Pioneer PDP-V402, PDP-V402E, PDP-V402TM Service Manual

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Page 1

TECHNICAL MANUAL TECHNICAL MANUAL

TECHNICAL MANUAL

TECHNICAL MANUAL TECHNICAL MANUAL

(ver.1.0)(ver.1.0)

(ver.1.0)

(ver.1.0)(ver.1.0)

Plasma Display:

PDP-V402/V402E

Ceiling-suspension metal fixture for plasma display:

PDK-4001 PDK-4006 PDK-4002 PDM-4001 PDK-4003 PDA-4002 PDK-4004 PDP-S03-LR PDK-4005

This manual gives precautions, general information, and examples for installation and handling of the plasma display and its metal fixtures. Carefully examine the structure, material, strength, and environmental conditions for the site at which the display is to be installed before selecting an installation method. If the site is unsatisfactory, venders should not sell or install the equipment.

For safety

In this manual, this symbol indicates important

precautions. Read these precautions carefully.

[Installation]

¶ We sell this equipment on the assumption that it

will be installed by a specialist with adequate training. The equipment must be installed by trained vendors or by your dealer.

¶ We are not responsible for injuries or damage

resulting from choice of unsuitable installation sites, problems in assembly and installation, improper installation, or natural disasters.

Note:

• We are not responsible for damage caused by defective parts supplied by third parties.

• The performance of the equipment is guaranteed only when assembly and adjustment are performed as described herein.

• The specifications and descriptions given in this technical manual are subject to change without notice.

Page 2

Contents

Features .................................................................................................................................................... 4

Specifications ............................................................................................................................................ 6

2.1 List of specifications ...................................................................................................................................... 6

2.2 Outline drawing ........................................................................................................................................... 7

2.3 Part names .................................................................................................................................................. 8

2.4 Various pin arrangements ............................................................................................................................. 9

2.5 Remote control ......................................................................................................................................... 10

2.6 Remote control case ................................................................................................................................. 11

Installation................................................................................................................................................ 12

3.1 Installation environment ............................................................................................................................ 12

3.2 Installation conditions ............................................................................................................................... 14

3.2.1 Radiation............................................................................................................................................ 14

3.2.2 Calcu lating calorifi c values ................................................................................................................. 14

3.2.3 Installation position ............................................................................................................................ 15

3.2.4 Strain on surface where equipment is installed ................................................................................. 17

3.3 Installation procedure ................................................................................................................................18

3.3.1 Precautions for transportation ........................................................................................................... 18

3.3.2 Unpacking.......................................................................................................................................... 18

3.3.3 Wiring ................................................................................................................................................ 20

3.4 Special installations ................................................................................................................................... 24

3.4.1 Fixing on a structure .......................................................................................................................... 24

3.4.2 Wall hanging ...................................................................................................................................... 26

3.4.3 Wall embedding................................................................................................................................. 30

3.4.4 When the display is put in a box ........................................................................................................ 34

3.4.5 Wall hanging (vertically wall-hanging equipment) .............................................................................. 38

3.4.6 Wall embedding (vertically wall-hanging equipment) ......................................................................... 42

3.4.7 Ceiling suspension (using wires) ....................................................................................................... 46

3.4.8 Installation with the screen downward.............................................................................................. 48

3.4.9 Ceiling embedding ............................................................................................................................. 50

3.4.10 Installation on the floor ...................................................................................................................... 52

3.4.11 Installation under the floor ................................................................................................................. 54

3.4.12 Installation under the floor (using the PDM-4001) ............................................................................. 58

3.4.13 Horizontal connections ...................................................................................................................... 60

3.4.14 Vertical connections............................................................................................................................. 61

Mounting standard metal fixtures ........................................................................................................... 62

4.1 Functions and features of standard metal fixtures ......................................................................................... 62

4.2 Handling standard metal fixtures .............................................................................................................. 63

4.2.1 Precautions on handling metal fixtures .............................................................................................. 63

4.2.2 Precautions for vendors performing the installation .......................................................................... 63

4.3 Stand (an accessory to PDP-V402 <PDP-V402E>) .................................................................................... 64

4.3.1 Installing the stand............................................................................................................................. 64

4.3.2 Outer-dimensions diagram (Unit: mm) .............................................................................................. 65

4.4 Tilting stand: PDK-4001 ............................................................................................................................. 66

4.4.1 Specifications ..................................................................................................................................... 66

4.4.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 67

4.5 One-sided, ceiling-suspension metal fixture for the plasma display: PDK-4002 ........................................ 70

4.5.1 Specifications ..................................................................................................................................... 70

4.5.2 Assembling and installing the metal fixture and mounting the plasma display

(same procedure as for the PDK-4003) .............................................................................................. 72

4.6 Double-sided, ceiling-suspension metal fixture for the plasma display: PDK-4003 .................................. 76

4.6.1 Specifications ..................................................................................................................................... 76

4.6.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 77

4.7 Ceiling-suspension metal fixture for the plasma display (head screw type): PDK-4004 ....................................... 78

4.7.1 Specifications ....................................................................................................................................... 78

4.7.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 79

4.8 PDP bracket: PDK-4005 ............................................................................................................................ 82

4.8.1 Specifications ..................................................................................................................................... 82

4.8.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 83

4.9 Wall hanging metal fixture for the plasma display: PDK-4006......................................................................... 88

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Contents

4.9.1 Specifications ...................................................................................................................................... 88

4.9.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 89

4.10Partition Multiple installation fixture ............................................................................................................... 94

4.10.1 Specification ...................................................................................................................................... 94

4.10.2 Outer dimensional drawing ................................................................................................................ 95

4.10.3 Installation conditions ........................................................................................................................ 96

4.10.4 Before installation and assembly ....................................................................................................... 99

4.10.5 Installation and assembly ................................................................................................................. 100

4.11Protective filter: PDA-4002 ..................................................................................................................... 120

4.11.1 Specifications and features (Protective filter: PDA-4002) ................................................................ 120

4.11.2 Specifications ................................................................................................................................... 120

4.11.3 Mounting the PDP bracket (PDK-4005) with PDA-4002 mounted ................................................... 123

4.12 Speaker system: PDP-S03-LR ............................................................................................................... 124

4.12.1 Before operation .............................................................................................................................. 124

4.12.2 Specifications ................................................................................................................................... 124

4.12.3 Assembling and installing the metal fixture and mounting the plasma display ............................... 125

4.12.4 Precautions for mounting various metal fixtures after the optional speakers are

attached to the plasma display main body....................................................................................... 128

Adjustment ......................................................................................................................................................... 132

5.1 Before Biginning adjustments ................................................................................................................ 132

5.1.1 Operation mode ............................................................................................................................... 132

5.1.2 Combination in use of remote, unit operating panel, and PC .......................................................... 133

5.1.3 List of adjustable items.................................................................................................................... 134

5.1.4 Picture quality and white-balance adjustment memory ................................................................... 136

5.1.5 Phase-adjustment memory.............................................................................................................. 137

5.1.6 Last memory.................................................................................................................................... 138

5.1.7 Aging................................................................................................................................................ 139

5.2 Menu mode ............................................................................................................................................ 140

5.2.1 Various adjustments and setting ..................................................................................................... 140

5.3 Integrator mode ...................................................................................................................................... 144

5.3.1 Adjustments and setting in the integrator mode ............................................................................. 144

5.3.2 Precautions ...................................................................................................................................... 153

5.4 RS-232C adjustment mode .................................................................................................................... 154

5.4.1 Precaution ........................................................................................................................................ 154

5.4.2 Interface........................................................................................................................................... 154

5.4.3 RS-232C commands table ............................................................................................................... 156

5.4.4 List of GET commands .................................................................................................................... 158

5.5 KEY LOCK/UNLOCK ............................................................................................................................... 160

5.5.1 Functions ......................................................................................................................................... 160

5.5.2 Setting method ................................................................................................................................ 161

6.1 Pseudo contour ...................................................................................................................................... 161

6.2 Precautions ............................................................................................................................................. 162

Warning

• To prevent damage or injury, carefully read and follow this manual and all labels provided on the main display body before undertaking assembly, installation, movement, or adjustment.

• To prevent fire and electric shock resulting from moisture infiltration, never use this system outdoors.

• To prevent injury, take care when handling the system's sharp edges.

• When installing the system at a height, create an off-limits zone to prevent injury or secondary damage in case of falling equipment.

• To prevent fire and electric shock, never place foreign objects within or make modifications to the equipment.

• Always observe the following operating environmental conditions:

Temperature : 0 °C to 40 °C Humidity : Relative humidity 20% to 80%

• Make sure the site is well-ventilated, and take care to maintain adequate ventilation following installation.

Page 4

Features

Features and functions of the plasma display (PDP-V402/V402E)

¶ Layout Freedom and Slim Design

Layout freedom is enhanced by providing the highest level of thinness and lightness in the industry (Thinness: 88 mm, Weight: 30.8 kg). The thin, light form of the plasma display panel provides immediate improvement of operating conditions by increasing the potential installation locations and style coordination for smooth integration into a variety of applications.

¶ Materialization of higher luminance and picture quality

Improved efficiency of the driving current provides even higher luminance. Adoption of a black stripe and improved filters provides better daylight contrast and color fidelity.

¶ Flexible Response to a Wide Band of Input Signals

VIDEO signals and 640 x 480 dot (VGA) PC signals are displayed with great clarity. Connection of the exclusive high performance down converter (Scheduled for release soon) enables broad response up to 1024 x 768 dot (XGA) PC signals, and provides the optimum solution for sharp resolution to prevent loss of information such as fine characters and lines.

¶ Best display for industrial and public purposes

Our plasma display (PDP-V402/V402E) is specifically designed for use as an industrial display. It has been designed to provide the following features:

• An aspect ratio of 4:3 optimal for use as a public display

• A versatile mounting structure and metal fixtures permitting wall or vertical installation

• Equipped with integrator mode that enables fine adjustment of white-balance

• Provided with RS-232C as an external control interface

• Color temperature (white-balance) changeover function to allow retakes

• Equipped with a full set of input/output terminals (four input systems and one output system) capable of handling a wide range of applications

• Operating state monitoring function

• Priority input auto switching mode

• Key lock function to prevent tampering

• OSD (On Screen Display) ON/OFF function

Our plasma display has been designed for durability and reliability, features required in industrial displays. Its features and quality allow use in a wide range of applications and locations.

Page 5

Features

Page 6

List of specifications

2.1 List of specifications

Light emission panel...... 40-inch plasma display panel

Aspect ratio ............................................................. 4:3

No. of pixels ................... 640 × 480 (adaptable to VGA)

Pixel pitch

........... 1.26 (horizontal, RGB trio) × 1.26 (vertical) mm

No. of gradations ................................ 256 gradations/

16,770,000-color full color

View angle ............................ Horizontal : 160° or more

Vertical : 160° or more

Input/output terminals

RGB Input

1 BNC Terminal R, G, B (fixed to 75 Ω input) Analog R, G, B (fixed 75 Ω input, G-on Sync input) HD (H/V SYNC), VD (switching between 75 Ω /2.2 kΩ input) Switch VD according to the sync output impedance of the connector. Switch VD to 2.2 kΩ except when the sync output impedance is 75 Ω. (The terminal is factory-set to 75 Ω.) 2 Mini Dsub 15P Analog RGB, 0.7 Vp-p, 75 Ω input, G-on Sync input (Sync 0 - 3 Vp-p) Synchronization: HD, VD 2.2 kΩ input, 2.0 - 5.0 Vp-p (Positive/Negative), G-on Sync switch (G-on Sync ON/OFF Change over) Turn the switch on only if images become greenish (when the G-on Sync signal is applied) at RGB2 input. Under normal circumstances, the switch is left off. (The switch is factory-set to G-on Sync OFF.)

Video input ...... Single-system BNC terminal 75 Ω input

Composite 1 Vp-p

Y/C input .......... Double-system BNC terminal 75 Ω input

Control input.... Dsub 9P (RS-232C control)

Video output .... Single-system BNC terminal 75 Ω output

(Note: Up to four units, including the unit

to which the signal is first input, may be

connected when the equipment is

connected in series using this output

terminal. However, increasing the

number of connected units may increase

the noise.)

Applicable sources

1 Video system: NTSC <PAL/NTSC Dual> 2 Computer system

1.Resolution AT-compatible:VGA (640 dots × 480 lines) Macintosh: 13-inch mode (640 dots × 480 line) PC-9800: Normal mode (640 dots × 400 line)

2.Synchronizing frequency: AT-compatible: 31.5 kHz (horizontal), 59.9 Hz (vertical)

37.9 kHz (horizontal), 72.8 Hz (vertical)

37.5 kHz (horizontal), 75 Hz (vertical) Macintosh: 35 kHz (horizontal), 66.7 Hz (vertical) PC-9800: 24.8 kHz (horizontal), 56.4 Hz (vertical)

31.5 kHz (horizontal), 70.1 Hz (vertical)

Does not accommodate the interlaced mode of the computer. Some types of computer have multiple indication modes. However, some modes cannot be displayed even if the computer meets the specifications. Please contact your dealer for further information.

Power source ...................... 100 to 120 V AC, 50/60 Hz

<220 to 240 V AC , 50/60 Hz>

Inrush ................................ 70 A or less <30 A or less>

Power factor ............................................ 0.95 or more

Power consumption.............. 350 W (in standby: 2 W)

Outer dimensions........ 916 (W) × 714 (H) × 88 (D) mm

Weight .............................................. 30.8 kg <31.6 kg>

Operating environment temperature range

..................................................................... 0 to 40 °C

Operating environment humidity range

.................................... Relative humidity 20% to 80%

Operating environment air pressure range

.................................... 0.8 - 1.1 atmospheric pressure

Storage conditions (plasma display panel alone)

Storage ambient temperature range

-20 to 60°C (Temperature gradient (10°C/hr. or less)

Storage ambient humidity range

.......................... 20 to 90% (without condensation)

Storage ambient air pressure range

............................... 0.6 - 1.5 atmospheric pressure

Storage conditions (Package state)

Storage environment temperature range

............................................................ –40 to 60 °C

Storage environment humidity range

............................... Relative humidity 20% to 90%

Storage ambient air pressure range

............................... 0.6 - 1.5 atmospheric pressure

Storage stack limit ............................ maximum of 10

Accessory

Power cord (PDP-V402 only) ........................................ 1

Remote control ............................................................ 1

Remote control case .................................................... 1

AA battery .................................................................... 2

Stand............................................................................2

Bolt ............................................................................... 2

Washer ......................................................................... 2

Cable clamp .................................................................. 3

Operating Instructions.................................................. 1

Warranty card ............................................................... 1

• Specifications and appearance are subject to change without notice.

• < > shows the PDP-V402E.

Page 7

Outline drawing

2.2 Outline drawing

Plasma display main body weight : 30.8 kg <31.6 kg> Material : Front - Plastic, Back - plate Treatment : Front - Leather satin gray paint, Back - Semi-matte black paint (Coating colors should be according to Pioneer's original color specification) Packing specifications - See “3.3.2 Unpacking”

• < > shows the PDP-V402E. : Location of center of gravity

<Light-accepting section

of the remote controller>

604.8 (Effective picture size)

806.4 (Effective picture size)

φ12

(the opening for infrared remote control signals)

<Operation panel

of the main body>

107

202.5

14.8

14-M8 (with φ16-hole rivet)

Rear View

Page 8

Part names

2.3 Part names

STANDBY

/ON

INPUT

ADJUST

SET

1 2

(



809-=~!@#$%^ *&

(Ω)

75 2.2kOFF ON

VD HD B G R C Y OUT IN

SYNCG ON SYNC

(H/V SYNC) RGB-1 (ON SYNC) Y/C

(The terminals and power supply section are located at the back of the plasma display main body.)

1 STANDBY/ON indicator

The indicator is red when in standby mode and turns green when the power to the display is turned on.

2 STANDBY/ON button

Press to turn the power to the display on and off.

3 INPUT button

Press to switch the various input functions.

4 MENU button

Press to enter the menu screen and exit from it.

5 ADJUST button

Use the +/– buttons to adjust picture quality.

6 SET button

Press to finalize menu selections when adjusting picture quality.

RGB-2 input terminals 7 Remote control out switch (ON/OFF)

This switch will output remote control commands from the RGB-2 (D-SUB 15-pin) terminal to control external peripheral devices planned for future sales release. Normally be sure to use set to OFF.

8 MINI D-SUB 15-pin terminal 9 G on Sync mode selection switch (ON/OFF)

If the images become greenish when an external device is connected to the RGB-2 input terminal, turn ON the G on SYNC mode. Normally set to OFF.



VIDEO RS-232CRGB-2

RGB-1 input terminals

0 Sync Signal Input Impedance switch (75 Ω/2,2 kΩ)

- Vertical Sync Signal Input terminal: (75 Ω/2,2 kΩ,

switchable with the Sync Signal Input Impedance switch)

= Horizontal or Composite Sync Signal Input terminal:

(75 Ω/2,2 kΩ, switchable with the Sync Signal Input Impedance switch)

~ Blue Signal Input terminal: 75 Ω ! Green or Green with Sync Signal Input terminal (ON

SYNC) :75 Ω

@ Red Signal Input terminal: 75 Ω

Y/C input terminals

# Color Signal Input terminal: 75 Ω $ Luminance Signal Input terminal: 75 Ω

VIDEO input/output terminals

% Video Output terminal: 75 Ω ^ Video Input terminal: 75 Ω

& Control Signal Input terminal (RS-232C)

* AC inlet

( MAIN POWER switch

Page 9

2.4 Various pin arrangements

Part names

RGB-2 input terminal (mini D-sub 15-pin connector: female) Pin arrangement

Pin No. Signal

1R 2G 3B 4 NC (not connected) 5 GND 6 GND 7 GND 8 GND

9 NC (not connected) 10 GND 11 NC (not connected) 12 Remote control signal output (Note) 13 HD or H/V SYNC 14 VD 15 NC (not connected)

RS-232C terminal (D-sub 9-pin connector: male) Pin arrangement

Pin No. Signal

1 NC (not connected) 2 TxD (Transmit Data) 3 RxD (Receive Data) 4 NC (not connected) 5 GND 6 NC (not connected) 7 NC (not connected) 8 RTS (Reguest To Send) 9 NC (not connected)

Note: This is a pin for controlling an external add-on

peripheral device to be released in the near future. 1 This can be turned ON/OFF with the remote out switch 7. When ''OFF'' is selected, it is NC (not connected).

Page 10

Remote control

2.5 Remote control

Power button

Turns power on or off.

VIDEO button

Sets Input Function to VIDEO

Input.

MENU button

Used to switch the menu

screen and normal screen.

ADJUST button

Used to adjust images.

STANDBY/ON

VIDEO Y/C

INPUT

SELECT

SET

RGB 1

RGB 2

Y/C button

Sets Input Function to Y/C input.

RGB 1 and 2 buttons

These buttons set Input Functions to RGB 1 (BNC terminal) and RGB 2 (Mini DSUB terminal), respectively.

SET button

This button used to select an adjustment item for picture adjustment.

Page 11

Remote control

2.6 Remote control case

Remove the peel-off paper from the double-sided tape on the back of the remote control case, and attach it on the back of this display or on the installation metal fixture to use as a remote control storage case.

Remote

Example of attaching a remote control case

Remote control case

Double-sided tape

(Note) Make sure not to block any air inlet hole with the remote control case.

Page 12

Installation environment

3.1 Installation environment

The plasma display and special metal fixture must be installed after careful discussion with the building owner and manager of the building. Never undertake installation without careful consideration of the consequences. In addition, contact the contractor responsible for building construction and interior structure design and confirm the structure and safety of the building.

: Safety precautions

1) Structure of installation site

Be sure to use an appropriate installation method, after fully understanding the structure of the installation site. There are many types of building structures and materials, and appropriate installation methods will vary accordingly. When using a special metal mounting fixture, consult your dealer or the maker of the fixture. Before drilling holes, always consider the location of wiring and piping within the building.

2) Load resistance of the installation site

Select an installation site capable of supporting the combined weight of the metal fixture and display.

“Sufficient strength to withstand” means sufficient strength to withstand a weight four times that of the main body including the metal fixture.

3) Horizontal plane

Select a level, sturdy, installation site with sufficient load-bearing capacity. When using suspension bolts, take care to distribute load evenly on the ceiling on the floor of the installation site.

4) Securing installation space

Select an installation site with adequate space for working. This work requires two or more people. Remember to leave adequate space for future maintenance.

5) Peripheral equipment

Installation sites close to air conditioner outlets or light bulbs may be unsuitable due to potential damage from dust, temperature, humidity, or condensation.

6) Dangerous location sites

Do not install the display at locations where it may be leaned against or grasped. Similarly, avoid installing at sites subject to excessive vibration or physical shock.

7) Lighting

• For more visible display, avoid installation in very bright locations. Before choosing the location site and method,carefully consider the location of lighting fixtures and direction and strength of sunlight.

• In bright locations, images may appear dark even if the luminance is increased. Adjusting picture brightness to excessively high levels to compensate for extremely bright ambient lighting may reduce the service life of the display panel.

8) Semi-outdoor installation

This machine is designed for indoor use. Installed semi-outdoors, the display will be subject to problems resulting involving the following factors:

• Water, dust, etc.

• Changing temperature and humidity

• Air-borne salt

To ensure that pictures appear normal, avoid installation in locations subject to direct sunlight.

Page 13

Installation environment

9) Temperature and humidity

The installation site should conform to the following temperature and humidity conditions:

• Operating temperature range: 0 to 40 °C (Depending somewhat on installation conditions, see descriptions of special installations and methods for installation of the standard metal fixture.)

Operating environment humidity range ............ Relative humidity 20% to 80%

Operating environment air pressure range ........ 0.8 - 1.1 atmospheric pressure

Storage conditions (plasma display panel alone)

Storage ambient temperature range ......................-20 to 60°C (Temperature gradient (10°C/hr. or less)

Storage ambient humidity range ............................ 20 to 90% (without condensation)

Storage ambient air pressure range ....................... 0.6 - 1.5 atmospheric pressure

Storage conditions (Package state)

Storage environment temperature range ...............–40 to 60 °C

Storage environment humidity range .....................Relative humidity 20% to 90%

Storage ambient air pressure range ....................... 0.6 - 1.5 atmospheric pressure

We recommend against installing electronic equipment, including this display, in high-humidity environments. If the display must be installed at a site subject to humid conditions, observe the following:

• Never install the machine in environments having humidity falling outside the specification range.

• Ground the equipment.

• Do not allow condensation to form on any display surface.

• Do not allow water or other liquids to enter the unit.

10) Condensation

One common problem encountered during winter is condensation, drops of water that form on display surfaces when the ambient temperature rises suddenly. Such moisture may adversely affect the performance of the display. If condensation is observed, turn off the machine for one hour before attempting to use it again. Another solution is to raise the ambient temperature gradually, if possible.

11) Power requirements

The voltage range required to ensure specified performance is ±10% of the rated voltage. Keep in mind that highimpedance power distributing wires will produce an effect equivalent to a voltage drop. Watch for the following cases, and recheck power distribution.

• The voltage drop between the switchboard and the plasma display is significant.

• When the power to the machine is turned on and off, voltage fluctuations are large.

Estimate the power consumption of this machine as 400 VA plus a safety margin. The inrush current when the machine is turned on is approximately 70 A <30 A>. < > shows the PDP-V402E.

12) Coverage of the remote control

The display communicates with the remote control through weak infrared signals, which typically reflect off display surroundings. The operating range of the remote is affected by the reflective characteristics of surrounding objects. If the range of coverage appears to be unusually short, check the following:

• Do the walls and platform for the display have a mirror or white finish?

• Are there objects near the infrared-accepting section?

• Are the remote control batteries weak or dead?

Other devices using infrared remote control and wireless systems may not work properly if located close to the infrared-emission source of the display. Consult your dealer before using such equipment near the display.

Page 14

Installation conditions

3.2 Installation conditions

3.2.1 Radiation

This display comes with multiple ventilation holes for efficient radiation of heat. Avoid blocking any of these holes. Ventilation holes are indicated by arrows in the following drawing.

539 mm (Size of air inlet hole) 463 mm (Size of air inlet hole) 377 mm (Size of air inlet hole)

49.8 mm

23mm

49 mm (Size of air inlet hole)

C.L.

ø62

58 mm

90mm

150mm

328 (Size of air inlet hole)

Exhaust fan 5 units

380 (Size of air inlet hole)

638 (Size of air inlet hole)

494 mm (Size of air inlet hole)

23 mm

49.8mm

48.8mm

23mm

160mm (Size of air inlet hole)

284.3 mm

46mm

152mm (Size of air inlet hole)

189.5mm (Size of air inlet hole)

4mm

858mm (Size of air inlet hole)

402.4mm

916mm

152mm (Size of air inlet hole)

82.5mm

40mm

50mm

110mm

101.5mm

Air flows out through five of the ventilation holes and flows in through the other holes. For special installations, such as wall-hanging or embedding, additional restrictions apply concerning operating temperature. See “3.4 Special installations”.

3.2.2 Calculating calorific values

Estimate the maximum power consumption per device as 400 W plus a safety margin. Most of the power consumed is converted to heat, so power consumption is roughly equivalent to generated heat.

1) Conversion to calories [W] × 0.86 = [kcal/h]

Calorific value per display

400 × 0.86 = 344 [kcal/h]

2) Conversion to British thermal unit (BTU) [W] × 3.41 = [B.t.u./h]

Calorific value per display

400 × 3.41 = 1256 [B.t.u./h]

Page 15

Installation conditions

3.2.3 Installation position

We recommend using the metal installation fixture made by Pioneer. When using a different fixture, use the M8 bolt hole provided on this display to mount the fixture to the display. Remove the hole rivets on the back of the plasma display, if necessary for the particular fixture. Tighten bolts with a force of 60 kg.cm or less. Overtightening may damage the blind nuts.

• The following figure indicates mounting holes that can be used. (Use a coin or similar object to turn the cap to remove it.)

'a' hole × 14

Hole a Hole a

Exhaust holes (with fans)

Mounting surface

Metal fixture

Hole a

Bolt

13 to 20 mm

Side view Rear view

Hole a

Hole a Hole a

Centerline of 'a' hole

Make sure to use 4 or more holes that are horizontally or vertically symmetrical to the centerline.

Use bolts that do not penetrate more than 13 to 20 mm from the mounting surface of the machine (see the above side view). If the bolts used are longer than the above, they may damage the inside of the machine.

Do not block ventilating holes or blowholes in the rear of the machine. Hot air is emitted from the ventilating holes. Care must be taken not to weaken or soil the wall at the back of the machine with the hot air from the holes.

Glass is used in this machine. It must always be mounted on the straight face.

Make sure to finger tighten the bolts 2 or 3 times, and after confirming that the bolts are inserted in the right direction, use the tool for final tightening.

Make sure to use M8 (p=1.25) bolts (Any other bolts should not be used).

For mounting metal fixtures and so forth, use our genuine parts as much as possible.

We will not be responsible in any way whatsoever for any accidents and/or damages

due to the use of parts other than our genuine parts.

Page 16

Installation conditions

We recommend mounting at a minimum of 4 points, and at 6 or 8 points as shown below if possible. Avoid mounting the display with the particular 4-point scheme shown below.

Mounting method — bad example

Mounting method — good example

A. 8-point mounting B. 6-point mounting

(Do not block ventilation holes.)

C. 4-point mounting (Metal fixture is mounted vertically.)

(Do not block ventilation holes.) (Do not block the fan.)

D. 4-point mounting (Metal fixture is mounted horizontally.)

(Take care to avoid pinching power cord, signal cable, etc.)

Page 17

Installation conditions

3.2.4 Strain on surface where equipment is installed

1 This display uses glass in its display section. When using a third-party metal fixture, check that strain is 1 mm or

less by the following method.

2 Tightly fit a thread using a force of φ 0.1psi or less diagonally through the mounting bolt openings on the mounting

surface, as shown in the drawing.

3 Measure distance L of the intersection of the strings in the center section.

The relationship between strain and L is given by Strain = L × 2.

4 If L is 0, interchange the front and rear positions of two strings and check the distance again. If the value of L is not

0, it is the true value of L. If L is 0 after the position is changed, strain is approximately 0.

* Regarding the distortion of 1 mm or below:

It is possible that the housing of this device causes a maximum distortion of about 3 mm. It is also possible that this device causes stress on the glass when this device suffers a distortion of 4 mm or more. Therefore, make sure to keep the distortion on the mounting surface within 1 mm so that the total distortion should remain less than 4 mm including the distortion of the housing itself under it.

Holes for mounting bolts

Plasma display-mounting surface (mounting metal fixture)

Thread

Plasma displaymounting surface (mounting metal fixture)

Point e is the center of the thread a-b. Point f is the center of the thread c-d. Distance between e and f = L Points e and f are indicated in an enlarged figure for more detailed understanding.

Thread

Enlarged drawing of the intersectional part A (showing the part obliquely)

Right angle

Page 18

Installation procedure

3.3 Installation procedure

3.3.1 Precautions for transportation

1 Use two workers to move packages. Do not grasp the PP band during transportation. The band may snap and

result in injury.

2 For transportation and storage, keep the package horizontal. Do not stack packages longitudinally or laterally. If

packages are transported or stored while longitudinally stacked or laterally stacked, the company is guarantee will be invalidated.

3 For transportation and storage, never stack more than ten packages, as indicated on the upper carton. 4 For transportation and storage, observe the conditions detailed on the upper carton. 5 To protect the glass surface of the display, avoid stepping on the package, placing heavy items on top, or sticking

sharp objects into the top.

* If the plasma display and fixture needs to be packed and transported again, follow the packing method and

precautions given below:

• Pack goods by reversing the procedure for unpacking given in “3.3.2 Unpacking”. Take care when replacing the

mirror mat to place the smooth face facing out, with the soft surface toward the product.

• Replace the remote control and the stand in the specified positions. If they are placed in the center of the upper

pad, the panel may be damaged during transportation.

3.3.2 Unpacking

1) Packing specifications: 1130 (W) × 295 (H) × 852 (D) 39.5 kg <40.4 kg> < > shows the PDP-V402E.

11 13

24 28

PDP-V402 Only

No. Name

1. Upper Pad A

2. Upper Pad B

3. Upper pad C

4. Upper Pad

5. Partition Box

6. Upper Carton

7. Under Carton

8. Mirror Mat

9. Literature Bag

10. Operating Instructions

11. Plasma Caution Sheet

12. Plasma Caution Sheet

13. Caution Sheet

14. Remote Control Unit

15. Battery Cover

16. Batteries (R6P, AA)

17. Vinyl Bag

18. Cable Clamp

19. Display Stand V

20. Controller Case

21. AC Power Cord

22. Bolt (Hex)

23. Washer

24. Warranty Card

25. Vinyl Pouch

26. Vinyl envelope

27. Label

28. Caution Sheet

29. Warranty Card

Page 19

Installation procedure

2) Procedure for unpacking

1 Remove the PP band. 2 Slowly lift and remove the upper carton. 3 Remove the catalogue bag (9) (instruction manuals), stand (19), and the plastic bag for (26) (accessories) on

top of the upper pad. Caution: If the upper pad (4) is removed before removing these items, the items may fall and damage the

product.

4 Remove the upper pad (4). 5 Open the mirror mat (8). 6 Remove the product. (Requires two workers to remove the set.)

3) Movement after unpacking

Moving the product after unpacking requires two workers.

• Never drag the product on the floor.

• The display screen (front protective panel) is fragile. Move it slowly, and take care to avoid striking it or scraping objects against it.

• Remove the protective film applied to the front protective panel only after construction and work are finished and dust has settled.

Page 20

Installation procedure

3.3.3 Wiring

1) Power source connection

• Refer to Power cord connection on page 24 <36, 82> of the instruction manual.

• For power source capacity, see the description given in “3.1 Installation environment, 11) Power requirements” in this manual.

2) Signal cable connection (1) Connecting to a PC

• See the description given in Connecting to a PC , on pp. 19 to 20 <26 to 29, 72 to 75> of the instruction manual.

(2) Connecting to a video cassette recorder

• See the description given in Connection to a video cassette recorder , on pp. 21 to 23 <30 to 35, 76 to 81> of the instruction manual.

(3) Precautions

• Use coaxial cables. For video signals, use the 3C-2V for lengths of 15 m or less, and the 5C-2V for lengths of 30 m or less. Since data signals are more easily degraded than video signals, use a thick cable (e.g. a 5C-2V cable) for data communications, even for lengths of 15 m or less. Try to minimize the distance between the signal transmission device and the plasma display unit.

• If a video cable is wired close to a dimmer, neon tube, air conditioner, or other device, or if it is wired in parallel to a cable television cable, display performance may be affected.

< > shows the PDP-V402E.

3) Treatment of wires

• For long-term or permanent installations, rather than short-term installations for specific events, use wires of the proper length, carefully considering the placement of all other wires.

• Place wires so that no load or force is applied to the connecting terminals. For short-term use, wires may be bundled with string. For long-term installations, form wire bunches using cable clamps.

4) Mounting cable clamp Use a cable clamp to form cable bunches in the upward direction, as shown in the drawing.

Cable clamps are supplied for bundling connection cables. Follow these steps when using cable clamps:

<Back>

Peel off the paper at the back and insert the supplied cable clamp into the mounting holes until it clicks.

Peel off the label covering the mounting holes before attaching the cable clamps. When cables are inserted in a cable clamp, keep the clamp at least 10 cm from the wall to allow

Caution

ventilation.

Page 21

Installation procedure

Page 22

Installation conditions

Outline of conditions for installing PDP-V402 system For installation space (distances from surrounding structures and so forth), make sure to carefully read this section.

Installation conditions Page

Normal installation

Rear open air *2

Vertical installation

Rear open air *2

P24 40°C

Wall hanging

Normal installation

P26

Rear clearance between 0 and 50 mm

Wall hanging

Normal installation

P26

Rear clearance of 50 mm or more Wall hanging (recessed space)

Normal installation

P28

Rear clearance between 0 and 50 mm

Wall hanging (recessed space)

Normal installation

P28

Rear clearance of 50 mm or more

Wall embedding (

Normal installation

less than

150 mm)

P30

Rear open

Wall embedding (recessed space)

Normal installation

P32

Front mesh

Box installation

Normal installation

P34

Rear mesh

Box installation

Normal installation

P36

Side mesh

Wall hanging

Vertical installation

P38

Rear clearance between 0 and 50 mm

Wall hanging

Vertical installation

P38

Rear clearance between 50 and 100 mm

Wall hanging

Vertical installation

P38

Rear clearance of 100 mm or more

Wall hanging (recessed or raised space)

Vertical installation

P40

Rear clearance between 50 and 100 mm

Wall hanging (recessed or raised space)

Vertical installation

P40

Rear clearance of 100 mm or more

Room

temperatures

30°C 35°C 40°C

35°C 40°C

30°C 35°C 40°C

40°C

35°C 40°C 35°C 40°C

30°C 35°C 40°C

35°C 40°C

30°C 35°C 40°C

35°C 40°C

PC-9800

56.4Hz

VIDEO Remarks

Machintosh

66.7Hz VGA

60Hz

OO O

OO O OO ×

OO ×

PC-9800

70.1Hz

72.8Hz 75Hz

Open air *2 without fan

and partition

Open air *2 without fan

and partition

Open air *2 without fan

and partition

×× ×

OO O

Open air *2 without fan

and partition

OO O OO ×

×× × ×× ×

Upper and lower clearances 0, left

and right clearances 100 mm

without fan and fan and partition

Upper and lower clearances 0, left

OO O

and right clearances 100 mm

without fan and fan and partition

OO O

Without fan and partition

Upper, lower, left and right

rear clearances 100 mm

OO ×

OO O

without fan and partition

Upper, lower, left and right

rear clearances 50 mm

×× ×

OO O OO ×

×× ×

without fan and partition

Upper, lower, left and right

rear clearances 50 mm

without fan and partition

OO ×

×× × ×× ×

Open air *2 without fan

and partition

OO O OO × OO ×

OO O OO ×

×× ×

OO O

Open air *2 without fan

and partition

Open air *2 without fan

and partition

Upper, lower, left and right

rear clearances 100 mm without fan and partition

Upper, lower, left and right

rear clearances 100 mm

OO ×

without fan and partition

Page 23

Installation conditions

Installation conditions Page

Wall embedding (less than 60 mm)

Vertical installation with rear open

air *2

Wall embedding (less than 150 mm)

Vertical installation with rear open air

Wall embedding

Vertical installation with front mesh

Ceiling suspension (using wires)

Vertical installation with rear open air

Ceiling installation

Downward installation with rear

clearance between 50 mm or more

Ceiling embedding (using wires)

Vertical installation with rear open air

Floor installation

Upward installation with rear

clearance between 50 mm or more

Floor installation

Upward installation with rear

clearance of 300 mm or more

Floor installation

Upward installation with rear

clearance of 300 mm or more

Floor installation

Upward installation when PDM-4001

is used

Floor installation

Upward installation when PDM-4001

is used

Wall hanging installation

Normal installation with lateral

connection

Wall hanging installation

Normal installation with horizontal

connections (up to 3 units)

Room

temperatures

P42 40ºC

35ºC

P42

40ºC 30ºC

P44

35ºC 40ºC

P46

40ºC

35ºC

P48

40ºC 35ºC

P50

40ºC 35ºC

P52

40ºC 30ºC

P54

35ºC 40ºC

35ºC

P54

40ºC 30ºC

P58

40ºC 35ºC

P58

40ºC 35ºC

P60

40ºC 35ºC

P61

40ºC

PC-9800

56.4Hz

VIDEO Remarks

Machintosh

66.7Hz VGA

60Hz

OO O

PC-9800

70.1Hz

72.8Hz 75Hz

Without fan and partition

OO O

Without fan and partition

OO × OO O

OO ×

×× ×

OO O

Upper, lower, left and right

clearances 100 mm

without fan and partition

Without fan and partition

OO O

Without fan and partition

×× ×

OO O

Without fan and partition

OO × OO O

Without fan and partition

OO × OO ×

×× ×

Without fan

×× ×

OO O

With fans

×× ×

OO ×

Without fan

×× ×

OO ×

With fans

×× ×

OO O

Without fan and partition

×× ×

OO O

Without fan and partition

×× ×

*1 : For special installations, basically, do not use PC-9800 (70.1 Hz), VGA (72.8 Hz, 75Hz) *2 : ''Open air'' means a condition where there is no interference within a radius of 300 mm.

Page 24

Special installations (Fixing on a structure)

3.4 Special installations

This display may be installed in several different positions, including wall-hanging and wall-embedding. Conditions, including temperature, may restrict the use of certain positions or installation methods. Consider installation methods and conditions, and see the description given in “3.1 to 3.3” in this chapter. All the measurement conditions in this manual are set in conformity with the following:

• 100% white light is applied.

• After sufficient aging All measurements should be performed under the same conditions. The aging time needed for measurement depends on the size of the installation space, but the standard time is approximately 2.5 hours.

“Sufficient strength to withstand” means sufficient strength to withstand a weight four times that of the main body including the metal fixture.

3.4.1 Fixing on a structure

To fix the machine on a structure, observe the following conditions: 1 When fixing on a structure, make sure to install the display in a complete open-air condition (a condition that has no

interference within a radius of 300 mm of this display).

2 After fixing on a structure, the distortion of the unit must be within 1 mm. 3 Do not block holes other than those shown blocked in the fixing figure on the next page. 4 Use a structure 20 mm or less in thickness.

(In the case of the fixing examples 1 and 4 on the next page, the thickness of the structure is not limited.)

5 If an L-shaped structure is used, the thickness of the structure must be 100 mm or less. 6 Use a structure with sufficient strength. 7 Care must be taken not to apply stress to the power cable.

* The descriptions in 2 - 7 indicate the common precautions for fixing the machine on the structure in “wall-hanging”

and “wall-embedding.”

1mm MAX.

100 mm

20 mm or less in thickness

The thickness of the examples 1 and 4 on the next page is not limited.

or less

Distortion of the unit is 1mm max.

20 mm or less in thickness

36 mm or less in width

The thickness of the examples 1 and 4 on the next page is not limited.

L-shaped structure

36 mm or less in width

Operating temperature requirements

When normally installed

• Ambient temperature requirement: 0 to 40°C (Examples 1 and 2)

When vertically installed

• Ambient temperature requirement: 0 to 40°C (Examples 3 and 4)

When installing speakers

For ambient temperature requirements, the same requirements as indicated above apply.

Page 25

Special installations (Fixing on a structure)

Example 1:

When normally installed

Ambient temperature requirement: 0 to 40°C

Example 1, 2

Example 2:

Beams

Ambient temperature requirement: 0 to 40°C

PC-9800 (56.4Hz)

VIDEO Machintosh(66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

0~40°C 0~40°C 0~40°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Example 3: Example 4:

When vertically installed

Mount the display with the fans on the upper side.

Ambient temperature requirement: 0 to 35°C

Example 3, 4

Ambient temperature requirement: 0 to 35°C

PC-9800 (56.4Hz)

VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

0~40°C 0~40°C 0~40°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 26

Special installations (Wall hanging)

3.4.2 Wall hanging

This display may be wall-mounted. Since this form of mounting affects ventilation patterns inside, observe the following requirements:

1 When mounting plate metal, avoid blocking any ventilation holes. Use plate metal of the size indicated in the

following drawing.

2 Provide space for adequate ventilation between the wall and the display. 3 Use plate metal having sufficient strength (with a safety factor of approximately four), and attach at four points (4-

point mounting) as shown below. Since wall installations involve certain hazards, always follow double-safety procedures.

4 The following table lists proper operating temperatures. Use the display within the listed range of outside air

temperature.

5 Keep deformation of the display to 1 mm, including twisting and bending.

Wall

50mm

40mm

50mm

40mm

75mm 75mm

Do not block this area at either the top or bottom.

694 mm (center indicated)

Do not block this area at either the left or right.

75mm 75mm

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Less than 50 mm 0~35°C 0~35°C Not usable 50 mm or more 0~40°C 0~40°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 27

Special installations (Wall hanging)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

The fixing method marked cannot be used for the unit. When the unit is fixed on a structure, select a structure of the proper thickness and height. Care must also be taken regarding the number of fixing bolts to be used (see “3.4.1 Fixing on a structure”).

Bad example of blocking exhaust

Beams

Page 28

Special installation (Wall hanging)

50mm

Do not block this area at either the left or right.

10mm

Basically, it is not recommended to operate this display in any confined space.

In the event that you are going to use this display in a closed space, make sure to observe the following requirements in accordance with the above drawing.

B ≥ 100mm

* No limitations of upper and lower clearances for the plasma display

Working temperature requirements

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60HZ)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Less than 50 mm 0~30°C 0~30°C Not usable 50 mm or more 0~40°C 0~40°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 29

Special installations (Wall hanging)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 30

Special installations (Wall embedding)

3.4.3 Wall embedding

This display is designed to accommodate embedding in a wall. Note that the allowable range of outside-air temperature depends on the installation conditions. Please observe the following requirements:

1 Use a metal mounting fixture that does not block the side slits or the back ventilation holes, and attach at a

minimum of four points. To avoid breaking the PDP panel, limit any twisting or bending stress applied to the display to 1 mm or less.

2 Do not use cable clamps for this installation method. Cable clamps can interfere with proper ventilation and

result in device failure.

3 Installation conditions and ambient operating temperatures:

(1) If the back of the display will be unobstructed:

100 mm

Intake

100 mm

100 mm100 mm

MAX 20 mm

Exhaust

X-Y space temperature requirements

PC-9800 (56.4Hz)

A size VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

A ≤ 150 0~40°C 0~40°C 0~40°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 31

Special installations (Wall embedding)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 32

Special installations (Wall embedding)

100mm or more

50mm or more

Punching net

100mm or more

50mm

100mm or more

10mm

Working temperature requirements

PC-9800 (56.4Hz)

VIDEO Machintosh (66.7Hz)

VGA (60Hz)

0~40°C 0~40°C 0~35°C

Aperture efficiency 50% or more

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Page 33

Special installations (Wall embedding)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 34

Special installation (Putting in a box) Rear side mesh

3.4.4 When the display is put in a box

Operating this display in confined spaces is not recommended.

• If the display is to be used in confined spaces, observe the following conditions shown in the drawing in a page to the right:

A ≥ 50 B ≥ 50 C ≥ 10 D ≥ 50

Use a mesh with aperture efficiency of 50% or more.

• Keep the temperature in the closed space "Y" and the open space "X" less than the following temperature

range. In particular, the space "Y" should be ventilated sufficiently by the air conditioner or fan so that hot air is not trapped in the space. Thus, everywhere in "Y" must be kept less than the following temperature range. If hot

air remains in the closed space, the temperature may rise, causing a malfunction or fire. As a precaution in case of accidents, the inner wall should have sufficient heat resistance or fire resistance.

Usage temperature conditions (BOX air temperature)

VIDEO

0~35 °C

PC-9800 (56.4Hz)

Machintosh (66.7Hz)

VGA (60Hz)

0~35 °C

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

0~35 °C

Page 35

Special installation (Putting in a box) Rear side mesh

Mesh

Intake side

A A

Mesh

10mm

Exhaust side

Outside air temperature measuring point

10mm

Rear view (the following area should be made of mesh)

B+50

614

Minimum area 900 cm2 or more

Mesh with aperture efficiency of 50% or more

B+50

Area 900 cm2 or more

614

A ≥ 50 B ≥ 50 C ≥ 10 D ≥ 50

B+50

A+50150A+50 150

Page 36

Special installation (Putting in a box) Mesh (side)

Operating this display in confined spaces is not recommended.

• If the display is to be used in confined spaces, observe the following conditions shown in the drawing in a page to the right:

A ≥ 50 B ≥ 50 C ≥ 10 D ≥ 50

Use a mesh with aperture efficiency of 50% or more.

• Keep the temperature in the closed space "Y" and the open space "X" less than the following temperature

Usage temperature conditions (BOX air temperature)

VIDEO

0~35 °C

PC-9800 (56.4Hz)

Machintosh (66.7Hz)

VGA (60Hz)

0~35 °C

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

0~30 °C

Page 37

Special installation (Putting in a box) Mesh (side)

Mesh

Intake side

Exhaust side

Mesh

Outside air temperature measuring point

100 mm

10mm

100 mm

B+50 mm

Minimum area 500 cm or more

567 mm

Mesh with aperture efficiency of 50% or more

A ≥ 50 B ≥ 50 C ≥ 10

B+100 mm

D ≥ 50

B+50 mm

567 mm

B+100 mm

C 100 mm

(Intake side) (Exhaust side)

Page 38

Special installation (Wall hanging (vertically wall-hanging equipment))

3.4.5 Wall hanging (vertically wall-hanging equipment)

This display is designed to accommodate a range of wall installations. For this type of installation, carefully consider all installation specifics before beginning work, since these factors can significantly affect the temperature of the air surrounding the display. Please observe the following requirements:

1 Use plate metal that keeps all single holes clear and has dimensions no larger than those given in the following

table.

2 Leave adequate ventilation space between the wall and the display. 3 Mount a metal plate with sufficient strength at each of the four positions indicated in the following figure (four-

point stopping). Mounting the display on the wall involves danger. Be sure to take double safety measures.

4 Recommended ambient operating temperatures are listed in the following table. Operate the display within this

temperature range.

5 The surface of the wall should closely approximate a perfectly flat plane. Keep deformation pressures on the

display, such as twisting and bending, at or below 1 mm.

Wall

Do not block this area to the left or right.

40mm

Do not block this area on either the top or the bottom.

40mm

75mm

694 mm (center indicated)

75mm

50mm

Working temperature requirements

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Less than 50 mm 0~30°C 0~30°C Not usable 50 mm or more

Less than 100 mm

0~40°C 0~40°C 0~30°C

Less than 100 mm 0~40°C 0~40°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDF-S03-LR).

Page 39

Special installation (Wall hanging (vertically wall-hanging equipment))

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 40

Special installation (Wall hanging (vertically wall-hanging equipment))

Basically, it is not recommended to operate this display in any confined space.

In the event that you are going to use this display in a closed space, make sure to observe the following requirements in accordance with the above drawing.

B ≥ 100mm C ≥ 100mm

Working temperature requirements

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60Hz) 50 ≤ A < 100 0~35°C 0~35°C30°C 100 ≤ A 0~40°C 0~40°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Page 41

Special installation (Wall hanging (vertically wall-hanging equipment))

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 42

Special installation (Wall embedding (vertically wall-embedding equipment))

3.4.6 Wall embedding (vertically wall-embedding equipment)

This display is designed to accommodate embedding in a wall. Since the allowable range of outside-air temperature depends on the installation conditions. Please observe the following conditions:

1 Use a metal mounting fixture that does not block the side slits or the back ventilation holes, and attach at a

minimum of four points. To avoid breaking the PDP panel, limit any twisting or bending stress applied to the display to 1 mm or less.

Do not use cable clamps for this installation method. Cable clamps can interfere with proper ventilation and result in device failure.

3 Installation conditions and ambient operating temperatures:

(1) If the space behind the wall is open

100 mm

Exhaust

Install the display with the fan on top.

100 mm

Working temperature requirements

PC-9800 (56.4Hz)

A size VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

A < 60 0~40°C 0~40°C 0~40°C 60 ≤ A < 150 0~40°C 0~40°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 43

Special installation (Wall hanging (vertically wall-hanging equipment))

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 44

Special installations (Wall hanging (Vertically installing this display by embedding in the wall)

(2) When there is a closed space behind the wall.

Aperture ratio 50% or more

B ≥ 100 C ≥ 100

Basically, it is not recommended to operate this display in a confined space.

In the event that you are going to use this display in a closed space, make sure to observe the following requirements in accordance with the above drawing.

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

A ≤ 100mm 0~35°C 0~35°C 0~30°C

*The same conditions will apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 45

Special installation (Wall hanging (vertically wall-hanging equipment))

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 46

Special installation (Ceiling suspension (using wires))

3.4.7 Ceiling suspension (using wires)

Mount the display with the fans on the upper side.

When suspending the display by wires, use a combination of two mounting rows, as shown in the diagram above (rows A - B or C - D, from rows A - D). This is done to safeguard against subjecting the display to twisting forces. Use a minimum of four mounting points.

Good example Bad example

Use the following metal fixture to keep load from centering on the two mounting points at the top. As discussed in

3.4.1 Fixing on a struc, avoid blocking any ventilation holes other than those in the shaded ( ).

When attaching cables to the ceiling, install two cables at two independent points for safety.

Wire

Metal fixture

Working temperature requirements

Use mounting screws with minimum strength equal to that of mild steel cable, or stronger screws with hexagonal socket heads. The cable must be capable of supporting a load four times as heavy as the total weight

VIDEO

of the display (30.8 kg <31.6 kg>) plus the weight of the metal fixture, if one is used. Provide auxiliary back-up cables to safeguard against breakage of main cables due to

0~40°C 0~40°C 0~40°C

PC-9800 (56.4Hz)

Machintosh (66.7Hz)

VGA (60Hz)

earthquakes etc.. < > shows the PDP-V401E.

If the display is suspended close to a wall, provide at least 300 mm clearance between that wall and the display.

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Page 47

Special installation (Ceiling suspension (using wires))

Should the distance between the wall face and the unit be 300 mm or less, treat the clearance in the rear cover of the pop or that of the fixture nearer to the wall as the clearance A and apply the wall hanging conditions in 3.4.2. wall hanging.

Metal fixture Metal fixture

PDP

A or more

Wall

Page 48

Special installation (Installation with the screen downward)

3.4.8 Installation with the screen downward

This display is designed to be installed with the screen downward, but certain uses can interfere with proper ventilation. Please observe the following conditions:

1 Use plate metal that keeps all single holes clear and has dimensions no larger than those given in the following

table.

2 Leave adequate ventilation space between the display and the ceiling. 3 Use plate metal having sufficient strength (incorporating a safety factor of approximately four), and secure at the

four points indicated in the following drawing (four-point mounting). Mounting plate metal on a ceiling involves certain hazards. Make sure you provide adequate back-up safety measures.

4 Recommended ambient operating temperatures are given in the following table. Operate the display within this

range of temperatures.

5 The ceiling should closely approximate a perfectly flat plane. Keep deformation pressures applied to the display,

such as twisting and bending, at or below 1 mm.

Ceiling

50mm

40mm

75mm

Do not block this area on either the top or the bottom.

75mm

694 mm (center indicated)

Do not block this area on either the top or the bottom.

75mm75mm

Ceiling

Working temperature requirements

PC-9800 (56.4Hz)

A size VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

50 mm or more 0~35°C 0~35°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 49

Special installation (Installation with the screen downward)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 50

Special installation (Ceiling embedding)

3.4.9 Ceiling embedding

This display is designed to accommodate embedding in a ceiling. Note that the allowable range of outside-air temperature depends on the installation conditions. Please observe the following requirements:

1 Use a mounting fixture with a shape that does not block ventilation holes on the back or disturb ventilation in

any way, and secure the display at four or more points. Moreover, when installing this display, ensure that the deformation such as twisting and bending of this display can be kept within 1 mm. Otherwise, it is likely that PDP panel will cause cracks.

2 Do not use cable clamps for this installation method. Cable clamps can interfere with proper ventilation and

result in device failure.

3 Installation conditions and ambient operating temperatures:

(1) When the space above the ceiling is not enclosed:

100 mm

Intake (holes other than

100 mm

that of fan)

Exhaust

Working temperature requirements

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60HZ)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

A ≤ 150 mm 0~40°C 0~40°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 51

Special installation (Ceiling embedding)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 52

Special installation (Installation on the floor)

3.4.10 Installation on the floor

This display is designed to accommodate floor installation, but certain specific installations may interfere with adequate ventilation. Always observe the following conditions:

1 Use plate metal that keeps all single holes clear and has dimensions no larger than those given in the following

table.

2 Leave adequate ventilation space between the display and the floor. 3 Use plate metal having sufficient strength, and attach at the four points indicated in the following drawing (four-

point mounting).

4 Recommended ambient operating temperatures are listed in the following table. Operate the display within this

temperature range.

5 The ceiling should closely approximate a perfectly flat plane. Keep deformation pressures upon the display, such

as twisting and bending, at or below 1 mm.

Floor

50mm

Do not block this area at the top or bottom.

Floor

40mm

50mm

40mm

Floor

75mm

694 mm (center indicated)

75mm75mm

Do not block this area at the left or right.

Working temperature requirements

PC-9800 (56.4Hz)

A size VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

50 mm or more 0~40°C 0~40°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Page 53

Special installation (Installation on the floor)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Bad example of blocking exhaust

Beams

Page 54

Special installation (Installation under the floor)

3.4.11 Installation under the floor

• If protective glass or similar material is used, the following installation conditions must be observed:

Floor

600 mm or more

Exhaust

Exhaust fan Exhaust port

A + 50 mm or less

60 mm or less

Exhaust

Flow of air from the air conditioner

Protective glass surface

Intake

Tempered glass, etc. (permeable)

A + 50 mm or less

60 mm or less

50mm

600 mm or more

Intake port

| Looking in the direction of the arrow (see the next page)

If the display is used in the closed space, observe the following conditions in the above environment:

A ≥ 20 mm (clearance between the protective glass and PDP) B ≥ 100 mm (clearance between the PDP and side wall) C ≥ 50 mm (clearance between the PDP and side wall) D ≥ 290 mm (clearance between the surface of the PDP and the mounting surface under

the floor) E ≥ D – 65 mm F ≥ 180 mm G ≥ 600 mm

PC-9800 (56.4Hz)

VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Without exhaust fan 0~30°C 0~30°C Not usable With exhaust fan 0~35°C 0~35°C 0~35°C

Page 55

Special installation (Installation under the floor)

Conditions for embedding under the floor

| Looking in the direction of the arrow (see the previous page)

C. L.

600 mm or more

A + 50 mm or less

60 mm or less

a = b

Fan placement....Place a fan in an upper position.

* The maximum air flow rate of the fan is 2.0 m

C. L.

In the case of two fans:

The size of the intake port is the same as that of the exhaust port. For the exhaust port only, add a fan at the position indicated in the left figure (in the case of a single fan).

/min.

Page 56

Special installation (Installation under the floor)

Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.

Beams

Bad example of blocking exhaust

Beams

Do not install the horizontal beam at the same time as the vertical beam.

Page 57

Special installation (Installation under the floor)

Page 58

Special installation (Installation under the floor (using the PDM-4001))

3.4.12 Installation under the floor (using the PDM-4001)

• If protective glass or similar material is used, the multi-installation fixture (PDM-4001) shown in the following figure is very useful.

Floor

600 mm or more

Exhaust

Exhaust fan

Exhaust port

Protective glass surface

600 mm or more

Intake

Tempered glass, etc. (permeable)

A + 50 mm or less

60 mm or less

50mm

291mm

Intake port

A + 50 mm or less

60 mm or less

Exhaust

Flow of air from the air conditioner

Multi-installation fixture (PDM-4001)

| Looking in the direction of the arrow (see the next page)

If the display is used in the closed space, observe the following conditions in the above environment:

A ≥ 20 mm (clearance between the protective glass and PDP) B ≥ 100 mm (clearance between the PDP and side wall) C ≥ 50 mm (clearance between the PDP and side wall)

PC-9800 (56.4Hz)

VIDEO Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Without exhaust fan 0~30°C 0~30°C Not usable With exhaust fan 0~35°C 0~35°C 0~35°C

Page 59

Special installation (Installation under the floor (using the PDM-4001))

Conditions for embedding under the floor:

| Looking in the direction of the arrow (see the previous page)

C. L.

600 mm or more

A + 50 mm or less

60 mm or less

a = b

Fan placement....Place a fan in an upper position.

* The maximum air flow rate of the fan is 2.0 m

C. L.

In the case of two fans:

The size of the intake port is the same as that of the exhaust port. For the exhaust port only, add a fan at the position indicated in the left figure (in the case of a single fan).

/min.

Page 60

Special installation (Horizontal connections)

3.4.13 Horizontal connections

While the display is designed to accommodate side-by-side installations, keep in mind that specific installation configurations may affect ventilation. Observe the following requirements:

1 Installation of up to three units (Horizontal connection)

The following table lists the operating temperature conditions. Use the units under conditions that keep the outside atmosphere in this range.

Partition

Unit A Unit B Unit C

In case of lateral connections, ensure that left and right partitions are provided. Be careful to install the partitions so that the air on the left and right backside of the set is not mixed up.

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60HZ)

A ≥ 50 mm 0~35°C 0~35°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR). * For the securing method, see 3.4 Special installations and 3.4.2 Wall hanging.

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Page 61

Special installation (Vertical connections)

3.4.14 Vertical connections

This machine is designed to be used vertical connection, but some operations under vertical connection may adversely affect ventilation in the machine. Therefore, observe the following conditions for safe operation:

1 Installation of up to three units (Vertical connection)

The following table lists the operating temperature conditions. Use the units under conditions that keep the outside atmosphere in this range.

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60HZ)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

50 mm or more 0~35°C 0~35°C 0~35°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Wall

Partition

Make sure to mount them so that they will not block any exhaust holes.

<Reference> Air flow rate of the fan per unit: 2 m3/min or more

* For the securing method, see 3.4 Special installations and 3.4.2 Wall hanging.

Page 62

Functions and features of standard metal fixtures

4.1 Functions and features of standard metal fixtures

Our plasma display (PDP-V402 <PDP-V402E>) features a large screen, high luminance, and high picture quality. In addition, the plasma display is so light and thin that it can be installed in a far wider area than competing displays now on the market. The PDP-V401 <PDP-V401E> is designed so that it can be installed in different ways, as we have taken the operating environment and installation structure in consideration. To take advantage of this flexibility in installation methods, you can select one of the following standard metal fixtures:

¶ Tilting stand: PDK-4001

The angle of the PDK-4001 tilting stand can be adjusted in a range from 0° to 20° from vertical. With this stand, you

can adjust the tilt of a plasma display installed on a desk or floor to suit your eyes.

¶ One-sided, ceiling-suspension the metal fixture for the plasma display: PDK-4002

With this simple support fixture, you can adjust the installation angle between ± 45° from right to left and up to 25°

down from horizontal. The depth of the display with this metal fixture at the time of installation is less than or equal to 170 mm when the display is installed vertically. This fixture can cover a large area depending on the application.

¶ Double-sided, ceiling-suspension the metal fixture for the plasma display: PDK-4003

The metal fixture for double-sided installation makes good use of the display’s thin, light structure. This fixture enables double-sided installations of less than or equal to 470 mm when the display is installed vertically, something which is not possible with other displays on the market.

¶ Ceiling-suspension metal fixture for the plasma display (hand screw type): PDK-4004

This low-cost metal fixture uses a bolt, and allows you to adjust the angle up to 25° down from horizontal. It is

suitable for installing the display in rooms having a standard ceiling height (2.40 – 2.70 m).

¶ PDP bracket: PDK-4005

The PDK-4005 bracket can be used when handling the display during transport or installation. You can also use this bracket as a frame for wire-hanging or wall-installation. It is best suited to rental applications that require speedy installation and simple and safe mounting.

¶ Wall-mounting metal fixture for plasma display: PDK-4006

This mounting fixture permits adjustable installation angles between 0 and 25 degrees. When installation is complete, the installed depth should be 125 mm or less (for vertical installations without optional speaker system). Adjust the tilt to for best visibility, depending on the particular use.

¶ Multi-display bracket for plasma display: PDM-4001

The multi-display bracket allows you to take full advantage of the thinness of the plasma display. With plasma displays of 300 mm depth or less, which was virtually impossible with conventional display, installation of a maximum 4 x 4 multiple displays (3676 x 2868 mm) is possible. Furthermore, once the multiple displays are installed, maintenance of the displays is possible using front access.

¶ Protective filter: PDA-4002

This filter is used to improve the durability of the plasma display for industrial use.

This filter prevents the plasma display from being damaged or stained due to malicious acts, and improves the

strength of the front of the panel. When the filter is mounted, the anti-reflection coating prevents the quality of images from deteriorating.

¶ Speaker system: PDP-S03-LR

The sound system employs a vertical twin-system, composed of a 2.5-cm dome corn-type tweeter at the center and newly-developed elliptical drivers 4.5 cm in width, arranged vertically. The resulting configuration system produces rich, stable sound fields. Only 7.4-cm wide, the cabinet reproduces a rich and dynamic sound range. (When the speaker is mounted to the main body of the plasma display, the operation panel on the main body may not be used.)

The work of assembling and installing the metal fixture and mounting the plasma display must always be performed by two people.

Caution

Page 63

Handling standard metal fixtures

4.2 Handling standard metal fixtures

4.2.1 Precautions on handling metal fixtures

This chapter describes how to install and handle metal fixtures specially designed for plasma displays sold by us,

PIONEER. We sell this unit on the premise that it will be installed by specialist vendors with sufficient technical skill.

The plasma display must be installed by a specialist in this work or by the dealer from which you made your purchase.

4.2.2 Precautions for vendors performing the installation

1) Before installation

Strictly observe the instructions in “3.1 Installation environment”.

2) Installation

Thoroughly read the contents of this chapter and observe the instructions.

For safety, make sure the work is performed by more than one person.

“Sufficient strength to withstand” means sufficient strength to withstand a weight four times that of the main body

including the metal fixture.

3) After installation

After installing the metal fixture, check it for strength and make sure there are no loose screws. When the plasma

display is mounted, check the installation again.

4) Delivery to the customer (1) Precautions on operation

¶ Precautions

After finishing the above checks, the installing vendor must describe the following precautions to the customer.

Even if the construction is perfect, handling the metal fixture improperly can undermine the integrity of the installation.

You should explain precautions on handling to the customer so that the customer can understand how to handle

the display.

¶ Convenient use of the plasma display

• If the display is not mounted properly, please ask the installing vendor to check and repair it.

• To prevent the display from falling or similar accidents, do not try to adjust the angle or height of the plasma

display yourself. Please ask the installing vendor to adjust it (Except the PDK-4001).

¶ Do not do the following.

The following actions are inherently dangerous. Exercise caution in handling the metal fixtures.

• Applying loads by pushing or pulling.

• Spilling water on the fixture.

• Placing something on the fixture.

• Touching screws that are part of the fixture.

(2) Notes for vendor performing the installation (Japanese only)

Once the installation is completed and checked and the above precautions have been explained to the customer,

the installing vendor must enter certain data in the Vendor’s installation notes and give these notes to the customer.

(3) Periodic inspection

Parts that are not visible from the exterior, which are either inside the display or part of the floor or ceiling on which

the plasma display is mounted, may age without obvious signs until the display falls from the mounting fixtures.

Advise the customer to ask the installing vendor or a specialist to periodically inspect the fixture and plasma display.

Page 64

Mounting standard metal fixtures (Stand: an accessory to PDP-V402 <PDP-V402E>)

4.3 Stand (an accessory to PDP-V402 <PDP-V402E>)

4.3.1 Installing the stand

1. Attach the stand to the display

using M8 commercial screws whose length equals the thickness of the table to which the fixture is attached plus 25 mm.

Front

590

100

Rear

2. Remove hole rivets A and A’ with

3. Insert the main body of the plasma

display into the stand.

4. Fix the main body to the stand with

Caution

a coin or the like.

AA'

This unit weighs 30.8 kg <31.6 kg>. In

addition, it is unstable due to its small depth,

and should be unpacked and carried by at

least two persons.

the washers and bolts provided.

For this work, use a hexagonal

wrench.

< > shows the PDP-V402E.

Page 65

(Stand: an accessory to PDP-V402 <PDP-V402E>)

4.3.2 Outer-dimensions diagram (Unit: mm)

250

Mounting standard metal fixtures

100

65 70

24.2

1.5

22.4

Page 66

Mounting standard metal fixtures (PDK-4001)

4.4 Tilting stand: PDK-4001

4.4.1 Specifications

Outer dimensions ....... 916 (W) × 346.9 (D) × 761 (H) mm

(When the plasma display is mounted vertically)

Weight ......................... 5.5 kg (metal fixture alone)

36.3 kg <37.1 kg> (metal fixture with plasma

Turning

angle

display PDP-V402 <PDP-V402E>)

Adjustable angle range

.... Up to 20° from vertical

Turning

force

Material........................ Steel pipe for general structures (STK-MR)

Treatment .................... Semi-matt black paint

Package dimensions

...... 880 (W) × 420 (D) × 185 (H) mm

Package weight........... 8.5 kg

7 Outer-dimension diagram (Unit: mm)

Stand weight: 5.5 kg

Stand weight + display weight: 36.3 kg <37.1 kg> (when PDP-V402 <PDP-V402E> is installed)

Angle of

screen

0°

20°

0°

20°

Front

22° 30°

5.8kg

8.5kg

Rear

27° 17°

7.8kg

4.5kg

20˚

190

ø10

Accessories:

Front | Front |\ Rear

Display center

761

404

892 916

Angle of screen: 0° Angle of screen: 20°

860

120

Hexagon socket button head screw (M8 × 45) ..... 6 pcs

Hexagon socket button head (M8 × 60) ................ 4 pcs

Washer..................................................................10 pcs

Round joint ............................................................4 pcs

Hexagonal wrench ................................................ 1 pc

Operating Instructions (Japanese only) ................. 1 pc

\ Rear

Display center

771.2

ø28.6 ø28.6

333 333

346.9

437.3

346.9

Working temperature requirements

PC-9800 (56.4Hz)

VIDEO

Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

0~40°C 0~40°C 0~40°C

* The same conditions apply to the working temperature re-

quirements for a speaker system (PDP-S03-LR).

The fixture is attached to the installation stand using screws. The choice of screws depends on the strength and

material of the surface on which the display is installed. Prepare suitable screws.

Page 67

Mounting standard metal fixtures (PDK-4001)

4.4.2 Assembling and installing the metal fixture and mounting the plasma display

7 Procedure for assembling the fixture

1. Insert the round joint into each end of the joint pipe.

2. Temporarily attach one joint pipe to the stand frame L or R using an M8 × 60 hexagon socket button head screw and

washer.

3. Temporarily attach the other stand frame to the other joint pipe.

Washer

Hexagon socket button head screw M8 × 60

Washer

Round joint

Joint pipe

Stand frame L

Round joint

Stand frame R

Joint pipe

Round joint

Washer

Hexagon socket button head screw M8 × 60

Washer

4. With the screen of the plasma display facing downwards, place the display on the edge of a horizontal and stable

table as indicated in the following figure. Be sure not to drop or damage the unit.

5. Fix the stand frames to the plasma display by tightening 6 M8 × 45 hexagon socket button head screws and washers.

6. Place the stand frames on a flat surface, and tighten the set screws to the joint pipes.

Hexagon socket button head screw M8 × 45

Plasma display

Washer

Table

Page 68

Mounting standard metal fixtures (PDK-4001)

Precautions for assembly

¶ First read the instruction manual. Observe the following points when attaching the stand frame to the

plasma display.

1.Use 45-mm bolts (shorter bolts).

2.Before securing the display with the bolts, verify that the positions of the display nuts match the bolt hole

positions in the stand frame.

3.When mounted to the stand frame, the display must have zero clearance and/or backlash to the stand frame,

or the plasma display nut will be damaged (Fig.1). Loosen the four bolts securing the joint pipe, as indicated by

the arrow, and adjust to remove any clearance or backlash. Then mount the display (Fig.2).

Clearance, backlash

Fig. 1 Fig. 2

7. To prevent the display from falling, tighten the screws at two points evenly. (The appropriate choice of fixing screws

depends on the material, structure, and strength of the table. Use high-quality screws.)

7 Angle adjustments

(Variable up to 20° from vertical)

Loosen these screws on the left

Do not loosen this

screw.

and right sides and decide on the

angle you want. Then, tighten

the screws.

7 Backlash adjustment

If the stand frames placed on the table have backlash,

adjust the fixture.

1. Loosen the 4 screws used to attach the joint pipes.

2. Adjust the stand frames to eliminate backlash beween

the table and the stand frames, and then tighten the

loose screws.

Page 69

Mounting standard metal fixtures (PDK-4001)

Page 70

Mounting standard metal fixtures (PDK-4002)

4.5 One-sided, ceiling-suspension metal fixture for the plasma display: PDK-4002

4.5.1 Specifications

Outer dimensions .............. 916 (W) × 300 (D) × 1162 (H) mm

(When the plasma display is mounted horizontally)

Weight ................................ 12.6 kg (metal fixture alone)

43.4 kg <44.2 kg> (metal fixture with plasma display PDP-V402 <PDP-V402E>)

Adjustable angle range ..... 25° down from horizontal, 45° to the left or right

Material .............................. Steel pipe for general structures (STK-MR)

Treatment ........................... Semi-matt black paint

Package dimensions .......... 970 (W) × 725 (D) × 230 (H) mm

Package weight ................. 19.8 kg

Accessories: Quantities in parentheses indicate those for the PDK-4003

Monitor fixing bolt .................................................6 pcs (× 12 pcs)

Flange nut ............................................................. 6 pcs (× 12 pcs)

Hexagonal socket head bolt (M5 × 16) ................. 1 pc

Hexagonal socket head bolt (M6 × 10) ................. 3 pcs

Hexagonal socket head bolt (M6 × 30) ................. 1 pc

Hexagonal socket head bolt (M8 × 75) ................. 2 pcs

Hexagonal socket head bolt (M10 × 85) ............... 2 pcs

Flat washer φ 8......................................................2 pcs

Flat washer φ 10....................................................2 pcs

Spring washer φ 8 .................................................2 pcs

Spring washer φ 10 ...............................................2 pcs

Hole cover .............................................................1 pc

Spacer ...................................................................1 pc

Pattern paper ........................................................ 1 pc

Operating Instructions (Japanese only) ................. 1 pc

Vendor’s installation notes (Japanese only) ..........1 pc

The screws used to mount the metal fixture on the ceiling depend on the strength or material of the surface on which the fixture is installed. Provide high-quality screws.

Working temperature requirements

PC-9800 (56.4Hz)

VIDEO

0~40°C 0~40°C 0~40°C

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Page 71

7 Outer-dimension diagram (Unit: mm)

Mounting standard metal fixtures (PDK-4002)

300

200

60.5

200

300

13.5 × 22

1162

805

240.5

170

325

25°

R522

45°

R469

916

45°

51118

256 102

Outline path of the plasma display when it is tilted 25°

Angle of rotation: 45° to the left or right

Outline path of the plasma display when it is tilted 25°

Page 72

Mounting standard metal fixtures (PDK-4002)

4.5.2 Assembling and installing the metal fixture and mounting the plasma display (same procedure

as for the PDK-4003)

1) Preparation

Assembling the PDK-4002 fixture requires the following tools. Prepare them before starting work. (The PDK-4003 is

assembled using the same tools.)

• Wrench or spanner (side size: 12 mm)

• Hexagonal wrench (side size: 4 mm: for M5)

• Hexagonal wrench (side size: 5 mm for M6)

• Hexagonal wrench (side size: 6 mm for M8)

• Hexagonal wrench (side size: 8 mm for M10)

In addition, the installation work requires a drill to machine the ceiling. Be sure to have one on hand.

2) Assembling and installing the metal fixture (The same assembly and installation procedures are used for the

PDK-4003.)

1. Check that the left and right monitor brackets are firmly mounted on the monitor frame.

Next, pass the center rod through the monitor frame and spacer. Insert the rod into the support COMP, pass it all the

way through, and tighten it using two M8 × 75 hexagonal socket head bolts.

2. Tighten the M5 × 16 hexagonal socket head bolt to eliminate backlash.

3. Decide where to install the fixture, and apply the supplied pattern paper to the ceiling. Make a hole in the ceiling

according to the pattern and mount the ceiling flange COMP.

The fixing screws and nuts must be chosen according to the material, structure, and strength of the part of the

ceiling on which the fixture is installed. Provide high-quality screws and nuts.

4. Pass two M10 × 85 hexagonal socket head bolts through the ceiling flange and tighten the support COMP.

5. Tighten the M6 × 10 hexagonal socket head bolt to eliminate backlash.

• Firmly tighten the bolt.

• After installing the fixture, check the strength of the fixture and ceiling installation before mounting the plasma

display.

• Double-check the safety of the installation by using the hole made in the ceiling flange COMP, as illustrated. (Use

parts with sufficient strength to withstand the weight of this product.)

Safety wire

Ceiling flange COMP

Shackle

Anchor

Safety wire

Foundation ceiling

Bolt

Reference example:

The shackle and safety wire are

used to fix the fixture onto the

foundation ceiling.

Page 73

Mounting standard metal fixtures (PDK-4002)

Pattern paper

Ceiling flange

COMP

Hexagonal socket head

bolt (to eliminate backlash) (M6 × 10)

[SME60H100FZK]

Hexagonal socket head bolt (for tilt adjustment) (M6 × 10) [SME60H100FZK]

Cable holes

Support COMP

Spacer

Flat washer

[WC100FZK]

Spring washer

[WS100FZK]

Hexagonal socket head bolt (M10 × 85)

[SME100H850FZK]

Flat washer

[WC80FZK]

Hexagonal socket head bolt (M8 × 75)

[SME80H750FZK]

Spring washer

[WS80FZK]

Hexagonal socket head

bolt (to eliminate black lash) (M5 × 16)

[SME50H160FZK]

Center rod

Monitor bracket

The figure illustrates the one-sided PDK-4002 fixture.

The PDK-4003, which is double-sided, is assembled and installed in the same manner.

Monitor frame

Hole cover

Use this hole cover to hide

the machined hole in the

suspended ceiling.

Page 74

Mounting standard metal fixtures (PDK-4002)

3) Mounting the plasma display (For the PDK-4003, the same procedure is used to mount two displays.)

1. Remove the 6 hole rivets (arranged lengthwise) from the back of the plasma display with a coin or the like.

2. Mount the monitor mounting bolt assemblies (three each for the left and right) delivered with the display in the

mounting holes on the back of the plasma display.

3. Loosen only the top mounting screws in the left and right monitor brackets, and tilt the monitor brackets all the way

(do not loosen the bottom screws).

4. Lift up the plasma display, and insert the monitor mounting bolt assemblies into the monitor brackets.

With only the top screws used to mount the monitor brackets loosened, tighten three nuts each for the left and right

monitor mounting bolt assemblies. When doing this, be sure not to twist the main body of the plasma display.

6. Adjust the angles of the top and bottom of the plasma display (variable from horizontal to 25° downward).

Decide on the angle you want while supporting the plasma display. Tighten the top screws in the left and right

monitor brackets. At this point, the monitor bracket hole will be the measure for angle adjustment. in the monitor

bracket (in 5° increments).

7. Adjust the left-to-right angle of the plasma display (it can rotate 45° left or right). Manually rotating the monitor frame,

decide on the angle you want.

Fix the monitor frame tightly using the M6 × 30 hexagonal socket bolt, which is supplied to prevent the display from

rotating.

8. Pass the connecting cable through the cable hole of the support COMP of the metal fixture, and connect it to the

connectors. If some of the connecting cables cannot pass through the cable hole because the cables are too thick,

use thinner cables or connect the cables without passing them through the cable hole.

For information on how to use the cable clamp that is provided with the fixture, refer to “3.3 Installation procedures,

3.3.3 Wiring”.

Hexagonal socket head

bolt (to prevent rotation) (M6 × 30)

[SME60H300FZK]

Standard for angle adjustment

Connecting cable

Support

COMP

To the connector on the

PDP’s main body

1. Hole rivet

2. Monitor mounting bolt assembly

Page 75

Mounting standard metal fixtures (PDK-4002)

Page 76

Mounting standard metal fixtures (PDK-4003)

4.6 Double-sided, ceiling-suspension metal fixture for the plasma display: PDK-4003

4.6.1 Specifications

Outer dimensions .............. 916 (W) × 466 (D) × 1162 (H) mm

(When the plasma display is mounted horizontally)

Weight ................................ 16.5 kg (metal fixture alone)

78.1 kg <79.7 kg> (metal fixture with two plasma displays PDP-V402 <PDP-V402E>)

Adjustable angle range ..... 25° down from horizontal, 45° to the left or right

Material .............................. Steel pipe for general structures (STK-MR)

Treatment ........................... Semi-matt black paint

Package dimensions .......... 970 (W) × 725 (D) × 415 (H) mm

Package weight ................. 25.9 kg

Accessories ........................ See the accessories to the PDK-4002

Working temperature requirements

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60Hz)

Installation angle

0 degree

Installation angle

25 degrees

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

0~35°C 0~35°C 0~35°C

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Page 77

7 Outer-dimension diagram (Unit: mm)

Mounting standard metal fixtures (PDK-4003)

200

300

60.5

200

300

13.5 × 22

1162

805

240.5

170

325

25°

R586

45°

(R586)

45°

916

45°

Outline path of the plasma display when it is tilted 25°

Angle of rotation: 45° to the left or right

Outline path of the plasma display when it is tilted 25°

45°

233 233

(466)

371 371

742

4.6.2 Assembling and installing the metal fixture and mounting the plasma display

Refer to the instructions for the PDK-4002.

Page 78

Mounting standard metal fixtures (PDK-4004)

4.7 Ceiling-suspension metal fixture for the plasma display (head screw type): PDK-4004

4.7.1 Specifications

Outer dimensions .............. 916 (W) × 240 (D) × 792 (H) mm

(When the plasma display is mounted horizontally)

Weight ................................ 5.5 kg (metal fixture alone)

36.3 kg <37.1 kg> (metal fixture with plasma displays PDP-V402 <PDP-V402E>)

Adjustable angle range ..... 25° down from horizontal

Material .............................. Steel pipe for general structures (STK-MR)

Treatment ........................... Semi-matt black paint

Package dimensions .......... 950 (W) × 800 (D) × 330 (H) mm

Package weight ................. 9.6 kg

Accessories

Monitor mounting bolt ...........................................6 pcs

Flange nut ..............................................................6 pcs

Pattern paper .......................................................... 1 pc

Operating Instructions (Japanese only) .................. 1 pc

Vendor’s installation notes (Japanese only) ........... 1 pc

The choice of screws used to mount the metal fixture on the ceiling depends on the strength and material of the part

of the ceiling on which the fixture is installed. Prepare the most suitable screws.

7 Outer-dimension diagram (Unit: mm)

8- φ 12

(30)

140

200

Working temperature requirements

PC-9800 (56.4Hz)

240

VIDEO

Machintosh (66.7Hz)

VGA (60Hz)

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

0~40°C 0~40°C 0~40°C

847

872

916

792

* The same conditions apply to the working tem-

perature requirements for a speaker system (PDP-

S03-LR).

(120)

435

25°

118

256

102

Page 79

Mounting standard metal fixtures (PDK-4004)

4.7.2 Assembling and installing the metal fixture and mounting the plasma display

1) Preparation

Assembling the metal fixture requires the following tools. Prepare all tools before starting work.

• Wrench or spanner (side size: 12 mm)

• Hexagonal wrench (side size: 6 mm for M8)

In addition, the installation work requires a drill to machine the ceiling. Prepare a suitable drill.

2) Installing the metal fixture

• This fixture is suspended from the ceiling with bolts, as shown in the figure.

• Fixing screws and nuts must be chosen according to the material, structure, and strength of the part of the ceiling

on which the metal fixture is installed. Prepare the proper screws and nuts. Secure the fixing screws and nuts at

four points to ensure a uniform load. Make sure that the screws are firmly tightened.

• Use the pattern paper delivered with the fixture to make holes in the ceiling.

After installing the metal fixture, check the strength of the metal fixture and the installation part of the ceiling

before mounting the plasma display.

• Take anti-vibration measures using a wire or the like.

Head screw bolt

Installing paper pattern

Double nut

Page 80

Mounting standard metal fixtures (PDK-4004)

3) Mounting the plasma display

1. Remove the 6 hole rivets (arranged lengthwise) from the back of the plasma display.

2. Install the monitor mounting bolt assemblies (three each on the left and right) provided with the display in the

mounting holes on the back of the plasma display.

3. Loosen only the top mounting screws for the left and right monitor brackets, and tilt the monitor brackets all the way

(do not loosen the bottom screws).

4. Lift up the plasma display, and insert the monitor mounting bolt assemblies into the monitor brackets.

5. With only the top screws used to mount the monitor brackets loosened, tighten three nuts each on the left and right

monitor mounting bolt assemblies. When doing this, be sure not to twist the main body of the plasma display.

6. Adjust the angles of the top and bottom of the plasma display (variable from horizontal to 25° downward). Decide on

the angle you want while supporting the plasma display. Tighten the top screws for the left and right monitor

brackets. At this point, the monitor bracket hole will be used for angle adjustment. in the monitor bracket (in 5°

increments).

7. When using the cable clamp provided with the plasma display to connect the connecting cable to the connectors,

refer to “3.3 Installation procedures, 3.3.3 Wiring”.

6. Standard for angle

adjustment

1. Hole rivet

2. Monitor mounting bolt assembly

Page 81

Mounting standard metal fixtures (PDK-4004)

Page 82

Mounting standard metal fixtures (PDK-4005)

4.8 PDP bracket: PDK-4005

4.8.1 Specifications

Outer dimensions .............. 916 (W) × 138 (D) × 714 (H) mm

Weight ................................ 3.3 kg (metal fixture alone)

34.1 kg <34.9 kg> (metal fixture with two plasma displays PDP-V402 <PDP-V402E>)

Material .............................. Steel pipe for general structures (STK-MR)

Treatment ........................... Semi-matt black paint

Package dimensions .......... 720 (W) × 130 (D) × 115 (H) mm

Package weight ................. 4.2 kg

Accessories

Vertical frame ......................................................... 2 pcs

Horizontal frame .....................................................2 pcs

Hexagon socket button head bolt (M8 × 18) .......... 4 pcs

Plus/minus screw (M5 × 50) ..................................8 pcs

Special eye bolt ...................................................... 4 pcs

M8 hexagon nut with spring washer .....................4 pc

M8 hexagon nut .....................................................8 pc

M8 flat washer ....................................................... 4 pc

M8 wave washer ................................................... 4 pc

M8 wave washerM5 wave washer ........................ 8 pc

Operating instructions (Japanese only) ..................1 pc

Vendor's installation notes (Japanese only) ........... 1 pc

• The screws used to mount the metal fixture to the ceiling depend on the strength and material of the part of the

ceiling in which the fixture is installed. Prepare the most suitable screws.

• For the temperature requirements for PDK-4005, see the section titled ''3. Special Installations.

Page 83

Mounting standard metal fixtures (PDK-4005)

4.8.2 Assembling and installing the metal fixture and mounting the plasma display

1) Outer-dimension diagram (Unit: mm)

• PDP bracket weight: 3.3 kg

• PDP bracket weight + display weight: 34.1 kg <34.9 kg> (when PDP-V402 <PDP-V402E> is installed)

620

714

660

400

916 590 455 400

700

528

4- 9

5320

137.8

Page 84

Mounting standard metal fixtures (PDK-4005)

2) Assembly procedure

1. Temporarily tighten the vertical frame (1) and the horizontal frame (2) by using the M5 plus/minus screw (5) and the M5 wave washer (4).

When assembling the PDP bracket, install an M8 nut, as shown, to keep the Special eye bolt from loosening.

(This step is not described in the instruction manual.)

Hexagon nut with

spring washer (4 pcs.)

Attach the nut up to the base of the bolt as far as possible.

Viewed from below.

Before screwing together the horizontal frame and vertical frame, place the frames on a flat surface, as shown, and confirm that the holes match up correctly.

Caution

Table or similar flat surface

When the frames are placed on a flat surface as above, inserting bolts into the holes is difficult.

Page 85

Mounting standard metal fixtures (PDK-4005)

2. Place the fixture on a horizontal table, tighten all bolts, and tighten the four bolts (3).

3. With the screen of the plasma display facing downward, place the display on the edge of a flat and stable table, as

shown in the figure. Be sure not to drop or damage the display.

PDP bracket

Table

4. Tighten the assembled PDP bracket at four points using M8 hexagonal socket button head bolts (9) and M8 wave washers (0).

3) Application example

With the PDP bracket mounted, you can install the plasma display (except the PDK-4003, PDK-4006) to a PIONEER

standard metal fixture.

As indicated in the figure, you can use the fixture as a handle during transport or installation.

Page 86

Mounting standard metal fixtures (PDK-4005)

4) Installation example

During installation, strictly observe the related operating conditions in “3.4 Special installation”.

(Note) When hanging by wires using eyebolts, the display will tilt forward by approximately 20 degrees due to its

weight distribution. Therefore, take this into consideration in advance when hanging it by wires.

20˚

7 Wire hanging

Attach wires to the bolts, as indicated in the figure.

To attach the wires to the ceiling, secure two wires at

two independent points for safety.

Wire

• To keep the plasma display main body from vibrating,

fix the main body by attaching wire to the bottom bolt.

• Use wires strong enough to withstand the total weight

Special eye

bolt

PDP bracket

(30.8 kg <31.6 kg> for the plasma display itself plus

3.3 kg for the PDP bracket).

Caution

< > shows the PDP-V402E.

Wire

Use the Special eye bolt only at the specified locations. Improper use of Special eye bolts within the plasma display main body may damage the display's blind nut.

Do not attempt to correct tilt by applying downward load with the wires. Doing so may apply excessive load upon and damage the wire connections and metal mounting fixture.

Page 87

Mounting standard metal fixtures (PDK-4005)

7 Suspending connected plasma displays using wires

More than one display can be connected, as shown in the figure. (Maximum: 3 displays)

When wires are fixed to the ceiling, use two wires fixed at two independent points.

Hole (9-mm dia.)

• To prevent plasma displays from tilting, fix them with

wires that pass through the bottom bolts.

• When more than two displays are to be hung, use

as many wires as needed to withstand the total

weight (30.8 kg <31.6 kg> for a plasma display and

3.3 kg for a PDP bracket).

• For the temperature or other conditions, see the

description in “Special installation, Ceiling

suspension (using wires).”

< > shows the PDP-V402E.

Wire

Hole (9-mm dia.)

Caution

Strength when special eye bolts are used It is possible to connect three units in total using special eye bolts. Do not connect four or more units, because there is a likely danger of wire attachments and fixtures being broken due to excessive load.

Page 88

Mounting standard metal fixtures (PDK-4006)

4.9 Wall hanging metal fixture for the plasma display : PDK-4006

4.9.1 Specifications

Outer dimensions .............. 912 (W) × 42 (D) × 589 (H) mm

Weight ................................ 6.7 kg (metal fixture alone)

37.5 kg <38.3 kg> (metal fixture with two plasma displays PDP-V402 <PDP-V402E>)

Material .............................. Steel pipe for general structures (STK-MR)

Treatment ........................... Semi-matt black paint

Package dimensions .......... 885 (W) × 270 (D) × 80 (H) mm

Package weight ................. 7.6 kg

Accessories

Vertical frame ......................................................... 2 pcs (for the left side and the right side)

Lateral frame .......................................................... 2 pcs

Hexagonal socket frange bolt ................................. 8 pcs

Monitor fixing bolt .................................................. 4 pcs

Hexagonal wrench ................................................. 1 pc

The operating environmental temperature must be kept within the range of 0 to 35 °C when this fixture is used to install the display. When the angle is 5 degrees or more, you may use the display at 0 to 40 °C. For details, see

“ 4.9.2 7), Recommended ambient operating temperature.”

• Recommended ambient operating temperature (in the open state)

Wall Wall

Angle: less than 5°

Operate at 0 to 35 °C.

When PC75Hz is input, however, operate at 0 to 30°C. (Do not cover the metal fixture or the sides of the display main body.)

Working temperature requirements

VIDEO Machintosh (66.7Hz)

May be used between 0 to 40 °C.

When PC75Hz is input, however, operate at 0 to 30°C. (Do not cover the metal fixture or the sides of the display main body.)

PC-9800 (56.4Hz)

VGA (60HZ)

5° or more (117mm or more from Wall)

Angle: 5° or more

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Angle: Less than 5° 0~35 °C 0~35 °C 0~30 °C

Angle: Equal to or

greater than 5°

* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).

0~40 °C 0~40 °C 0~35 °C

Page 89

Mounting standard metal fixtures (PDK-4006)

4.9.2 Assembling and installing the metal fixture and mounting the plasma display

1) Outer-dimension diagram (Unit: mm)

Weight ................................. 6.7 kg (metal fixture alone)

Weight ................................. 37.5 kg <38.3 kg> (metal fixture with plasma display PDP-V402 <PDP-V402E>)

(27)

860±1.0

455

8 – 9 (f 23)

107

43 32

3.2

(268.5)

25°

(124.8)

500

107

355 455

555 655

8-21 x 9 slot (35 x 23)

912

(916)

400

580

(597.1)

5045

2 (speaker mounting fixture)

500

589

(35.9)

Page 90

Mounting standard metal fixtures (PDK-4006)

2) Precautions before assembly

• The vertical frame is for the left side and the right side.

Mount the frame so that the hexagonal socket faces outward for both the left and right sides.

• Set a lateral frame with the shorter socket diameter closer to the wall side.

A total of 14 holes are involved in mounting the frame to the wall.

3) Assembly procedure

1. Loosen the screw in a and remove one end of the hook fixture.

Loosen the screw until the screw completely

disappears from this hole.

2. Hold the top of the vertical frame and spread it by approximately 10 cm.

3. Mount the lateral frame to the vertical frame.

Assemble the frames so that the hexagonal socket face outside.

This face should face toward the wall. (The socket with the shorter diameter

should be closer to the wall.)

This face should face toward

the wall.

Hexagonal wrench

Tighten the bolt with a hexagonal wrench, holding the bolt head with one finger.

Page 91

Mounting standard metal fixtures (PDK-4006)

4) Mounting the monitor fixing bolt to the plasma display

1. Mount the monitor fixing bolt at four points on the rear of the plasma display.

49.8

860

590

48.8

14-M8 (with φ 16 hole rivet)

104104

250

660

250

101.5

Make the end of the nut 4 flush with the

screw.

2. Mount the assembled metal fixture to the wall.

Mount the assembled metal fixture to the wall, using screws or bolts, attaching at a minimum of four points (shown below as b). The choice of screws or bolts here should be made based on the specific composition and

strength of the wall.

Caution

Mount the fixture after checking the strength of the wall and beams.

Caution: Mount one of the four groups bs to the wall at four points

Page 92

Mounting standard metal fixtures (PDK-4006)

3. After securing the fixture with screws, open it as shown in the figure and tighten the screws c on the left and

right sides of the vertical frame.

Wall side

5) Mounting the plasma display

1. As shown below, two workers should hold the left and right ends of the plasma display and insert four monitor

fixing bolts into the mounting fixture holes. First insert the bolts in the bottom holes, then in the top holes.

Insert a monitor fixing bolt into the hole of the mounting fixture and set it down.

Tighten the screw from above to prevent the bolt from falling out.

2. The display mounting is complete. Now set the optimal angle.

Display

Tighten the nut.

Page 93

Mounting standard metal fixtures (PDK-4006)

6) Setting the optimal angle

This metal fixture is infinitely variable in a 25° range. This

work requires two workers.

1. Loosen the left and right screws c of the vertical

frame.

2. Lowering the arm, press against the display to get

the best angle.

3. When the desired angle is achieved, tighten the screws c on both sides.

When the monitor is flat against the wall, use screws to

connect the variable side and fixed side of the hook fixture shown above. (Use screws in a.) Tighten the left-and right-side screws c.

Wire, flat bar

After setting the angle, use screws a and a wire or flat bar to prevent

the frame from opening.

If the installation angle exceeds five degrees, make sure to secure the metal fixture using additional wires and flat

bars.

Measure the degree of opening relative

to the wall, X, to obtain the standard for

the set angle.

X Angle

117 mm 5° 173 mm 10° 229 mm 15° 282 mm 20°

Page 94

Mounting standard metal fixture (PDM-4001)

4.10 Partition Multiple installation fixture

4.10.1 Specification

Outer dimension .............................................................. 919 (W) X 290.8 (D) X 717 (H) mm

(Without sliding)

Weight ............................................................................. 20.6 kg (Metal fixture only)

51.4 kg (metal fixture + plasma display PDP-V402)

Material ........................................................................... Steel pipe for general structures (STK-MR)

Treatment ........................................................................ Semi-matte black coating

Packaging dimension ....................................................... 990 (W) X 800 (D) X 310 (H) mm

Packaging Weight ............................................................ 27.0 kg

Accessories

Cover

Monitor securing bolts .................................................... x 1

Hexagon bolts (M10 X 100) ............................................. x 4

Nuts (M10) ...................................................................... x 6

Washers .......................................................................... x 6

Spring washers ................................................................ x 6

Tapping threads ............................................................... x 3

Chain ............................................................................... x 1

Tag ................................................................................... x 3 (Red, blue and yellow)

Operating instructions ..................................................... x 1

Information on installation contractors ............................ x 1

For safety reasons, ensure that two workers carry out mounting and installation work together.

Caution

PC-9800 (56.4Hz)

Clearance A to the wall VIDEO Machintosh (66.7Hz)

VGA (60Hz)

Two units 0~40°C 0~40°C 0~35°C

Three units 0~35°C 0~35°C 0~30°C

Four units 0~35°C 0~35°C 0~30°C

Make sure to provide with partitions for left and right sides when making lateral connections. When installing in a series side by side, there is no need for a left and right partition.

PC-9800 (70.1Hz)

VGA (72.8Hz, 75Hz)

Page 95

Mounting standard metal fixture (PDM-4001)

4.10.2 Outer dimensional drawing Unit: mm

Weight ....................................................................... 20.6 kg (metal fixture only)

51.4 kg (metal fixture + plasma display PDP-V402)

870

600

919 (metal fixture outer dimension)

717 (metal fixture outer dimension)

6- ø 6

12 Through hole

120

(when sliding: 229)

Sliding frameMain body

PDP

210

877

210

158.5

120

560

400

870

711.9

Front view

6- ø 12 3.5

2- ø 12 Through hole

8- ø 12 Through hole

Locking metal fitting

(When a chain is attached and pulled down, it can cause

the frame to slide.)

6- ø 12 Through hole

200 10

Page 96

Mounting standard metal fixtures (PDM-4001)

4.10.3 Installation conditions

1) Load carrying capacity of the floor

The floor should be level and with an even surface, and it should have a sufficient load carrying capacity of its own.

Especially, when the floor consists of boarding, the floor may cause deformation or deflection, if the weight of this

system is put near the middle of reinforcing crosspieces under the floor, depending on where such crosspieces are

located. In this case, make sure to spread out the weight on the floor, using solid boarding sufficient enough to resist

the deformation or deflection caused over time. A concrete floor sometimes may be not good enough for horizontal

installation, because of an uneven surface. In such a case, make sure to take similar corrective measures so that the

floor can be leveled and even.

2) Height of the ceiling

Ensure that the distance from the top of this system to the ceiling is at least 30 cm. If there are an air outlet of an air-

conditioner or a lighting display in the upper area, it is necessary to pay sufficient attention because they may cause

problems due to dust, temperature, humidity and water droplets. Moreover, when the system is going to be fully

covered with furnishings, make sure to provide a process to eliminate the heat accumulated on the top panel. Otherwise,

it may cause problems.

3) Front space

It is possible to pull out the PDP main body forward using the sliding frame. For maintenance, make sure to provide a

sufficient working space on the front side.

4) Space on both sides and backside, and fan unit

They all depend on the installation conditions.

Make sure to follow the installation conditions as shown in the operating environment requirements.

For a fan unit, see the attached standard specification and drawing.

5) Stacking units

It is possible to vertically install up to four units.

For installation of up to three units, make sure to use a base plate and cradles, and take measures to prevent shifting.

Moreover, when you are going to vertically install four units of displays, make sure to use anchor bolts for secure

installation.

It is not possible to vertically install five or more units.

Caution

6) Installations works to prevent shifting.

• For installation, make sure to use base plates and cradles.

(See the attached cradle and base plate drawing based on our recommendation.)

• Ensure that all necessary measures are taken to prevent shifting, because it is likely that the system may move or turn

due to earthquakes and accidents (It is recommended to use anchor bolts for secure installation). If it is not possible

to use anchor bolts, then use wires to secure the display.

Note) For wire mounting, make sure to use the holes shown in Figure in Page 113.

• For securing on the floor or the wall, everything depends on the materials of installation (securing) location. For

installation and mounting, make sure to consult with a specialized installation contractor.

Page 97

Mounting standard metal fixtures (PDM-4001)

7) Calculating calorific values

Assume that the power consumption per unit is 400 W, to be on the safe side. As most of

the consumed power is converted into heat, power consumption is roughly equal to

generated heat. 1 Conversion to calories

[W] X 0.86 = [kcal/h]

Calorific value per plasma display:

400 x 0.86 = 344 [kcal/h]

2 Conversion to British thermal unit (B.t.u./h)

[W] X 3.41 = B.t.u./h]

Calorific value per plasma display

400 x 3.41 x =1364 [B.t.u./h]

No. of surfaces Calorific value [kcal/h] British thermal unit [B.t.u./h]

1 surface 344 1364

4 surfaces 1376 5456

9 surfaces 3096 12276

12 surfaces 4128 16368

16 surfaces 5504 21824

8) Temperature and humidity requirements

• Strictly observe the following requirements for the temperature and humidity at the

site:

[1] Allowable operating temperature : 0 to 35ºC (no condensation)

[2] Allowable operating humidity : 20 to 80%

[3] Storage temperature : - 10 to 45ºC (as packed)

• Moisture is strictly prohibited. The shape of this product is vulnerable to the external effects. When installing this

display closer to an air outlet of an air conditioner or a water fountain, where it is highly humid, make sure to take

perfect waterproofing measures.

In a building that has newly been built, it may be highly humid due to the moisture coming out from the concrete. Pay

full attention to this factor.

• It is never advisable to install such delicate electronic equipment as this system in a highly humid environment. If a

higher temperature is even slightly anticipated, however, please take the following precautions:

* Never install this system in such an environment that exceeds the scope of the recommended installation

conditions.

* Provide for a suitable grounding.

* Make sure that there will be no condensation.

* Install it where the general public will not be able to touch it.

* Ensure that no water droplets come in contact with any part of the display.

Page 98

Mounting standard metal fixtures (PDM-4001)

9) Power supply requirements

When it consists of some multiple systems, never provide the power from the existing

power outlet because it is extremely dangerous to do so. Make sure to provide the power

from the distribution panel. 1 Power voltage

Guaranteed operating voltage for a plasma display is +/-10% of the rated voltage. It is necessary to have a power

voltage of more than 100V (102 V to 105 V) without any load.

Ensure that the voltage will not drop below 96 V, when all the power has been turned ON.

If it drops below 96 V, it may be necessary to replace the power cable from the distribution panel to the plasma

display with a thicker one.

2 Calculate the power consumption of a plasma display at 400 VA per unit, to be on the safe side. When it is going to

be connected with any other equipment, take the power consumption of such other equipment into consideration.

When the total current capacity is obtained, make sure to derive the power from the power distribution panel

though a circuit breaker, allowing for about 25% or more extra power.

In Japan, it is customary to use 15 A to 20 A per circuit. If the total power consumption is higher than this, it is

necessary to increase the number of circuits, say, by two or three additional circuits.

No. of surfaces

of a plasma display unit

1 surface 400VA 4A

4 surfaces 1600VA 16A

9 surfaces 3600VA 36A

12 surfaces 4800VA 48A

16 surfaces 6400VA 64A

Moreover, when the power for a plasma display is ON, the inrush current is about 70A. If it is composed of some

multiple systems, make sure not to turn ON all the systems at one time, but to turn ON one system after another.

If all the systems are turned ON at one time, the circuit breaker may be tripped.

3 Power supply breaker

To reduce the noise, the plasma display has a built-in power line filter. For this reason, a leakage current of 0.5 mA

is passing throughout the circuit. In case that a leakage breaker is provided, confirm that the leakage current sensivity

is greater than the leakage current value of the plasma display to be used.

10) Cautions for using base plates and cradles

Make sure to install so that the system remains horizontal. We will not be responsible in

any way whatsoever for any damages due to defective installation and/or mounting of

this system, or any natural disasters.

Power capacity Current capacity

Page 99

Mounting standard metal fixtures (PDM-4001)

4.10.4 Before installation and assembly

1) Check the following items:

[1] Dimension of the installation site, space of the backside, and distance from the ceiling.

[2] Horizontal angle and strength of the floor, and whether the floor is uneven or not.

[3] Location of the power supply

[4] Installation site

Whether any reinforcement is needed for the floor or the wall (reinforcing covers, sheet or floor plate); whether

the width of the route or passage to bring in and bring out the display is sufficient; whether there is an elevator

available or not (if available, the size and load limitations); and whether there is any air flow passage of an air

conditioner and so forth.

[5] Site, specification, configuration, and kind of image of the transmitter.

[6] Model No. of the display to be used and the quantity, etc. of machinery parts (Check according to the list)

Check if the quantity of the machinery parts to be brought in is all ready product by product.

* The same person should do all of this checking.

2) Necessary tools for assembly

• No. 2 Phillips (+) driver (magnetized)

• Stepladders or trestles x 2 (the height depends on the No. of units and height of the installation site)

• Ring spanners (12, 13) x 2 pieces each

• Spanners (12, 13, 17) x 2 pieces each

• Hexagon socket wrench (diagonal: 6 cm for M8) x 1

3) System flow chart for assembly

Confirm the flatness of the installation surface (floor, etc.)

Align the front and rear surfaces as well as the flatness

Take measures to prevent shifting

Is a fan or partition needed? (For special installations etc)

Provide partitions and fans for

Place a base plate

Place cradles

and height of left and right cradles.

Secure the cradles and base plate.

Tighten the cradles on the left and right sides.

Up to 3 units

Use anchors, etc. to secure

Place multiple metal fixtures, and align left and right,

and front and rear before tightening

each multiple unit.

4 units

Connect the left and right sides of the multiple frames

Repeat the same procedure for

as many units as necessary

Mount the main body of a plasma display

Carry our wiring, etc.

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Mounting standard metal fixtures (PDM-4001)

4.10.5 Installation and assembly

1) When installing multiple installation fixtures on the floor

When installing the multiple installation fixtures on the floor, make available the cradles and base plates as shown in

figure 4.11.5-1.

Prepare as many cradles and base plates as necessary, depending on the combination.

Here is reference information on how to make cradles and base plates.

The size of the base plate shows a case where the base plate is not fixed to the floor.

When it is fixed to the floor, decide the A size and B size as shown in Figure 4.11.5-7, after taking the strength, etc. into

consideration.

Note) Where the floor condition is unstable, it is necessary to take measures against falling regardless of the number of

stacking units.

For two units For three units

Figure 4.11.5-1)

Here are some reference drawings and additional information.

• Reference drawing of a cradle (Figure 4.11.5-2))

• Reference drawing of a base plate (Figure 4.11.5-3))

• Dimension of base plates for two or more columns of three units (when not fixed to the floor).

• Dimension of base plates for one column of two units and one column of three units (when not fixed to the floor).

• Reference drawing of 2 x 2 = 4-surface multiple installation (Figure 4.11.5-7)

• Reference drawing of 3 X 3 = 9-surface multiple installation (Figure 4.11.5-8)

• Reference drawing of 4 x 4 = 16-surface multiple installation(Figure 4.11.5-9)

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