Pioneer PDP-5030HD, PDP-4330HD Training Manual

Product Training Guide

Plasma Display Systems

PDP-5030HD & PDP-4330HD

Multimedia & Web Training Department

545 Nolan Drive Suite 100

Southlake, Texas 76092

Preface ……………………….…….. 3

System Configurations……………4-5

DVI Interface…………………..…….6

Contents

Front Panel Facilities..………………….25

Trap Switch….………………..……..7

Cell Structure………….…………….8

Overall Block………………..…9-11

Main PCB Layout………………12

Audio Amp……………………………13

Digital Video………………………...14-15

Y Drive…………………………….….16-17

X Drive…………………………….….18-19

Sub Address………………………...20-21

Resonance & Mid Clamp…….……22-23

MR Interface…………………………24

PCB Locations……………………..….…26

Disassembly……………………………...27-32

Factory Service Modes……………..….33-38

Adjustments……………………………..39-46

Shut Down & Power Down…….………47-53

Preface

3.

This technical training guide will address
the disassembly and adjustments of the
Pioneer PDP-5030HD & PDP4330HD Plasma
Display Systems.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The student should have the
appropriate service manual on hand when
when using this guide. Data in the service
manual for this unit contains specific
information on safety, parts and adjustments.

Safety information

Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or
fail to carry out safety checks may expose
themselves and others to possible injury,
and may be liable for any resulting damages.

For more information on electronic

circuits and block diagrams refer

to Service manuals ARP3107,

ARP3111 & ARP3113.

Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
harm. (California Health and Safety Code
Section 25249.5).

When servicing this or handling circuit
boards and other components which
contain solder, avoid unprotected skin
contact with the solder. Also, when
soldering do not inhale any smoke or
fumes produced.

3

Model Number PDP-5030HD

p

t

System 

Configuration

4.

Consists of 1 PDP-503PU (Plasma Dispay)

1 PDP-R03U (Media Receiver)
1 Remote (Packed with PDP-R03)
1 System Cable (3m long, Packed with PDP-R03U)
1 PDP-S06-LR (Pair of Side Mount Speaker)
1 PDK-TS01 (Table Top Stand)

tional Equipmen

O

50 inch

PDWB-5003 (Flat Wall Mount)
PWM-503 (Tilt Wall Mount)

PDP-503PU (Plasma Display)

50”

System Cable (3m)

PDP-R03U (Media Receiver)

STANDBY

POWER

STANDBY/ON

PLASMA DISPLAY SYSTEM

P L A S M A D ISPLAY SYSTEM

INPUT

＋

－

UPDOWN

VOLUME

CHANNEL

PDP-S06-LR
(Side Mount Speaker / pair)

PDK-TS01
(Table Top Stand)

Remote
(Packed with PDP-R03U)

Model Number PDP-4330HD

p

t

System 

Configuration

5.

Consists of 1 PDP-433PU (Plasma Dispay)

1 PDP-R03U (Media Receiver)
1 Remote (Packed with PDP-R03)
1 System Cable (3m long, Packed with PDP-R03U)
1 PDP-S09-LR (Pair of Side Mount Speaker)
1 PDK-TS01 (Table Top Stand)

O

tional Equipmen

43 inch

PDP-S08 (Under Mount Speaker)
PDWB-5003 (Flat Wall Mount)

PWM-503 (Tilt Wall Mount)

PDP-433PU (Plasma Display)

43”

System Cable (3m)

PDP-R03U (Media Receiver)

STANDBY

POWER

STANDBY/ON

P L A S M A D ISPLAY SYSTEM

P L A S M A D ISPLAY SYSTEM

INPUT

＋

－

UPDOWN

VOLUME

CHANNEL

PDP-S09-LR
(Side Mount Speaker / pair)

PDK-TS01
(Table Top Stand)

Remote
(Packed with PDP-R03U)

DVI-I interface for Plasma Display Systems

PDP-5030HD 
PDP-4330HD

Media Receiver

PDP-R03U

Only!

HDCP System

No Connection

Possible

6.

There are two types of DVI interface; DVI-D and DVD-I.

(Yellow square)

Supplied cable must be used.

Y-Drive

Caution

Due to fan less

operation the X &

Y drive PCB's have

heat sinks attached

and must be 

reinstalled if PCB 

needs replacement.

Trap switch must be closed to 

operate with back off.

Caution!

See Page 27 in this guide

or page 85 in the service manual.

7.

X-Drive

Heat Sink

AC Trap

Switch

Heat Sink

PDP-5030HD 
PDP-4330HD

8.

Higher luminance is realized by changing the cell structure.

2. Technical explanation on the new features.

2. Technical explanation on the new features.

- Higher luminance and contrast -

- Higher luminance and contrast -

Overall Block diagram

Input From 

Media 

Receivers

DVI System 

Connector

Input From

Media

Receivers

System

Connector

9.

R(A)0~7
G(A)0~7
B(A)0~7
R(B)0~7
G(B)0~7
B(B)0~7
CLK
HD
VD
DE

PDP
module
CONTROL

Data Interface

Data Controller

Drive controller

Panel controller

Memory Controller

Memory

X Drive

6V/15V

Address

PDP panel

Scan

Address

Power supply

Power On/Standby control

Y Drive

BLOCK DIAGRAM

10.

VADR2

CLA1

CLAMP A
ASSY

SCAN (B) ASSY
(UPPER)

SCAN (A) ASSY
(LOWER)

FRONT KEY
ASSY

ADR CONNECT A
ASSY

CLAMP

IC5

VCC_VH

IC6201

ADD

PSUS

SEL_PULSE

IC5

VCC_VH

IC6202

ADD

SEL_PULSE

IC5

VCC_VH

IC6203

ADD

SEL_PULSE

IC5

VCC_VH

IC6204

ADD

SEL_PULSE

IC5

VCC_VH

IC6205

ADD

SEL_PULSE

IC5

VCC_VH

IC6206

ADD

SEL_PULSE

SEL_PULSE

SEL_PULSE

SEL_PULSE

SEL_PULSE

SEL_PULSE

SEL_PULSE

FRONT KEY CONN
ASSY

IC5

IC6001

ADD

IC5

IC6002

ADD

IC5

IC6003

ADD

IC5

IC6004

ADD

IC5

IC6005

ADD

IC5

IC6006

ADD

VCC_VH

SCAN

VCC_VH

VCC_VH

VCC_VH

VCC_VH

VCC_VH

SCAN

PSUS

DriverICDriver

IC

DriverICDriver

AA1

Y DRIVE ASSY

Y4

PSUS

VCC_VH

V_IC5V

Y3

VCC_VH

V_IC5V

Y5

PSUS

Y6

IC

DriverICDriver

IC

CLK/LE

IC6501

Buffer IC

VC_VF+ VC_VF- V_OFS VCC_VH V_IC5V

DC/DC Conv.

VCP

Y-SUS
MASK

Block

VCP

Y-SUS
MASK

Block

Scan Signal

VC_VF+

Block

+5V +15V

VSUS

IC2206

Pulse Module

+15V VSUS

+Reset Block

+5V +15V VSUS

IC2204

Pulse Module

+15V

Soft-D
Block

VC_VF- V_OFS

Offset

Block

V_IC5V

Photo Coupler

Block

DriverICDriver

THERMAL
SENSOR
ASSY

Drive

Signal

Drive

Signal

IC

VADR2

BGA1

BRIDGE A
ASSY

TE1

Y1

Y2

Logic
Block

DriverICDriver

IC

VADR2

CLAMP

ADR CONNECT B
ASSY

AB1

D8 D9 D16

D1

+12V

V+5V_STB

+12V

DC/DC Conv.

V+3V

IC1703

XY Drive

Gen.

TXD/RX

Module

DIGITAL VIDEO
ASSY

KL_U0:2

XDRV_SIG

ADL_LE_UL
ADL_LE_DL

V+3V

X180
Clock
Gen.

IC1301 (IC31 L)
Sub-Field Conv.

for Left with Field Memory

V+3V

IC1101

Panel UCOM

+12V

D18

D6

Sequence Pattern

YDRV_SIG

SCAN_SIG

V+3V_I

V+2V_I

IC1401 (IC31 R)
Sub-Field Conv.

for Right with Field Memory

ADCLK_DR

V+5V_STB

IC1207
Module
UCOM

D13D12

DriverICDriver

IC

ADR RESONANCE
ASSY

V+5V

V+3V

V+2V

V+3V_IC

V+2V_IC

V+3V

IC1191
Flash
ROM

DriverICDriver

IC

CLK/LE

IC6601

Buffer IC

SUB ADDRESS A
ASSY

D10

D11

V+2V

V+3V

V+5V_STB

D15

D14

D2

BA2:9

BB2:9

GA2:9

GB2:9

RA2:9

RB2:9

TXD0/RX0

RE

LED_SIG

I2

D3D17

DriverICDriver

K2

K1

SAA3

+60

SAA1 SAA2

D7

D4

IC

VADR2

Q6706 - Q6711

VADR Gen.

ADR_CO

SW21 KL21 KL22

CLAMP B
ASSY

CLB1

IR (P)
ASSY

VADR2

RE1

CLAMP

ADR CONNECT D
ASSY

DriverICDriver

SUB ADDRESS B
ASSY

ADR RESONANCE

DriverICDriver

ASSY

IC

CLK/LE

IC6801

Buffer IC

DriverICDriver

BRIDGE C
ASSY

BGC1

IC

VADR2

CLAMP

VADR2

ADR CONNECT C
ASSY

DriverICDriver

IC

AC1

AD1

IC

DriverICDriver

IC

CLK/LE

IC6901

Buffer IC

DriverICDriver

DriverICDriver

IC

SAB1 SAB2

+60

SAB3

K2

IC

DriverICDriver

K1

ADR_CO

Q6706 - Q6711

VADR Gen.

VADR2

IC

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS

11.

and PARTS LIST" or "PCB PARTS LIST".

DriverICDriver

VADR2

IC

DriverICDriver

IC

ADR CONNECT C
ASSY

AC1

DriverICDriver

CLK/LE

DriverICDriver

IC6801

Buffer IC

IC

IC

K3

SW POWER SUPPLY MODULE

SW POWER SUPPLY Block

+13.5V

-9V
T101

Switching

+13.5V

+6.5V

+15V

+12V

STB5V

-9V

+6.5V

T102

+12V

Q115

Switching

Q117

STB5V

Switching

Q119

VADR

Switching

VSUS_CONT

+15V

M111

Q112

M114

STB5V

T105T105T104T103

LIVE

NEUTRAL

SECONDARY

+13.5V

P1 P2 P5 P6 P3 P4

AUDIO AMP ASSY

R23

L
R

FOCUS

SRS

R27

R24

R11

AUDIO_SIG (L/R)

A24

A21

TRAP SW

L
R

Volume & Tone

A22

R3

R22

R21

R2

KEY1

KEY2

EEPROM

(HDCP KEY)

• Scalling

• Gamma

TMDS Receiver

V+5V_ST

V+5V_ST

IC4203

IC4204
(Sil861)

IC4201

EEPROM

(EDID)

I2C

Interface

Copy Guard

Release

TMDS

Receiver

I2C_BUS (SCL/SDA)

IC4011

I/O Expander

LED_SIG
TXD/RXD

SR_UP

SR_DW

TMDS with HDCP

R26

MR INTERFACE
ASSY

V+5V_DIG

System Cable Connector

VADR2

BGB1

BRIDGE B
ASSY

RC101

PRIMARY

POWER (RELAY)

VSUS

-9V

IC5202

& Balance

L, R

IC5201

SRS & Focus

L, R

IC5002

Power Amp.

L, R

L, R

SP21

SP OUT

DriverICDriver

VADR2

CLAMP

RL101

+15V

VSUS

+12V

+12V

+15V

+12V+13.5V

IC5001

Reg.

SP TERMINAL
ASSY

IC

ADR CONNECT D
ASSY

V MID CLAMP Block

P7

LIVE

NEUTRAL

DriverICDriver

IC

CLAMP

CLAMP

AC IN

DriverICDriver

AD1

VM1

X DRIVE ASSY

X1

DC/DC
Conv.

Block

Drive

Signal

+5V

Logic
Block

X2

Drive

Signal

L1

LED
ASSY

VSUS

CLK/LE

+5V

IC3200

Pulse

Module

+Reset

Pulse
Block

+5V

IC3201

Pulse

Module

+15V

+15VV_RN

+15VVSUS

DriverICDriver

IC6901

Buffer IC

VCP

X_SUS

MASK

VCP

X_SUS

MASK

IC

VADR2

CLAMP

CLB1

CLAMP B
ASSY

X3

P_SUS

P_SUS

X CONNECTOR (A) ASSYX CONNECTOR (B) ASSY

IC

X4

VADR2

DriverICDriver

K3

ADR CONNECT B
ASSY

IC

DriverICDriver

BRIDGE D
ASSY

BGD1

VADR2

CLAMP

VADR2

DriverICDriver

ADR CONNECT A
ASSY

IC

DriverICDriver

IC

AA1

DriverICDriver

IC6501

Buffer IC

CLK/LE

IC

DriverICDriver

IC

AB1

IC

DriverICDriver

IC

CLK/LE

IC6601

Buffer IC

DriverICDriver

IC

CLAMP A
ASSY

CLA1

CLAMP

VADR2

Main PCB Layout PDP-503PU & PDP-433PU

12.

Address Modules

Y-Drive X-Drive

Power Supply

Scan Modules

Resonance Assy

V-Mid Clamp

Audio Amp

Address Modules

MR Interface

Resonance Assy

Digital Video

AUDIO AMP and SP TERMINAL ASSYS

12 watt X 2 

Audio Amp

IC

13.

AUDIO AMP ASSY

PDP-433PU

No. Voltage (V) No. Voltage (V)

1 5.9 12 5.25

2 0 13 1.73

3 5.95 14 5.95

4 5.94 15 5.92

5 5.98 16 5.91

6 6.02 17 5.93

7 6.02 18 5.92

8 7.38 19 5.94

9 5.95 20 5.95

10 1.55 21 11.91

11 5.24 22 5.9

IC5201 (NJM2193L)IC5202 (CXA2021S) IC5002 (LA4628)

No. Voltage (V) No. Voltage (V)

1 5.95 16 11.91

25.9417 0

35.8418 0

4 5.98 19 5.98

5 5.98 20 5.91

6 5.97 21 5.97

7 5.98 22 5.98

8 5.98 23 5.98

9 5.98 24 5.98

10 5.97 25 5.97

11 5.97 26 5.98

12 5.98 27 5.98

13 5.96 28 5.84

14 5.98 29 5.94

150305.95

No. Voltage (V)

11.6

27.5

30

4 3.37

5 2.29

61.6

7 1.97

87.3

97.3

10 0

11 7.3

12 0

13 7.3

14 15

A24

CN5001

L

4 22

R

STB SW

7

A_MUTE

8

SCL

11

SDA

12

FOCUS

13

SRS

14

SP TERMINAL ASSY

IC5202

(CXA2021S)

1

Audio Pre-Amp.

11 12

A22

J5003

R+

8

L

14

R

96

IC5201

30

(NJM2193L)

Focus & SRS

1

Audio Processor

L

19

R

12

1
6

IC5002

(LA4628)

Audio

Power Amp.

R–

9

L+

11

L–

13

2
3
5
6

17 18 4 5

SP21

CN5302 CN5301

2
3
5
6

L5301

ATF1206

R+
R–

L+

L–

L5352

ATF1206

4
3

SPEAKER
TERMINAL

1
2

DIGITAL VIDEO ASSY

Digital RGB

Sync & Clock Signals

14.

MR INTERFACE

ASSY

IC4204

SiI861

To

MR

IC4005

Expander

IC4011

Expander

To

AUDIO

Assy

RGB 2 phase 8 bit

VD

HD

DE

CLK

RXDO
TXDO

A_SCL, A_SDA

DIGITAL VIDEO ASSY

Reflesh-rate

Det.

AND

CN1201

EXT_RXD
EXT_TXD

RXDO

TXDO

WE_PN

3.3V

Line

Buffer

RESET

EXD RXD
EXD TXD

RESET

Address BUS

Data BUS

Control Signal

3.3V

IC1191

Flash ROM

3.3V

HD
VD

Reset IC

3.3V

2.5V

IC1301 (IC31 L)

IC1401 (IC31 R)

APLR

VD 31

IC1101

(HD64F2328VF)

Panel Microcomputer

3.3V → 5.0V5.0V → 3.3VReset IC

RST PU

(M30624FGAFP)

Module Microcomputer

PD_TRIGGER

TEMP1

RST2

IC1207

AC_OFF

(PD6358)

DRAM

(PD6358)

DRAM

3.3V

RXD

BUSY

REQ_PU

IC1703 (IC23)

(PE5064)

Address

Resonance

STOPB

Control

PC_VIDEO

ADR_K_EMG

AND

APD MUTE

STB5V

RELAY

5V

IIC BUS

Address Data

Address Data

OR

ADR PD

OR

Sustain
Control

ADR K PD D

ADR K PD U

STB5V

EEP

ROM

DCC_PD

5V

RESONANCE

Panel W/B ADJ.

Hour/Pulse meter

DEW DET

5V

Converter

ADR CONNECT A - D

Assy (Left section)

ADR CONNECT A - D

Assy (Right section)

Y DRIVE Assy

X DRIVE Assy

ADR

Assy

pn

3.3V

2.5V

DC/DC

Block

STB5V

THERMAL

SENSOR

Assy

DIG. ADR. PD

SW POWER SUPPLY Module

12V

STB5V

Digital Video Assembly

15.

The 2 phase 8 bit RGB signal, sync, data and clock lines input the
Digital Video Assembly from the MR Interface assembly. The signals pass
through the line buffer and into IC1301 and IC1410 (sub-field Data
Generators) where the address data is generated and sent out to the left
section and right section address connectors A-D.
X and Y drive sustain control is preformed by IC1703 and the panel
microcomputer IC1101. The panel microcomputer monitors the
horizontal and vertical drive signals to select the proper refresh rate. The
module microcomputer IC1207 controls the panel microcomputer via
logic lines sent through voltage logic level converters. IC1207 is
controlled by the main microcomputer inside the media receiver. IC1207
functions also include thermal sensor monitoring, dew detection, reset
control and is used not only to switch on the power supply but to also
switch off the power supply should one of the power down detect lines
activate.

16.

Y drive circuit block -

- - Y drive circuit block -

Scan logic

Reset pulse gene

Logic Block

Detect over current

Detect over current

over voltage of Vofs/

Vh/IC5V.

Sus pulse gen

Sus pulse gen

Sus mask Bloc k

of 15V or Vc p.

Voffset gene

D-D conv