1006

6 8

CN. SW

PQ20VZ1U

Q1010

Q1009

4

7

4 5

PD5385A

6

2 3

M62358FP

1

4 3

IC7900

VIDEO

IC7253

OSD

IC7252

DAC

HD IN

VD IN

IN

SYNC

PROCESSOR

IC1004

CXA1616S

18

1

21

7

Q1045

M12

CN7001

(3P)

1 3

M7

M4

2

CN7901

1

(3P)

M19 FR1 FR2 FR6

G2

CN1002

(8P)

(V/Y)

(C)

V/Y

3

C

5

3DY

1

G1

CN1201

(6P)

(R)

(G)

(B)

R OUT

1

G OUT

3

B OUT

5

G4

CN1001

(14P)

HD

11

INPUT HSYNC

6

INPUT VSYNC

8

IR RECEIVER

J

ASSY

X7850

H1

REMOTE

CN7850

CN7251

(11P)

CN7250

(10P)

P.D

12V/8.8V

SENSOR

(3P)

K

2 1

CN5801 CN5802-CN5806

4

J2202

C

A2 A8

J2601

C

FAN RELAY ASSY

2 1

FAN

A6

16

1234

5

678

PDP-V402

V/Y

C

3DY

3D_Y

3D_C

CN2401

R SIG

G SIG

B SIG

B2

CN3203

(8P)

3

5

1

A1

CN2201

(4P)

1

3

(6P)

A5

(R)

1

(G)

3

(B)

5

VIDEO AMP

IC3204

TK15420M

(V/Y)

(C)

Q

(Y)

(C)

5 7

3

1

3D Y/C ASSY

BLACK LEVEL CONTROL

Q2801-Q2803 Q2811

IC2801 PA0028

17

RGB SELECT

IC2401

NJM2283M

1 16 14 11

9

8

(R)

(G)

(B)

Q3206 Q3205

(V/Y)

Q3210 Q3209

(C)

12

5 6

(R)

3

(G)

5

(B)

6

F3201

LPF

F3202

LPF

DELAY

DL2802

Q2403-Q2426

10dB

AMP

10dB

AMP

10dB

AMP

10dB

AMP

10dB

AMP

10dB

AMP

UPD64082GF-3BA

(V/Y)

(C)

MA0-8 MO0-15

Q2813

(Y) (Y)

6MHz

LPF

6MHz

LPF

6MHz

LPF

16MHz

LPF

16MHz

LPF

16MHz

LPF

IC3205

88 84

AY1

AY0

3D Y/C SEP.

AC1

96 83

MSM5416258B-30JD

IC2802 PA0030

RGB SELECT

AC0

4M DRAM

IC3206

SHARPNESS CONTROL

7 58

9

Q2814

IC2402

NJM2283M

1 16 14 11

9

8

(R)

3

(G)

5

(B)

6

Q3224

(Y)

Q3217

(C)

Q2648,Q2629

Q2649,Q2627

Q2650,Q2631

F3203

Q3220,Q3223

LPF

F3205

Q3214,Q3218

LPF

Q3208

RGB DECODE

IC2201 TA8759BN

Y

C

20

Q2607-Q2610

41

R OUT

G OUT

42

B OUT

43

IC2601 M51387P

(R)

OSD

Q2611-Q2614

(G)

OSD

Q2615-Q2618

(B)

OSD

1

5

3

6

8

13

IC2602

TC74HC4066AF

PEDESTAL CLAMP

(Y)

(C)

(R)

(G)

(B)

RGB AMP

IN

OUT

3

R

IN

OUT

7

G

IN

OUT

11

B

CLAMP PULSE

B4

CN3204

(4P)

Q2651

29

Q2652

25

Q2653

21

3D_Y

1

3D_C

3

(R)

(G)

(B)

CN2602

(7P)

A7

A

B

A

R OUT

1

G OUT

3

B OUT

5

C

(V/Y)

: V/Y Signal Route

(Y)

: Y Signal Route

(C)

: C Signal Route

(R)

: R Signal Route

(G)

: G Signal Route

(B)

: B Signal Route

ANALOG VIDEO ASSY

C

CONTROL ASSY

B

IC7002

M38869FFAHP

SYSTEM CONTROL MICROCOMPUTER

IC7502

EPM7256AETC144-10

98

HD OUT

CPLD

VD OUT

100

IC7501

TD74BC541F

3217

18

M10

CN7501

(18P)

HD

9

VD

11

D

B

17

5

6

7

8

1

PDP-V402

23

4

A/D CONVERTER

A

R IN

G IN

B IN

(R)

1

(G)

3

(B)

5

MB40C558PF

Q6101

MB40C558PF

Q6102

MB40C558PF

Q6103

IC6101

4-11

RV(0-7)

21

IC6105

21

GV(0-7)

4-11 165-172

IC6106

4-11

BV(0-7)

21

153,154, 158-163

174-181

E5

CN6101

(7P)

(R) (G)

B

(B)

A

E3

CN6104

(18P)

HD

9

VD

11

IC6206

PDY055A

EPLD

: R Signal Route : G Signal Route : B Signal Route

IC6001

TC74ACT541FT

7

8 9

UD

AYW1006

MICROCOMPUTER

89

4

IC6008

VD OUT

76 77

3

81

HD IN VD IN

13

12 11

DIGITAL VIDEO ASSY

D

89-92,

94-100

73-77,

IC6201

PD4800A

GAMMA

193 192 188

HD

UAD

80-85,87

59-64,

66-71

SDT

55

SCK

57

CLK2I

184

VD

REF_H

IC6601

REF_H

GCLK

100

13

IC6005IC6005

12

80

83

PANEL

88

HDVD

10

11

IC6006

PDY053A

EPLD

RD(0-11)

GD(0-11)

BD(0-11)

12

13

5

6

236-246,

249

250-256,

258-262

263,264,

269-278

281 280

SPR

SCK

87

PD4799A

SDT

88

IC6005:

IC6007

IC6007: TC74VHCU04FT IC6008:

IC6007

21

IC6007

4

TLC2932IPW

IC6301

PD4801A

SFMC

287

92

IC6501

DRVC

TC74VHC04FS TC74ACT04FT

VCO

FIN_A

OUT

PLL

IC6003

UPPER ADDRESS DATA (0-29)

LOWER ADDRESS DATA (0-29)

3

IC6705-IC6708

TC74ACT541FT

IC6701-IC6704

TC74ACT541FT

DRAM

(×4)

IC6401-IC6404 LC32V4265JL-25S

IC6551

PDY054A

EPLD

21 22

25 27

5 7

IC6555IC6554

2 14

VR6553

VR6552

VR6551

SUSTAIN PULSE ADJ

E11 E15

CN6701 CN6705

(18P)

E16 E20

CN6706 CN6710

(18P)

IC6553

TC74ACT541FT

IC6556

TC74ACT540FT

IC6552

TC74ACT541FT

IC6554,IC6555 TC74HC4538AFT

DUAL MMV

VR6554

|

PHOTO COUPLER

BUS BUFFER

IC4009

TC74HC541AF

C

(17P)

X9

F

CN4009

X9

X4

CN4008

IC4008

TC74HC541AF

BUS BUFFER

(18P)

X DRIVE (A) ASSY ONLY

D

T4001,IC4007

D-D CONV.

VSUS (170V)

B

BLOCK

D4010

P.D

IC4012-IC4014,IC4020: HCPL-M611

IC4012

18

1

IC4013

17

1

IC4014

16

1

SUS-G

15

INA

14

INB

13

IC4020

12

1

XCP

11

VRN(-180V)

D4017

P.D CIRCUIT

IC4005

SUS-B

5

SUS-U

5

SUS-D

5

IC4015

1 12 21

TC74AC04F

3 10 4

1 12 5

IC4022

TC74AC04F

1 12 14

TC74AC04F

RESET

IC4023

TC74AC04F

1 12

5

VCP+12V

Q4001

VCP+12V

IC4017

STK795-120C

PDP PULSE

MODULE

Q4005,Q4007

Charge

Pump

E

F

SUS OUT

7

SUS-MSK

(BYPASS)

CIRCUIT

X DRIVE (A) ASSY

X DRIVE (B) ASSY

X12 X17

CN4012

|

CN4017

(8P)

18

1234

5

678

PDP-V402

E6

CN6551

(18P)

E8

CN6553

(32P)

E7

CN6552

(20P)

Y4

CN5007

G

CN5009

Y9

Y DRIVE (A) ASSY

G

BUS BUFFER

IC5010

TC74HC541AF

(16P)

(17P)

Y9

CN5009

ADDRESS MODULE (B)

PLASMA

PANEL ASSY

ADDRESS MODULE (A)

H

PHOTO COUPLER

IC5027-IC5032

HCPL-M611

1

5

PHOTO COUPLER

BUS BUFFER

IC5009

TC74HC541AF

IC5017,IC5018,IC5023-IC5025: HCPL-M611

IC5025

18

1

IC5024

17

1

IC5023

16

1

O P

SCAN MODULE

(A), (B)

Y DRIVE (B) ASSY

BUS BUFFER

IC5019

TC74HC541AFT

IC5014

TC74AC04F

1 12 4

5 10 5

IC5015

TC74AC04F

1 12 14

5

SUS-B

SUS-U

SUS-D

IC5037

STK795-120C

PDP PULSE

MODULE

CN5013

CN5011

SUS OUT

7

A

Y11

(15P)

Y13

(15P)

B

Y5

CN5008

BUS BUFFER

IC5008

TC74HC541AF

(20P)

Y DRIVE (B) ASSY ONLY

HDF-0505S

VCC

D-D CONV.

(5V)

T5001,IC5007

D-D CONV.

VSUS

(170V)

Y DRIVE (A) ASSY ONLY

BLOCK

15

PR-U

14

SEL-H

13

SEL-L

12

VH OVER VOLTAGE DET. VH UNDER VOLTAGE DET.

SUS-G

Q5007

IC5017

1

IC5018

1

IC5022

TC74AC04F

1 12 21

VSUS170V

Q5006

IC5020,IC5026

5

FET

DRIVER

IC5021,IC5038

5

FET

DRIVER

D5024D5020

D5021D5044

P.D

Q5012

CURRENT

DET.

VCSP(=VOFS)

CSP.GND

(=VOFS-VCSP)

VCP+12V P.D DET.

Q5001

Q5008

Q5009

PLUS RESET

BLOCK

CN5010

CN5012

C

Y12

(7P)

Y14

(7P)

D

19

5

6

7

8

PDP-V402

A

1

CONTROL BLOCK

CONTROL ASSY

B

VCCD5V (5V)

VCCAF12 (12V)

IC7500

1 3

PQ3DZ13

IC7654

3 1

UPC78L05T

23

1 2

IC7653

TC74ACT04FT

2

UPC1379C

LPF

IC7652 (1/2)

TC74HC4538

IC7652 (2/2)

TC74HC4538

IC7503 (1/2)

TC74HC4538

IC7503 (2/2)

TC74HC4538

IC7506

TC7WU04FU

9

IC7650

VCO

125

CLK_13M

AFC_VOUT

60

AFC_VIN

62

13

AFC_HIN

66

11

AFC_RETH

56

NTSC_PAL

72

3

128

AFC_CLK

68

5

NTSC_CS2

70

9

CS_REJ

11 10

CP

140 142

CP_1US

H_SYNC1

6

5

H_SYNC2

7

2

IC7502

EPM7256AETC144-10

CPLD

PFD_MUTE

CP_VIDEO

VP_MUTE

VCCPLD (3.3V)

VCCAF05 (5V)

X7500

ASS1128

TCK TDO TMS

FIL_1 FIL_2

SELECT

HD_OUT

VD_OUT

RET_HD RET_VD

OSD_HD OSD_VD

TDI

104

100 102 106

4

89

20

4

84 87 91 96 98

44 42

46 48

IC7504 (1/2)

TC74HC4538

B

A

CN1001

INHSYNC INVSYNC

CLP

HP

HEXIT

SYNC_ST

RGB_SW

CN7351

HD

M5

IC7504 (2/2)

TC74HC4538

6

8 10 11 13 14

4

2

10

HD

5

138

/HD_OUT

134

122

HD_SEP

120

VD_SEP

118

CP_SEP

113

HD_COMP HP_SEP

111

HEXT_SEP

109

25

SYNC_ST

116

RGB_SW

NTSC

MAC

VGA60_75

V_MUTE

FR_SEL PAL/NTSC OUTSYNC

H.SYNC

V.SYNC CLR_PLD

127

30 29 75 31 22 16 18 14 12

G4

FRONT

I

KEY ASSY

C

J

D

INPUT

A

CONTROL ASSY

H1

CN7850

1

G8

G7F1

REMOTE

SENSOR

IR RECEIVER ASSY

SERIAL I/O MODE OF INTERNAL FLASH MEMORY MODE-2

LED_POWER

A

CN1007

G6

M

CN3501

P10

RGB_SEL

Y/C_SW

OPTION1

LED_STB

REM

RXD

TXD CTS

SDA2

VDD

*RST

PGM_OE

SCL2

BUSY2

POWER

CN7000 E1 E2 E3 F5 F6 F7

M12

CN7001

M11

CN7003

CN7004

CN7005

M6

M8

M2

3 1 5

10

9 8 6 5 4 3 2

1

4 3 1

5 3 7 6 4 1

2

VCC+12(12V)

8

IC7000

9

PD5136

10

Key Input

13

Microcomputer

12 11

IC7003

9

MC145407F

8

RS-232C

17

RECEIVER/DRIVER

IC7250

3 1

NJM78L09UA

IC7251

3 1

NJM78L09UA

19

12

13

IC7004

2

TC7S66FU

VCCA9V(9V)

VCCA5V(5V)

1

VCCCPU (5V)

VCCD5V (5V)VCCD5V (5V)

IC7901

1 3

PQ20VZ1U

5 4

PST9146N

5 4

PST9146N

24LC64(I)SN

64k EEPROM

VCCFN1(5V)

IC7005

Reset IC

IC7006

Reset IC

IC7001

8

6 5

20

1234

NTSC

52

MAC

53

9

VGA60_75 V_MUTE

40

FR_SEL

62

PAL/NTSC

70 69

OUTSYNC

12

H.SYNC

13

V.SYNC

60

CLR_PLD

SYNC_ST

57

RGB_SW

44

RGB_SEL

43

Y/C_SW

45

1

OPTION1

5

678

PDP-V402

M13

CN7500

TCK

1

TDO

2

DIZ

MSKLEV

H.BLK V.BLK

PNEL_CEB

D_POWER

ACK

PC98

VGA

PMUTE

MSK

D_RESET

EMG_OUT

RGB_SW

50_60

FOR ALTERA ISP BYTE BRASTER

TMS

3 4

TDI

FIL_1

2

FIL_2

1

PFD_MUTE

3

SELECT

7

HD

9

VD

11 13

RET_HD

15

RET_VD

M10

CN7501

M16

CN7358

H.BLK

1

V.BLK

2

M17

CN7350

33 32

38 40

35

36 34 56 54 51 64 63 48

44

41

1

IC7352

2

TC74VHC541FT

3

18 17

2 1

CN7352

17 19 13

9 7

16

1 15 17

5

3 11 18

CN7355

1

2

6

DIZ MSKLEV

M9

VGA60_75 MAC_B NTSC_B DATA CLK D_POWER ACK PC98_B VGA_B PMUTE MSK D_RESET EMG_OUT

M3

RGB_SW NTSC 50/60

D

C

D

C

CN6104

CN2801

CN6603

CN6103

J2203

E3

A12

E21

E2

A3

A

B

23

KEY_IN

LED_POW

37

LED_STB

38

22

REM_IN

RXD/SDA2

21

20

TXD

*RST

25

59

RESET2

(E)SCL

49

(E)SDA

50

EP_RST

17 24

CNVSS

55

PGM_OE

19

SCL2 BUSY2

18

26

POWER

IC7002

M38869FFAHP

System Control Microcomputer

STD_MON

SDA

SCL

RGB2_DET

CANAL_SW

OSD_CEB

CLK

DATA

DAC_CEB

FAN

FAN_TEMP

PD_TEMP

CN7354

M1

STD_MON_STD

58

3 2

80

79

46

7 8

47

14

PD

15

6

M5233FP

IC7902

4 6 5

2 3 1

3 2

17 18 19 18

M62358FP

TH7900

NTH4G42B

104F01

IC7254 TC74VHC541AFT

IC7253

PD5385

OSD

IC7252

DAC

VCC+12(12V)

OSD_R OSD_G

OSD_B

OSD_BLK

SHARP COLOR

TINT

CONTRAST

BRIGHT

R_HI G_HI

B_HI R_LOW G_LOW B_LOW

17 15 13 12

9 18 19

16 17 20 21

4

5

6

7

IC7900

1 3

PQ20VZ1U

4

4 3 2

CN7002

1 2 3

CN7251

10

9 5 6 7 8

1 2 3

1 2 3 4 5 6 7 8

M4

CN7250 CN7900

2

CN7901

1 2

SDA SCL

M18

RGB2_DET CN_SW REM_OUT

M7

CLP_P V.MUTE OSD_R OSD_G OSD_B OSD_BLK

SHARP COLOR TINT

CONT BRT R HI G HI B HI R LOW G LOW B LOW

M20

P.D

M19

12V/8.8V P.D

A

C

M

CN3201

Q

CN1009

J2202

J2601

CN3210

B3

G9

C

A8

A6

P15

D

FR1FR2-FR6

IC7903

5

M5233FP

TH7901

NTH4G42B

104F01

FAN × 5

FAN RELAY

K

ASSY

21

5

6

7

8

1

23

PDP-V402

3.2 OVERALL WIRING DIAGRAM

4

AC INLET AKP1211

A

CN5005

G

Y3

AC100–120V 50/60 Hz

LIVE

NEUTRAL

ADX2586

ADX2585

S1: POWER SW BSM1010

ADX2584

E

CN4001

X10

E

ADX2607

CN4004

X2

ADX2607

OTL CONTROL (A) ASSY

U

N

(AWZ6177)

SUB POWER ASSY (AWZ6173)

RCC CONTROL (A) ASSY

R

K

ADX2607

X3

CN4005

E

A

B

C

X1

F

X1

CN4003

E

C 1/4- C 4/4

(AWZ6174)

ANALOG VIDEO ASSY (AWQ1056)

B

CN7355CN7358

B 1/6- B 6/6

CN7251

CONTROL ASSY (AWZ6545)

CN3204CN3202

CN3201

C

FAN RELAY ASSY

K

(AWZ6535)

IR RECEIVER

J

ASSY (AWZ6526)

CN7850

CN7001

CN7354

3D Y/C ASSY

Q

(AWQ1055)

FAN MOTOR ×5 AXM1039

CN7650 CN7002 CN7000 CN7351

J81

ADX2614

INPUT CONTROL ASSY (AWZ6554)

A

A 1/2- A 2/2

KM250MA8R

D

CN3203

C

22

ADX2650

1234

5

678

PDP-V402

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PAR TS LIST" or "PCB PARTS LIST".

ADX2607

G

OTL CONTROL (B) ASSY

V

(AWZ6178)

RCC CONTROL (B) ASSY

S

(AWZ6175)

CN5004

Y2

ADX2607

G

CN5001

Y16

ADX2361

MAIN POWER ASSY

M

(AWR1077)

RCC CONTROL (C) ASSY

T

(AWZ6176)

ADX2652

H

ADX2646

Y1

CN5003

ADX2609

E

Y1

CN4008

X4

FAN MOTOR ×2 AXM1038

C

CN5008

H

A

Y5

B

ADX2630ADX2341

CN5003

G

B

ADX2607

CN7250

CN7003

ADX2608

CN7352

CN7501 CN7350

ADX2644

ADX2645

ADX2651

D.RESET

VGA60_75

ADX2649

D

D 1/10- D 10/10

DIGITAL VIDEO ASSY (AWP1069)

J7800

G

and

H

CN5007

Y4

CN5007

Y4

C

D

CN7750 CN7800

L

B8B-PH-SM3

SYNC DET ASSY (AWZ6548)

5

FRONT KEY

I

ASSY (AWZ6525)

ADX2639

ADX2632 ADX2633 ADX2633 ADX2634

ADX2635 ADX2636 ADX2638 ADX2638 ADX2637

6

7

To ADDRESS MODULE

23

8

1

PDP-V402

23

4

CN1602

N

SP2

A

M

CN3203

P6

M

CN3404

P4

M

CN3305

P3

D

CN6701

E11

D

CN6702

E12

D

CN6703

E13

E

X DRIVE (A) ASSY (AWP1078)

E6

B

CN6551

D

PLASMA PANEL ASSY (AAV1235)

C

F

X DRIVE (B) ASSY (AWP1079)

D

M

CN3305

P3

24

CN6706

D

E16

1234

D

CN6707

E17

D

CN6708

E18

5

678

PDP-V402

D

CN6704

E14

D

CN6705

E15

SCAN MODULE (B)

(AXF1105)

P

SCAN MODULE (B)

(AXF1105)

CN1602

N

SP2

M

G

Y DRIVE (A) ASSY (AWZ6533)

P2

M

CN3405CN3304

P5

M

CN3204

P7

A

D

CN6553

E8

B

P

SCAN MODULE (A)

(AXF1104)

O

H

Y DRIVE (B) ASSY (AWP1077)

CN6553

D

M

CN3304

C

E8

P2

D

5

CN6709

E19

D

CN6710

E20

SCAN MODULE (A)

(AXF1104)

O

6

CN6552

D

E7

25

7

8

D

1

PDP-V402

3.30 MAIN POWER ASSY

To POWER SWITCH

A

23

NOTE FOR FUSE REPLACEMENT

CAUTION: FOR CONTONUED PROTECTION AGAINST RISK OF FIRE.

PEPLACE ONLY WITH SAME TYPE AND RATINGS ONLY.

J

M

4

MAIN POWER ASSY (AWR1077)

R

CN7101

CN7102

B

C

S

CN7151

CN7152

T

CN7201

CN7202

D

78

M

B 1/6

CN7005

M2

1234

5

678

PDP-V402

7)

R

CN7101

CN7102

1000P /AC400

: Charged section

1000P /AC400

CN7251

1000P /AC400

U

H

CN5003

G

CN5003

Y1 Y1

CN5001

G

Y16

X1

E

CN4003

X1

SP1

CN1601

CN4003

F

N

X10

CN4001

E

A

B

S

CN7151

CN7152

T

CN7201

CN7202

1000P /AC400

V

CN7301

SP4

CN1604

N

E1

CN6102

C

D 1/10

Y2

CN5004

G

CN4004

E

X2

Be sure to use parts od identical designation.

B 6/6

CN7900

M20

D

To FAN

M

5

6

7

8

79

1

PDP-V402

3.31 SUB POWER SUPPLY

A

SUB POWER ASSY

N

(AWZ6173)

M

CN3305

P3

B

23

4

SP3

M

CN3406

C

P9

SP4

B 5/6

CN7650

M14

C 2/4

CN2204

A4

SP5

D

80

N

1234

5

678

PDP-V402

A

G

E

CN5005

CN4005

Y3

X3

B

C

SP6

Q

CN3202

B1

N

5

6

7

8

81

D

1

Y

L

23

PDP-V402

4. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS:

1. Part numbers in PCB diagrams match those in the schematic

A

diagrams.

2. A comparison between the main parts of PCB and schematic diagrams is shown below.

Symbol in PCB Diagrams

BCE

DGS

Symbol in Schematic Diagrams

BCE

BCEBCE

DGSDGS

Part Name

Transistor

Transistor with resistor

Field effect transistor

4.1 INPUT CONTROL, FRONT KEY, SYNC DET ASSYS

Symbol in PCB Diagrams

3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.

4. Viewpoint of PCB diagrams

P. C. Board Chip Part

Symbol in Schematic Diagrams

CapacitorConnector

Part Name

Resistor array

3-terminal regulator

SIDE A

SIDE B

4

S

B

INPUT CONTROL ASSY

A

B

CN7003

M11

C

CN7351

B

D

IC1005 IC1004 IC1003

M5

SIDE A

90

A

1234