Pioneer PDP-V402, PDP-V402E, PDP-V402TM Service Manual
TECHNICAL MANUAL TECHNICAL MANUAL
TECHNICAL MANUAL
TECHNICAL MANUAL TECHNICAL MANUAL
(ver.1.0)(ver.1.0)
(ver.1.0)
(ver.1.0)(ver.1.0)
Plasma Display:
PDP-V402/V402E
Ceiling-suspension metal fixture for plasma display:
PDK-4001 PDK-4006
PDK-4002 PDM-4001
PDK-4003 PDA-4002
PDK-4004 PDP-S03-LR
PDK-4005
This manual gives precautions, general information, and examples for installation and handling of the plasma display
and its metal fixtures.
Carefully examine the structure, material, strength, and environmental conditions for the site at which the display is to
be installed before selecting an installation method. If the site is unsatisfactory, venders should not sell or install the
equipment.
For safety
In this manual, this symbol indicates important
precautions. Read these precautions carefully.
[Installation]
¶ We sell this equipment on the assumption that it
will be installed by a specialist with adequate training.
The equipment must be installed by trained vendors
or by your dealer.
¶ We are not responsible for injuries or damage
resulting from choice of unsuitable installation sites,
problems in assembly and installation, improper
installation, or natural disasters.
Note:
• We are not responsible for damage caused by defective
parts supplied by third parties.
• The performance of the equipment is guaranteed only
when assembly and adjustment are performed as
described herein.
• The specifications and descriptions given in this
technical manual are subject to change without notice.
Contents
Features .................................................................................................................................................... 4
Specifications ............................................................................................................................................ 6
2.1 List of specifications ...................................................................................................................................... 6
2.2 Outline drawing ........................................................................................................................................... 7
2.3 Part names .................................................................................................................................................. 8
2.4 Various pin arrangements ............................................................................................................................. 9
2.5 Remote control ......................................................................................................................................... 10
2.6 Remote control case ................................................................................................................................. 11
Installation................................................................................................................................................ 12
3.1 Installation environment ............................................................................................................................ 12
3.2 Installation conditions ............................................................................................................................... 14
3.2.1 Radiation............................................................................................................................................ 14
3.2.2 Calcu lating calorifi c values ................................................................................................................. 14
3.2.3 Installation position ............................................................................................................................ 15
3.2.4 Strain on surface where equipment is installed ................................................................................. 17
3.3 Installation procedure ................................................................................................................................18
3.3.1 Precautions for transportation ........................................................................................................... 18
3.3.2 Unpacking.......................................................................................................................................... 18
3.3.3 Wiring ................................................................................................................................................ 20
3.4 Special installations ................................................................................................................................... 24
3.4.1 Fixing on a structure .......................................................................................................................... 24
3.4.2 Wall hanging ...................................................................................................................................... 26
3.4.3 Wall embedding................................................................................................................................. 30
3.4.4 When the display is put in a box ........................................................................................................ 34
3.4.5 Wall hanging (vertically wall-hanging equipment) .............................................................................. 38
3.4.6 Wall embedding (vertically wall-hanging equipment) ......................................................................... 42
3.4.7 Ceiling suspension (using wires) ....................................................................................................... 46
3.4.8 Installation with the screen downward.............................................................................................. 48
3.4.9 Ceiling embedding ............................................................................................................................. 50
3.4.10 Installation on the floor ...................................................................................................................... 52
3.4.11 Installation under the floor ................................................................................................................. 54
3.4.12 Installation under the floor (using the PDM-4001) ............................................................................. 58
3.4.13 Horizontal connections ...................................................................................................................... 60
3.4.14 Vertical connections............................................................................................................................. 61
Mounting standard metal fixtures ........................................................................................................... 62
4.1 Functions and features of standard metal fixtures ......................................................................................... 62
4.2 Handling standard metal fixtures .............................................................................................................. 63
4.2.1 Precautions on handling metal fixtures .............................................................................................. 63
4.2.2 Precautions for vendors performing the installation .......................................................................... 63
4.3 Stand (an accessory to PDP-V402 <PDP-V402E>) .................................................................................... 64
4.3.1 Installing the stand............................................................................................................................. 64
4.3.2 Outer-dimensions diagram (Unit: mm) .............................................................................................. 65
4.4 Tilting stand: PDK-4001 ............................................................................................................................. 66
4.4.1 Specifications ..................................................................................................................................... 66
4.4.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 67
4.5 One-sided, ceiling-suspension metal fixture for the plasma display: PDK-4002 ........................................ 70
4.5.1 Specifications ..................................................................................................................................... 70
4.5.2 Assembling and installing the metal fixture and mounting the plasma display
(same procedure as for the PDK-4003) .............................................................................................. 72
4.6 Double-sided, ceiling-suspension metal fixture for the plasma display: PDK-4003 .................................. 76
4.6.1 Specifications ..................................................................................................................................... 76
4.6.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 77
4.7 Ceiling-suspension metal fixture for the plasma display (head screw type): PDK-4004 ....................................... 78
4.7.1 Specifications ....................................................................................................................................... 78
4.7.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 79
4.8 PDP bracket: PDK-4005 ............................................................................................................................ 82
4.8.1 Specifications ..................................................................................................................................... 82
4.8.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 83
4.9 Wall hanging metal fixture for the plasma display: PDK-4006......................................................................... 88
2
Contents
4.9.1 Specifications ...................................................................................................................................... 88
4.9.2 Assembling and installing the metal fixture and mounting the plasma display ................................. 89
4.10Partition Multiple installation fixture ............................................................................................................... 94
4.10.1 Specification ...................................................................................................................................... 94
4.10.2 Outer dimensional drawing ................................................................................................................ 95
4.10.3 Installation conditions ........................................................................................................................ 96
4.10.4 Before installation and assembly ....................................................................................................... 99
4.10.5 Installation and assembly ................................................................................................................. 100
4.11Protective filter: PDA-4002 ..................................................................................................................... 120
4.11.1 Specifications and features (Protective filter: PDA-4002) ................................................................ 120
4.11.2 Specifications ................................................................................................................................... 120
4.11.3 Mounting the PDP bracket (PDK-4005) with PDA-4002 mounted ................................................... 123
4.12 Speaker system: PDP-S03-LR ............................................................................................................... 124
4.12.1 Before operation .............................................................................................................................. 124
4.12.2 Specifications ................................................................................................................................... 124
4.12.3 Assembling and installing the metal fixture and mounting the plasma display ............................... 125
4.12.4 Precautions for mounting various metal fixtures after the optional speakers are
attached to the plasma display main body....................................................................................... 128
Adjustment ......................................................................................................................................................... 132
5.1 Before Biginning adjustments ................................................................................................................ 132
5.1.1 Operation mode ............................................................................................................................... 132
5.1.2 Combination in use of remote, unit operating panel, and PC .......................................................... 133
5.1.3 List of adjustable items.................................................................................................................... 134
5.1.4 Picture quality and white-balance adjustment memory ................................................................... 136
5.1.5 Phase-adjustment memory.............................................................................................................. 137
5.1.6 Last memory.................................................................................................................................... 138
5.1.7 Aging................................................................................................................................................ 139
5.2 Menu mode ............................................................................................................................................ 140
5.2.1 Various adjustments and setting ..................................................................................................... 140
5.3 Integrator mode ...................................................................................................................................... 144
5.3.1 Adjustments and setting in the integrator mode ............................................................................. 144
5.3.2 Precautions ...................................................................................................................................... 153
5.4 RS-232C adjustment mode .................................................................................................................... 154
5.4.1 Precaution ........................................................................................................................................ 154
5.4.2 Interface........................................................................................................................................... 154
5.4.3 RS-232C commands table ............................................................................................................... 156
5.4.4 List of GET commands .................................................................................................................... 158
5.5 KEY LOCK/UNLOCK ............................................................................................................................... 160
5.5.1 Functions ......................................................................................................................................... 160
5.5.2 Setting method ................................................................................................................................ 161
6.1 Pseudo contour ...................................................................................................................................... 161
6.2 Precautions ............................................................................................................................................. 162
Warning
• To prevent damage or injury, carefully read and follow this manual and all labels provided on the main display
body before undertaking assembly, installation, movement, or adjustment.
• To prevent fire and electric shock resulting from moisture infiltration, never use this system outdoors.
• To prevent injury, take care when handling the system's sharp edges.
• When installing the system at a height, create an off-limits zone to prevent injury or secondary damage in case of
falling equipment.
• To prevent fire and electric shock, never place foreign objects within or make modifications to the equipment.
• Always observe the following operating environmental conditions:
Temperature : 0 °C to 40 °C
Humidity : Relative humidity 20% to 80%
• Make sure the site is well-ventilated, and take care to maintain adequate ventilation following installation.
3
Features
Features and functions of the plasma display (PDP-V402/V402E)
¶ Layout Freedom and Slim Design
Layout freedom is enhanced by providing the highest level of thinness and lightness in the industry (Thinness: 88
mm, Weight: 30.8 kg).
The thin, light form of the plasma display panel provides immediate improvement of operating conditions by increasing
the potential installation locations and style coordination for smooth integration into a variety of applications.
¶ Materialization of higher luminance and picture quality
Improved efficiency of the driving current provides even higher luminance.
Adoption of a black stripe and improved filters provides better daylight contrast and color fidelity.
¶ Flexible Response to a Wide Band of Input Signals
VIDEO signals and 640 x 480 dot (VGA) PC signals are displayed with great clarity.
Connection of the exclusive high performance down converter (Scheduled for release soon) enables broad response
up to 1024 x 768 dot (XGA) PC signals, and provides the optimum solution for sharp resolution to prevent loss of
information such as fine characters and lines.
¶ Best display for industrial and public purposes
Our plasma display (PDP-V402/V402E) is specifically designed for use as an industrial display. It has been designed
to provide the following features:
• An aspect ratio of 4:3 optimal for use as a public display
• A versatile mounting structure and metal fixtures permitting wall or vertical installation
• Equipped with integrator mode that enables fine adjustment of white-balance
• Provided with RS-232C as an external control interface
• Color temperature (white-balance) changeover function to allow retakes
• Equipped with a full set of input/output terminals (four input systems and one output system) capable of
handling a wide range of applications
• Operating state monitoring function
• Priority input auto switching mode
• Key lock function to prevent tampering
• OSD (On Screen Display) ON/OFF function
Our plasma display has been designed for durability and reliability, features required in industrial displays. Its features
and quality allow use in a wide range of applications and locations.
4
Features
5
List of specifications
2.1 List of specifications
Light emission panel...... 40-inch plasma display panel
Aspect ratio ............................................................. 4:3
No. of pixels ................... 640 × 480 (adaptable to VGA)
Pixel pitch
........... 1.26 (horizontal, RGB trio) × 1.26 (vertical) mm
No. of gradations ................................ 256 gradations/
16,770,000-color full color
View angle ............................ Horizontal : 160° or more
Vertical : 160° or more
Input/output terminals
RGB Input
1 BNC Terminal R, G, B (fixed to 75 Ω input)
Analog R, G, B (fixed 75 Ω input, G-on Sync input)
HD (H/V SYNC), VD (switching between 75 Ω /2.2 kΩ
input)
Switch VD according to the sync output impedance
of the connector. Switch VD to 2.2 kΩ except when
the sync output impedance is 75 Ω. (The terminal is
factory-set to 75 Ω.)
2 Mini Dsub 15P
Analog RGB, 0.7 Vp-p, 75 Ω input, G-on Sync input
(Sync 0 - 3 Vp-p)
Synchronization:
HD, VD 2.2 kΩ input, 2.0 - 5.0 Vp-p (Positive/Negative),
G-on Sync switch (G-on Sync ON/OFF Change over)
Turn the switch on only if images become greenish
(when the G-on Sync signal is applied) at RGB2 input.
Under normal circumstances, the switch is left off.
(The switch is factory-set to G-on Sync OFF.)
Video input ...... Single-system BNC terminal 75 Ω input
Composite 1 Vp-p
Y/C input .......... Double-system BNC terminal 75 Ω input
Control input.... Dsub 9P (RS-232C control)
Video output .... Single-system BNC terminal 75 Ω output
(Note: Up to four units, including the unit
to which the signal is first input, may be
connected when the equipment is
connected in series using this output
terminal. However, increasing the
number of connected units may increase
the noise.)
Applicable sources
1 Video system: NTSC <PAL/NTSC Dual>
2 Computer system
1.Resolution
AT-compatible:VGA (640 dots × 480 lines)
Macintosh: 13-inch mode (640 dots × 480 line)
PC-9800: Normal mode (640 dots × 400 line)
2.Synchronizing frequency:
AT-compatible: 31.5 kHz (horizontal), 59.9 Hz (vertical)
37.9 kHz (horizontal), 72.8 Hz (vertical)
37.5 kHz (horizontal), 75 Hz (vertical)
Macintosh: 35 kHz (horizontal), 66.7 Hz (vertical)
PC-9800: 24.8 kHz (horizontal), 56.4 Hz (vertical)
31.5 kHz (horizontal), 70.1 Hz (vertical)
Does not accommodate the interlaced mode of the computer.
Some types of computer have multiple indication modes.
However, some modes cannot be displayed even if the computer
meets the specifications. Please contact your dealer for further
information.
Power source ...................... 100 to 120 V AC, 50/60 Hz
<220 to 240 V AC , 50/60 Hz>
Inrush ................................ 70 A or less <30 A or less>
Power factor ............................................ 0.95 or more
Power consumption.............. 350 W (in standby: 2 W)
Outer dimensions........ 916 (W) × 714 (H) × 88 (D) mm
Weight .............................................. 30.8 kg <31.6 kg>
Operating environment temperature range
..................................................................... 0 to 40 °C
Operating environment humidity range
.................................... Relative humidity 20% to 80%
Operating environment air pressure range
.................................... 0.8 - 1.1 atmospheric pressure
Storage conditions (plasma display panel alone)
Storage ambient temperature range
-20 to 60°C (Temperature gradient (10°C/hr. or less)
Storage ambient humidity range
.......................... 20 to 90% (without condensation)
Storage ambient air pressure range
............................... 0.6 - 1.5 atmospheric pressure
Storage conditions (Package state)
Storage environment temperature range
............................................................ –40 to 60 °C
Storage environment humidity range
............................... Relative humidity 20% to 90%
Storage ambient air pressure range
............................... 0.6 - 1.5 atmospheric pressure
Storage stack limit ............................ maximum of 10
Accessory
Power cord (PDP-V402 only) ........................................ 1
Remote control ............................................................ 1
Remote control case .................................................... 1
AA battery .................................................................... 2
Stand............................................................................2
Bolt ............................................................................... 2
Washer ......................................................................... 2
Cable clamp .................................................................. 3
Operating Instructions.................................................. 1
Warranty card ............................................................... 1
• Specifications and appearance are subject to change
without notice.
• < > shows the PDP-V402E.
6
Outline drawing
2.2 Outline drawing
Plasma display main body weight : 30.8 kg <31.6 kg>
Material : Front - Plastic, Back - plate
Treatment : Front - Leather satin gray paint, Back - Semi-matte black paint (Coating colors should be according to
Pioneer's original color specification)
Packing specifications - See “3.3.2 Unpacking”
• < > shows the PDP-V402E.
: Location of center of gravity
<Light-accepting section
of the remote controller>
604.8 (Effective picture size)
806.4 (Effective picture size)
φ12
(the opening for infrared remote control signals)
24
24
<Operation panel
of the main body>
107
202.5
14
14.8
14-M8 (with φ16-hole rivet)
Rear View
7
Part names
2.3 Part names
STANDBY
/ON
INPUT
MENU
ADJUST
SET
1
2
(
3
4
5
6
<Terminals and power supply section>
809-=~!@#$%^ *&
7
(Ω)
75 2.2kOFF ON
VD HD B G R C Y OUT IN
SYNCG ON SYNC
(H/V SYNC) RGB-1 (ON SYNC) Y/C
(The terminals and power supply section are located at the back of the plasma
display main body.)
<Control Panel>
1 STANDBY/ON indicator
The indicator is red when in standby mode and turns
green when the power to the display is turned on.
2 STANDBY/ON button
Press to turn the power to the display on and off.
3 INPUT button
Press to switch the various input functions.
4 MENU button
Press to enter the menu screen and exit from it.
5 ADJUST button
Use the +/– buttons to adjust picture quality.
6 SET button
Press to finalize menu selections when adjusting
picture quality.
<Rear Panel Terminals/Connections to Power Source>
RGB-2 input terminals
7 Remote control out switch (ON/OFF)
This switch will output remote control commands from
the RGB-2 (D-SUB 15-pin) terminal to control external
peripheral devices planned for future sales release.
Normally be sure to use set to OFF.
8 MINI D-SUB 15-pin terminal
9 G on Sync mode selection switch (ON/OFF)
If the images become greenish when an external
device is connected to the RGB-2 input terminal, turn
ON the G on SYNC mode. Normally set to OFF.
VIDEO RS-232CRGB-2
RGB-1 input terminals
0 Sync Signal Input Impedance switch (75 Ω/2,2 kΩ)
- Vertical Sync Signal Input terminal: (75 Ω/2,2 kΩ,
switchable with the Sync Signal Input Impedance
switch)
= Horizontal or Composite Sync Signal Input terminal:
(75 Ω/2,2 kΩ, switchable with the Sync Signal Input
Impedance switch)
~ Blue Signal Input terminal: 75 Ω
! Green or Green with Sync Signal Input terminal (ON
SYNC) :75 Ω
@ Red Signal Input terminal: 75 Ω
Y/C input terminals
# Color Signal Input terminal: 75 Ω
$ Luminance Signal Input terminal: 75 Ω
VIDEO input/output terminals
% Video Output terminal: 75 Ω
^ Video Input terminal: 75 Ω
& Control Signal Input terminal (RS-232C)
* AC inlet
( MAIN POWER switch
8
2.4 Various pin arrangements
Part names
RGB-2 input terminal (mini D-sub 15-pin
connector: female)
Pin arrangement
51
10
15
Pin No. Signal
1R
2G
3B
4 NC (not connected)
5 GND
6 GND
7 GND
8 GND
9 NC (not connected)
10 GND
11 NC (not connected)
12 Remote control signal output (Note)
13 HD or H/V SYNC
14 VD
15 NC (not connected)
11
6
RS-232C terminal (D-sub 9-pin connector: male)
Pin arrangement
15
9
6
Pin No. Signal
1 NC (not connected)
2 TxD (Transmit Data)
3 RxD (Receive Data)
4 NC (not connected)
5 GND
6 NC (not connected)
7 NC (not connected)
8 RTS (Reguest To Send)
9 NC (not connected)
Note: This is a pin for controlling an external add-on
peripheral device to be released in the near future.
1 This can be turned ON/OFF with the remote out
switch 7.
When ''OFF'' is selected, it is NC (not connected).
9
Remote control
2.5 Remote control
Power button
Turns power on or off.
VIDEO button
Sets Input Function to VIDEO
Input.
MENU button
Used to switch the menu
screen and normal screen.
ADJUST button
Used to adjust images.
STANDBY/ON
VIDEO Y/C
INPUT
SELECT
MENU
SET
RGB 1
RGB 2
Î
Y/C button
Sets Input Function to Y/C input.
RGB 1 and 2 buttons
These buttons set Input
Functions to RGB 1 (BNC
terminal) and RGB 2 (Mini DSUB terminal), respectively.
SET button
This button used to select an
adjustment item for picture
adjustment.
10
Remote control
2.6 Remote control case
Remove the peel-off paper from the double-sided tape on the back of the remote control case, and attach it on the
back of this display or on the installation metal fixture to use as a remote control storage case.
Remote
Example of attaching a
remote control case
Remote control case
Double-sided tape
(Note) Make sure not to block any air inlet hole with the remote control case.
11
Installation environment
3.1 Installation environment
The plasma display and special metal fixture must be installed after careful discussion with the building owner and
manager of the building. Never undertake installation without careful consideration of the consequences. In addition,
contact the contractor responsible for building construction and interior structure design and confirm the structure and
safety of the building.
: Safety precautions
1) Structure of installation site
Be sure to use an appropriate installation method, after fully understanding the structure of the installation site.
There are many types of building structures and materials, and appropriate installation methods will vary accordingly.
When using a special metal mounting fixture, consult your dealer or the maker of the fixture.
Before drilling holes, always consider the location of wiring and piping within the building.
2) Load resistance of the installation site
Select an installation site capable of supporting the combined weight of the metal fixture and display.
“Sufficient strength to withstand” means sufficient strength to withstand a weight four times that of the
main body including the metal fixture.
3) Horizontal plane
Select a level, sturdy, installation site with sufficient load-bearing capacity.
When using suspension bolts, take care to distribute load evenly on the ceiling on the floor of the installation site.
4) Securing installation space
Select an installation site with adequate space for working. This work requires two or more people.
Remember to leave adequate space for future maintenance.
5) Peripheral equipment
Installation sites close to air conditioner outlets or light bulbs may be unsuitable due to potential damage from
dust, temperature, humidity, or condensation.
6) Dangerous location sites
Do not install the display at locations where it may be leaned against or grasped. Similarly, avoid installing at sites
subject to excessive vibration or physical shock.
7) Lighting
• For more visible display, avoid installation in very bright locations. Before choosing the location site and
method,carefully consider the location of lighting fixtures and direction and strength of sunlight.
• In bright locations, images may appear dark even if the luminance is increased. Adjusting picture brightness to
excessively high levels to compensate for extremely bright ambient lighting may reduce the service life of the
display panel.
8) Semi-outdoor installation
This machine is designed for indoor use. Installed semi-outdoors, the display will be subject to problems resulting
involving the following factors:
• Water, dust, etc.
• Changing temperature and humidity
• Air-borne salt
To ensure that pictures appear normal, avoid installation in locations subject to direct sunlight.
12
Installation environment
9) Temperature and humidity
The installation site should conform to the following temperature and humidity conditions:
• Operating temperature range: 0 to 40 °C (Depending somewhat on installation conditions, see descriptions of
special installations and methods for installation of the standard metal fixture.)
Operating environment humidity range ............ Relative humidity 20% to 80%
Operating environment air pressure range ........ 0.8 - 1.1 atmospheric pressure
Storage conditions (plasma display panel alone)
Storage ambient temperature range ......................-20 to 60°C (Temperature gradient (10°C/hr. or less)
Storage ambient humidity range ............................ 20 to 90% (without condensation)
Storage ambient air pressure range ....................... 0.6 - 1.5 atmospheric pressure
Storage conditions (Package state)
Storage environment temperature range ...............–40 to 60 °C
Storage environment humidity range .....................Relative humidity 20% to 90%
Storage ambient air pressure range ....................... 0.6 - 1.5 atmospheric pressure
We recommend against installing electronic equipment, including this display, in high-humidity environments. If
the display must be installed at a site subject to humid conditions, observe the following:
• Never install the machine in environments having humidity falling outside the specification range.
• Ground the equipment.
• Do not allow condensation to form on any display surface.
• Do not allow water or other liquids to enter the unit.
10) Condensation
One common problem encountered during winter is condensation, drops of water that form on display surfaces
when the ambient temperature rises suddenly. Such moisture may adversely affect the performance of the display.
If condensation is observed, turn off the machine for one hour before attempting to use it again. Another solution
is to raise the ambient temperature gradually, if possible.
11) Power requirements
The voltage range required to ensure specified performance is ±10% of the rated voltage. Keep in mind that highimpedance power distributing wires will produce an effect equivalent to a voltage drop. Watch for the following
cases, and recheck power distribution.
• The voltage drop between the switchboard and the plasma display is significant.
• When the power to the machine is turned on and off, voltage fluctuations are large.
Estimate the power consumption of this machine as 400 VA plus a safety margin.
The inrush current when the machine is turned on is approximately 70 A <30 A>.
< > shows the PDP-V402E.
12) Coverage of the remote control
The display communicates with the remote control through weak infrared signals, which typically reflect off display
surroundings. The operating range of the remote is affected by the reflective characteristics of surrounding objects.
If the range of coverage appears to be unusually short, check the following:
• Do the walls and platform for the display have a mirror or white finish?
• Are there objects near the infrared-accepting section?
• Are the remote control batteries weak or dead?
Other devices using infrared remote control and wireless systems may not work properly if located close to the
infrared-emission source of the display. Consult your dealer before using such equipment near the display.
13
Installation conditions
3.2 Installation conditions
3.2.1 Radiation
This display comes with multiple ventilation holes for efficient radiation of heat. Avoid blocking any of these holes.
Ventilation holes are indicated by arrows in the following drawing.
539 mm (Size of air inlet hole)
463 mm (Size of air inlet hole)
377 mm (Size of air inlet hole)
49.8 mm
23mm
49 mm (Size of air inlet hole)
C.L.
ø62
58 mm
90mm
150mm
328 (Size of air inlet hole)
Exhaust fan 5 units
380 (Size of air inlet hole)
638 (Size of air inlet hole)
494 mm (Size of air inlet hole)
23 mm
49.8mm
48.8mm
23mm
160mm (Size of air inlet hole)
284.3 mm
46mm
152mm (Size of air inlet hole)
189.5mm (Size of air inlet hole)
4mm
858mm (Size of air inlet hole)
402.4mm
916mm
152mm (Size of air inlet hole)
82.5mm
40mm
50mm
110mm
101.5mm
Air flows out through five of the ventilation holes and flows in through the other holes. For special installations, such
as wall-hanging or embedding, additional restrictions apply concerning operating temperature. See “3.4 Special
installations”.
3.2.2 Calculating calorific values
Estimate the maximum power consumption per device as 400 W plus a safety margin. Most of the power consumed
is converted to heat, so power consumption is roughly equivalent to generated heat.
1) Conversion to calories
[W] × 0.86 = [kcal/h]
Calorific value per display
400 × 0.86 = 344 [kcal/h]
2) Conversion to British thermal unit (BTU)
[W] × 3.41 = [B.t.u./h]
Calorific value per display
400 × 3.41 = 1256 [B.t.u./h]
14
Installation conditions
3.2.3 Installation position
We recommend using the metal installation fixture made by Pioneer. When using a different fixture, use the M8 bolt
hole provided on this display to mount the fixture to the display. Remove the hole rivets on the back of the plasma
display, if necessary for the particular fixture. Tighten bolts with a force of 60 kg.cm or less. Overtightening may
damage the blind nuts.
• The following figure indicates mounting holes that can be used. (Use a coin or similar object to turn the cap to
remove it.)
'a' hole × 14
Hole a Hole a
Exhaust holes
(with fans)
Mounting surface
Metal fixture
Hole a
Bolt
13 to 20 mm
Side view Rear view
Hole a
Hole a Hole a
Centerline of 'a' hole
Make sure to use 4 or more holes that are horizontally or vertically symmetrical to the centerline.
Use bolts that do not penetrate more than 13 to 20 mm from the mounting surface of the machine (see the above
side view). If the bolts used are longer than the above, they may damage the inside of the machine.
Do not block ventilating holes or blowholes in the rear of the machine.
Hot air is emitted from the ventilating holes.
Care must be taken not to weaken or soil the wall at the back of the machine with the hot air from the holes.
Glass is used in this machine. It must always be mounted on the straight face.
Make sure to finger tighten the bolts 2 or 3 times, and after confirming that the bolts are inserted in the right
direction, use the tool for final tightening.
Make sure to use M8 (p=1.25) bolts (Any other bolts should not be used).
For mounting metal fixtures and so forth, use our genuine parts as much as possible.
We will not be responsible in any way whatsoever for any accidents and/or damages
due to the use of parts other than our genuine parts.
15
Installation conditions
We recommend mounting at a minimum of 4 points, and at 6 or 8 points as shown below if possible. Avoid mounting
the display with the particular 4-point scheme shown below.
Mounting method — bad example
Mounting method — good example
A. 8-point mounting B. 6-point mounting
(Do not block ventilation holes.)
C. 4-point mounting (Metal fixture is mounted vertically.)
(Do not block ventilation holes.) (Do not block the fan.)
D. 4-point mounting (Metal fixture is mounted horizontally.)
16
(Take care to avoid pinching power cord, signal cable, etc.)
Installation conditions
3.2.4 Strain on surface where equipment is installed
1 This display uses glass in its display section. When using a third-party metal fixture, check that strain is 1 mm or
less by the following method.
2 Tightly fit a thread using a force of φ 0.1psi or less diagonally through the mounting bolt openings on the mounting
surface, as shown in the drawing.
3 Measure distance L of the intersection of the strings in the center section.
The relationship between strain and L is given by Strain = L × 2.
4 If L is 0, interchange the front and rear positions of two strings and check the distance again. If the value of L is not
0, it is the true value of L. If L is 0 after the position is changed, strain is approximately 0.
* Regarding the distortion of 1 mm or below:
It is possible that the housing of this device causes a maximum distortion of about 3 mm. It is also possible that
this device causes stress on the glass when this device suffers a distortion of 4 mm or more. Therefore, make
sure to keep the distortion on the mounting surface within 1 mm so that the total distortion should remain less
than 4 mm including the distortion of the housing itself under it.
Holes for
mounting
bolts
a
A
c
Plasma display-mounting surface
(mounting metal fixture)
Thread
ad
d
A
Plasma displaymounting surface (mounting
metal fixture)
b
cb
a
f
e
d
Point e is the center of the thread a-b.
Point f is the center of the thread c-d.
Distance between e and f = L
Points e and f are indicated in an enlarged figure for more detailed understanding.
Thread
cb
Enlarged drawing of the intersectional part A
(showing the part obliquely)
Right angle
17
Installation procedure
3.3 Installation procedure
3.3.1 Precautions for transportation
1 Use two workers to move packages. Do not grasp the PP band during transportation. The band may snap and
result in injury.
2 For transportation and storage, keep the package horizontal. Do not stack packages longitudinally or laterally. If
packages are transported or stored while longitudinally stacked or laterally stacked, the company is guarantee will
be invalidated.
3 For transportation and storage, never stack more than ten packages, as indicated on the upper carton.
4 For transportation and storage, observe the conditions detailed on the upper carton.
5 To protect the glass surface of the display, avoid stepping on the package, placing heavy items on top, or sticking
sharp objects into the top.
* If the plasma display and fixture needs to be packed and transported again, follow the packing method and
precautions given below:
• Pack goods by reversing the procedure for unpacking given in “3.3.2 Unpacking”. Take care when replacing the
mirror mat to place the smooth face facing out, with the soft surface toward the product.
• Replace the remote control and the stand in the specified positions. If they are placed in the center of the upper
pad, the panel may be damaged during transportation.
3.3.2 Unpacking
1) Packing specifications: 1130 (W) × 295 (H) × 852 (D) 39.5 kg <40.4 kg>
< > shows the PDP-V402E.
18
10
11
13
12
24
28
29
PDP-V402 Only
2
PDP-V402 Only
27
9
19
4
25
8
1
6
27
PDP-V402 Only
26
3
20
23
26
2
14
15
22
PDP-V402 Only
16
17
5
21
No. Name
1. Upper Pad A
2. Upper Pad B
3. Upper pad C
4. Upper Pad
5. Partition Box
6. Upper Carton
7. Under Carton
8. Mirror Mat
9. Literature Bag
10. Operating Instructions
18
11. Plasma Caution Sheet
12. Plasma Caution Sheet
13. Caution Sheet
14. Remote Control Unit
15. Battery Cover
16. Batteries (R6P, AA)
17. Vinyl Bag
18. Cable Clamp
19. Display Stand V
20. Controller Case
18
1
21. AC Power Cord
22. Bolt (Hex)
23. Washer
24. Warranty Card
25. Vinyl Pouch
7
26. Vinyl envelope
27. Label
28. Caution Sheet
29. Warranty Card
Installation procedure
2) Procedure for unpacking
1 Remove the PP band.
2 Slowly lift and remove the upper carton.
3 Remove the catalogue bag (9) (instruction manuals), stand (19), and the plastic bag for (26) (accessories) on
top of the upper pad.
Caution: If the upper pad (4) is removed before removing these items, the items may fall and damage the
product.
4 Remove the upper pad (4).
5 Open the mirror mat (8).
6 Remove the product. (Requires two workers to remove the set.)
3) Movement after unpacking
Moving the product after unpacking requires two workers.
• Never drag the product on the floor.
• The display screen (front protective panel) is fragile. Move it slowly, and take care to avoid striking it or scraping
objects against it.
• Remove the protective film applied to the front protective panel only after construction and work are finished
and dust has settled.
19
Installation procedure
3.3.3 Wiring
1) Power source connection
• Refer to Power cord connection on page 24 <36, 82> of the instruction manual.
• For power source capacity, see the description given in “3.1 Installation environment, 11) Power requirements”
in this manual.
2) Signal cable connection
(1) Connecting to a PC
• See the description given in Connecting to a PC , on pp. 19 to 20 <26 to 29, 72 to 75> of the instruction
manual.
(2) Connecting to a video cassette recorder
• See the description given in Connection to a video cassette recorder , on pp. 21 to 23 <30 to 35, 76 to
81> of the instruction manual.
(3) Precautions
• Use coaxial cables. For video signals, use the 3C-2V for lengths of 15 m or less, and the 5C-2V for lengths of
30 m or less. Since data signals are more easily degraded than video signals, use a thick cable (e.g. a 5C-2V
cable) for data communications, even for lengths of 15 m or less. Try to minimize the distance between the
signal transmission device and the plasma display unit.
• If a video cable is wired close to a dimmer, neon tube, air conditioner, or other device, or if it is wired in
parallel to a cable television cable, display performance may be affected.
< > shows the PDP-V402E.
3) Treatment of wires
• For long-term or permanent installations, rather than short-term installations for specific events, use wires of
the proper length, carefully considering the placement of all other wires.
• Place wires so that no load or force is applied to the connecting terminals. For short-term use, wires may be
bundled with string. For long-term installations, form wire bunches using cable clamps.
4) Mounting cable clamp
Use a cable clamp to form cable bunches in the upward direction, as shown in the drawing.
Cable clamps are supplied for bundling connection cables.
Follow these steps when using cable clamps:
<Back>
Peel off the paper at the back and insert the supplied
cable clamp into the mounting holes until it clicks.
Peel off the label covering the mounting holes before attaching the cable clamps.
When cables are inserted in a cable clamp, keep the clamp at least 10 cm from the wall to allow
Caution
ventilation.
20
Installation procedure
21
Installation conditions
Outline of conditions for installing PDP-V402 system
For installation space (distances from surrounding structures and so forth), make sure to carefully read this section.
Installation conditions Page
Normal installation
Rear open air *2
Vertical installation
Rear open air *2
P24 40°C
P24 40°C
Wall hanging
Normal installation
P26
Rear clearance between 0 and 50 mm
Wall hanging
Normal installation
P26
Rear clearance of 50 mm or more
Wall hanging (recessed space)
Normal installation
P28
Rear clearance between 0 and 50 mm
Wall hanging (recessed space)
Normal installation
P28
Rear clearance of 50 mm or more
Wall embedding (
Normal installation
less than
150 mm)
P30
Rear open
Wall embedding (recessed space)
Normal installation
P32
Front mesh
Box installation
Normal installation
P34
Rear mesh
Box installation
Normal installation
P36
Side mesh
Wall hanging
Vertical installation
P38
Rear clearance between 0 and 50 mm
Wall hanging
Vertical installation
P38
Rear clearance between 50 and 100 mm
Wall hanging
Vertical installation
P38
Rear clearance of 100 mm or more
Wall hanging (recessed or raised space)
Vertical installation
P40
Rear clearance between 50 and 100 mm
Wall hanging (recessed or raised space)
Vertical installation
P40
Rear clearance of 100 mm or more
Room
temperatures
30°C
35°C
40°C
35°C
40°C
30°C
35°C
40°C
40°C
40°C
35°C
40°C
35°C
40°C
30°C
35°C
40°C
30°C
35°C
40°C
30°C
35°C
40°C
35°C
40°C
30°C
35°C
40°C
35°C
40°C
PC-9800
56.4Hz
VIDEO Remarks
Machintosh
66.7Hz
VGA
60Hz
OO O
OO O
OO ×
OO ×
PC-9800
70.1Hz
72.8Hz
75Hz
Open air *2 without fan
and partition
Open air *2 without fan
and partition
Open air *2 without fan
and partition
×× ×
OO O
Open air *2 without fan
and partition
OO O
OO ×
×× ×
×× ×
Upper and lower clearances 0, left
and right clearances 100 mm
without fan and fan and partition
Upper and lower clearances 0, left
OO O
and right clearances 100 mm
without fan and fan and partition
OO O
OO O
Without fan and partition
Upper, lower, left and right
rear clearances 100 mm
OO ×
OO O
without fan and partition
Upper, lower, left and right
rear clearances 50 mm
×× ×
OO O
OO ×
×× ×
without fan and partition
Upper, lower, left and right
rear clearances 50 mm
without fan and partition
OO ×
×× ×
×× ×
Open air *2 without fan
and partition
OO O
OO ×
OO ×
OO O
OO ×
OO O
OO ×
×× ×
OO O
Open air *2 without fan
and partition
Open air *2 without fan
and partition
Upper, lower, left and right
rear clearances 100 mm
without fan and partition
Upper, lower, left and right
rear clearances 100 mm
OO ×
without fan and partition
22
Installation conditions
Installation conditions Page
Wall embedding (less than 60 mm)
Vertical installation with rear open
air *2
Wall embedding (less than 150 mm)
Vertical installation with rear open air
*2
Wall embedding
Vertical installation with front mesh
Ceiling suspension (using wires)
Vertical installation with rear open air
*2
Ceiling installation
Downward installation with rear
clearance between 50 mm or more
Ceiling embedding (using wires)
Vertical installation with rear open air
*2
Floor installation
Upward installation with rear
clearance between 50 mm or more
Floor installation
Upward installation with rear
clearance of 300 mm or more
Floor installation
Upward installation with rear
clearance of 300 mm or more
Floor installation
Upward installation when PDM-4001
is used
Floor installation
Upward installation when PDM-4001
is used
Wall hanging installation
Normal installation with lateral
connection
Wall hanging installation
Normal installation with horizontal
connections (up to 3 units)
Room
temperatures
P42 40ºC
35ºC
P42
40ºC
30ºC
P44
35ºC
40ºC
P46
40ºC
35ºC
P48
40ºC
35ºC
P50
40ºC
35ºC
P52
40ºC
30ºC
P54
35ºC
40ºC
35ºC
P54
40ºC
30ºC
P58
40ºC
35ºC
P58
40ºC
35ºC
P60
40ºC
35ºC
P61
40ºC
PC-9800
56.4Hz
VIDEO Remarks
Machintosh
66.7Hz
VGA
60Hz
OO O
PC-9800
70.1Hz
72.8Hz
75Hz
Without fan and partition
OO O
Without fan and partition
OO ×
OO O
OO ×
×× ×
OO O
Upper, lower, left and right
clearances 100 mm
without fan and partition
Without fan and partition
OO O
Without fan and partition
×× ×
OO O
Without fan and partition
OO ×
OO O
Without fan and partition
OO ×
OO ×
×× ×
Without fan
×× ×
OO O
With fans
×× ×
OO ×
Without fan
×× ×
OO ×
With fans
×× ×
OO O
Without fan and partition
×× ×
OO O
Without fan and partition
×× ×
*1 : For special installations, basically, do not use PC-9800 (70.1 Hz), VGA (72.8 Hz, 75Hz)
*2 : ''Open air'' means a condition where there is no interference within a radius of 300 mm.
23
Special installations (Fixing on a structure)
3.4 Special installations
This display may be installed in several different positions, including wall-hanging and wall-embedding. Conditions,
including temperature, may restrict the use of certain positions or installation methods.
Consider installation methods and conditions, and see the description given in “3.1 to 3.3” in this chapter.
All the measurement conditions in this manual are set in conformity with the following:
• 100% white light is applied.
• After sufficient aging
All measurements should be performed under the same conditions. The aging time needed for measurement
depends on the size of the installation space, but the standard time is approximately 2.5 hours.
“Sufficient strength to withstand” means sufficient strength to withstand a weight four times that of the main body
including the metal fixture.
3.4.1 Fixing on a structure
To fix the machine on a structure, observe the following conditions:
1 When fixing on a structure, make sure to install the display in a complete open-air condition (a condition that has no
interference within a radius of 300 mm of this display).
2 After fixing on a structure, the distortion of the unit must be within 1 mm.
3 Do not block holes other than those shown blocked in the fixing figure on the next page.
4 Use a structure 20 mm or less in thickness.
(In the case of the fixing examples 1 and 4 on the next page, the thickness of the structure is not limited.)
5 If an L-shaped structure is used, the thickness of the structure must be 100 mm or less.
6 Use a structure with sufficient strength.
7 Care must be taken not to apply stress to the power cable.
* The descriptions in 2 - 7 indicate the common precautions for fixing the machine on the structure in “wall-hanging”
and “wall-embedding.”
1mm MAX.
100 mm
20 mm or less
in thickness
The thickness of the examples 1 and
4 on the next page is not limited.
or less
Distortion of the unit is 1mm max.
20 mm or less
in thickness
36 mm or less in width
The thickness of the examples 1 and
4 on the next page is not limited.
L-shaped structure
36 mm or less in width
Operating temperature requirements
When normally installed
• Ambient temperature requirement: 0 to 40°C (Examples 1 and 2)
When vertically installed
• Ambient temperature requirement: 0 to 40°C (Examples 3 and 4)
When installing speakers
For ambient temperature requirements, the same requirements as indicated above apply.
24
Special installations (Fixing on a structure)
Example 1:
When normally installed
Ambient temperature requirement: 0 to 40°C
Example 1, 2
Example 2:
Beams
Beams
Ambient temperature requirement: 0 to 40°C
PC-9800 (56.4Hz)
VIDEO Machintosh(66.7Hz)
VGA (60Hz)
PC-9800 (70.1Hz)
VGA (72.8Hz, 75Hz)
0~40°C 0~40°C 0~40°C
* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).
Example 3: Example 4:
When vertically installed
Mount the display with the fans on the upper side.
Ambient temperature requirement: 0 to 35°C
Example 3, 4
Ambient temperature requirement: 0 to 35°C
PC-9800 (56.4Hz)
VIDEO Machintosh (66.7Hz)
VGA (60Hz)
PC-9800 (70.1Hz)
VGA (72.8Hz, 75Hz)
0~40°C 0~40°C 0~40°C
* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).
25
Special installations (Wall hanging)
3.4.2 Wall hanging
This display may be wall-mounted. Since this form of mounting affects ventilation patterns inside, observe the following
requirements:
1 When mounting plate metal, avoid blocking any ventilation holes. Use plate metal of the size indicated in the
following drawing.
2 Provide space for adequate ventilation between the wall and the display.
3 Use plate metal having sufficient strength (with a safety factor of approximately four), and attach at four points (4-
point mounting) as shown below. Since wall installations involve certain hazards, always follow double-safety
procedures.
4 The following table lists proper operating temperatures. Use the display within the listed range of outside air
temperature.
5 Keep deformation of the display to 1 mm, including twisting and bending.
Wall
50mm
40mm
50mm
40mm
75mm 75mm
Do not block this area at either the top or bottom.
694 mm (center indicated)
A
Do not block this area at either the left or right.
75mm 75mm
26
PC-9800 (56.4Hz)
Clearance A to the wall VIDEO Machintosh (66.7Hz)
VGA (60Hz)
PC-9800 (70.1Hz)
VGA (72.8Hz, 75Hz)
Less than 50 mm 0~35°C 0~35°C Not usable
50 mm or more 0~40°C 0~40°C 0~35°C
* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).
Special installations (Wall hanging)
Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.
The fixing method marked cannot be used for the unit.
When the unit is fixed on a structure, select a structure of the proper thickness and height. Care
must also be taken regarding the number of fixing bolts to be used (see “3.4.1 Fixing on a structure”).
Bad example of blocking exhaust
<Incorrect><Correct>
Beams
Beams
27
Special installation (Wall hanging)
A
B
A
50mm
Do not block this area at either the left or right.
10mm
Basically, it is not recommended to operate this display in any confined space.
In the event that you are going to use this display in a closed space, make sure to observe the
following requirements in accordance with the above drawing.
B ≥ 100mm
* No limitations of upper and lower clearances for the plasma display
Working temperature requirements
PC-9800 (56.4Hz)
Clearance A to the wall VIDEO Machintosh (66.7Hz)
VGA (60HZ)
PC-9800 (70.1Hz)
VGA (72.8Hz, 75Hz)
Less than 50 mm 0~30°C 0~30°C Not usable
50 mm or more 0~40°C 0~40°C 0~35°C
* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).
28
Special installations (Wall hanging)
Securing method: Basically, the unit is secured as indicated below. Keep open all areas other than the shaded parts.
The fixing method marked cannot be used for the unit.
When the unit is fixed on a structure, select a structure of the proper thickness and height. Care
must also be taken regarding the number of fixing bolts to be used (see “3.4.1 Fixing on a structure”).
Bad example of blocking exhaust
<Incorrect><Correct>
Beams
Beams
29
Special installations (Wall embedding)
3.4.3 Wall embedding
This display is designed to accommodate embedding in a wall. Note that the allowable range of outside-air temperature
depends on the installation conditions. Please observe the following requirements:
1 Use a metal mounting fixture that does not block the side slits or the back ventilation holes, and attach at a
minimum of four points. To avoid breaking the PDP panel, limit any twisting or bending stress applied to the
display to 1 mm or less.
2 Do not use cable clamps for this installation method. Cable clamps can interfere with proper ventilation and
result in device failure.
3 Installation conditions and ambient operating temperatures:
(1) If the back of the display will be unobstructed:
100 mm
X
A
A
Intake
100 mm
100 mm100 mm
A
B
Y
MAX 20 mm
A
Exhaust
30
X-Y space temperature requirements
PC-9800 (56.4Hz)
A size VIDEO Machintosh (66.7Hz)
VGA (60Hz)
PC-9800 (70.1Hz)
VGA (72.8Hz, 75Hz)
A ≤ 150 0~40°C 0~40°C 0~40°C
* The same conditions apply to the working temperature requirements for a speaker system (PDP-S03-LR).
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