ARP3175SCHEMATIC DIAGRAM and PCB CONNECTION DIAGRAM
T-ZZY SEPT. 2003 printed in Japan
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
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NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
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Health & Safety Code Section 25249.6 - Proposition 65
SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes
located on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an
isolation transformer should be inserted between the power line
and the set in safety before any service is performed.
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2. When replacing a chassis in the set, all the protective devices
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistorcapacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit
diagram should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
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components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
servicetechnician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
• Make sure that the panel vent does not break. (Check that the
cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the
connector will cause it to peel off from the panel.
8. Pay attention to the following.
• When the front case is removed, infrared ray is radiated and
may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.
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PDP-434PU
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a
jumper across the two plug prongs. Turn the AC power switch on.
Using an insulation tester (DC 500V), connect one lead to the
jumpered AC plug and touch the other lead to each exposed metal
part (input/output terminals, screwheads, metal overlays, control
shafts, etc.), particularly any exposed metal part having a return
path to the chassis. Exposed metal parts having a return path to
the chassis should have a minimum resistor reading of 0.3MΩ
and a maximum resistor reading of 5MΩ. Any resistor value
below or above this range indicates an abnormality which
requires corrective action. Exposed metal parts not having a
return path to the chassis will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not
use an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229
equivalent)", measure for current from all exposed metal parts of
the cabinet (input/output terminals, screwheads, metal overlays,
control shaft, etc.), particularly any exposed metal part having a
return path to the chassis, to a known earth ground (water pipe,
conduit, etc.). Any current measured must not exceed 0.5mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have
special safety related characteristics. These are often not evident
from visual inspection nor the protection afforded by them
necessarily can be obtained by using replacement components
rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in this
Service Manual.
Electrical components having such features are identified by
marking with a on the schematics and on the parts list in this
Service Manual.
The use of a substitute replacement component which dose not
have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in this
Service Manual, may create shock, fire or other hazards.
Product Safety is continuously under review and new instructions
are issued from time to time. For the latest information, always
consult the current PIONEER Service Manual. A subscription to,
or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
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Charged Section
The places where the commercial AC power is used without
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passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In
addition, the measuring equipment can be damaged if it is
connected to the GND of the charged section and the GND of the
non-charged section while connecting the set directly to the
commercial AC power supply. Therefore, be sure to connect the
set via an insulated transformer and supply the current.
1. AC Power Cord
2. AC Inlet with Filter
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3. Power Switch (S1)
4. Fuse (In the POWER SUPPLY Unit)
5. STB Transformer and Converter Transformer
(In the POWER SUPPLY Unit)
6. Other primary side of the POWER SUPPLY Unit
43 Y DRIVE Assy
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43 SCAN
B Assy
High Voltage Generating Point
The places where voltage is 100V or more except for the charged
places described above. If the places are touched, there is a risk of
electric shock.
1. SW POWER SUPPLY Unit......................................(215V)
2. 43 X DRIVE Assy ...........................................(–225V to 215V)
3. 43 Y DRIVE Assy ...........................................................(345V)
6. X CONNECTOR AAssy ............................(–225V to 215V)
7. X CONNECTOR B Assy ............................ (–225V to 215V)
POWER SUPPLY Unit
: Part is Charged Section.
: Part is the High Voltage Generating Points
other than the Charged Section.
43 X DRIVE Assy
X CONNECTOR
A Assy
43 SCAN
A Assy
D
X CONNECTOR
B Assy
AC Inlet with Filter
E
Power Cord
Power Switch
(S1)
Fig.1 Charged Section and High Voltage Generating Point (Rear View)
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PDP-434PU
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
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2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
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4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
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CONTNTS
SAFETY INFORMATION
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1. SPECIFICATIONS
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
2.2 CHASSIS SECTION (1)
2.3 CHASSIS SECTION (2)
2.4 FLAME SECTION
2.5 MULTI BASE SECTION
2.6 REAR SECTION
2.7 FRONT PANEL SECTION
2.9 PANEL CHASSIS (43) Assy (AWU1070)
2.9 PANEL CHASSIS (43) Assy (AWU1070)
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
3.1.1 OVERALL BLOCK DIAGRAM
3.1.2 43 Y DRIVE ASSY
3.1.3 43 X DRIVE ASSY
3.1.4 PANEL IF ASSY
3.1.5 DIGITAL VIDEO ASSY
3.1.6 HD AUDIO AMP ASSY
3.2 WAVEFORMS
4. PCB CONNECTION DIAGRAM (Refer to ARP3175)
5. PCB PARTS LIST
6. ADJUSTMENT
6.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED
6.2 COMMAND
6.2.1 RS232C COMMAND
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 PCB LOCATION
7.1.2 DIAGNOSIS OF SHUTDOWN/POWER-DOWN INDICATED BY LEDS
7.1.3 DIAGNOSIS WITH THE AID OF FACTORY MODE
7.1.4 CANCELING DETECTION BY THE TRAP SWITCH
7.1.5 OPERATION WHEN THE MEDIA RECEIVER IS NOT CONNECTED
7.1.6 TEMPERATURE-COMPENSATION FUNCTION OF THE DRIVE-SYSTEM VOLTAGE
7.1.7 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM
7.1.8 BACKING UP THE ADJUSTMENT VALUES FOR THE MAIN UNIT
Number of Pixels1024 x 768 pixels
Audio Amplifier13 W + 13 W (1kHz, 10%, 8Ω)
Surround System SRS/FOCUS/TruBass
Power Requirement220-240V AC,50/60Hz,295W
(0.5W Standby)
110-240V AC,50/60Hz,298W
(0.3W Standby,120V)
Dimensions1120(W) x 652 (H) x 98 (D) mm
Weight30.5 kg (67.3 lbs.)
Model: PDP-434PU
1024 x 768 pixels
13 W + 13 W (1kHz, 10%, 8Ω)
SRS/FOCUS/TruBass
1120(W) x 652 (H) x 98 (D) mm
(44
1
/8(W)x 25 11/16(H)x 3 7/8(D)inches)
30.5 kg (67.3 lbs.)
Item
Number of Pixels
Audio Amplifier
Surround System
Power Requirement 120V AC,60Hz,298W
(0.3W Standby)
Dimensions
Weight
Model: PRO-434PU
1024 x 768 pixels
13 W + 13 W (1kHz, 10%, 8Ω)
SRS/FOCUS/TruBass
1120(W) x 652 (H) x 98 (D) mm
(44
1
/8(W)x 25 11/16(H)x 3 7/8(D)inches)
30.5 kg (67.3 lbs.)
43" Plasma Display
Wiping Cloth x1
• Speed Clamp x3
• Bead Bands x3
Binder Assy (AEC1908)
Speaker Cushion x1
(AEB1384)
(AED1208)
Power Cord
• Accessories
Ferrite Core
(ATX1039)
• Cable Tie
(PDP-434PE only)
(Except PRO-434PU)
(PDP-434PE: ADG1214)
(PDP-434PU: ADG1215)
(PRO-434PU: ADG1215)
1. SPECIFICATIONS
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
GND
DVI signalDVI differential signal (-)
DVI signalDVI differential signal (+)
Rear panel open detecting signal
−
Not connected−
−
GND
LED control (green)
LED control (red)
Primary power supply (AC) state output at the panel side
Abnormal detecting signal of the audio block
+6.5V power supply
−
GND
L ch audio signalAudio L signal
−
GND
R ch audio signalAudio R signal
Standby signal of the audio block+3.3V DC
Audio mute signal input0V DC
I2C control signal for audio0-3.3V amplitude square wave
I2C control signal for audio0-3.3V amplitude square wave
Focus function control signal+3.3V DC
SRS function control signal+3.3V DC
TRUBASS function control signal+3.3V DC
0VDC
+2.1VDC
0VDC
0VDC
+3.3V DC
+6.8V DC
No. Signal Name I/OSignal DescriptionVoltages at NTSC Signal Input
1 STB3VO
2 STBGND
3 REMI
4 STB+3VO
5 KEYI
6 STBGND
CN4801 (SW1) < ⇔ KEY CONTROL ASSY >
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+3.3V power supply+3.3V DC
− GND
Remote control code signal input
+3.3V power supply+3.3V DC
Function key code signal input at the panel side
− GND
No. Signal Name I/OSignal DescriptionVoltages at NTSC Signal Input
1 STBGND
2G1O
3G0O
4D5I
5D6I
6D7I
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−
GND0V DC
Key scan signal0V DC
Key scan signal0V DC
Key scan signal+3.3V DC
Key scan signal+3.3V DC
Key scan signal+3.3V DC